CTV 160 / 250 / 315 CTV 250 DF. VERTICAL PRODUCTION TURNING CTV series DMGMORI.COM

Transcription

1 CTV 160 / 250 / 315 CTV 250 DF VERTICAL PRODUCTION TURNING CTV series DMGMORI.COM

2 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES CTV One concept with four versions for all requirements CTV 160 / 250 / 315 vertical production turning + Customised automation solutions for every machine available right or left-sided % modularity between machine on the left and on the right 02 HIGHLIGHTS CTV 160 / 250 / Space-saving design thanks to integrated workpiece handling + The most powerful turret in its class: torquedrive with maximum 85 Nm, optional speeddrive turret with 12,000 rpm + Optional Y-axis for flexible machining + Optimised chip fall for mass production + Flexible automation of 2 machines + Extended workpiece handling with optional portal + Exclusive DMG MORI Technology Cycles, Grinding etc. + Dialogue-controlled user interface CELOS + 5-second loading and unloading time thanks to 2-track automation Automotive: Gear wheel manufactured on a CTV CrMo4 35 / 38 sec. (OP10 / OP20) Mechanical engineering: Connection flange manufactured on a CTV 250 CK / 212 sec. (OP10 / OP20)

3 Turn-mill swivelling tool carrier CTV SERIES CTV 250 DF vertical 5-axis production turning and milling 03 HIGHLIGHTS CTV 250 DF Automotive: Ball hub manufactured on a CTV 250 DF 20MnCr5 24 sec Automotive: Outer race manufactured on a CTV 250 DF CF53 30 sec. + Top dynamics thanks to drive of the turn-mill swivelling tool carrier as direct drive with a swivel range of + 90 /-30 + DF swivelling tool carrier for up to two milling spindles HSK-C63-F80, 6,000 rpm, 14.5 kw and 46 Nm (40% DC). One milling spindle as standard + Additional Capto C5 tool holder + Turret with 8 tools und Capto C4 mounting* + Nextrema glass in the work area door for maximum surface resistance* + Technology cycle gearskiving 2.0 for straight and helical gears * optional

4 Applications and Parts Machine and Technology Highlights Control Technology Technical Data CTV SERIES Generously dimensioned work area + Workpieces up to ø 350 mm and 200 mm length (with single track automation) + Use of large (special) chucks CTV 160: Max. ø 210 mm, CTV 250: Max. ø 250 mm, CTV 315: Max. ø 315 mm + Maximum flexibility in the machining of complex workpieces thanks to optional Y-stroke 180 mm + Internal machining up to 200 mm 04 CTV 160 CTV 250 CTV 315 CTV 250 DF Universal or small and medium batch sizes max. workpiece diameter (single-track) mm ø 350 ø 350 ø 350 ø 220 max. workpiece diameter (dual-track) mm ø 160 ø 160 ø 160 max. workpiece height mm max. swing diameter mm ø 400 (V1/ V3) / 260 (V4) ø 400 (V1/ V3) / 260 (V4) ø 400 (V1/ V3) / 260 (V4) ø 400 (V1/ V3) / 260 (V4) chuck diameter mm ø ø ø ø X- / Y*- / Z-stroke mm 925 / ±90 / / ±90 / / ±40 / / +130, 50 / 350 Turret 12 VDI VDI VDI 40 (VDI 50*) (turn-mill swivelling tool carrier) optional

5 3 rd Generation CTV stable, fast, accurate! MAXIMUM STABILITY AND LONG-TERM ACCURACY + Maximum precision thanks to direct measuring systems from MAGNESCALE in the standard version + Highest stability and lower friction thanks to roller guides size 45 instead of ball guides + Ball screws mounted on both sides + Largely dimensioned ball screws ø 40 / 32 / 40 mm (X- / Y- / Z-axis) MAXIMUM PRODUCTIVITY THANKS TO DIRECTLY DRIVEN TOOLS IN THE STANDARD VERSION 05 + Lower heat generation thanks to the elimination of the transmission + < 30 sec. tool setup time in the standard version sec. Chip-to-chip time (90 ) thanks to servo turret + Tool repeat accuracy less than mm thanks to pre-set sliding blocks LIQUID-COOLED INTEGRATED SPINDLE MOTORS + Highest long-term accuracy due to liquid-cooled drives for maximum temperature stability + Greatest stability thanks to the use of the largest spindle bearing in its class: CTV 160: ø 100 mm of the front bearing CTV 250: ø 120 mm of the front bearing CTV 315: ø 130 mm of the front bearing

