XXL milling machines. Universal and HSC machines for 5-side / 5-axis machining of large workpieces

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1 DMU 600 P DMU 600 FD DMU 600 G linear Universal and HSC machines for 5-side / 5-axis machining of large workpieces XXL milling machines

2 Applications and parts Machine and technology Control technology Technical data DMU 600 P / FD and DMU 600 G linear The new benchmark in 5-axis machining. 5-axis machines in highly stable portal and gantry design generate maximum precision with the highest dynamics. Besides drilling and milling work, the mill-turn machines also allow turning in the same set-up. Large traverses and high table loads up to 40 t make this possible. The dual-table configuration allows set up during machining for maximum productivity. 02 Die & mould Aluminium mould tool for a vehicle hood; Dimensions 2,000 2, mm

3 Aerospace Integral component Mechanical engineering Spiral bevel gear Tool and mould making Bumper mould Energy technology Pelton wheel 03

4 Applications and parts Machine and technology êêhighlights Control technology Technical data The XXL range for all sizes and applications! Gigantic! Large machines designed intelligently dynamic machining of large parts up to 40 t: The DMU 600 P, together with the universal machines in the 210, 270 and 340 series, forms a uniquely successful range of portal machines for large workpieces. The DMU 600 G linear with its high gantry design is dedicated to the dynamic and precise 5 axes machining e.g. in Die & mould and Aerospace applications. The portal machine DMU 600 P 04 with a traverse of 6 m is able to machine workpieces weighing up to 40 tonnes + + Portal design for maximum precision and dynamics up to 3 m/s Bed and column made from EN-GJS (GGG60) cast iron with high static temperature stability and damping characteristics + + Outstanding cutting power with up to 2,500 Nm DMU 600 P + + Modular concept based on the proven portal design + + In spite of the high maximum load, it features rapid traverse and feed speeds up to 30 m/min in the X / Y / Z axes + + Rack and pinion drive in the X / Y axes, ball screws in the Z / W axes + + Consistently high precision with a water-cooled machine structure and drive elements + + Vertically adjustable cross rail (W axis) optionally available

5 The high-gantry machine DMU 600 G linear Designed for highly dynamic finishing processes (milling) with the highest standards of contouring accuracy + + Direct Drive technology in all axes for superior surface quality and highest dynamic (linear drives: X, Y, Z axes; torque drives: A, C rotary axes) + + Large closed-loop control spectrum and free from gear meshing frequencies + + Fewer contouring errors compared to rack and pinion drive technology (approx. 30 % fewer) 05 DMU 600 G linear + + Ram in the Z axis with strokes up to 2,000 mm + + Y axis crossbeam with 3,500 mm and optional 4,500 mm traverse + + The X axis, 6,000 mm as standard, can be freely extended + + Consistently high precision with a water-cooled machine structure and drive elements; optimised ThermoShield technologies + + Long-term accuracy with the contact-free drive (wear-free), 5-year warranty on linear motors

6 Applications and parts Machine and technology êêdmu 600 P Control technology Technical data DMU 600 P True greatness knows no limits! Cast iron with large dimensions guarantees high stiffness and stability. Comprehensive cooling achieves remarkable long-term accuracy and precision. The entire feed drive is cooled, which guarantees higher workpiece accuracy. Maximum stiffness and high temperature stability Portal fixed to the foundation and bolted to machine bed + + Optimised machine concept based on FEM and modal analysis in portal design + + Large dimensions with high temperature stability + + Machine bed, column and crossbeam from EN-GJS (GGG60) with excellent damping characteristics

7 All relevant heat sources are liquid-cooled + + All drive motors + + Additional cooling of the X axis drive Interchangeable heads, swivel axes including main drive (cooling of structure, drives and components) + + Z axis: Ball screw and bearing + + Ram guideways + + Cutomised cooling to suit ambient conditions + + Modern machine enclosure to insulate the machine structure from external temperature influences Compensation of the main sources of heat

8 Applications and parts Machine and technology êêdmu 600 G linear Control technology Technical data DMU 600 G linear Unique precision with linear motors! Designed and built for the best surface quality and the highest dynamics with innovative, contactless linear motor drive technology. The machine structure has been optimised for static and dynamic stiffness and guarantees consistent temperature stability through comprehensive temperature control of the structure, components and guideways. Energy-efficient consumption with efficient cooling technology and on-demand accumulator activation. 08 Consistently high precision with temperature stability of the machine structure + + Cooled feed axes: Precision cooler for primary components, cooling bands for secondary components + + Cooled linear guideways in the X / Y / Z axes + + Cooled main spindle, including sensor-based spindle compensation + + Optional TTC (temperature thermal control) package: ThermoShield, coolant temperature control and structural cooling + + Geometric stability with structural cooling, prevents components from warping as a result of temperature gradients + + Energy-efficient coolant units + + Optional conncection to on-site / customer-site cooling circuit

