Horizontal machining centre DMC 80 H duoblock World premiere duoblock 4 th generation

Transcription

1 Horizontal machining centre DMC 80 H duoblock World premiere duoblock 4 th generation

2 Applications and parts Machine and technology Control technology Technical data 4 th generation of duoblock The new benchmark in high efficiency heavy machining Production at the highest level: The horizontal machining centres in the rigid duoblock design with 30 % more precision, performance and efficiency allow for the best machining performance and maximum component precision with the highest dynamics. From heavy machining, for instance in mechanical engineering, or highly efficient series production in the automotive industry, the 4 th generation DMC 80 H duoblock is best suited for efficiently and cost effectively producing complex components in the shortest possible time. 02 Automotive Cylinder block

3 Automotive Cylinder head Mechanical engineering End housing made of GGG60 Railways Axle bearing made from GS45 03

4 Applications and parts Machine and technology Control technology Technical data 4 th generation of duoblock added value for you 04 Powerful! With the new DMC 80 H duoblock, every component becomes a masterpiece in no time. The larger working area with a 31 % larger horizontal passage, the high pallet load of 1,400 kg, the space saving innovative wheel magazine and many other features allow for highly efficient production. For example, the stiffness of the highly stable and highly precise duoblock concept was increased by 30 %. The new geared spindle with torque of up to 1,425 Nm rounds off this powerful concept. m o r e i n n o v ative 30 % m o r e p re c i s e DMC 80 H duoblock The strong Please note: The results of machining and performance trials given in this catalogue are to be taken as examples. The results may vary slightly due to the site conditions and cutting conditions. Precision % higher precision + + The complete feed drive cooling with the precision package + + Comprehensive cooling measures + + Significantly improved temperature response + + SGS: Spindle Growth Sensor Performance % higher overall stiffness + + High performance geared spindle + + powermaster 1000 motor spindle rated at 1000 Nm and 77 kw + + Stiff ball screw with 50 mm diameter mm wide linear guides on the Z axis Efficiency % lower energy consumption + + Lower space requirements, extremely compact wheel magazine with the shortest tool readiness time + + High machine availability

5 4 th generation duoblock 30 % m o r e p o w e r f u l 30 % m o r e e f f i c i en t Precision Performance Efficiency CELOS c e l o s Ease of maintenance and the best ergonomics thanks to unrestricted accessibility + + High dynamics + + Large horizontal clearance for machining with long tools CELOS + + CELOS from DMG MORI enables consistent administration, documentation and visualisation of work order, process and machine data + + CELOS can be extended with apps and is also compatible with your company s existing infrastructure and programs Excellence redefined!

6 Applications and parts Machine and technology êêprecision Control technology Technical data DMC 80 H duoblock The masterpiece. Always precise! Comprehensive cooling measures achieve the highest long term accuracy and precision. Together with the precision package, the entire feed drive is cooled and the entire machine bed is temperature controlled, resulting in up to 30 % higher component accuracy. Standard cooling measures Headstock Headstock housing Motor spindle H head 06 NC rotary table B axis motor Basic Structure Y / Z axis motor X / Y / Z feed axes: Ball screw bearings X / Y / Z linear guides The complete feed drive is cooled for the first time

7 Precision Performance Efficiency CELOS Precision package X / Y / Z ball screw nut Cooling bars on the machine bed and column 07 X axis motor Thermal shield 30 % 30 % better temperature response thanks to more intensive cooling measures duoblock 4th generation duoblock 3rd generation Competition

8 Applications and parts Machine and technology êêperformance Control technology Technical data DMC 80 H duoblock The highest stiffness for maximised machining performance! Precision Performance Efficiency CELOS The overall stiffness of the highly stable and highly accurate duoblock concept was improved by over 30 %. The structure of the basic concept was optimised further using FEM calculations and the components were strengthened. With the geared spindles, this additional stiffness is converted fully into maximised machining performance with 1,425 Nm torque % 12% 20% Increased structural stiffness up to: duoblock 4 th generation duoblock 3 rd generation Competition NC rotary table Basic machine Milling head

