DMU / DMC duoblock series

Transcription

1 DMU 60 P / FD duoblock DMC 60 U / FD duoblock DMU 80 P / FD duoblock DMC 80 U / FD duoblock DMU 100 P duoblock DMC 100 U duoblock DMU 125 P / FD duoblock DMC 125 U / FD duoblock DMU 160 P / FD duoblock DMC 160 U / FD duoblock Universal machining centres for 5-sided / 5-axis machining DMU / DMC duoblock series

2 Applications and parts Control technology Overview DMU / DMC P / U / FD duoblock series The benchmark in 5-axis machining. The 5-axis machines in the highly stable duoblock design with 30 % more precision, performance and efficiency allow the highest machining performance and maximum precision with high dynamics. From hard-to-cut materials such as those found in the aerospace sector, to the highest requirements for surface quality such as in tool and mould making, the 4 th generation duoblock machines provide optimal machining conditions. 02 Automotive Steering knuckles for Infinity Red Bull Racing Formula 1 cars

3 Aerospace Chassis components Machine construction Mould carrier for PET bottles Tool and mould making Tube mould Energy technology Drill head for the oil and gas drilling sector 03

4 Applications and parts Control technology Overview 4 th Generation duoblock added value for you Unique! P e r f With the new duoblock series, every component becomes a masterpiece. Comprehensive cooling and the high stiffness of the duoblock concept are the basis for the highest possible levels of precision and machining performance. The new, innovative wheel magazine provides unbeatable flexibility with up to 453 tools and minimal space requirements. 04 P r e c i s i on DMU / DMC P / U / FD duoblock -Series Unique Please note: The results of machining and performance trials given in this catalogue are examples. The results may vary slightly due to the site conditions and cutting conditions. Precision + Full cooling of the axis drives with the precision package + Comprehensive cooling measures + Significantly improved temperature response + SGS: Spindle Growth Sensor + µprecision- volumetric accuracy of 15 µm Performance + powermaster 1000 motor spindle rated at 1,000 Nm and 77 kw + 5X torquemaster rated at 1,800 Nm and 52 kw + 50 % higher cutting power with the roughing package + Wide linear guides and large drives

5 o r m a nce E f f i c i ency 4 th Generation duoblock Precision Performance Efficiency CELOS c e los 05 Efficiency + Lower space requirements, extremely compact wheel magazine with short tool replenishment time + High machine availability + Optimal ease of maintenance and ideal ergonomics thanks to unrestricted accessibility + B-axis: improved interference contour, higher stiffness! CELOS + CELOS from DMG MORI enables consistent administration, documentation and visualisation of order, process and machine data + CELOS can be extended with apps and is also compatible with your company s existing infrastructures and programmes

6 Applications and parts ê Precision Control technology Overview DMU / DMC P / U / FD duoblock series The masterpiece. Always precise! Comprehensive cooling measures achieve the highest long-term accuracy and precision. With the precision package, the entire feed drive is cooled and the machine bed is tempered, resulting in up to 30 % higher component precision. Standard cooling measures 06 1 Headstock Motor spindle B-axis planetary gear and motor A-axis gears and motor 2 NC rotary table C-axis motor C-axis gears 3 Basic construction Y- / Z-axis motor X- / Y- / Z-feed axes: Ball screw, bearing X- / Y- / Z-linear guideways 2 Symmetrical column cooling with cooling bars on the column Heat sinks on the machine bed 3 Y-axis measuring system is thermally decoupled from the machine bed (by carbon bearing) Machine bed flushing (KSS) Insulated switch cabinet at the rear The entire feed drive is cooled

7 Precision Performance Efficiency CELOS 1 Precision package with coolant temperature control (optional) 4 X- / Y- / Z-ball screw nut 4 5 X-axis motor* * As standard with the DMU 160 P / FD 3 6 Heat sinks in the X axis (3 ) 7 Thermoshield µprecision High precision machining on standard machines Volumetric accuracy of about 15 µm and positioning accuracy < 3 µm (available for DMU / DMC 125 P / U / FD)

8 Applications and parts ê Performance Control technology Overview DMU / DMC P / U / FD duoblock series Maximum stiffness for the highest machining performance! The overall stiffness of the highly stable and extremely precise duoblock concept has been further improved. The structure of the basic design has been optimised further using FEM calculations and the components have been strengthened. With the 5X-torqueMASTER and the powermaster 1000 motor spindle, this results in maximum stiffness and machining performance with up to 1,800 Nm of torque Premium class! 3 1 Optimised component structure Higher stiffness thanks to an elevated column with a wider support 2 Large drive systems and internally cooled ball screws as standard 3 Wide linear guides for a high table load 4 Larger YRT bearing in the B- and C-axis Improved stiffness thanks to the larger bearing diameter 5 Optimised three-point support and a wider supporting area

9 Precision Performance Efficiency CELOS 4 2 B 1 DMU / DMC P / U / FD duoblock series Powerful! 5X-torqueMASTER (optional) A axis universal milling head with gear-driven spindle. Significantly improved interference contour and higher stiffness! Heavy cutting with 1,800 Nm 1,800 Nm, 52 kw, SK50 / HSK-A100 * 80 % higher torque 8,000 rpm * available for DMU / DMC 100 / 125 / 160 U / P Heavy duty machining package (optional) + 50 % higher power for cutting hard-to-machine materials + Less tool wear + Better surface quality A Damper shoes in the Y-axis * two shoes with hydraulically operated sliding cover B Hydraulic clamping of the NC rotary table Heavy-duty machining ATC * for the NC rotary table *available for Siemens CNC control

10 Applications and parts ê Efficiency Control technology Overview DMU / DMC P / U / FD duoblock series Innovative down to the smallest detail! Precision Performance Efficiency CELOS The new, innovative wheel magazine provides the highest flexibility and productivity due to the fact that it can be replenished during machining or idle time and thanks to its compact footprint. With rapid tool call-up times down to 5.6 seconds, despite the 453 tools, the preselected tool can be exchanged into the spindle within 0.5 second, even during short machining processes Tool replenishment during machining and idle times (two wheels or more) + The most compact magazine on the market (41 % smaller machine width for the 123 pocket magazine) + Up to 453 tool pockets: call-up time down to 5.6 seconds + Patented design + Extremely short tool change time of just 0.5 second (0.8 second for HSK-A100) + Safe tool retention thanks to the toolholder + No disassembly required to accommo date up to 123 (SK50) or 183 (SK40) tools of size 80 and up to 63 tools of size 100 / 125