9 The XXL Centre the world's most modern XXL machine production plant: The new XXL Centre at DECKEL MAHO in Pfronten. Temperature control Consistently high precision with a liquid-cooled machine structure and drive components Machine structure + + Maximum static and dynamic stiffness with FEM-optimised machine structure from EN-GJS (GGG60) _ Crossbeam _ X axis beds _ Ram _ Y / Z slide

10 Linear motors + + Optimal surface quality with contact-free drive components + + Maximum precision + + High uptime thanks to maintenance-free motors + + > 15 years of experience with linear drive technology in the DMG MORI Group: More than 30 machine types Legendary technology made contemporary: The dynamic linear drive from DMG MORI is at home in every workshop. Consistent dynamic meets the highest standards + + Connected directly to the machine structure + + Very high surface quality due to absence of gear meshing frequencies from the drive train + + Closed-loop control spectrum + + Improved axis parameters compared to conventional drive technology Axial dynamic linear motor Jerk m/s³ Three times higher than with rack and pinion drive Path acceleration m/s² Two times higher than with rack and pinion drive Kv factor m/(min mm) Three times higher than with rack and pinion drive Axis speed m/min 45 (30 with rack and pinion drive) Maximum precision and optimal contouring accuracy + + Long-term accuracy with contact-free drive (wear-free) 5-year warranty on linear motors + + Optimal drive stiffness with linear motors (theoretically infinite) Axial precision linear motor Kv factor m/(min mm) Three times higher than with rack and pinion drive Positioning / circularity µm Two times lower than with rack and pinion drive

11 Individual The right ram and milling head for every application.

12 Applications and parts Machine and technology êêmodular system Control technology Technical data DMU 600 P Large parts up to 40 tonnes, traverses up to 18 m and Ram with up to 1,500 mm travel. + + Modular concept based on proven portal elements + + Portal design for maximum precision and dynamics up to 3 m/s² + + Single-piece EN-GJS (GGG60) cast iron substructure / bed + + Portal attached to foundation and bolted to machine bed for maximum stiffness + + Ram with 600 mm nominal cross-section, up to 1,500 mm travel and up to 2,500 Nm + + Workpiece weight up to 40 tonnes + + Rack and pinion drive in the X / Y axes, ball screws in the Z / W axes + + Short installation times due to user-friendly design of individual modules

13 Modules of the DMU 600 P Portal, crossbeam, X slide Z axis ram and interchangeable milling heads W = 1,600 mm* (2,000 mm)* Z = 1,250 mm (1,500 mm)* 1,000 mm Y = 4,200 mm (4,800 mm)* Milling head changer 3 6* stations C axis X = 6,000 mm Z axis ram for interchangeable milling heads Interchangeable heads Basic construction with W axis* Tables Tool magazines 13 Rigid table 5,000 2,800 mm Dual-table configuration Mill / turn table* ø 3,200 mm Tool store with 268 tools Chain magazine with up to 180 tools * Optional DMU 600 P Travel X / Y / Z mm 6,000 / 4,200 (4,800)* / 1,250 (1,500)* DMU 600 FD 6,000 / 4,200 / 1,250 (1,500)* W axis mm 1,600 (2,000)* 1,600 (2,000)* Table size mm 5,000 2,800 5,000 2,800 / ø 3,200 Maximum table load kg 25,000 (40,000)* 25,000 (35,000)* Maximum workpiece dimensions mm max. ø 5,000 (6,000 3,000) max. 6,000 max, ,600** (3,000**)* 2,600** (3,000**)* Portal 3,500 Portal 3,500 * Optional ** Passage without interchangeable milling heads

14 Applications and parts Machine and technology êêmodular system Control technology Technical data DMU 600 G linear Maximum precision and dynamics. + + Modular concept based on proven XXL modules + + High-gantry design for unbeatable dynamics + + Single-piece EN-GJS (GGG60) casting for Y crossbeam and X traverse + + Foundation / side walls made of special concrete + + Flexible interchangeable milling heads with C / A and C / B kinematics similar to the DMU 600 P + + Ram with optimised interference contour with up to 2,000 mm travel and 1,445 Nm + + Clamping platens in various widths and lengths and with a maximum point load of 15,000 kg/m Machine concept ideal for wet and dry machining + + Non-contact linear drives in all linear axes with a 5-year warranty and 45 m/min axial speed + + Integrated C axis with n 360 and Direct Drive available + + C axis with Direct Drive integrated into the ram optionally available as an axis with endless rotation 14

15 Modules of the DMU 600 G linear Chain-type tool magazine and head changing stations Z axis ram Interchangeable milling heads Z = 2,000 mm* Z = 1,750 mm* Z = 1,500 mm as standard SK50 / HSK100 and HSK63 Z axis ram for interchangeable milling heads Chain magazine with 30 / 60* / 120* / 180* tools Changing station for milling heads, 2 5* pockets Portal, crossbeam, chip conveyor Z = 1,500 mm Y crossbeam = 4,500 mm* Tables X = 6,000 mm 15 Y = 3,500 mm Clamping platen 3 5 m * Optional Clamping platen 4 5 m* Chip conveyor DMU 600 G linear Travel X / Y / Z mm 6,000 / 3,500 (4,500)* / 1,500 (2,000)* W axis mm Table size mm 5,000 3,000 Point load kg/m 2 15,000 Maximum load kg/m 30,000 Maximum workpiece dimensions mm 5,000 (n+1)* 3,000 (4,000)* 2,500 (3,000**)* Portal 4,700 / 5,700* * Optional, ** Passage without interchangeable milling heads