6 Hmax Applications and Parts Machine and Technology Control Technology Technical Data TURNKEY AUTOMATION SOLUTIONS Modular in-house automation in the standard version 06 Prismatic conveyor Transfer direction Dmax Dmin Transfer direction PRISMATIC CONVEYOR FOR WORKPIECES UP TO ø 280 mm + 5-second chip-to-chip time thanks to dual-track automation + Use of optional inserts or pallets in the drag frames for position-orientated machining of workpieces + Additional automation track, e. g. for finished part conveyor Workpiece diameter ø mm ø mm ø mm ø mm ø mm ø mm ø mm ø mm Capacity 60 pieces 48 pieces 40 pieces 30 pieces 24 pieces 20 pieces 16 pieces 12 pieces

7 ACCUMULATION CONVEYOR FOR UP TO 156 WORKPIECES* + Workpiece handling for workpieces up to ø 160 mm (15 blanks and 15 finished parts) + Maximum capacity of up to 78 blanks and 78 finished parts for workpieces up to ø 30 mm + Variable conversion of the conveyor belt width + Separate feeding and removal of workpieces + Linking of several machines possible * optional 07 PORTAL AUTOMATION* + Integrated portal automation consisting of portal gripper, shuttle and optional turning station for 6-sided machining + Angular positioning / adjustment + Optimum accessibility of the pick-up station and turning transmission + Highest service friendliness thanks to large doors * optional 1: Optimum accessibility 2: Turning station on the accumulation conveyor 1 2

8 Applications and Parts Machine and Technology Control Technology Technical Data TURNKEY AUTOMATION SOLUTIONS Customised automation with optional pallet conveyor belt PALLET CONVEYOR BELT + Exact pick-up position thanks to position orientation of the workpieces + High feeding precision + Automatic sorting + Pneumatic transfer station 08 Workpiece diameter Capacity up to ø 150 mm 28 pieces up to ø 200 mm 20 pieces up to ø 230 mm 18 pieces up to ø 315 mm 13 pieces Pallet conveyor magazine max. workpiece weight 40 kg max. loading weight 600 kg Stroke of the pallet excavation station Loading height 45 / 90 / 140 mm ca. 915 mm

9 Flexible automation of 2 machines + 12-second transfer time from machine to machine + Can be used for OP10 / OP10 or OP10 / OP20 + Accumulation conveyor with 4 belts for up to 156 blanks and 156 finished parts (max. workpiece diameter 30 mm) 1 + Measurement box* for accurate measurement of the finished parts and timely optimisation of machining + Optionally with one chip conveyors for two machines for reduced footprint * optional 2 1: DUO automation with 4 accumulation conveyor belts and reversing gripper 2: Measurement box (optional) Raw parts Finished parts 09

10 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES From the automation to the complete production line CTV 160 / 250 / 315 CTV 250 DF Automation Prismatic conveyor Accoumulation conveyor Pallet conveyor belt Portal Expansion options / peripherals Articulated arm robot for loading the shuttle / pick-up station Cleaning Deburring Measuring Workpiece marking standard optional 10 IN-PROCESS WORKPIECE MEASURING + Position of the measuring probe outside of the work area no contamination + Measurement of the workpiece in its clamped state + Results are automatically used to correct tool offsets + < 10 μm measurement accuracy + Can be used for radial positioning