11 Obvious! DMU / DMC P / U / FD duoblock series Manufacture more efficiently! The 4 th generation of the duoblock series enables highly efficient production in every respect, due to intelligent and demand-controlled accumulators, which contribute to a considerable energy saving. Optimal serviceability and unrestricted access to the work area from three sides allow fast and ergonomic set-up and adjustment. + Optimal accessibility: from three sides completely open, large, cubic workspace + Large doors + Quick and ergonomic set-up and adjustment + Unrestricted crane access from above to over the centre of the table O p t i m a l w o r k i n g a r e a a c c essibility Save energy with efficient features Coolant unit 15 M ain spindle 30 % e n e r g y s a v i n g Miscellaneous 5 K SS system 21 0 KWH C hip conveyor 25 KWH * Energy required for complete machining of a component on the duoblock duoblock 4 th generation Previous generation

12 Applications and parts ê CELOS Control technology Overview Precision Performance Efficiency CELOS Simplified machine operation. Seamless integration of machine and company. Like on a smartphone, the operator has direct access to all available applications through the APP MENU. 12 ERGOline Control with 21.5 multitouch screen and SIEMENS Simple User-friendly machine operation for all new high-tech machines from DMG MORI. Consistent Consistent administration, documentation and visualisation of order, process and machine data. Compatible Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trendsetting CELOS APP extensions. SMARTkey Customised user authorisation. Individually adapted access privileges to the control system and the machine.

13 DMU / DMC P / U / FD duoblock series From the idea to the finished product. CELOS features a standard user interface for all new high-tech machines from DMG MORI. CELOS APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5 multi-touch monitor. They also simplify, standardise and automate the operation of the machine. 16 standard APPs help the machine operator prepare, optimise and systematically process production jobs. JOB MANAGER Systematic planning, administration and preparation of work orders. + Machine related creation and configuration of new work orders + Structured storage of all production related data and documents + Easy visualisation of orders, including NC program, equipment, etc. CELOS APPs 3 examples: 13 JOB ASSISTANT Process-defined orders. + Menu guided set-up of the machine and conversational processing of production orders + Reliable error prevention thanks to windowsbased assistance instructions with a mandatory acknowledgement function TOOL HANDLING Shorter tool set-up times through assessments of the magazine configuration for subsequent orders. + Display of all tools required for a job, including the automatic generation of a loading list + Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs

14 Applications and parts Control technology ê Software and cycles Overview Exclusive, optionally available DMG MORI technology cycles MPC Machine Protection 3D quickset ATC Application Tuning L measuring sensor package Control Cycle 14 Protecting machines with an emergency shut-off function NEW: Cutting force monitoring for drilling and tapping Vibration sensors on the milling spindle Emergency shut-off with teach function Process monitoring by means of a bar graph Milling spindle bearing diagnostics Improved precision by measuring spindle displacement Toolkit for checking and correcting the kinematic precision of 5-axis machine configurations The CNC system compensates for the actual displacement Process optimisation at the push of a button Process-oriented feed drive tuning Minimised machining time with maximised component quality, irrespective of workpiece weight Enhanced measuring options with the L measuring sensor Measurement of pockets and grooves Measurement in hard-to-reach areas Measurement of individual points Package with manual and automatic calibration Grinding Interpolation turning Multi-tool gearskiving Machining with the highest surface accuracy Grinding on a universal milling machine For internal, external and face grinding Truing cycles for the grinding wheel Machining of faces and recesses without a turn-mill table The machining process takes place in a circular movement around and inside the workpiece The spindle is perpendicular to the direction of movement Save time by efficiently using tools Several sister tools on one tool holder Save tool change times and magazine pockets Manufacturing of spur and spline gears Synchronised turning of workpiece and tool Machining of gears close to shoulders without interference Synchronisation and tool path controlled by the cycle Reduced process costs due to manufacturing of gears on universal machines

15 SIEMENS 840D solutionline Operate + Highly simplified interactive programming with identical look and feel for turning and milling + SINUMERIK Operate new user interface + ATC*, 3D quickset * + Powerful 32-bit multiprocessor system and controller, 1 GB RAM + Fast block processing time of approx. 0.6 ms + Look-ahead function for up to 150 NC blocks (capable of parameterisation) + Graphical simulation of the machining process with overhead view, triple-plane display and 3D display; synchronised display during the machining process + 3D machining, optional 3D tool correction via the surface normal vector + DECKEL MAHO Package MDynamics*, optional optimisation of surface finish and speed for smoothing surface transitions * optional HEIDENHAIN TNC Unique, highly detailed 3D simulation display + New optimised TNC user interface + HSCI HEIDENHAIN Serial Controller Interface + Conversational or ISO programming + Rapid program generation with plain text programming + Graphical programming + Collision monitoring (DCM) + ATC*, 3D quickset * + Powerful dual-core processor (Intel i7-3) + New optimised ADP (Advanced Dynamic Prediction) movement guide for improved surfaces and quicker machining (block processing time of just 0.5 ms) + Dynamic look-ahead function with no path restrictions + Dynamic Efficiency with adaptive feed control AFC and trochoidal milling as standard (Active Chatter Control ACC optional) * optional 15 DMU / DMC P / U / FD duoblock series High-end CNCs for safe machining and maximum precision. In addition to SIEMENS 840D solutionline, the new duoblock generation is equipped with the new ERGOline control panel with a 21.5 monitor and CELOS. The 19 ERGOline panel is available for the HEIDENHAIN TNC 640. Optionally, various exclusive software cycles such as ATC, MPC, 3D quickset and DMG MORI Virtual Machine are available, which directly influence either workpiece quality or process optimisation.