9 Geared spindles + + Speed of up to 8,000 rpm + + With spindle outputs of 37 kw and 40 kw + + Spindle torques of 1,053 Nm and 1,425 Nm + + Cutting performance in steel (Ck45) 990 cm 3 /min powermaster % increase in torque 1 Optimisation of the machine structure 12 % higher stiffness thanks to an elevated column with a wider support 2 50 mm ball screw on all axes Large drive systems and internally cooled ball screws as standard 3 55 mm linear guides on the Z axis Wide linear guides for a maximum table load of 1,400 kg 4 Optimised three-point support 100 mm wider supporting area duoblock 4 th generation duoblock 3 rd generation Competition powermaster %

10 Applications and parts Machine and technology êêefficiency Control technology Technical data DMC 80 H duoblock Manufacture more efficiently! Precision Performance Efficiency CELOS The new DMC 80 H duoblock reduces energy consumption by up to 30 % thanks to its intelligent requirements-based motors. Thanks to its maximised availability, it provides the best conditions for efficient production. The new, most compact tool magazine on the market significantly reduces the machine footprint. The best accessibility provides maximum ease of maintenance. 10 Save energy with efficient motors and pumps 10 Coolant unit 15 M ain spindle 30 % E n e r g y S a v i n g Miscellaneous 5 Coolant system 21 0 KWH C hip transporter 25 KWH * Energy requirements when machining component on the new DMC 80 H duoblock duoblock 4 th generation duoblock 3 rd generation

11 DMC 80 H duoblock Large! 28% +28 % larger horizontal passage duoblock 4 th generation duoblock 3 rd generation Competition The duoblock has always been the benchmark in terms of large cubic working area. The large working area is ideally accessible from the sides and from above. The 1,215 mm door opening provides an excellent view. The large horizontal passage was increased again by 28 %, so that it now provides the best conditions for machining large components with long tools mm 900 mm 900 mm 500 mm 650 mm duoblock 4 duoblock 3 The maximum tool length of 650 mm can accommodate the almost double workpiece diameter of 900 mm. 11 Best ease of maintenance With its large viewing panels, the Fluidbox provides improved accessibility for great ease of maintenance. Compact and fast! The new wheel magazine is the most compact magazine on the market, reducing the footprint by 41 % compared to its predecessors. Example: Magazine for 123 tools with SK50 tool holder % 6.2 m m 2 41% optimised set-up area with the 123 pocket magazine 2.5 m 2 reduction Chain: old magazine Wheel: new magazine duoblock 4 th generation duoblock 3 rd generation Competition

12 Applications and parts Machine and technology Control technology êêcelos Technical data Precision Performance Efficiency CELOS App menu: Central access to all available applications 12 Ergoline Control with 21.5" multitouch-screen and SIEMENS. standard Standard user interfaces for all new high-tech machines from DMG MORI. consistent Consistent administration, documentation and visualisation of order, process and machine data. compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions.

13 DMC 80 H duoblock From the idea to the finished product. CELOS from DMG MORI enables consistent administration, documentation and visualisation of order, process and machine data CELOS can be extended with apps and is also compatible with your company s existing infrastructures and programs. CELOS APPs facilitate quick and easy operation: 3 examples» job manager Systematic planning, administration and preparation of work orders Machine related creation and configuration of new work orders + + Structured storage of all production related data and documents + + Easy visualisation of orders, including NC program, equipment, etc. job assistant Defining and processing orders. + + Menu guided set-up of the machine and processing of production orders in the dialogue + + Reliable error prevention thanks to windows assistance instructions with a mandatory acknowledgement function cad-cam view Visualise workpieces and improve program data. + + Direct remote access to external CAD / CAM workstations + + Central master data as basis for component viewing + + Immediate change options for machining steps, NC programs and CAM strategies, directly in the CNC control