11 11 COMPACT DESIGN AND PERFECT ERGONOMICS + Space-saving design through integrated prismatic conveyor or accumulation conveyor m2 footprint incl. automation + Footprint of 2 machines only 25.1 m2, incl. automation and chip conveyor + Optimum accessibility thanks to 600 mm wide door opening + Optimum view into the work area thanks to large windows + Ergonomic operation with ERGOline control and 21 multi-touch screen

12 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES Liquid-cooled main spindle with up to 450 Nm torque + Maximum machining performance: 450 Nm torque (40 % DC) as standard for the CTV 315 CTV 160 / 250 DF: 225 Nm, CTV 250: 360 Nm + Optimum rigidity thanks to arrangement of four spindle bearings as an angular ball bearing and a bearing diameter up to ø 130 mm + Large bearing spread of mm for maximum stability and 500 N radial and axial rigidity + Maximum precision with < 4 μm angular misalignment (concentricity and cylindricity) 12

13 Maximum stability for permanently high machining performance thanks to the use of a large spindle bearing with wide thread. CTV 160 / CTV 250 DF CTV 250 CTV 315 Bearing spread (front back) mm bearing (front) Bearing type Angular ball bearing Angular ball bearing Angular ball bearing Outer diameter mm Inner diameter mm bearing (rear) Bearing type Angular ball bearing Angular ball bearing Angular ball bearing Outer diameter mm Inner diameter mm CTV 160 / CTV 250 DF CTV 250 CTV 315 power (kw) torque (Nm) power (kw) torque (Nm) power (kw) torque (Nm) speed (rpm) ,000 10,000 speed (rpm) ,000 5,000 speed (rpm) ,000 10,000 S3 40 % DC S1 100 % DC CTV 160 / CTV 250 DF CTV 250 CTV 315 ISM 52 ISM 65 ISM 76 Speed rpm 6,000 5,000 4,000 Power (40 / 100 % DC) kw 21 / / / 26 Torque (40 / 100 % DC) Nm 225 / / / 380 Spindle flange 140 h5 170 h5 170 h5

14 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES 150 % higher torque the new torquedrive turret for maximum milling performance + 12 directly driven tools in the standard version + torquedrive turret with 85 Nm maximum performance + Optional speeddrive turret with 12,000 rpm + Lower heat generation thanks to the elimination of the transmission + < 30 sec. tool setup time in the standard version + Tool repeat accuracy < mm 14 torquedrive 6,000 rpm, 70 Nm, 23.5 kw (40 % DC) standard! SpeedDrive 12,000 rpm, 48 Nm, 20 kw (40 % DC) optional power (kw) torque (Nm) power (kw) torque (Nm) speed (rpm) 100 1,000 3,200 6,000 speed (rpm) 100 1,000 4,000 10,000 12,000 max... S3 40 % DC S1 100 % DC

15 SHORT CHIP-TO-CHIP TIMES THANKS TO SERVO TURRET WITH AN INDEXING TIME OF 0.25 SEC. + Gearless drive + Lower heat generation + Improved running smoothness + Longest tool life 15 ADDITIONAL TOOL AT THE MACHINE BED FOR INTERNAL MACHINING + Optional with internal coolant supply

16 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES 25 % higher machine rigidity for maximum stability and long-term accuracy + Higher rigidity thanks to stronger X-, Y- and Z-slides and optimal position of the ball screw drive + Maximum precision thanks to direct measuring systems in all linear axes as standard + Largely dimensioned roller guides and ball screws mounted on both sides: 45 mm roller guides and ø 32 / 40 mm ball screws (Y-axis / X-axis) 16 + Wide distance between the linear guides: X-axis: 490 mm, Y-axis: 340 mm, Z-axis: 340 mm + ø spindle bearings for maximum machining stability + Highest temperature stability thanks to liquid-cooled main spindle % more coolant (300 l) + Higher process reliability thanks to longer tool life 2 1: Basic machine 2: Linear guides and ball screw drive X-axis