16 Applications and parts Control technology Overview DMU / DMC P / U / FD duoblock series duoblock Modular concept for individual requirements The duoblock series offers many configuration possibilities due to its modular design. In addition to three milling head variants, the wheel magazine can be built up in stages for up to 453 tools. And the table technology also leaves nothing to be desired with milling, turning or palletised variants. 5X-torqueMASTER torque up to 1,800 Nm 16 DMU 60 P duoblock DMU 80 P duoblock DMU 100 P duoblock DMU 125 P duoblock DMU 160 P duoblock Travels X / Y / Z mm 600 / 700 / / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 Table size mm ø 630 ø ø 1, ø 1,250 1,100 ø 1,600 1,250 Maximum table load kg 700 1,800 2,200 2,800 4,500 Workpiece measurements mm

17 The duoblock series modular design with B-axis as standard equipment. Milling heads Wheel magazine Machine bed and column B-axis 5X torquemaster 1 to 5 wheels, up to 453 tools (DMC) B-axis Tables Pallet changer 17 NC Rotary table (DMU) Milling / Turning table (DMU) Turn-mill pallet table (DMC)) NC Pallet table (DMC) Pallet changer (DMC) DMC 60 U duoblock DMC 80 U duoblock DMC 100 U duoblock DMC 125 U duoblock DMC 160 U duoblock Travels X / Y / Z mm 600 / 700 / / 1,050 / 850 1,000 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 Table size mm ø ø ø 1, ø 1, ø 1,250 1,000 Maximum table load kg 600 1,500 2,000 2,000 4,000 Workpiece measurements mm 1, ,

18 , Applications and parts Control technology Overview ê DuoBlock DMU 90 P duoblock Top quality equipment at a competitive price The DMU 90 P duoblock package machine is unbeatable in terms of price performance. The extensive standard equipment includes the speedmaster motor spindle with SK40 20,000 rpm and 60 pockets in the chain magazine. Intelligent software features such as the Machine Protection Control (MPC) and the Spindle Growth Sensor (SGS) ensure the highest level of machine safety and processing accuracy. High tech as standard at an excellent price 18 + Motor spindle SK40 20,000 pm, 130 Nm / 35 kw (40 % DC) + Chain magazine for 60 tools, SK40 + Control system: CELOS from DMG Mori with 21.5 ERGOline Control with Siemens 840D solutionline + Machine Protection Control (MPC) + Spindle Growth Sensor (SGS) + Internal coolant supply 980 l / 40 bar / 23 l / min Working area DMU 90 P duoblock Travels X / Y / Z mm 900 / 1,050 / 850 Table size mm ø Maximum table load kg 1,800 Workpiece dimensions mm,

19 Chain magazine for 60 pockets Working area X / Y / Z axes mm 900 / 1,050 / 850 NC rotary table Table mm Table load max. kg 1,800 Workpiece dimensions max. mm ø 1,000 Workpiece height max. mm 1,450 Main drive Speed rpm 20,000 Tool interface SK40 Torque (S6 40 %) Nm 35 Power (S6 40 %) kw 130 Tool magazine Tool interface SK40 Tool magazine pockets 60 / Chain Diameter (free adjacent pockets) mm 160 Length max. mm 550 Weight kg 8 Chip-to-chip time sec. 7 Linear axes (X / Y / Z) Feed rate mm/min 60,000 Rapid traverse rate m/min 60 Acceleration m/s 2 7 Feed force (X/ Y / Z) kn 13 / 18 / 25 P max. (X / Y / Z) µm 5 VDI DGQ 3441 / ISO P smax. (X/ Y / Z) VDI DGQ 3441 / ISO µm 4 Layout Options Control 3D Control HEIDENHAIN TNC 640 Main drive speedmaster motor spindle SK40 15,000 rpm, 46 kw, 200 Nm Motor spindle SK50 12,00 rpm, 52 kw, 430 Nm Motor spindle HSK-A100 15,000 rpm, 52 kw, 404 Nm Tool interface HSK-A63, BT40, CAT40, HSK-A100, BT50, CAT50 Automation / Measurement / Monitoring 3D quickset, Infrared measuring senor: (HEIDENHAIN / RENISHAW), Tool measuring in working area, Signal light Coolants / chip disponsal Internal coolant supply (80 bar) frequency-controlled, Coolant temperature control, Spray pistol with pump, Oil and emulsion mist separator, Minimum quantity lubrication, Air blast cooling Options for CELOS with SIEMENS MDynamics package, OMATIVE Advanced Adaptive Control Options for HEIDENHAIN control Active chatter Control (ACC) General control options Electronic handwheel, Application Tuning Cycle (ATC), Safety package for power failure Further options Laminated safety glass, Control console for tool magazine loading station, Operation mode 4, Precision package, Heavy duty machining package Tropical Package, DMG wake up 19 With tool magazine 60 pockets and chip conveyor as standard; footprint: 22.4 m 2 Side view Plan view 952 Chip conveyor ejection height 3,057 Transport height 4,039 Chip conveyor 5,535

20 Applications and parts Control technology Overview ê Technology integration 1: Highest productivity - Complete machining with turning and milling on one machine in one set-up 2: Exclusive DMG MORI technology mill-turn cycles, e.g. Fit-in cycle: swivelling in of long tools DMU DMC FD duoblock series DMU FD and DMC FD duoblock Maximum productivity through complete machining on one machine years of millturning technology More than 1,000 machines sold DMU / DMC 60 FD duoblock DMU / DMC 80 FD duoblock DMU / DMC 125 FD duoblock DMU / DMC 160 FD duoblock Travels X / Y / Z mm 600 / 700 / / 1,050 / 850 1,250 / 1,250 / 1,000 1,600 / 1,600 / 1,100 Table size mm ø 700 / 630 ø 800 / ø ø 1,250 / ø 1,100 ø 1,500 / ø 1,400 Maximum table load kg 600 / 500 1,400 / 1,200 2,600 / 2,000 4,500 / 3,500 Workpiece measurements mm 1, (900) (630) 1,775 (1,350)

21 Standard milling / turning cycles + Recessing, undercutting, metal removal, threading, etc. + Milling and turning tool measurement + Imbalance determination, control and monitoring + Measurement data storage, distribution and transfer 1 2 Exclusive milling / turning cycles for every requirement + Measuring cycles for the (L-) measuring probe: Calibrate measuring probe in the working area; measure undercuts, recesses, etc.* + Swivelling of long tools into the workpiece* + Alternating speed to dampen vibration during machining* + Use of multi-station tools (up to nine cutters)* * optional Direct drive technology - The strongest mill-turn table in its class with up to 1,800 Nm + Heavy workpieces up to 4,500 kg and maximum workpiece diameter of 1,600 mm 21 + Oil mist filter and shatterproof safety glass panels as standard + Less investment and lower space requirements with the use of just one machine + Less time needed and higher precision thanks to easy set-up + Lower unit production costs with the highest precision thanks to faster machining; lower handling costs due to reduced idle times and fewer process steps DMU / DMC FD complete machining process Milling Turning Drilling Tapping Set-up Reposition Machine 1 Milling Turning Drilling Tapping Unclamp Complete machining process: 1 machine 4 process steps 300 % higher productivity Conventional machining process: 3 machines 10 process steps Single-purpose machines conventional machining process Turning Set-up Reposition Turning Set-up Milling Drilling Tapping Set-up Reposition Milling Drilling Tapping Set-up Precision turning Unclamp Machine 1 Machine 2 Maschine