16 Applications and parts Machine and technology êê5-axis machining Control technology Technical data DMU 600 P / FD and DMU 600 G linear 5-axis machining the 600 milling machine series with individual interchangeable milling heads. Due to the high long-term accuracy of their stable portal and gantry design, optimal accessibility of their working areas and set-up stations through the large doors and their fully enclosed working areas, the machines in the 600 series are the benchmark for 5-sided to 5-axis simultaneous machining. 3-axis machining up to 5-axis simultaneous machining Interchangeable milling heads are held by a ram with 1,250 (1,500 to 2,000)* mm traverse (Z axis) and integrated C axis, swivel range ±185 (optional endless 360 rotation) + + Vertical milling head with gears for 3-axis rough machining with 1,445 (2,500**) Nm torque + + Gear-driven angular milling heads, e.g. 800 mm long + + B axis head for simultaneous 5-axis milling _ Torque model with 1,445 Nm _ Built-in 28,000 rpm motor spindle with 38 Nm torque or 12,000 rpm motor spindle with 300 Nm torque + + A axis motor spindle head for simultaneous 5-axis milling of negative angles up to 30 _ Built-in 28,000 rpm motor spindle with 38 Nm torque or 12,000 rpm motor spindle with 300 Nm * Optional ** DMU 600 P Z axis ram for interchangeable milling heads Built-in C axis with Direct Drive technology as standard, selective with ±185 or as an endless rotating axis n 360. C axis Main drive

17 1: Head changing stations 2: Head change: Ram in changing position 1 2 Head changing station with storage stations + + Two stations in the base machine (gantry), three as standard in the portal + + Can be modularly expanded to have up to five (gantry) or six (portal) stations + + Optimal use of space with positions under the crossbeam (gantry) or on the side of the longitudinal axis (portal) + + Optimal protection against contamination with individually controlled compartments (no interference in the working area) Vertical head Vertical head B axis MSP B axis MSP B axis gear Milling heads Tool interface SK50 / HSK100 SK50 / HSK100 SK50 / HSK100 HSK63 SK50 / HSK100 Length mm Speed U/min 6,000 6,000 12,000 28,000 6,000 Torque Nm 1,445 1, ,445 Power kw Main drive Main drive required Main drive not required 17 A axis MSP* A axis MSP Vertical head MSP Vertical head MSP Milling heads Tool interface SK50 / HSK100 HSK63 SK50 / HSK100 HSK63 Length mm 1, Speed U/min 12,000 28,000 12,000 28,000 Torque Nm Power kw Main drive Main drive required Main drive not required * only for the DMU 600 P Insertion diameter 380 mm Insertion diameter 250 mm

18 Applications and parts Machine and technology êêspecial solutions Control technology Technical data DMU 600 P / FD and DMU 600 G linear Gear milling with standard tools on standard machines. The gear cutting software DMG MORI gearmill facilitates the complete machining of a wide range of gear types on the machines in the Portal series. Gears up to 5,000 mm in diameter and racks over 6,000 mm in length can be produced efficiently. DMG MORI gearmill the software package for various gear cutting operations 18 Spur gear package External teeth: Straight, angular, double helical Bevel spur gear package Angle = < > 90 : Spiral, straight Worm gear package ZA / ZN / ZI flank profile Highlights The highest flexibility and shortest machining times with: + + Standard tools + + Standard machines + + No complex conversion work + + Soft and hard machining on one machine + + Complete machining on one machine with milling, drilling and turning in one set-up + + Electronic balancing on the machine (FD range) + + Gear wheels up to ø 5,000 mm Highlights of the gear cutting software DMG MORI gearmill + + Enter the gear-cutting parameters + + Calculate the tooth space geometry + + Optimise the tooth root geometry + + Customised contact pattern modelling + + Generation of 5-axis milling programs + + Machine simulation Design module: Tooth space geometry calculation program Measurement module: Measurement data generator CAM module: Semi-automatic CNC program generation Training module: Basic courses, individual courses, training on site, ramp-up support

19 Maximum productivity thanks to complete machining with the Portal FD range Sixteen years of turn-mill technology with over 1,000 sold machines + + Complete machining with milling and turning on one machine in one set-up + + The strongest turn-mill table in its class + + Lower unit production costs with maximum precision thanks to faster machining; lower logistics expenses thanks to the absence of idle periods and fewer operations + + Exclusive DMG MORI mill-turn cycles + + Less time needed and higher precision thanks to the absence of set-up work + + Less investment and lower space requirements with the use of just one machine + + Oil mist filter and shatter-proof safety glass panels as standard Combined tool measurement + + Heavy workpieces up to 35,000 kg and maximum workpiece diameters of 5,000 mm + + Electronic balancing DMU 600 FD full machining process Milling Turning Boring Tapping Set-up Reclamp Milling Turning Boring Tapping Unclamp Full machining process: 1 machine 4 machining steps 300 % higher productivity Conventional machining process: 3 machines 10 machining steps Machine 1 Single-purpose machines conventional machining process Turning Set-up Reclamp Turning Set-up Milling Boring Tapping Set-up Reclamp Milling Boring Tapping Set-up Precision turning Unclamp Machine 1 Machine 2 Machine

