High-Speed Precision Cutting Centres HSC 30 / 70 linear

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1 High-Speed Precision Cutting Centres HSC 30 / 70 linear

2 Applications and Parts Machine and Technology Control Technology Technical Data HSC 30 linear / HSC 70 linear A new dimension of precision. With the new HSC precision centres, DMG MORI sets a new benchmark for high-speed machining. Linear drives in all axes with accelerations of > 2 g., as well as spindle speeds of up to 40,000 rpm. ensure maximum dynamics and provide thermal stability while enabling fastest machining, surface finishes of < Ra in. and < in. component accuracy. Designed for demanding mould construction and micro/precision machining of complex components with elaborate geometries, the new HSC Series offers the optimal manufacturing solution for every application Tool and mould making 1: Mould for mobile telephone 2: Mould for engine cover 3: Mould for police car 4: Mould for tire profile Precision technology 5: Stamping tool 6: Watch plate

3 Over 25 years of 5-axis expertise Üb The new HSC Series: Best performance in tool and mould making. Application example: complete mould produced using the HSC 70 linear with exceptional surface quality 03

4 Applications and Parts Machine and Technology êêconcept Control Technology Technical Data HSC 30 linear / HSC 70 linear Maximum precision and surface quality (Ra < in.) The new HSC Series impresses with strong performance and excellent precision. In addition to highly dynamic linear drives and new high-performance spindles with shaft, flange and jacket cooling, the thermosymmetrical design and special cooling measures ensure maximum precision and productivity. The new machine design offers a perfect visual backdrop for showcasing its innovative highlights. 04 Work area HSC 30 linear HSC 70 linear Travel in X / Y / Z in / 11.8 / (33.5)* / 23.6 / 15.0 (17.7)* Rigid table in. / lbs / / 1,543.2 NC table in. / lbs. Ø 9.8 / Ø 23.6 / 1,102.3 * 5-axis version

5 HSC 30 linear / HSC 70 linear highlights + + Thermosymmetrical portal design: greatest stability and long-term precision + + Long-term precision (< in.) thanks to innovative cooling and a thermosymmetrical design + + Best surface quality: Ra < in. thanks to HSC spindles with 40,000 rpm. and shaft, flange and jacket cooling Linear drives for highest dynamics and maximum precision with a 60-month guarantee + + Linear drives in all axes come standard for maximum dynamics and precision with a 60-month guarantee 05

6 Applications and Parts Machine and Technology êêcomponents HSC 30 linear Control Technology Technical Data 06 HSC 30 linear: > 2 g. acceleration and a footprint of 48.4 ft.² HSC 30 linear Compact gantry design with linear drives in all axes. The HSC 30 linear is extremely dynamic, with a footprint of just 48.4 ft.² and combines precision, compactness and stability in one high-tech machine tool. In addition to comprehensive temperature management, linear drives in X / Y / Z (with > 2 g. acceleration), a motor spindle with 40,000 rpm., and an HSK-E40 tool holder (comes standard) produce surface quality with Ra < in. with reliable accuracy.

7 1: 5-axis machining with NC-swivel table 2: 30-pocket tool magazine 1 HSC 30 linear highlights + + Stable, low-vibration cast-iron machine bed in gantry design + + Linear drives in X / Y / Z with > 2 g., HSC spindle with 40,000 rpm., HSK E40 and shaft, flange and jacket cooling come standard pocket tool changer comes standard (optional: 60 / 120 slots) + + ULTRASONIC integration: Flexible integration of the HSK-S32 / 40 actuator system* 07 * Optional 2

8 Applications and Parts Machine and Technology êêcomponents HSC 70 linear Control Technology Technical Data 1: Cooling of linear drives and linear guides 2: 5-axis simultaneous machining 08 HSC 70 linear Leading HSC precision centre with 3,149.6 ipm. rapid traverse. The HSC 70 linear has a thermosymmetrical portal design that creates the perfect conditions for chip removal and power balance, regardless of spindle position. This ensures excellent surface quality, in combination with the refined temperature management for the whole machine and a consistently high level of precision in the range of a few microns, including for demanding continuous operation. 5-axis operation is possible via an NC-rotary table and the rotary A-axis behind the milling spindle. Standard spindle speeds of up to 18,000 rpm. guarantee powerful milling performance, with optional 28,000 rpm. and 40,000 rpm. spindles also available.