17 Optimised chip fall for the production of high quantities 1 Straight wipers 2 Straight covers 3 Improved tightness 4 Additional coolant nozzles 5 Improved tightness OPTIMISED DESIGN OF THE CLAMPING CYLINDER CONNECTION + Prevents liquids penetrating into the spindle 1 2

18 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES Application examples Gear wheel CTV 160 Sector Automotive Machining time 32 sec. Material 20MnCr5 Highlight Hard turning Workpiece dimensions ø mm Impeller (contur) CTV 160 Sector Automotive Machining time 24 sec. Material Aluminium Highlight Special clamping device Workpiece dimensions ø mm 18 Guide bush CTV 160 Sector Mechanical engineering Machining time 48 sec. Material 16MnCr5 Highlight Hard turning Workpiece dimensions ø mm Drive element CTV 160 Sector Automotive Machining time 42 sec. Material 30MnVS6 Highlight Balanced shaft turning Workpiece dimensions ø mm Transmitter wheel CTV 160 Sector Mechanical engineering Machining time 128 sec. Material CK45 Highlight High proportion of milling with the Y-axis Workpiece dimensions ø mm Drive shaft CTV 250 Sector Automotive Machining time 3:24 min. (OP10+OP20) Material C45 Highlight gearskiving* machining with Y-axis Workpiece dimensions ø mm * on CTV 250 DF with optional turret

19 Bearing flange CTV 250 Sector Automotive Machining time 50 / 36 sec. (OP10 / OP20) Material 42CrMo4 Highlight Hard turning Workpiece dimensions ø mm Gear wheel CTV 250 Sector Mechanical engineering Machining time 4:22 / 3:56 min. (OP10 / OP20) Material CK45 Highlight Machining with the Y-axis Workpiece dimensions ø mm Connector CTV 250 Sector Hydraulics Machining time 89 / 96 sec. (OP10 / OP20) Material C45 Highlight Machining with the Y-axis Workpiece dimensions ø mm 19 Connection flange CTV 315 Sector Mechanical engineering Machining time 148 sec. Material 42CrMo4 Highlight Complete machining with the Y-axis Workpiece dimensions ø mm Housing CTV 315 Sector Mechanical engineering Machining time 4:35 min. Material 42CrMo4 Highlight Heavy duty machining Workpiece dimensions mm Roller CTV 315 Sector Mechanical engineering Machining time 3:25 / 3:17 min. (OP10 / OP20) Material C45 Highlight Heavy duty machining Workpiece dimensions ø mm

20 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES CTV 250 DF The vertical turning and milling centre for machining constant-velocity joints 20 HIGHLIGHTS TURN-MILL SWIVELLING TOOL CARRIER Turn-mill swivelling tool carrier with Direct Drive Swivel range +90 / 30, Direct Drive with low moment of inertia thanks to low height of only 315 mm for 0.4 sec. swivel time (180 ) Multiple disc brake Higher service life as standard Swivelling tool carrier with 1 or 2 milling spindles (HSK-C63-F80) Max. 6,000 rpm, 14.5 kw, 46 Nm (40 % DC) Maximum tool rigidity for unrivalled durability thanks to ø 80 mm ball bearing and ø 80 mm tool contact surface Capto C5 holder for multiple tools (max. 4 cutting edges) NEW: Additional turret* with 8 tool stations and Capto C4 holder * optional

21 Parts overview for constant-velocity joints APPLICATIONS Fixed joints (inner / outer races) UF RF AC Sliding joints / axis drive joints (inner / outer races) VL DO AC Ball hub VL Journal (section) Material Workpiece dimensions Machining time 20MnCr5 ø 18 mm ball diameter 33 sec. Material Workpiece dimensions Machining time CF53 ø 22 mm ball diameter 27 sec. 21 AC Ball hub VL Journal Material Workpiece dimensions Machining time 16MnCr5 ø 16 mm ball diameter 60 sec. Material Workpiece dimensions Machining time CF53 ø 18 mm ball diameter 30 sec. NEW: TECHNOLOGY CYCLE gearskiving Straight and helical external or internal spur and spline gears + Machining of gears close to shoulders without interference + Synchronisation and tool path controlled by the cycle + Creation of tooth geometries by means of the mathematical transformation of the 6. virtual axis