20 Applications and parts Machine and technology êêtool handling Control technology Technical data DMU 600 P / FD and DMU 600 G linear Innovative tool and milling head handling. Tool magazines DMU 600 P / FD DMU 600 G linear HSK-A63 Chain magazine, 30 pockets Standard Chain magazine, 60 pockets Chain magazine, 120 / 180 pockets SK50 (HSK-A100) Chain magazine, 30 / 60 pockets Chain magazine, 120 pockets Standard Chain magazine, 180 pockets Tool store, up to 268 pockets 20 Interchangeable milling heads Station for interchangeable milling heads, standard 3 2 Station for interchangeable milling heads, optional 6 5 Magazine types Chain magazine Tool store Toolholder HSK-A63 / SK50 (HSK-A100) SK50 (HSK-A100) Measurements (occupied adjacent pockets), mm ø 110 ø 140 Measurements (free adjacent pockets), mm ø 250 ø 400 Boring bar measurements, mm ø ø Tool length, mm Weight, kg 15 / 30 up to 80 Chip-to-chip time (HSK), seconds Number of tools 30 / 60 / 120 / 180 up to 268

21 21 Chain magazine with tool change system Tool store for up to 268 tools, tools weighing up to 80 kg tools + + Tool length 650 mm + + Tool diameter 110 mm (250 mm with free adjacent pockets) + + Tool magazine with 4-position gripper for SK50 / HSK100 and HSK63 interfaces + + Positioned underneath the crossbeam

22 Applications and parts Machine and technology êêexample applications Control technology Technical data DMU 600 P / FD and DMU 600 G linear Spindles for special materials and applications. Motor spindle rated at 28,000 rpm / 27 kw / 38 Nm (100 % DC) Workpiece material Material removal rate Tool Spindle speed Feed Depth / width of cut Aluminium 1,638 cm 3 /min Milling head ø 42 mm (3 cutting edges) 10,000 rpm (Vc = 1318 m/min) 7,800 mm/min (Fz = 0.26 mm) 6 / 35 mm 22 Vertical head drive 6,000 rpm / 60 kw / 2,500 Nm (100 % DC) Workpiece material Material removal rate Tool Spindle speed Feed Depth / width of cut Steel (Ck45) 1,800 cm 3 /min Milling head ø 160 mm (16 cutting edges) 500 rpm (Vc = 250 m/min) 3,000 mm/min (Fz = 0.4 mm) 6 / 100 mm Torque spindle rated at 12,000 rpm / 42 kw / 300 Nm (100 % DC) Workpiece material Material removal rate Tool Spindle speed Feed Depth / width of cut Steel (Ck45) 864 cm 3 /min Milling head ø 160 mm (9 cutting edges) 1,000 rpm (Vc = 500 m/min) 1,800 mm/min (Fz = 0.2 mm) 4 / 120 mm

23 DMU 600 P / FD and DMU 600 G linear Example applications Machining a cable drum Industry Mechanical engineering Spindle speed 12,000 rpm Tool Angle milling head ø 125 mm Power 42 kw Material S 235 JR (ST37) Torque 300 Nm Machining focus: 5-sided machining NC-controlled B axis with gear-driven spindle, roughing and finishing; no post-processing work required Complete machining of a cylinder block Industry Energy technology Spindle speed 6,000 rpm Tool Boring bar ø 340 mm Power 53 kw Material EN-GJL-250 (GG25) Torque 1,445 Nm 23 Machining focus: 5-sided machining NC-controlled B axis with gear-driven spindle and use of special heads Rough machining of a compressor case Industry Energy technology Spindle speed 445 rpm Tool Face milling cutter ø 100 mm Power 53 kw Material EN-GJS (GGG40) Torque 1,445 Nm Machining focus: 5-sided machining NC-controlled B axis with gear-driven spindle Machining a 210 series machine bed Industry Mechanical engineering Spindle speed 6,000 rpm Tool Milling cutter ø 100 mm Power 53 kw Material EN-GJS (GGG60) Torque 1,445 Nm Machining focus: 3-axis machining with a straight attachment unit, Complete machining in one set-up Finishing of a mould insert Industry Die & mould Spindle speed 28,000 rpm Tool Ball nose cutter ø 2 mm Power 27 kw Material 40CRMnNiMo8-6-4 Torque 38 Nm Machining focus: axis machining with NC-controlled B axis with motor spindle for finishing, complete machining in one set-up