22 Applications and parts Control technology Overview ê Technology integration 1 2 1: Detection of components via spindle load 2: Acoustic emission sensor for dressing DMU / DMC FD duoblock series Grinding + Milling, turning and grinding in one set-up + Unrivalled surface quality + Grinding cycles for internal cylindrical, external cylindrical and surface grinding as well as dressing cycles + NEW: External, automatically interchangeable nozzle unit to deliver coolant directly between the grinding wheel and the workpiece 22 + NEW: AE-sensor (Acoustic Emission) integrated into the dressing unit, to detect the initial contact between the grinding wheel and the dressing unit Achievable tolerances + NEW: Detection of the initial contact between the grinding wheel and the workpiece via spindle load + Surface finish < 0.4 μm + Roundness < 5 μm + Quality 5 with diameter < 120 mm + Quality 4 with diameter > 120 mm Grinding package + Linear guideways and ball screws with additional wipers + Sealing air for all linear encoders + Reduction of the lubrication intervals + Observation of additional maintenance notes + Internal coolant supply 1,300 l with centrifugal filter for particles down to 10 µm

23 : Turning 2: Tapping 3: Gear milling with standard tools DMU / DMC P / U / FD duoblock series DMG MORI gearmill + Complete machining with turning, drilling and gear cutting + Highest flexibility due to machining with standard tools on a standard machine + Unrestricted modifications of profiles, flanks and contact patterns with verification + Flexible for different gear types + Soft and hard machining on one machine + Quality control on the process with output log 23 Achievable gear qualities + Bevel gear DIN 5 + Spur gear DIN 6 (depending on the pitch circle diameter) Process chain Drawing Calculation of the tooth geometry Free modification of the profile, the flanks and the contact pattern CAM Programming Simulation with a 3D machine model Spur gear Bevel gear Worm gear Complete machining + Complex profile and flank modifications + Straight spur gear + Helical spur gear + Double helical spur gear with or without middle gap + Straight bevel gear + Helical bevel gear + Hypoid + Shaft angle 90 + Klingelnberg Cyclo-Palloid + Gleason type, FORMATE & SGT + Free modification of contact pattern + Profile ZA + Profile ZN + Profile Zl Measuring (in-process) Finished component Measuring (external)

24 Applications and parts Control technology Overview ê µprecision µprecision Maximum precision: +80 % increase in volumetric accuracy The high precision variant µprecision of the DMU / DMC 125 duoblock with a volumetric accuracy of up to 15 μm is unique worldwide. In order to achieve the required accuracy, the guideways undergo over 500 hours of hand scraping. To achieve perfect machining results over the entire working area, high precision flatness, squareness and straightness of all axes is required. 24 Highest positioning accuracy P max 4 / 3 / 4 µm (X / Y / Z) + Maximum precision thanks to 500 hours of hand scraping the guideways (flatness and straightness 3 µm) + Positioning accuracy down to 3 μm + Volumetric precision down to 15 µm + Individual optimisation on the user s premises Compensation of thermal expansion and volumetric compensation under individual on-site conditions + Unbeatable dynamics up to 6 m/s 2 and 60 m/min + Temperature control of all relevant heat-generating machine components

25 500 hours of manual scraping Scraping process: Up to 80 % increase in precision DMU 125 µprecision Positioning accuracy of the linear axes X / Y / Z μm 4 / 3 / 4 Positioning accuracy of the rotational axes A / B / C as 5 / 4 / 4 Straightness and flatness of the linear axes μm 3 Volumetric accuracy* μm 15 * Only the linear axes were considered for compensation Package µprecision includes: + All features of the increased accuracy package + Hand scraped guideways + Coolant temperature control + Volumetric Compensation System (VCS) - Compensation of thermal expansion and volumetric compensation under individual on-site conditions 25 + Spindle Growth Sensor (SGS) + Machine Protection Control (MPC) + Tool measuring in machining area BLUM + Increased number of compensation points in all axes + Tolerance reduced by up to 80 % compared to standard DMU 125 µprecision DMU 125 µprecision (FD-Variante) DMC 125 µprecision DMC 125 µprecision (FD-Variante) Travels X / Y / Z mm 1,250 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,250 / 1,250 / 1,000 1,250 / 1,250 / 1,000 Table size mm ø 1,250 1,100 ø 1,250 ø 1, ø 1,100 Maximum table load kg 2,800 2,600 2,000 2,000 Workpiece measurements mm

26 Applications and parts Control technology Overview ê ULTRASONIC ê Application example : Machining a diffuser case from Inconel 718 with an ULTRASONIC 125 FD 2: ULTRASONIC 60 FD duoblock : Thin-walled, lightweight structures of a Zerodur mirror carrier 3: External / internal cylindrical grinding of a mineral cast pump housing on an ULTRASONIC 125 FD ULTRASONIC technology integration Unbeatable range of materials thanks to ULTRASONIC and milling on one machine. ULTRASONIC machining is a pioneering technology for the production of complex geometries in high-tech materials which is finding its way into almost every sector with unbelievable speed. Thanks to the kinematic overlapping of tool rotation with additional axial oscillation, highperformance materials which are normally difficult to machine can be economically processed to the highest quality. The low process forces allow the production of thin walls and result in longer tool service life and significantly reduced micro-cracks in the material. Depending on the material properties, outstanding surface finishes of Ra < 0.1 μm can be achieved. 26 NEW // ULTRASONIC 2 nd Generation Functional principle The tool rotation is superimposed via the HSK-E32 / HSK-E40 / HSK-E50 / HSK-A63 / HSK-A100 interface of the ULTRASONIC actuator tool holder with an additional oscillation in the axial direction (piezoelectric effect). 4 > 10 µm 1 Powerful ULTRASONIC with optimised inductive transmission 2 Stronger ULTRASONIC booster for up to 3 times higher amplitudes 3 Shorter actuator for higher stiffness + Economical grinding, milling and drilling of hard and brittle as well as hard-to-machine advanced materials + New, stiffer ULTRASONIC HSK actuating tool holder with increased amplitude power for powerful ULTRASONIC performance + Up to 40 % reduced process forces for high productivity, excellent quality and precision and longer tool life + Automatic detection and tracking of ULTRASONIC frequency and amplitude 4 Tools with undefined and defined cutting edge