22 Applications and Parts Machine and Technology Control Technology CELOS Technical Data CONTROL Your entry into digitisation Simple + Simple machine operation for all new high-tech machines from DMG MORI. Consistent + Consistent administration, documentation and visualisation of order, process and machine data. Compatible + Compatible with PPS and ERP systems. + Can be networked with CAD / CAM products. + Open for future-orientated CELOS APP extensions. 22 CELOS APPS + JOB MANAGER: Systematic creation and administration of all order data + JOB SCHEDULER: Job scheduling for all machines + JOB ASSISTANT: Assistant for setting up and processing of jobs from the job queue + CONTROL: Machine control system with touch operation and DMG MORI additional functions + CAD / CAM VIEW: Remote operation from any PC workstation + TECH CALCULATOR: Calculation of technology data, measurements and values + DOCUMENTS: Digital reference material for your documents + ORGANIZER: Calendar, Notification and alarm system + NETSERVICE: Direct DMG MORI support through qualified online diagnostics + SERVICE AGENT: Assistant for the execution and planning of maintenance + ENERGY SAVING: Management of the energy consumption of the machine + SETTINGS: Individual configuration of CELOS applications + STATUS MONITOR: Complete recording of machine and order status in real time + MESSENGER: Live status and evaluation of all machines

23 ERGOline CONTROL WITH 21.5 MULTI-TOUCH SCREEN AND SIEMENS CELOS APP menü: fast access to all available APPs + Dialogue-based programming + 3D graphics including real-time simulation + New, clear screen design + Ample diagnosis for all drives + Simplest graphical programming + User images for fast setup COMPLETE ANALYSIS AND MONITORING OF MACHINE AND PROCESS DATA Condition Analyzer + NC programming optimisation + Early detection of machine problems + Analysis of causes of damage + Data storage for long-term analysis 23 Performance Monitor + Transparency and monitoring of manufacturing parameters + Measurement of key performance indicators + Job-based performance analysis + Available for machines, PCs, tablets and smartphones 3 EXPANSION OPTIONS FOR DIGITISATION 1 Easy connection of a machine to a company network Direct access to order data on the machine 2 Networking of multiple machines via the CELOS PC-Version Direct transmission of all relevant order data to the respective machine by work preparation, incl. prioritisation of machine utilisation 3 Linking via the CELOS PC-Version to an existing ERP System or a web application Automatic control of production flow directly from the existing company organisation CELOS PC-version ERP CELOS PC-version

24 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES Optimum maintenance and machine protection with the Sensor Package Industry 4.0 PREDICTIVE MAINTENANCE Prediction of the next filter replacement Prediction of the next refilling of coolant Prediction of the next oil change 24 Analysis of the oil quality and prediction of the oil change Analysis of the life cycle of the ball screws, the vibrations and prediction of the next replacement Analysis of the leakage of hydraulic pump and prediction of the next replacement Sensors Monitoring of the axes Clamping monitoring Ball screw Pneumatics / Hydraulics Coolant 1 Easy Tool Monitoring 2.0 Load speed temperature Digital clamping pressure Clamping position sensor* Overload Life cycle Pressure* Flow rate Filter check Temperature Pressure* Filter check* Quality of coolant * standard 1 EASY TOOL MONITORING 2.0 / TOOL MONITORING SYSTEM + Damage prevention by controlled stopping of spindles and axes in the case of broken or overloaded tools + Immediate feed stop + Automated learning of load limits for turning, milling and drilling operations