24 Applications and parts Machine and technology êêpower charts Control technology Technical data DMU 600 P / FD and DMU 600 G linear Power charts Motor spindle HSK-A63 Main drive / vertical milling head 28,000 rpm / 27 kw / 38 Nm 6,000 rpm / 53 kw / 1,445 Nm Torque (Nm) Power (kw) Torque (Nm) Power (kw) 1, Nm S6/40% 38 Nm S1/100% 35 kw S6/40% kw S1/100% , ,024 Nm 40% 2,000 1,000 1,445 Nm 100% , kw 40% 53 kw 100% 1,700 3, Speed (rpm) ,000 2,500 6,300 28,000 Speed (rpm) ,000 2,500 6,000 Motor spindle SK50 / HSK-A100 Motor spindle HSK-A ,000 rpm / 42 kw / 300 Nm Torque (Nm) Power (kw) 15,000 rpm / 42 kw / 280 Nm Torque (Nm) Power (kw) 1, Nm 40% 300 Nm 100% 52 kw 40% 42 kw 100% Nm 40% 280 Nm 100% 52 kw 40% 42 kw 100% Speed (rpm) ,000 2,500 6,300 12,000 Speed (rpm) 100 1,000 1,310 1,710 10,000 15,000 DMU 600 P / FD and DMU 600 G linear: Interchangeable milling heads Speed / toolholder / power / torque (100 % DC) DMU 600 P DMU 600 FD DMU 600 G linear Gear-driven vertical head 6,000 rpm / SK50 / HSK-A100 / 53 kw / 1,445 Nm 6,000 rpm / SK50 / HSK-A100 / 60 kw / 2,500* Nm Gear-driven angle milling head 3,000 rpm / SK50 / HSK-A100 / 40 kw / 700 Nm Gear-driven B axis head 6,000 rpm / SK50 / HSK-A100 / 53 kw / 1,445 Nm Motor spindle vertical head 28,000 rpm / HSK-A63 / 27 kw / 28 Nm 15,000 rpm / HSK-A100 / 42 kw / 280 Nm 12,000 rpm / SK50 / HSK-A100 / 42 kw / 300 Nm B axis motor spindle head 28,000 rpm / HSK-A63 / 27 kw / 38 Nm 12,000 rpm / SK50 / HSK-A100 / 42 kw / 300 Nm 15,000 rpm / HSK-A100 / 42 kw / 280 Nm A axis motor spindle head 28,000 rpm / HSK-A63 / 27 kw / 38 Nm 12,000 rpm / SK50 / HSK-A100 / 42 kw / 300 Nm* Optional * Only for the DMU 600 P / FD

25 25 Universal With multiple tables, the DMU 600 P facilitates 5-axis complete machining of large parts weighing up to 75 tonnes and measuring up to m.

26 Applications and parts Machine and technology Control technology êêdmg MORI technology cycles Technical data DMU 600 P / FD and DMU 600 G linear High-end CNCs for safe machining and maximum precision. Together with SIEMENS 840D solutionline, the Portal series is equipped with the new ERGOline Control with a 21.5" monitor and CELOS. The 19" ERGOline panel is available for the HEIDENHAIN TNC 640. Optionally, various exclusive software cycles such as ATC, MPC, 3D quickset and DMG MORI Virtual Machine are available, which are able to directly influence either workpiece quality or process optimisation. 26 Exclusive, optionally available DMG MORI technology cycles 3D quickset Laser measuring sensor Interpolation turning Efficient production package Quick and easy for maximum precision Tool kit for checking and correcting the kinematic precision of 4 and 5-axis machine configurations All head variants and all table axes package Enhanced measuring options with the laser measuring sensor Measurement of pockets and grooves Measurement in hard-to-reach areas Machining of faces and recesses without a turn-mill table The machining process takes place in a circular movement around or within the workpiece The spindle is perpendicular to the direction of movement Safe and efficient production optimisation of the production potential Extended milling strategies Simple programming of recurring machining steps Safe retraction from all potential collisions Measurement of individual points Package with manual and automatic calibration Reduced programming times Reduction of errors caused by program crashes

27 SIEMENS 840D solutionline + + Highly simplified interactive programming with identical look and feel for turning and milling + + SINUMERIK Operate user interface + + Quick-view simulation of complex parts of the program + + Efficient tool management + + Wide range of 5-axis functions with numerous correction and intervention options + + Advanced Surface the option for the best surface quality* and an ideal complement to tool and mould making * Optional HEIDENHAIN itnc Workshop or DIN-ISO programming + + Rapid program generation with plain-text programming + + Graphical programming + + Upwards compatibility + + 3D workpiece simulation + + smart.nc user-friendly interface + + Wide range of cycles as standard + + Efficient tool management + + DXF converter* + + AFC Adaptive Feed Control* * Optional HEIDENHAIN TNC Unique, highly detailed 3D simulation display + + New optimised TNC user interface + + HSCI HEIDENHAIN Serial Controller Interface + + Rapid program generation with plain-text programming + + Collision monitoring (DCM) + + ATC*, 3D quickset * + + Powerful processor (Intel i7-3, two cores) + + New optimised ADP movement guide for improved surfaces and quicker machining (block processing time of just 0.5 ms) * Optional 27 STANDARD MPC Machine Protection SGS Spindle Growth Grinding ATC Application Tuning Control Protecting machines with an emergency shut-off function Vibration sensors on the milling spindle Emergency shut-off with teach function Process monitoring by means of a bar graph Milling spindle bearing diagnostics Sensor Improved precision by measuring spindle displacement Measurement of the axial displacement of the rotor compared to the stator in real time The control system compensates for the actual displacement Machining with the highest surface precision Grinding on a universal milling machine For internal, external and face grinding Dressing cycles for dressing the grinding wheel Cycle Process optimisation at the push of a button Process-oriented feed drive tuning Minimised machining time with maximised component quality, even taking into account the workpiece weight