14 Applications and parts Machine and technology Control technology êêsoftware and Cycles Technical data DMC 80 H duoblock High-end CNCs for reliable processes and maximum precision. Together with SIEMENS 840D solutionline, the new duoblock generation is equipped with the new ERGOline Control with a 21.5" monitor and CELOS. Optionally, various exclusive software cycles such as ATC, MPC, 3D quickset and DMG Virtual Machine are available, which directly influence either workpiece quality or the process. 14 Exclusive optionally available DMG MORI technology cycles 3D quickset L measuring sensor package Interpolation turning Efficient production package Quickly and easily to the highest precision Toolkit for checking and correcting the kinematic precision of 4 and 5-axis machine configurations All head variants and all table combinations Enhanced measuring options with the L measuring sensor Drawing measurement of links and grooves Measurement in hard-to-reach spots Measurement of individual points Production of facings and recesses without a turn-mill table The machining process takes place in a circular movement around or within the workpiece The spindle is perpendicular to the direction of movement Safe and efficient production optimisation of the production potential Extended milling strategies Simple to program recurring machining steps Safe retraction from all breakage situations Package with manual and automatic calibration Reduced programming times Reduction of errors resulting from program crashes

15 Operate 4.5 on SIEMENS 840D solutionline + + Simple interactive programming thanks to the identical look and feel of both turning and milling + + New SINUMERIK Operate user interface + + ATC*, 3D quickset * + + Powerful 32-bit multiprocessor system and controller, 1 GB RAM + + High block processing time of approx. 0.6 ms + + Look ahead function for up to 150 NC blocks (can be parametrised) + + Graphic simulation of the machining process with top view, triple plane display and 3D display; synchronised display during the machining process + + 3D machining, optional 3D tool correction via the surface normal vector + + MDynamics, optional optimisation of surface finish and speed for burnishing surface transitions * Optional 15 standard MPC Machine Protection SGS Spindle Growth Grinding ATC Application Tuning Control Sensor Cycle Protecting machines with an emergency shut-off function Vibration sensors on the milling spindle Emergency shut-off function with teach function Process monitoring by means of a bar graph Milling spindle bearing diagnostics Improved precision by measuring spindle displacement Measurement of the axial displacement of the rotor compared to the stator in real time The CNC control system compensates for the actual displacement Machining with the highest surface precision Grinding on a universal milling machine For internal, external and face grinding Dressing Cycles for dressing the grinding disc Process optimisation at the push of a button Process-oriented feed drive tuning Minimised machining time with maximised component quality, even depending on the workpiece weight

16 Applications and parts Machine and technology Control technology Technical data êêtool magazine DMC 80 H duoblock Quick and intelligent tool management. The new innovative wheel magazine provides the highest flexibility and productivity due to the fact that it can be set up during main and non-productive time and thanks to its compactness, with a 41% smaller set-up area. With the shortest tool provisioning times of up to 5.6 seconds with 243 tools, the preselected tool can be switched into the spindle within 0.8 seconds, even during short machining processes. Highlights + + Set-up during main and non-productive time (two wheels or more) + + The most compact magazine on the market (41% lower machine width with the 123-slot magazine) + + Up to 243 (303*) tool slots maximum set-up time of 5.6 seconds + + Patented design + + Extremely short tool-changing time of just 0.8 seconds Safe holding fixture thanks to the holder + + No disassembly required before transportation, up to 123 tools * On request

17 Tool magazine: Number of wheels 1 wheel 2 wheels 3 wheels 4 wheels 5 wheels Number of slots * * On request How the wheel magazine works 1 The selected tool is on wheel 3 2 Free path (3 empty slots) for the shuttle on wheel 1 by turning the wheels 1 3 The shuttle (double gripper) travels to the selected tool, hub to release the tool from the holder, the shuttle travels to the spindle 4 Exchange / replacement of the tool and retraction of the double gripper 17 2 Maximised tool measurements and tool magazine configurations SK50 / CAT 50 / HSK-A100 DMC 80 H 3 Tool holder SK50 (HSK-A100)* Magazine type / slots to maximum 243 slots (303*) Measurements (filled neighbouring slots) mm ø 110 // length 650 Measurements (free adjacent slots) mm ø 280 // length 650 Bore bridge measurements mm ø // length 650 Weight kg 30 Breakdown torque Nm 70 Chip-to-chip time sec * On request