25 Up to 30 % energy saving Energy efficient measures in DMG MORI machines M Higher efficiency IEC-motors 5 6 FEM-optimised design with high static and low moving masses 2 Low friction due to consistent use of roller bearing technology 3 Frequency-controlled coolant and hydraulic pumps fixed displacement pumps with regulator technology 4 Energy recovery during the braking phases of spindles and feed drives 5 Use of the latest drive motors Efficient Intelligent Control with up to 93 % efficiency 6 Inverter-controlled systems for demand-based cooling DMG AUTOshutdown: Intelligent standby control to avoid unnecessary energy consumption when idle

26 Applications and Parts Machine and Technology Control Technology Technology Cycles Technical Data DMG MORI TECHNOLOGY CYCLES Productivity on a new level Exclusive DMG MORI Technology Cycles + Parameterised, exclusive context menus + Easy dialogue-based input of parameters + Ready-made input windows, easy to learn, almost no programming knowledge required + No complicated DIN programming 26 TECHNOLOGY CYCLES AVAILABLE FOR THE CTV 160 / 250 / 315 Mult-threading 2.0: This cycle provides an interface for entering the inclination, number of threads and contour of the thread. Eccentric machining: Machining cylindrical elements of a workpiece whose centre is not on the turning spindle centreline. Easy tool monitoring 2.0: Driven tool load monitoring during the machining process in order to avoid damage to the machine and equipment. Gear hobbing*: Production of straight, helical contact gearing. Programming of gear parameters via dialogue inputs. Control of program status: Display of the workpiece number and workpiece data. Facilitates resuming work after the program is interrupted. Runtime monitor: Use of time analysis of the manufacturing process and as the basis of cycle optimisation. The recorded data can be stored and loaded, e. g. in order to compare individual optimisation steps. Alternating speed: Modification of the spindle speed in the case of vibration-critical setups in order to avoid vibrations during the machining process. Extended selection of the cooling lubricant for ShopTurn: This cycle offers the choice of using two cooling lubricants for the following machining operations in deviation from the pre-configured cooling lubricant functions. Elliptical and polygon turning: Creation of elliptical and polygon shapes on the end face of a workpiece (only in combination with eccentric turning and milling). * In combination with Y-axis

27 NEW: Technology integration grinding on vertical machining centres + Turning, milling and grinding on one machine + Best possible shape and surface quality + Dressing and grinding without air cuts thanks to use of acoustic emission sensor + Dialogue-based dressing and grinding cycles for internal, external and face grinding (centric) + Achievable tolerances: Ra < 0.4 μm Rz < 2.5 μm Roundness < 3 μm Quality level 5 for ø > 30 mm + Available for CTV 160 / 250 / 315 DRESSING AND GRINDING CYCLES + Intuitive, dialogue-guided programming + External and internal round grinding and face grinding + Grinding with straight / conical grinding discs and cup wheels + Vertical and horizontal dressing + Dressing tools using intuitive parameterisable input screens + Dressing with or without acoustic emission sensor 27 ACOUSTIC EMISSION SENSOR + Monitoring of the dressing process and approach + Detection of the first contact between workpiece / dressing tool and grinding wheel + Higher feed rate possbile + No air cuts necessary + Automatic tool correction after dressing + Reduction of idle times during grinding TOOL TECHNOLOGY + Standardised grinding wheel holder with integrated cooling supply + Continuous flushing of the grinding wheel via integrated cooling supply + Standardised grinding tools with maximum flexibility of use Ground drive shaft + Verification of suitable abrasive

28 Z-stroke = Applications and Parts Machine and Technology Control Technology Technical Data Work areas CTV SERIES Work areas Work area of the CTV 160 / 250 / 315 (right machine) X-stroke = 925 Y-stroke = 180 (option) 90 (option) -90 (option) stroke with closed inside cover Measuring probe ø

29 option 50 option Z-stroke = Work area of the CTV 250 DF (right machine) X-stroke = 925 Y-stroke = stroke with closed inside cover Rotation centre swivel axis ø Capto C5 option Measuring probe option HSK 63

30 419 2,842 2, ,000 automation height 1,015 1,310 2,826 Applications and Parts Machine and Technology Control Technology Technical Data Floor plans CTV SERIES Floor plans Floor plan of the CTV 160 / 250 / 315 / 250 DF (right machine) CTV ,423 2,