9 1 2 HSC 70 linear highlights + + Long-term accuracy < in. thanks to the innovative cooling concept and thermosymmetrical design + + Best surface quality < Ra in. thanks to the HSC spindles with 40,000 rpm. featuring shaft, flange and jacket cooling + + Linear drives in all axes come standard for maximum dynamics and precision with a 60-month guarantee axis simultaneous machining with Direct Drive in the spindle head and an NC-rotary table (optional), 18,000 rpm. motor spindle (standard), additional motor spindle option with 28,000 rpm. (HSK-A63) or 40,000 rpm. (HSK-E50) + + HEIDENHAIN TNC 640 or Siemens 840D solutionline control for optimal comfort and faster programming DMG control features developed especially for HSC machining, such as ATC (Application Tuning Cycle), AAC (Automatic Acceleration Control), AFC (Automatic Feedrate Control) HSC 70 linear Machine bed made of cast-iron: Thermosymmetrical portal design with great accessibility.

10 Applications and Parts Machine and Technology êêcooling concept Control Technology Technical Data HSC 30 linear / HSC 70 linear Innovative cooling concept for exceptional accuracy and surface quality. In order to meet the highest quality standards, the thermosymmetrical design and an innovative cooling concept ensure the highest level of component accuracy. This ensures properly cooled linear drives and effective dissipation of frictional heat form the linear guides. Additional cooling strips on the Z-slides guarantee consistent component temperatures. The shaft, flange and jacket cooling in the new HSC spindles reduces tool and spindle expansion by up to 70 % and guarantees exceptional surface quality (< Ra in.). 10 Innovative cooling concept + + Cooling of the machine bed and portal + + Cooling of the linear drives + + Temperature control for components + + Cooling of the linear drives via pressure clamps + + Cooling of the Z-slides + + Coolant temperature control* * Optional

11 Workpiece Automotive: Reflector component Example of accuracy measurement Optical surface quality measurement produces value of Ra in. (Sa in.) Height of section inches Unbeatable surface quality thanks to new HSC spindles With Neues shaft, Bild flange kommt and jacket cooling Up to 70 % reduced tool expansion fold reduction in warm-up time, stable temperature reached faster + + Thermally stable processing conditions + + Dissipation of heat produced by the rotor Neues Bild kommt + + Increase in overload capacity of the motor new: With shaft cooling Without shaft cooling

12 Applications and Parts Machine and Technology Control Technology Technical Data CELOS status monitor ERGOline control panel with a 21.5" multi-touchscreen on a Siemens control. 12 Equipped with CELOS as of the 2nd Quarter, 2014.

13 HSC 30 linear / HSC 70 linear From the idea to the finished product. CELOS from DMG MORI enables consistent administration, documentation and visualization of order, process and machine data. CELOS can be expanded with apps and is also compatible with your company s existing infrastructure and programs. 13 APP selector: Central access to all available applications Uniform Uniform user interface for all high-tech machines from DMG MORI. Consistent Consistent administration, documentation and visualization of order, process and machine data. CELOS APPS + + JOB MANAGER: Systematic planning, administration and preparation of orders + + JOB ASSISTANT: Process-defined orders + + CAD / CAM VIEW: Visualize workpieces and optimize program data + + TECH CALCULATOR: Calculate technology data, measurements and values + + DOCUMENTS: Digital library with full text search + + ORGANIZER: Calendar and note functions + + NET SERVICE: Expert support via Internet-based remote diagnostics Compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Can be expanded with future CELOS apps. + + MACHINE CHECK: Controlled maintenance and repairs for machines + + ENERGY SAVING: Automated energy management + + SETTINGS: Customization and personalization + + STATUS MONITOR: View machine status in real-time + + CONTROL: Machine control with a touch-screen