18 Applications and parts Machine and technology Control technology Technical data êêautomation : Flexible production cell: 6 DMC 55 H duoblock, workpiece handling up to a maximum of 40 kg; prioritised processing on the next available machine; simultaneous machining of 3 different components 2: Manufacturing system with three machining centres, dual storey linear storage with 52 slots and central tool magazine with 400 slots 3: Manufacturing cell for hydraulic components 4: Fully automated production of gearboxes 5: DMC H duoblock with RS5 / 10 6: RS5 rotary storage 6

19 DMC H duoblock The basis for custom automation solutions. Workpiece handling Automation solutions Articulated robot arm Portal loader RS7: 5-slot rotary storage with 7 pallets in the system RS12: 10-slot rotary storage with 12 pallets in the system Container solutions Flexible pallet systems (linear storage) Pallet handling Configuration levels / periphery Central tool magazines Wash Deburr Measure Workpiece marking Matrix magazine 19

20 Applications and parts Machine and technology Control technology Technical data êêperformance chart DMC 80 H duoblock Performance chart SK50 / HSK-A100 geared spindle 8,000 min 1 / 37 kw / 1,053 Nm SK50 / HSK-A100 geared spindle 8,000 min 1 / 40 kw / 1,425 Nm Torque (Nm) 1, ,053 Nm 40% 688 Nm 100% 37 kw 27 kw Performance (kw) Torque (Nm) 1,500 1, ,425 Nm 40% 970 Nm 100% 40 kw 32 kw Performance (kw) % 100% % 100% Speed (min ¹) ,000 2,500 8,000 Speed (min ¹) ,000 2,500 8,000 Motor spindle SK50 / HSK-A100 Motor spindle SK50 / HSK-A100 12,000 min ¹ / 44 kw / 288 Nm 12,000 min ¹ / 52 kw / 430 Nm 20 Torque (Nm) Performance (kw) Torque (Nm) Performance (kw) Nm 40% 187 Nm 100% 44 kw 40% 32 kw 100% , Nm 40% 300 Nm 100% 52 kw 40% 42 kw 100% Speed (min ¹) 20 1,000 1,400 2,450 4,060 8,000 10,000 12,000 Speed (min ¹) ,000 2,500 6,300 12,000 Motor spindle powermaster SK50 / HSK-A100 9,000 min ¹ / 54 kw / 1,000 Nm ** Torque (Nm) 1,000 Speed (min ¹) 1,000 Nm 15% 700 Nm 40% Nm 100% 3, kw 15% 54 kw 40% 45 kw 100% Performance (kw) 9, Spindle range Speed // tool holder Performance (40% ED), torque (100% ED), spindle run-up time 8,000 min 1 // SK50 / HSK-A100* 37 / 27 kw, 1,053 / 688 Nm 0 8,000 min 1 : 2.5 seconds 8,000 min 1 // SK50 / HSK-A100* 44 / 32 kw, 1,424 / 827 Nm 0 8,000 min 1 : 3.0 seconds 12,000 min 1 // SK50 / HSK-A100* 44 / 32 kw, 288 / 187 Nm 0 12,000 min 1 : 3.5 seconds 12,000 min 1 // SK50 / HSK-A100* 52 / 42 kw, 430 / 300 Nm 0 12,000 min 1 : 4.5 seconds 9,000 min 1 // SK50 / HSK-A100* 77.5** / 54 / 45 kw, 1,000** / 700 / 580 Nm 0 9,000 min 1 : 2.2 seconds * Optional, ** 15 % ED (2 min)