31 419 2,340 2, ,015 1, Automationshöhe 2,826 Floor plan of the CTV 160 / 250 / 315 / 250 DF (left machine) CTV ,991 1,

32 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES Technical Data 32 CTV 160 Work area Max. chuck diamater mm 160 Max. swing diameter (depends on version) mm 400 (V1/ V3) / 260 (V4) Max. workpiece diameter (dual track / single track) mm 160 / 350 Max. workpiece height (depends on automation) mm 200 Main spindle Max. speed rpm 6,000 Power (40 / 100 % DC) kw 21 / 16 Torque (40 / 100 % DC) Nm 225 / 190 Spindle head (flat flange) 140 h5 Front spindle bearing mm ø 100 Rear spindle bearing mm ø 100 Tool holder torquedrive 12-station turret 12 VDI 40 Driven tools* rpm 12 6,000 Power (40 / 100 % DC) kw 23.5 / 15 Torque (40 / 100 % DC) Nm 70 / 50 Turret indexing time 90 sec Tool holder speeddrive 12-station turret 12 VDI 40 Driven tools* rpm 12 12,000 Power (40 / 100 % DC) kw 20 / 14.5 Torque (40 / 100 % DC) Nm 48 / 34 Turret indexing time 90 sec Turn-mill swivelling tool carrier: A-axis Max. speed rpm Acceleration rpm/s2 Torque (40 / 100 % DC) Nm Turn-mill swivelling tool carrier: milling spindle Number of tools Max. speed rpm Power (40 / 100 % DC) kw Torque (40 / 100 % DC) Nm Tool carrier milling spindle Tool carrier turning tool Linear axes Axis stroke X / Y* / Z mm 925 / ± 90 / 350 Rapid traverses X / Y* / Z m/min 60 / 40 / 40 Acceleration X / Y* / Z m/s² 4 / 4.5 / 4.5 Feed force X / Y* / Z kn 6 / 5 / 8.5 Ball screws X / Y* / Z mm 40 / 32 / 40 Roller guides X / Y* / Z mm 45 / 45 / 45 standard, * optional

33 CTV 250 CTV 315 CTV 250 DF (V1/ V3) / 260 (V4) 400 (V1/ V3) / 260 (V4) 400 (V1/ V3) / 260 (V4) 160 / / / ,000 4,000 6, / / / / / / h5 170 h5 140 h5 ø 120 ø 130 ø 100 ø 110 ø 120 ø VDI VDI , , / / / / VDI VDI , , / / / / / (2*) 6, / / 38 HSK-C63-F80 1 CAPTO C5 925 / ± 90 / / ± 40 / / +130, 50 / / 40 / / 40 / / 40 / 40 4 / 4.5 / / 4.5 / / 4.5 / / 5 / / 5 / / 5 / / 32 / / 32 / / 32 / / 45 / / 45 / / 45 / 45

34 Applications and Parts Machine and Technology Control Technology Technical Data CTV SERIES Options 34 Machine options C-axis and tool drive Y-axis Measuring probe for measuring workpieces incl. cover Additional tool on the machine bed Aluminium package Band filter system, 600 l, 8 bar Band filter system, 980 l, 8 / 20 bar, coolant unit Band filter system, 980 l, 8 / 20 / 80 bar, coolant unit Differential pressure clamping Chuck changing device Automation (right / left) Prismatic conveyor accumulation conveyor Pallet conveyor belt Portal Expansion options / peripherals Articulated arm robot for loading the shuttle / pick-up station Cleaning Deburring Measuring Workpiece marking Additional options Operating hour meter Spray gun Connection for operation data collection Quad-colour signal lights Tool breakage detection Connection for an oil mist filter Mechanical oil mist filter Controls SIEMENS 840D sl Operate standard optional CTV 160

35 CTV 250 CTV 315 CTV 250 DF 35

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