14 Applications and Parts Machine and Technology Control Technology Technical Data HSC 30 linear / HSC 70 linear Cutting-edge control technology for unbeatable HSC performance. All machines in the HSC Series are equipped with the ergonomic DMG ERGOline control, which features a 19" screen, and are also available with Operate 4.5 on a Siemens 840D solutionline control or HEIDENHAIN NC 640 control. The new ERGOline control panel, with a 21.5" monitor, Siemens control and CELOS will be available in Q2 of Additionally, exclusive software cycles including ATC, MPC, 3D quickset and DMG Virtual Machine are available for enhanced workpiece quality and process optimization. 14 Siemens 840D solutionline + + Operate Simple, interactive CNC programming + + Quick editing of large CNC programs + + Extensive 5-axis functionality + + Quick-view simulation of complex program parts + + Direct spline machining from CAD data + + Efficient tool management HEIDENHAIN TNC Shopfloor or DIN-ISO programming + + 3D workpiece simulation + + Graphical programming + + Coordinate transformation + + Fast visual programming with visual guidance + + Convenient thanks to the extensive portfolio of technology cycles

15 3D quickset + + Easiest testing and adjustment of axis precision in the work area: Precision kinematics balancing at the touch of a button. Available in connection with Renishaw and BLUM measuring probes MDynamics + + Fast processing with optimized speed direction + + Unparalleled surface quality with an optimal speed profile thanks to an integrated Advanced Lookahead" feature + + Exact contour accuracy with an optimized compressor Exclusive Siemens software package 15 Optimal surface Optimal speed Optimal precision ATC + + Easy feed drive tuning at the touch of a button: this is achieved with three settings (surface, speed, precision), which can be adjusted for any workpiece program. Your advantage: minimized processing time with maximized quality (including in relation to workpiece weight). DMG virtual machine : 1 simulation integration of geometry, kinematics and dynamics of your DMG machine including all functionalities of CNC and PLC increase your efficiency with maximum production reliability and up to 80% faster setup! Available for Siemens and HEIDENHAIN control Application Tuning Cycle

16 Applications and Parts Machine and Technology Control Technology Technical Data êêfloor plans êêperformance chart HSC 30 linear / HSC 70 linear Floor plans HSC 30 linear Top view HSC 70 linear Top view R 34.6 R R R R 53.5 R 26.7 R HSC 30 linear HSC 70 linear Front view Front view traveling height (3-axis) (5-axis)

17 The widest range of spindles available. Motor spindle with 18,000 rpm. Motor spindle with 18,000 rpm / 25.5 hp., 33.2 / 62.7 ft. / lbs / 21.4 hp., 46.5 / 59.0 ft. / lbs. Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) 25.5 hp. 40% ft./lbs. 40% 33.3 ft./lbs. 100% hp. 100% ft./lbs. 40% 46.5 ft./lbs. 100% 21.4 hp. 40% 14.8 hp. 100% Speed (rpm.) 6,000 18,000 Speed (rpm.) 2,000 5,000 18, Motor spindle with 28,000 rpm. Motor spindle with 40,000 rpm / 34.6 hp., 22.7 / 29.7 ft. / lbs / 21.4 hp., 11.2 / 14.4 ft. / lbs. Torque (ft./lbs.) Power (hp.) Torque (ft./lbs.) Power (hp.) ft./lbs. 40% 22.7 ft./lbs. 100% ft./lbs. 40% 16.6 ft./lbs. 100% hp. 40% 26.8 hp. 100% hp. 40% 11.2 hp. 100% Speed (rpm.) 6,300 28,000 Speed (rpm.) 11, ,000