27 DMU / DMC P / U / FD duoblock series Example applications Knuckle dimensions (unfinished part): mm Machining time: 24 hours, clamping operations: 3 Sector Motor sport Spindle 18,000 rpm Number of tools 77 Power 35 kw Material Aluminium alloy Torque 130 Nm Machining focus: Surfaces from 0.4 Ra up to 0.6 Ra, precise position and size tolerance, contains axis machining and full 5-axis simultaneous machining Chassis component dimensions: 1, mm Machining time: 23 hours, clamping operations: 3 Sector Aerospace Gear-driven spindle 6,300 rpm Number of tools 21 Power 32 kw Material Titanium Torque 1,100 Nm Machining focus: Reducing the machining time by 43 %, 5 µm positioning accuracy, high effectiveness of the heavy-duty machining package, very high surface finish of Ra 0.4 µm 27 Tube mould dimensions: mm Machining time: 4 hours 56 min., clamping operations: 2 Sector Mould making Spindle 12,000 rpm Number of tools 6 Power 52 kw Material Aluminium / C45 Torque 430 Nm Machining focus: High surface finish of up to Ra 0.35, axis and 5-axis simultaneous machining, two components on the machine Mould for manufacturing PET bottles dimensions: mm Machining time: 86 min., clamping operations: 3 Sector Mould making Spindle 12,000 rpm Number of tools 62 Power 52 kw Material GGG60 Torque 430 Nm Machining focus: Complete machining including in-process automatic contour measurement and fully automatic series production by means of a pallet system (FMS) including workpiece loading by robot Drill head dimensions: mm Machining time: 18 hours, clamping operations: 1 Sector Oil / gas drilling sector Spindle 12,000 rpm Number of tools 20 Power 44 kw Material 21CrNiMo2 (1.6523) Torque 288 Nm Machining focus: Reducing machining time by 75 % from 70 hours to 18 hours, machining negative angles with the angle head, surface quality of Ra 1 µm, complete machining in one clamping

28 Applications and parts Control technology Overview ê Tool magazines ê Milling heads DMU / DMC P / U / FD duoblock -series Innovative milling heads and intelligent tool management. 28 A-axis SK40 / HSK-A63 / BT40 / CAT40 SK50 / HSK-A100 / BT50 / CAT50* A-axis + More flexible production of complex shapes thanks to negative angles up to 35 (Swivel range 125 / +35 ) + Full use of the X-axis travel for every A-axis angle + Optimal interference contour when using angle heads + User-friendly axis kinematics thanks to the swivel plane positioned at 90 * Available on the DMU 100 P4 upwards B-axis SK40 / HSK-A63 / BT40 / CAT40 SK50 / HSK-A100 / BT50 / CAT50 B-axis + Swivel range 30 to Complete 5-axis milling performance + Integrated cable carrier Improved interference contour, higher quality thanks to better sealed housing, longer life because of mechanically guided cables + The 45 swivel plane results in minimal loss of working area + Very short overhang / distance from the tool to the guideways in the X-axis + Very stiff milling head with good damping and low moments of force thanks to the swivel plane positioned at 45 + Outstanding milling performance regardless of the direction of the machining forces + No axis clamping necessary + Also available as a 5X torquemaster geardriven spindle with up to 1,800 Nm torque

29 SK40 / HSK-A63 SK50 / HSK-A100 Number of wheels Number of tools DMU 60 P / FD DMC 60 U / FD (243Pl.) DMU 80 / 100 / 125 P, DMU 80 FD * * * * * * * DMC 80 / 100 / 125 U, DMC 80 FD * * DMU 125 FD * * * DMC 125 FD * DMU 160 P * * * * * * * DMU 160 FD * * * DMC 160 U DMC 160 FD standard, optional, * on request Principle of operation 1 The selected tool is on wheel 2 2 Free path (three empty pockets) for the shuttle on wheel 1 by turning the wheel 1 3 The shuttle (double gripper) travels to the selected tool; lift to release the tool from the holder, shuttle travels to the spindle 29 4 Exchange / replacement of the tool and retraction of the double gripper Maximum workpiece dimensions and tool magazine configurations Sizes 60, 80, 100, 125 and 160 SK40 / CAT 40 / HSK-A63 Tool holder SK40 (HSK-A63)* Magazine type / maximum 453 Pockets Measurements (adjacent pockets occupied) mm ø 80 // Length 650 (450 **/ 550 ***) Measurements (adjacent pockets free) mm ø 120 // Length 650 ** (450**/ 550 ***) Boring bar measurements mm ø // Length 350 Weight kg 15 Maximum torque Nm 25 Chip-to-chip time (HSK) sec. 4.2 (applies to the 80 series) SK50 / CAT 50 / HSK-A100 Tool holder SK50 (HSK-A100)* Magazine type / maximum 303 Pockets Measurements (adjacent pockets occupied) mm ø 110 // Length 650 (550***) Measurements (adjacent pockets free) mm ø 200 // Length 650 (550***) Boring bar measurements mm ø // Length 400 (470 *) Weight kg 30 Maximum torque Nm 70 Chip-to-chip time (HSK) sec. 4.6 (applies to the 80 series) * FD only with HSK-A tool holder, ** DMU 60 P / FD duoblock *** DMU 80 P / FD duoblock

30 Applications and parts Control technology Overview ê Automation : Manufacturing system with three machining centres, two-level linear storage with 52 workpiece positions and central tool magazine with 400 pockets 2: Manufacturing cell for hydraulic components 3: Fully automated production of gearboxes 4: DMC H duoblock with RS7 / 12 5: RS7 rotary storage 30 5 Flexible Manufacturing cell + 6 DMC H duoblock with workpiece handling + Prioritised processing on the next available machine + Simultaneous machining of three different components