28 Applications and parts Machine and technology Control technology êêcelos Technical data Simplified machine operation. The holistic integration of the machine into the company organisation. Like on a smartphone, the operator has direct access to all available applications through the APP MENU. 28 ERGOline Control with 21.5" multi-touchscreen and SIEMENS. Simple User-friendly machine operation for all new high-tech machines from DMG MORI. Continuous Consistent administration, documentation and visualisation of order, process and machine data. Compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions. SMARTkey Personalised user authorisation: Individually adapted access privileges to the control system and the machine.

29 DMU 600 P / FD and DMU 600 G linear From the idea to the finished product. CELOS features a standard user interface for all new high-tech machines from DMG MORI. CELOS APPs enable the consistent administration, documentation and visualisation of order, process and machine data. They also simplify, standardise and automate the operation of the machine. 16 standard APPs help the machine operator prepare, optimise and systematically process production jobs. JOB MANAGER Systematic planning, administration and preparation of orders. + + Machine-related creation and configuration of new orders + + Structured saving of all production-related data and documents + + Easy visualisation of orders, including NC program, equipment etc. CELOS APPs 3 examples: 29 JOB ASSISTANT Process-defined orders. + + Menu-guided set-up of the machine and menu-driven processing of production orders + + Reliable error prevention thanks to work instructions with mandatory acceptance function TOOL HANDLING Shorter tool set-up times through assessments of the magazine configuration for subsequent orders. + + Displays all tools required for a job, including automatically generating a loading list + + Generation of an unloading list through automatic detection of all tools not required for subsequent jobs

30 Applications and parts Machine and technology Control technology Technical data êêoptions êêpumps and accumulators DMU 600 P / FD and DMU 600 G linear Technical data Machine type Working area X / Y / Z axis mm 30 W axis Portal passage Horizontal mm Vertical mm Distance from spindle nose to table centre Horizontal milling head mm Vertical milling head mm Table type Table size mm Maximum table load kg Mill-turn table (milling / turning) rpm Table size mm Maximum table load kg/m 2 // kg/m 5-axis options Interchangeable milling head as an NC-controlled B axis Swivel range (0 = vertical / 180 = horizontal) Degrees Rapid traverse and feed rpm Interchangeable milling head as an NC-controlled A axis Swivel range (0 = vertical / 90 = horizontal) Degrees Rapid traverse and feed rate rpm Ram with integrated C axis Turning range // Rapid traverse and feed Degrees // rpm Main drive Interchangeable milling head with integrated motor spindle rpm Power (40 / 100 % DC) // torque (40 / 100 % DC) kw // Nm Integrated gear-driven spindle for accepting interchangeable milling heads rpm Power (100 % DC) // Torque (100 % DC) kw // Nm SK50 tool change system tool magazine Pockets Linear axes (X / Y / Z / W) m/min P max. (X / Y / Z) VDI DGQ 3441 / ISO µm Control system ERGOline Control with 19" monitor and 3D control system ERGOline Control with 21,5" multi-touch screen and CELOS / * Optional, Not available

31 DMU 600 P DMU 600 FD DMU 600 G linear 6,000 4,200 (4,800)* 1,250 (1,500)* 6,000 4,200 (4,800)* 1,250 (1,500)* 6,000 (n 1,000)* 3,500 (4,500)* 1,500 (1,750 / 2,000)* 1,600 (2,000)* 1,600 (2,000)* 3,500 3,500 4,700 (5,700)* 2,600 (3,000)* 2,600 (3,000)* 2,500 (2,750 / 3,000)* on request on request on request (Centre of head holder) (Centre of head holder) (Centre of head holder) Rigid table Mill-turn table Rigid table 5,000 2,800 ø 3,200 integrated into 5,000 2,800 25,000 (40,000)* 25,000 (35,000)* 170 5,000 3,000 15,000 // 30,000 ± 180 ± 180 ± / / / Standard Standard Standard ±185 (optionally 360 infinite) // 40 ±185 (optionally 360 infinite) // 40 ±185 (optionally 360 infinite) // 40 12,000* 12,000* 12, / 42 // 430 / / 42 // 430 / / 42 // 430 / 300 6,000 6,000 6, // 1,445 (60 // 2,500) 53 // 1,445 (60 // 2,500) 53 // 1,445* / chain / chain 30 / 60 / 120 / 180 / chain 23.5 / 30 / 30 / / 30 / 30 / / 45 / / 15 / 8 15 / 15 / 8 15 / 15 / 8 SIEMENS 840D solutionline, HEIDENHAIN itnc 530, HEIDENHAIN TNC 640 SIEMENS 840D solutionline FD SIEMENS 840D solutionline, HEIDENHAIN itnc 530, HEIDENHAIN TNC 640 SIEMENS 840D solutionline SIEMENS 840D solutionline FD SIEMENS 840D solutionline