21 8-slot tombstone for high efficiency production

22 DMC 80 H duoblock Innovative milling heads and intelligent tool management. Highlights of H head % higher stiffness due to reduced overhang + + Optimised interfering contour + + Improved machining precision and reliability thanks to the thermosymmetrical alignment of the coolant nozzles + + FEM-optimised structure for heavy machining with geared spindles rated at up to 1,425 Nm All of the following options can be installed without reworking or adapters and are combinable: + + Measuring sensor and MPC + + Minimum quantity lubrication point support + + Torque support + + U axis (comet axis) + + Weighing milling head adapter and all options : Measuring sensor and MPC 2: Minimum quantity lubrication 3: 3-point support 4: Torque support 5: U axis (comet axis) 6: Weighing milling head adapter and all options

23 Applications and parts Machine and technology Control technology Technical data êêheavy-duty machining DMC 80 H duoblock Heavy-duty machining package Highlights % higher cutting performance when processing hard-to-machine materials + + Less tool wear + + Better surfaces Headstock Damper shoes for the Y axis with hydraulically positioned bearing layer Hydraulic clamp in the NC rotary table Heavy-duty machining package from Siemens consisting of: + + NC rotary table clamp: hydraulic clamp, 6,000 Nm detent torque + + Damper shoes for the Y axis (2 shoes) with hydraulically positioned bearing layer, activated by CNC / M function + + Heavy machining ATC Heavy-duty machining package from Heidenhain consisting of: + + NC rotary table clamp: hydraulic clamp, 6,000 Nm detent torque + + ACC (Active Chatter Control)

24 DMC 80 H duoblock High-performance milling, boring and tapping High-performance milling with 8,000 min 1 geared spindle (1,053 Nm, 37 kw) 1 High-performance milling 2 High-performance boring 3 Threads Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate Tool Milling head D = 125 Modular drill M24 tap (10 cutting edges) Spindle speed 900 min 1 (Vc = 350 m/min) 1,500 min 1 (Vc = 74 m/min) 1,200 min 1 (Vc = 140 m/min) Feed 0.15 fz mm/u 0.26 fz mm/u 0.18 fz mm/u Cutting depth / width 100 / 4 mm High-performance milling with 8,000 min 1 geared spindle (1,240 Nm, 44 kw) 1 Contour milling 2 Face milling with geared spindle 3 End milling Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 330 cm 3 /min 810 cm 3 /min 400 cm 3 /min Tool Insert mill D = 80 (4 cutting edges) Milling head D = 160 (10 cutting edges) Disk mill D = 200 (2 7 cutting edges) Spindle speed 716 min 1 (Vc = 180 m/min) 450 min 1 (Vc = 220 m/min) 400 min 1 (Vc = 251 m/min) Feed 330 mm/min (Fz = mm) 1,800 mm/min (Fz = 0.4 mm) 500 mm/min (Fz = 0.2 mm) Cutting depth / width 50 / 20 mm 4.5 / 100 mm 40 / 20

25 4 5 6 Motor spindle rated at 12,000 min 1 / 44 kw / 288 Nm 4 High-performance milling 5 High-performance boring 6 Threads Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 812 cm 3 /min 708 cm 3 /min Tool Milling head D = 100 Modular drill D = 70 M30 tap (7 cutting edges) Spindle speed 1,255 min 1 (Vc = 394 m/min) 1,023 min 1 (Vc = 225 m/min) 106 min 1 (Vc = 10 m/min) Feed 2,900 mm/min (Fz = 0.33 mm) 186 mm/min (Fz = 0.18 mm) 371 mm/min (Fz = 3.5 mm) Cutting depth / width 3.5 / 80 mm / / 25 Torque spindle rated at 12,000 min 1 / 52 kw / 430 Nm 4 High-performance milling 5 High-performance boring 6 Threads Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 1,000 cm 3 /min 830 cm 3 /min Tool Milling head D = 160 Modular drill D = 80 M42 tap (9 cutting edges) Spindle speed 1,000 min 1 (Vc = 500 m/min) 900 min 1 (Vc = 225 m/min) 46 min 1 (Vc = 6 m/min) Feed 1,800 mm/min (Fz = 0.2 mm) 165 mm/min (Fz = mm) 207 mm/min (Fz = 4.5 mm) Cutting depth / width 4.5 / 120 mm / / powermaster torque spindle rated at 9,000 min 1 / 77.5* kw / 1,000* Nm 4 High-performance milling 5 High-performance boring 6 Threads Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 1,680 cm 3 /min 900 cm 3 /min Tool Milling head D = 100 Modular drill D = 100 M42 tap (11 cutting edges) Spindle speed 900 min 1 (Vc = 280 m/min) 673 min 1 (Vc = 200 m/min) 60 min 1 (Vc = 8 m/min) Feed 14,000 mm/min (Fz = 1.42 mm) 115 mm/min (Fz = 0.18 mm) 270 mm/min (Fz = 4.5 mm) Cutting depth / width 2 / 60 mm / / * 15 % ED (2 min)