31 DMU / DMC P / U / FD duoblock series duoblock The basis for custom automation solutions. Workpiece handling Machines with and without pallet changer Pallet handling Machines without pallet changer Pallet handling Machines with pallet changer Automation solutions Articulated robotic arms Portal loader RS7: 5-pallet rotary storage (7 pallets in the system) RS12: 10-pallet rotary storage (12 pallets in the system) Flexible pallet systems (linear storage) Pallet handling PH150* Configuration levels / peripherals Central tool magazines Wash Deburr Measure Workpiece marking 31 available, not available *available for DMU 60 / 80 P duoblock Rotary pallet storage RS12 + Machine integrated automation system + 12 pallets in the system

32 Applications and parts Control technology Overview ê Machining examples DMU / DMC P / U / FD duoblock series High-performance milling, drilling and tapping speedmaster 20,000 rpm / 35 kw / 130 Nm motor spindle 1 High-performance milling 2 High-performance drilling 3 Tapping Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 520 cm³/min 435 cm³/min Tool Face mill ø 63 mm Modular drill ø 54 mm Tap M24 Spindle speed 1,800 rpm 1,650 rpm 464 rpm (Vc = 35 m/min) Feed 2,600 mm/min (Fz = 0.24 mm) 190 mm/min (Fu = mm) 1,400 mm/min Depth / width of cut 4 / 50 mm speedmaster 15,000 rpm / 46 kw / 200 Nm motor spindle 1 High-performance milling 2 High-performance drilling 3 Tapping Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 500 cm³/min 794 cm³/min Tool Face mill ø 80 mm Modular drill ø 54 mm Tap M24 Spindle speed 955 rpm 1,650 rpm 530 rpm (Vc = 40 m/min) Feed 2,741 mm/min (Fz = 0.41 mm) 347 mm/min (Fu = 0.21 mm) 1,600 mm/min Depth / width of cut 3.5 / 52 mm

33 ,000 rpm / 44 kw / 288 Nm motor spindle 4 High-performance milling 5 High-performance drilling 6 Tapping Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 812 cm 3 /min 708 cm 3 /min Tool Indexable insert cutter ø 100 (7 inserts) Modular drill ø 70 Tap M30 Spindle speed 1,255 rpm (Vc = 394 m/min) 1,023 rpm (Vc = 225 m/min) 106 rpm (Vc = 10 m/min) Feed 2,900 mm/min (Fz = 0.33 mm) 186 mm/min (Fz = 0.8 mm) 371 mm/min (Fz = 3.5 mm) Depth / width of cut 3.5 / 80 mm / / 33 12,000 rpm / 52 kw / 430 Nm torque spindle 4 High-performance milling 5 High-performance drilling 6 Tapping Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 864 cm 3 /min 800 cm 3 /min Tool Indexable insert cutter ø 160 (9 inserts) Modular drill ø 80 Tap M42 Spindle speed 1,000 rpm (Vc = 500 m/min) 900 rpm (Vc = 225 m/min) 46 rpm (Vc = 6 m/min) Feed 1,800 mm/min (Fz = 0.2 mm) 144 mm/min (Fz = 0.16 mm) 207 mm/min (Fz = 4.5 mm) Depth / width of cut 4 / 120 mm / / powermaster 9,000 rpm / 77.5* kw / 1,000* Nm torque spindle 4 High-performance milling 5 High-performance drilling 6 Tapping Workpiece material Steel (Ck45) Steel (Ck45) Steel (Ck45) Material removal rate 1,680 cm 3 /min 900 cm 3 /min Tool Indexable insert cutter ø 100 (11 inserts) Modular drill ø 100 Tap M42 Spindle speed 900 rpm (Vc = 280 m/min) 673 rpm (Vc = 200 m/min) 60 rpm (Vc = 8 m/min) Feed 14,000 mm/min (Fz = 1.42 mm) 115 mm/min (Fz = 0.18 mm) 270 mm/min (Fz = 4.5 mm) Depth / width of cut 2 / 60 mm / / * 15 % DC (2 min), all other information is 40 % DC

34 Applications and parts Control technology Overview ê Power diagrams DMU / DMC P / U / FD duoblock series Power diagrams SK40 / HSK-A63 motor spindle SK40 / HSK-A63 motor spindle SK40 / HSK-A63 motor spindle 12,000 rpm / 28 kw / 121 Nm 15,000 rpm / 35 kw / 130 Nm 15,000 rpm / 46 kw / 200 Nm 34 SK40 / HSK-A63 motor spindle HSK-A63 motor spindle SK40 / HSK-A63 motor spindle 18,000 rpm / 35 kw / 130 Nm 18,000 rpm / 35 kw / 111 Nm 20,000 rpm / 35 kw / 130 Nm Torque (Nm) Power (kw) Torque (Nm) Power (kw) 1,000 35kW 40% 25kW 100% kW 40% 40 24kW 100% Nm 40% 86Nm 100% Nm 40% 77Nm 100% Speed (rpm) 1,100 2,800 4,700 15,400 18,000 Speed (rpm) 20 3,000 6,000 18,000 HSK-A63 motor spindle 24,000 rpm / 26 kw / 85 Nm

35 SK50 / HSK-A100 motor spindle SK50 / HSK-A100 motor spindle HSK-A100 motor spindle 12,000 min 1 / 44 kw / 288 Nm rpm / 52 kw / 430 Nm 15,000 rpm / 52 kw / 404 Nm powermaster SK50 / HSK-A100 motor spindle 9,000 rpm / 77.5* kw / 1,000* Nm gear-driven spindle 5X torquemaster SK50 / HSK-A100 8,000 rpm / 37 kw / 1,300 Nm gear-driven spindle 5X torquemaster SK50 / HSK-A100 8,000 rpm / 52 kw / 1,800 Nm 35 Torque (Nm) 2,048 1, Nm 40% 1.564Nm 100% 42kW 100% 52kW 40% Power (kw) Speed (rpm) ,400 1,642 5,082 8,000 All data collected with 40 % DC * 15 % DC (2 min)