18 Applications and Parts Machine and Technology Control Technology Technical Data HSC 30 linear / HSC 70 linear Technical data DMG MORI recommends 18 HSC 30 linear HSC 70 linear Work area X-axis (5-axis) in (33.5) Y-axis in Z-axis (5-axis) in (17.7) Feed drive Rapid traverse in X / Y / Z (linear drive) ipm. 1, ,149.6 Acceleration (linear drive) ft. / sec.² Rapid traverse in X / Y / Z (ball screw drive) ipm. 1,968.5 Acceleration (ball screw drive) ft. / sec.² 19.7 Feed range (linear drive) ipm. 1, ,149.6 Feed force in X / Y / Z lbf. Measuring system for linear axes direct (linear) direct (linear) Resolution in Positioning accuracy P (VDI 3441) in. X / Y / Z in Main drive (standard) Speed rpm. 40,000 18,000 Power (100 / 40 % DC) hp / / 25.5 Torque (100 / 40 % DC) ft. / lbs. 8.9 / / 62.7 Tool reception HSK-E40 HSK-A63 Main drive with shaft cooling (optional) Speed rpm. 28,000 Power (100 / 40 % DC) hp / 34.9 Torque (100 / 40 % DC) ft. / lbs / 29.5 Tool reception HSK-A63 Main drive with shaft cooling (optional) Speed rpm. 40,000 Power (100 / 40 % DC) hp / 26.8 Torque (100 / 40 % DC) ft. / lbs. 8.9 / 11.8 Tool reception HSK-E50 Tool magazine Number of pockets 30 (60, 120) 30 (60, 120) Maximum tool weight lbs Max. tool diameter in Tool diameter for vacant adjacent pockets in Max. tool length in Work table Dimensions of rigid table in Table load lbs ,543.2 NC rotary table Diameter in Table load lbs ,102.3 Torque (100 %) ft. / lbs Clamping torque ft. / lbs ,475.1 B-axis Swivel range degrees ± /-110 Swivel torque (100 / 40 %) ft. / lbs / / Clamping torque ft. / lbs. 1, ,106.3 Controls HEIDENHAIN TNC 640, Siemens 840D solutionline with SINUMERIK Operate 4.5

19 Energy efficiency with DMG MORI machines Up to 30% energy savings. As a co-founder of the Blue Competence Initiative, sustainable manufacturing technology and resource-saving machine tool designs have already become the standard at DMG MORI. Thanks to intelligent technology, the energy consumption of our machines has dropped, on average, by 30 % over the life cycle of a machine tool. 19 Intelligent control technology + + DMG AUTOshutdown: Intelligent standby control avoids unnecessary energy consumption during machine idle time + + DMG GREENmode: Intelligent feed control for increased process speed and energy savings + + Simulation with DMG Virtual Machine: The shortest setup times thanks to advance simulations and reduced idle time HSC 70 linear: 5-axis simultaneous machining of an injection mould with Direct Drives in the spindle head and the NC rotary table for the best contour accuracy. Intelligent electronics and drive technology + + Optimal drive design + + Regulated accumulator motors + + Regenerative drives Optimized mechanics + + Reduced movement of masses and counterbalance + + Minimized friction

20 Always close by! North America South America DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL Tel.: (847) Fax: (847) DMG MORI ELLISON 165 Admiral Blvd. Mississauga, ON L5T 2T3, Canada Tel.: (905) Fax: (905) DMG MORI SOUTH AMERICA Rua Dr. Luiz Migliano São Paulo, Brazil Tel.: (+55) 11 / Fax: (+55) 11 / DMG MORI MEXICO Acceso III #14, Bodega 11 Parque Industrial Benito Juarez Queretaro, Qro. C.P , México Tel.: +52 (442) Fax: +52 (442) Europe DMG MORI GERMANY Riedwiesenstrasse 19 D Leonberg Tel.: +49 (0) / Fax: +49 (0) / DMG MORI EUROPE Lagerstrasse 14 CH-8600 Dübendorf Tel.: +41 (0) 44 / Fax: +41 (0) 44 / Asia DMG MORI ASIA 3 Tuas Link 1 Singapore Tel.: Fax: PRO.D5917/0513US D5743/1013AD44 Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. MONTFORT ADVERTISING DMG MORI ELLISON 165 Admiral Blvd. Mississauga, ON L5T 2T3 Tel.: +1 (905) , Fax: +1 (905) info@dmgmori.com,