26 Applications and parts Machine and technology Control technology Technical data êêexample applications êêtechnology integration êêenergy efficiency DMC 80 H duoblock Example applications Fiat lorry cylinder block dimensions: 1, mm Machining time: 24 min., clamping operations: 7 Sector Automotive Spindle 12,000 / 8,000 min 1 Number of tools 280 with OP S Performance 52 / 52 kw Material GG25 Torque 430 / 1,500 Nm Machining focus: Full machining, crank shaft machining, cylinder boring, line boring bar, automatic tool correction. Fiat lorry cylinder head dimensions: 1, mm Machining time: 21 / 24 min., clamping operations: 7 Sector Automotive Spindle 12,000 / 8,000 min 1 Number of tools 200 Performance 52 / 52 kw Material GG25 Torque 430 / 1,500 Nm Machining focus: Full machining, camshaft boring with line boring bar, valve seat turned. 26 Axle bearing dimensions: mm Machining time: 18 min., clamping operations: 2 Sector Railway Spindle 8,000 min 1 Number of tools 13 Performance 37 kw Material GS45 Torque 1,053 Nm Machining focus: Full machining with hydraulic clamping device, bearing seat boring ø 240 H7, roundness of the bearing bore 0.01, surface finish Ra 0.8. End housing dimensions: mm Machining time: 23.4 min., clamping operations: 2 Sector Mechanical engineering Spindle 8,000 min 1 Number of tools 49 Performance 37 kw Material GGG60 Torque 1,053 Nm Machining focus: Full machining on a hydraulic multi-slot tombstone (12 slots), precisions up to a planeness of , bores with a coaxiality of 0.01 and concentricity of 0.01.

27 30 10 DMC 80 H duoblock High efficiency pumps and aggregates Frequency controlled cutting fluid pump The high pressure cutting fluid pump requires 22 % of the energy used during the machining process (representative result). This energy heats up the cutting fluid which has to be cooled with additional energy. Facts: + + The needs based pressure and volume generate the most efficient use of cutting fluid + + The pressure can be lowered for small tools, as high pressure does not increase the quantity of cutting fluid Conventional technology: + + Pressure reduction with proportional valve technology does not save any energy as the pump continues to run at its nominal rating Efficient machine cooling + + DMG MORI uses efficient cooling devices which only generate the necessary cooling power + + The average output of such an aggregate falls by % during representative production This equals a saving of approximately 2 kw from a 10 kw cooling system Typical saving 7,200 kwh* or 2,000 / Year * 24 hours per day, 300 days per year, 14 cents per kwh 27 Advantage of DMG MORI: + + Speed regulated high pressure pumps which only work with the necessary output Performance (kw) Flow rate (l/min) Spherical cutter 12 mm Borer 11.5 mm Insert mill 40 mm Milling head 80 mm Solid drill 60 mm Time (min) Pressure (bar) Needs-based P = 10 bar, Q = 6.1 l/min, Pel = 1.5 kw Savings with this tool: 37.5 cents per hour End mill cutter 6 mm Standard P = 40 bar, Q = 6.7 l/min, Pel = 4 kw Exclusively with the new duoblock 4: Frequency controlled internal coolant supply system (80 bar / 31 litres per minute) Easily programmable pressure and volume with the NC program unregulated aggregate regulated aggregate necessary cooling power The larger the cooling power of an aggregate, the more energy saved. KfW bank subsidy: Reinvestment: 30 % energy saved compared to existing systems New investment: 15 % energy saved compared to the industry average