36 Applications and parts Control technology Overview ê Power diagrams Spindle range 36 Speed // Tool carrier Power (40 % DC), torque (40 % DC) Speed range: Spindle run-up time DMU / DMC 60 P / U duoblock DMU / DMC 80 P / U duoblock DMU / DMC 100 P / U duoblock DMU / DMC 125 P / U duoblock DMU / DMC 160 P / U duoblock 12,000 rpm // SK40 / HSK-A63* 28 kw, 121 Nm 0 12,000 rpm: 2.0 sec. 18,000 rpm // SK40 / HSK-A63* 35 kw, 119 Nm 0 18,000 rpm: 2.2 sec. 15,000 rpm // SK40 / HSK-A63* 35 kw, 130 Nm 0 15,000 rpm: 1.65 sec. 20,000 rpm // SK40 / HSK-A63* 35 kw, 130 Nm 0 20,000 rpm: 2.6 sec. 15,000 rpm // SK40 / HSK-A63* 46 kw, 200 Nm 0 15,000 rpm: on request 24,000 rpm // HSK-A63 26 kw, 85 Nm 0 24,000 rpm: 3.5 sec. 12,000 rpm // SK50 / HSK-A100* 44 kw, 288 Nm 0 12,000 rpm: 3.5 sec. 12,000 rpm // SK50 / HSK-A100* 52 kw, 430 Nm 0 12,000 rpm: 4.5 sec. 9,000 rpm // SK50 / HSK-A100* / *** 77.5** / 54 kw, 1,000** / 700 Nm 0 9,000 rpm: 1.9 sec. 15,000 rpm // HSK-A100* 52 kw, 404 Nm 0 15,000 rpm: 4.7 sec. 8,000 rpm // SK50 / HSK-A100* 37 kw, 1,300 Nm 0 6,300 rpm: on request 8,000 rpm // SK50 / HSK-A100* 52 kw, 1,800 Nm 0 8,000 rpm: on request Spindle range mill-turn Speed // Tool carrier Power (40 % DC), torque (40 % DC) Speed range: Spindle run-up time DMU / DMC 60 FD duoblock DMU / DMC 80 FD duoblock DMU / DMC 125 FD duoblock DMU / DMC 160 FD duoblock 12,000 rpm // HSK-A63* 35 kw, 111 Nm 0 12,000 rpm: 2.0 sec. 18,000 rpm // HSK-A63* 35 kw, 111 Nm 0 18,000 rpm: 2.2 sec. 15,000 rpm // HSK-A63 35 kw, 130 Nm 0 15,000 rpm: 1.65 sec. 20,000 rpm // HSK-A63 35 kw, 130 Nm 0 20,000 rpm: 2.6 sec. 12,000 rpm // HSK-A kw, 288 Nm 0 12,000 rpm: 3.5 sec. 12,000 rpm // HSK-A kw, 430 Nm 0 12,000 rpm: 4.5 sec. 8,000 rpm // HSK-A100* 37 kw, 1,300 Nm 0 6,300 rpm: on request 8,000 min 1 // SK50 / HSK-A100* 52 kw, Nm 0 8,000 rpm: on request standard, optional, not available, * optional, ** 15 % DC (2 min), *** only in connection with shoulder / face contact

37 Applications and parts Control technology Overview ê Floor plans DMU / DMC P / U / FD duoblock series Floor plans DMU P / FD Floor plan DMU 60 P / FD duoblock Side view Plan view with wheel magazine, 63 pockets 37 3,655 Optional oil mist filter 3,059 Transport height 975 3,427 2,748 2,434 Transport width without magazine 2,768 Transport height 3,058 2,430 Transport width Chip conveyer 3,759 4,653 Floor plan DMU 80 P / FD duoblock Side view Plan view with wheel magazine, 40 pockets 4,465 5,534 Floor plan DMU 100 P duoblock Side view Plan view with wheel magazine, 63 pockets 3,855.5 Optional oil mist filter 3.292,5 Transport height without magazine 952 4,223 3,253.5 Transport width R1,308.5 Chip conveyer 4,964 6,144

38 Applications and parts Control technology Overview ê Floor plans Floor plan DMU 125 P / FD duoblock Side view Plan view with wheel magazine, 63 pockets 470 3,855 3,462 Max. claw height (steel cover) 3,292,5 Transport height without magazine 952 3,578 Transport width Hydraulic clamping unit R1.308,5 Chip conveyer 4,964 6,144 Floor plan DMU 160 P / FD duoblock Side view Plan view with wheel magazine, 63 pockets 4,109 3,715 Transport heigth 6,062 3,808 Transport width 38 6,100 7,503 8,683 DMC U / FD Floor plan DMC 60 U / FD duoblock Side view Plan view with wheel magazine, 63 pockets 2,610 Transport height without magazine 2,240 2,346 3,099 Optional oil mist filter 3,372 2,430 Transport width 4,111 5,031 Floor plan DMC 80 U / FD duoblock Side view Plan view with wheel magazine, 63 pockets 3,658 Optional oil mist filter 3,059 Transport height 975 2,749 Transport width 2,434 R1,309 Chip conveyer 4,999 6,068

39 Floor plan DMC 100 U duoblock Side view Plan view with wheel magazine, 63 pockets 3,856 Optional oil mist filter 3,320 Transport height without magazine 952 4,148 3,179 Transport width R1,309 Chip conveyer 5,702 6,822 Floor plan DMC 125 U / FD duoblock Side view Plan view with wheel magazine, 63 pockets 3,855.5 optional oil mist filter 3,319.5 Transport heigth without magazine 5, ,348 3,498.5 Transport width R1,300 Chip conveyer 39 7,002 Floor plan DMC 160 U / FD duoblock Side view Plan view with wheel magazine, 63 pockets 3,715 Transport height 5,680 3,704 Transport width land travel 952 4,277 Transport width sea travel Chip conveyer 10,088 Layouts without coolant system and cooling units are shown. Subject to change, details on request