32 DMU 600 P / FD and DMU 600 G linear Options DMU 600 P DMU 600 FD DMU 600 G linear Table options NC Mill-Turn table Slide Ram with integrated C axis, infinite 360 rotation Toolholder HSK-A63 / BT 40 / CAT 40 HSK-A100 / BT 50 / CAT 50 (HSK for turn-mill machines, FD, as standard) Automation / measurement / monitoring 3D quickset Wireless measuring sensor Blum laser tool measurement in the working area, NT hybrid Mechanical tool breakage monitor Combined tool measurement in the working area, laser system for milling tools, 3D scanner for turning tools Quad-colour signal lights Coolants / chip disposal Protective cabin Production package with 2,500-litre coolant unit, paper band filter, 40-bar internal coolant supply Internal coolant supply, 80-bar, frequency-controlled Coolant temperature control for internal coolant supply unit Spray gun with 1-bar pump, 40 litres per minute Minimum quantity lubrication through the spindle centre internally and through nozzles externally Oil and emulsion mist deposition equipment Air blast cooling through the spindle centre Optional itnc 530 / TNC 640 control systems Application Tuning Cycle ATC Electronic handwheel itnc 530 / TNC 640 Control console for tool magazine loading station ACC Active Chatter Control Optional SIEMENS 840D solutionline Electronic SIEMENS 840D handwheel Control console for tool magazine loading station DECKEL MAHO MDynamics package General options Remote camera system Shatter-proof safety glass viewing panel Operating mode 4 Processor monitoring in production Standard, optional, not available

33 High-efficiency pumps and accumulators. Frequency-controlled coolant pump The high-pressure coolant pump requires 22 % of the energy used during the machining process (representative figure). This energy heats up the coolant which has to be cooled with additional energy. Facts + + Needs-based pressure generates the most efficient use of coolant The pressure can be lowered for small tools, as high pressure does not increase the quantity of coolant flowing through the tool Conventional technology + + Pressure reduction with proportional valve technology does not save any energy as the pump continues to run at its nominal rating Efficient machine cooling + + DMG MORI uses efficient cooling devices which only generate the necessary cooling power + + The average power of such an accumulator falls by % during production (representative range) This equals a saving of approximately 2 kw from a 10 kw cooling system Typical saving 7,200 kwh* or 2,000 per year * 24 hours per day, 300 days per year, 0.14 per kwh Advantage of DMG MORI Performance (kw) + + Speed-regulated high-pressure pumps which only work with the necessary power Flow rate (l/min) Ball nose cutter 12 mm Boring tool 11.5 mm Porcupine cutter 40 mm Mill 80 mm Solid drill 60 mm End mill 6 mm Time (min) 1 70 unregulated accumulator regulated accumulator Pressure (bar) Needs-based P = 10 bar Q = 6.1 l/min Pel = 1.5 kw Standard P = 40 bar Q = 6.7 l/min Pel = 4 kw necessary cooling power The larger the cooling power of an accumulator, the more energy is saved. Savings with this tool: 0.38 per hour KFW subsidy: Reinvestment: 30 % energy saved compared to existing systems New investment: 15 % energy saved compared to the industry average.

34 Applications and parts Machine and technology Control technology Technical data êêlayout plans DMU 600 P / FD and DMU 600 G linear Floor plans DMU 600 P with complete cover Side view 6,279 6,361 1,321 6,591 (7,026) 5,741 8,614 3,237 DMU 600 P with complete cover and chain magazine with 120 pockets Top view Footprint of m² 16,623 13,961 1,200 4,459 9,978 Maximum (dependent on the chosen equipment)

35 DMU 600 G linear with complete cover Side view 2,782 (3,282) 1,200 2,882 (3,382) 6,900 (7,500) 6,135 (6,635) 35 DMU 600 G linear with complete cover and chain magazine with 180 pockets Top view Footprint of m² 12,339 11,971 8,275 (9,275) Maximum (dependent on the chosen equipment)