28 Applications and parts Machine and technology Control technology Technical data êêoptions / set-up plans DMC 80 H duoblock Technical data / Options / Set-up plans 28 Machine type DMC 80 H duoblock Working area X / Y / Z axis mm ,050 Distance from spindle centre to table centre mm 150 to 1,000 Distance from spindle nose to pallet centre mm 100 to 1,150 Table / workpiece mounting surface / workpieces NC rotary table min 1 40 Pallet size mm Maximum pallet load kg 1,400 Maximum workpiece diameter mm 900 Maximum workpiece height mm 1,450 Main drive Integrated SK50 motor spindle min 1 12,000 Performance (40 / 100 % ED) kw 44 / 32 Torque (40 / 100 % ED) Nm 288 / 187 Run-up time to max. U/min sec. 4.5 Tool changer Tool magazine Number of slots 63 / 123 / 183 / 243 / 303* Diameter (filled adjacent positions) mm 110 Diameter (free adjacent positions) mm 280 Diameter of boring bridge mm Length mm 650 Weight kg 30 Chip-to-chip time sec. 4.5 Linear axis (X / Y / Z) Traverse rate mm/min 60,000 Rapid traverse speed m/min 60 Acceleration m/s 2 7 / 7 / 7 Feed force kn 13 / 9 / 13 P max. (X / Y / Z) VDI DGQ 3441 / ISO µm 5 P smax. (X / Y / Z) VDI DGQ 3441 / ISO µm 4 Pallet changer Pallet changing time without rinsing sec Machine data Space requirements of basic machine including chip conveyor approx. m Machine height (standard machine) mm 3,400 Machine weight kg 18,000 Control system * On request CELOS / SIEMENS 840D solutionline

29 DMC 80 H db DMC 80 H duoblock set-up plan Table options Side view RS7 / RS12 rotary pallet storage, including 5 / 10 pallets (maximum pallet load equal to the standard machine) Clamping hydraulics 2 / 4 for working table and set-up station Tool holder HSK-A100 / BT50 / CAT 50 HSK-A for turn-mill machines as standard Automation / measurement / monitoring 3D quickset Infrared measuring sensor: Heidenhain TS640 / Renishaw PP60 (OMP 60) 3658 Oil mist filter* 3059 Transport height 975 Tool measurement in the Blum Laser working area, NT hybrid Mechanical tool breakage controls in the tool magazine * Optional 4999 Quad colour signal lights Coolants / Chip disposal Production package with 980 litre coolant unit, paper band filter, 40 bar internal coolant supply 29 Internal coolant supply, 80 bar, frequency controlled Coolant temperature control for the 980 litre internal coolant supply system Standard DMC 80 H duoblock set-up plan Rinsing gun with 1-bar pump, 40 litres per minute Top view with wheel magazine, 63 slots Minimum quantity lubrication through the spindle centre internally and through nozzles externally Oil and emulsion mist deposition equipment R1110 R1110 D Airstream cooling device through the spindle centre SIEMENS 840D solutionline options D D B Electronic SIEMENS 840D hand wheel Control console for tool magazine loading station 3D machining and 3D tool correction via the surface normal vector Transport width without magazine A D C Chip transporter TRANSMIT lateral surface transformation (milling of cylinder paths) CompCad compressor function for high-speed machining 650R1300 General options Shatterproof safety glass viewing panel Operating mode 4 Process monitoring in production Clamping hydraulics Package for increased precision Heavy duty machining package optionally available

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