40 Applications and parts Control technology Overview DMU / DMC P / U / FD duoblock series DMU 60 P / FD db DMU 80 P / FD db DMU 100 P db Working area X-, Y- and Z-axes mm , ,250 1,000 Table / Workpiece mounting surface / Workpieces NC rotary table rpm Table size mm Ø 630 Ø Ø 1, Maximum table load kg 700 1,800 2,200 Turn-mill table (FD) rpm 1, Table size mm Ø 700 Ø 900 Maximum table load kg 600 1,400 NC-controlled swivelling milling head (B-axis) Standard Standard Standard Swivel range (0 = vertical / 180 = horizontal) Degrees 30 to to to 180 Rapid traverse and feed rpm axis options 5X torque MASTER NC-controlled B-axis with gear-driven spindle Swivel range (0 = vertical / 180 = horizontal) Degrees 0 to to Rapid traverse and feed rpm NC-controlled swivelling milling head (A-axis) Swivel range (0 = vertical / 90 = horizontal) Degrees 125 / / +35 Rapid traverse and feed rpm Main drive Integrated motor spindle rpm 12,000 15,000 15,000 Tool holder SK 40 / HSK-A63* SK 40 / HSK-A63* SK 40 / HSK-A63 Power (40 / 100 % DC) kw 28 / 19 (35 / 24) 35 / / 25 Torque (40 / 100 % DC) Nm 121 / 82 (111 / 77) 130 / / 86 Tool changer Tool holder SK40 SK40 SK40 Tool magazine wheel Linear axis (X / Y / Z) Pockets 40 (63, 123) 40 (63, 123) 40 (63, 123) Feed speed, rapid traverse speed m / min Acceleration m/s 2 6 / 6 / / 5 / 6 Feed force kn / 18 / / 20 / 28 P max (X / Y / Z) VDI DGQ 3441 / ISO µm P smax (X / Y / Z) VDI DGQ 3441 / ISO µm Machine data Space requirements of base machine plus chip conveyor, without internal coolant supply m Machine height (standard machine) m Machine weight kg 11,300 17,500 24,500 * HSK-A tool holder included as standard with mill / turn machines

41 DMU 125 P / FD db DMU 160 P / FD db DMC 60 U / FD db DMC 80 U / FD db DMC 100 U db DMC 125 U / FD db DMC 160 U / FD db 1,250 1,250 1,000 1,600 1,600 1, , ,000 1,250 1,000 1,250 1,250 1,000 1,600 1,600 1, Ø 1,250 1,100 Ø 1,600 1,250 Ø Ø Ø 1, Ø 1, Ø 1,250 1,000 2,800 4, ,500 2,000 2,000 4, , Ø 1,250 Ø 1,600 Ø 630 Ø Ø 1,100 Ø 1,400 2,600 4, ,400 2,000 3,500 Standard Standard Standard Standard Standard Standard Standard 30 to to to to to to to to to to to to to / / / / / / ,000 (12,000) 15,000 (12,000) 12,000 15,000 (12,000) 15,000 (12,000) 15,000 (12,000) 15,000 SK 40 (FD: HSK-A100) SK 40 (FD: HSK-A100) SK 40 / HSK-A63* SK 40 / HSK-A63 SK40 / HSK-A63* SK 40 (FD: HSK-A100) SK 40 (FD: HSK-A100) 35 / 25 (44 / 32) 35 / 25 (FD: 44 / 32) 28 / 19 (35 / 24) 35 / / / 25 (44 / 32) 35 / / 86 (FD: 288 / 187) 130 / 86 (FD: 288 / 187) 121 / 82 (FD: 111 / 77) 130 / / / 86 (288 / 187) 130 / 86 SK40 SK 40 (FD: HSK-A100) SK40 SK40 SK40 SK40 SK40 40, 63 (123) 63 (123) 60 (123 / 183 / 243) 63 (123/ 183 / 273 / 363) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363) 63 (123 / 183 / 273 / 363 / 453) / 5 / 6 6 / 4 / 5 6 / 6 / / 5 / 6 6 / 5 / 6 6 / 4 / 5 15 / 20 / / 30 / / 12 / 8 13 / 18 / / 20 / / 20 / / 30 / ,000 35,000 12,000 20,500 26,500 28,500 41,000

42 Applications and parts Control technology Overview ê Options DMU / DMC P / U / FD duoblock series Options DMU 60 P / FD db DMU 80 P / FD db DMU 100 P db Manual table options Hydraulic clamping for table Tool holder HSK-A63 / BT40 / CAT40 HSK-A for turn-mill machines as standard HSK-A100 / BT50 / CAT50 HSK-A for turn-mill machines as standard Automation / Measurement / Monitoring 42 3D quickset Infrared measuring sensor: HEIDENHAIN TS649 / Renishaw PP60 (OMP 60) Tool measurement in the working area, Blum Laser NT hybrid Mechanical tool breakage detection in the tool magazine Combined tool measurement in the working area, laser system for milling tools, 3D scanner for turning tools (FD) (FD) Four-colour signal lights Coolant / Chip disposal Production package with 600 litre coolant unit, paper band filter, 40 bar internal coolant supply Standard* Production package with 980 litre coolant unit, paper band filter, 40 bar internal coolant supply Standard Standard 80 bar internal coolant supply frequency-controlled Temperature control for the 600 / 980 litre internal coolant supply system Coolant gun with 1-bar pump, 40 litres per minute Minimum quantity lubrication through the spindle and through external nozzles Oil and emulsion mist filter (included as standard with turn-mill machines) Air cooling through the spindle Optional Heidenhain TNC 640 control systems Application Tuning Cycle ATC Electronic TNC 640 hand wheel Control console for tool magazine loading station Active Chatter Control ACC Options SIEMENS 840D solutionline Operate Electronic SIEMENS 840D hand wheel Control console for tool magazine loading station DECKEL MAHO Paket MDynamics General options Shatterproof safety glass viewing panels (Standard with FD) Operating mode 4 Process monitoring in production Package for increased precision Heavy-duty machining package optionally available *Standard for the P machine: coolant system 500 liters, fabric band filter, ICS 40 bar

43 DMU 125 P / FD db DMU 160 P / FD db DMC 60 U / FD db DMC 80 U / FD db DMC 100 U db DMC 125 U / FD db DMC 160 U / FD db (FD) (FD) (FD) (FD) (FD) (FD) 43 Standard Standard Standard Standard Standard Standard Standard

44 DMG MORI LifeCycle Services Customer First Our service promise! Available for you around the clock: service-hotline.dmgmori.com We have good news for you: Our service and spare parts prices have been completely revised. With our service commitments, we want to meet your high demands with the highest service quality. Please contact us your sales and service team is at your disposal! Top quality at fair prices. It's a promise! Best Price Guarantee for Original Spare Parts. Should you get a spare part offered by us at least 20 % cheaper elsewhere, we will refund the price difference up to 100 %*. Up to 50 % lower service costs. New Flat Call-Out Rate without travel expenses or any additional costs! NEW NEW Spindle service at best prices. The highest level of competence from the manufacturer at new and attractive prices DMG MORI spindle service! Our protective shield for your productivity. Reduced operating costs, highest machine availability and maximum precision DMG MORI ServicePlus! NEW NEW Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. *All information and price advantages for Customer First are available at: customer-first.dmgmori.com