36 Always close by! Headquarters Europe Germany: DMG MORI Deutschland Riedwiesenstraße 19 D Leonberg Tel.: +49 (0) / Fax: +49 (0) / Service Hotline: +49 (0) Europe: DMG MORI Europe Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / Fax: +41 (0) 58 / Service Hotline: +41 (0) Asia: DMG MORI Japan Shiomi Koto-ku, Tokyo JP , Japan Tel.: Fax: America: DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Tel.: +1 (847) Fax: +1 (847) DMG MORI Austria Oberes Ried 11 A-6833 Klaus Tel.: +43 (0) / Fax: +43 (0) / Service Hotline: +43 (0) / _ Stockerau Josef-Jessernigg-Straße 16 A-2000 Stockerau Tel.: +43 (0) / Fax: +43 (0) / DMG MORI Benelux _ Netherlands Wageningselaan 48 NL-3903 LA Veenendaal Tel.: +31 (0) Fax: +31 (0) Service Hotline: +31 (0) _ Belgium Hermesstraat 4B B-1930 Zaventem Tel.: +32 (0) 2 / Fax: +32 (0) 2 / Service Hotline: +32 (0) 2 / DMG MORI Czech Kaštanová 8 CZ Brno Tel.: Fax: Service Hotline: _ Planá Chýnovská 535 CZ Planá nad Lužnicí Tel.: Fax: _ Slovakia Brnianska 2 SK Trenčín Tel.: DMG MORI France Parc du Moulin 1 Rue du Noyer B.P Roissy-en-France F Roissy CDG Cedex Tel.: +33 (0) 1 / Fax: +33 (0) 1 / Service Hotline: +33 (0) _ Lyon Parc des Lumières 1205 Rue Nicéphore Niepce F Saint-Priest Tel.: +33 (0) 4 / Fax: +33 (0) 4 / _ Toulouse Futuropolis Bat. 2 2 Rue Maryse Hilsz F Toulouse Tel.: +33 (0) 5 / Fax: +33 (0) 5 / _ Haute-Savoie Espace Scionzier 520 avenue des Lacs F Scionzier Tel.: +33 (0) 4 / Fax: +33 (0) 4 / DMG MORI Hungary Vegyész u B. Building H-1116 Budapest Tel.: Fax: Service Hotline: DMG MORI Ibérica Pol. Ind. Els Pinetons Avda. Torre Mateu 2 8 Nave 1 E Ripollet Barcelona Tel.: Fax: Service Hotline: _ Madrid C / Alcañiz 23 E Madrid Tel.: Fax: _ San Sebastián Edificio Igaraburu Pokopandegi 11, Oficina 014 E San Sebastián Tel.: Fax: Service Hotline: DMG MORI Italia Via G. Donizetti 138 I Brembate di Sopra (BG) Tel.: Fax: Service Hotline: _ Milano Via Riccardo Lombardi 10 I Milano (MI) Tel.: Fax: _ Padova Via E. Fermi 7 I Veggiano (PD) Tel.: Fax: DMG MORI Middle East Jebel Ali Free Zone JAFZA Towers Lob 18, Office 2403, P.O. Box Dubai, U.A.E. Tel.: Fax: DMG MORI Polska ul. Fabryczna 7 PL Pleszew Tel.: +48 (0) 62 / Fax: +48 (0) 62 / Service Hotline: +48 (0) 62 / DMG MORI Romania DN 65B, KM RO Pitesti Tel.: Fax: DMG MORI Russia ul. Novohohlovskaya 23 / 1 RU Moscow Tel.: Fax: Service Hotline: _ Jekaterinburg ul. Sofi Kowalewskoj 4, litera Z RUS Jekaterinburg Tel.: Fax: _ St. Petersburg pr. Obuhovskoy Oborony 271, litera A RUS St. Petersburg Tel.: Fax: DMG MORI Scandinavia _ DMG MORI Finland & Baltics Jasperintie 310 FI Pirkkala Tel.: Service Hotline: _ DMG MORI Sweden E A Rosengrens gata 5 SE Västra Frölunda Tel.: +46 (0) Fax: +46 (0) Service Hotline: +46 (0) _ DMG MORI Denmark Robert Jacobsens Vej 60, 2.tv DK-2300 København S Tel.: Fax: Service Hotline: _ Norway Bergsli Metallmaskiner AS Bedriftsveien 64 NO-3735 Skien Tel.: Fax: DMG MORI Schweiz Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / Fax: +41 (0) 58 / Service Direct Line: +41 (0) 58 / Service Hotline: +41 (0) DMG MORI South East Europe Ag. Georgiou 5 Patriarchiko Pylaias, Cosmos Offices, PO GR Thessaloniki Tel.: Fax: DMG MORI Turkey Ferhatpaşa Mah. Gazipaşa Cad. No: 11 TR Ataşehir İstanbul Tel.: Fax: Service Hotline: DMG MORI UK 4030 Siskin Parkway East Middlemarch Business Park Coventry CV3 4PE GB Tel.: +44 (0) Fax: +44 (0) Service Direct Line: +44 (0) Service Hotline: +44 (0) DMG MORI Africa Representative WIN-TECH Machinery & Tooling 90 El Thawra Street El Golf Area Heliopolise Cairo, Egypt Tel.: Fax: PRO.D6644_0615UK Subject to technical changes. The machines depicted here may feature options, accessories and different control configurations. DMG MORI Europe AG Sulzer-Allee 70, CH-8404 Winterthur Tel.: +41 (0) 58 / , Fax: +41 (0) 58 / info@dmgmori.com,