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20 Unit mm Model No. 1 Minimum Maximum Set torque range Maximum Rough F Spring color bore bore A B C D E Nm{kfm} r/min bore P.C.D diameter diameter diameter G H I TGB08-L { } Yellow TGB08-M { } 1200 Blue TGB08-H { } Orange TGB12-L { } Yellow TGB12-M { } 1000 Blue TGB12-H { } Orange TGB16-L { } Yellow TGB16-M { } 900 Blue TGB16-H { } Orange TGB20-H { } 700 Orange TGB30-L { } Yellow 500 TGB30-H { 5.517} Orange TGB50-L { 7.015} Yellow TGB50-M { 14 42} 300 Blue TGB50-H { 2055} Orange Model No. J K L M N TGB08-L TGB08-M TGB08-H TGB12-L TGB12-M TGB12-H TGB16-L TGB16-M TGB16-H O screw diameter pitch S T W X Snap ring size Y Mass Inertia moment GD 2 k 10-2 km kfm M 3 3 M151 M M 4 3 M201 M M 4 3 M251.5 M TGB20-H M 5 4 M321.5 M5 6 M TGB30-L TGB30-H TGB50-L TGB50-M TGB50-H P screw diameter length Q screw diameter length M 6 6 M451.5 M5 6 M M 8 6 M752 M510 M

21 1 Minimum Maximum Set torque range Maximum Rough E F Model No. Spring color bore bore A B C D G H I Nm{kf-m} r/min bore h7 P.C.D diameter diameter diameter TGB 70-H { 30110} 160 Orange TGB 90-L TGB 90-H TGB110-L TGB110-H TGB130-L TGB130-H { 45135} { 95320} { 70200} {160520} {120310} {270730} Unitmm Yellow Orange Yellow Orange Yellow Orange O screw P screw Q screw Model No. J K L M N diameter diameter diameter S T pitch length length Mass Inertia moment GD 2 k 10-2 km kfm TGB 70-H M10 6 M110 2 M 5 10 M TGB 90-L TGB 90-H TGB110-L TGB110-H TGB130-L TGB130-H U screw diameter length M12 8 M130 2 M10 20 M M M16 6 M160 3 M12 20 M M M16 8 M190 3 M16 30 M M TGB 50 - H -40 J-25 Snap ring size Y TGB 50 - H 18

22 Unitmm Model No. Set torque range Maximum Torque Guard Coupling Spring color Nm{kf-m} r/min Rough bore Minimum bore Maximum bore Rough bore Minimum bore Maximum bore diameter1 diameter diameter diameter1 diameter diameter A B C D E F G H I TGB08-LC { } Yellow TGB08-MC { } 1200 Blue TGB08-HC { } Orange TGB12-LC { } Yellow TGB12-MC { } 1000 Blue TGB12-HC { } Orange TGB16-LC { } Yellow TGB16-MC { } 900 Blue TGB16-HC { } Orange TGB20-HC { } 700 Orange TGB30-LC 2054 { } TGB30-HC { 5.517} TGB50-LC { 7.015} TGB50-MC { 1442} TGB50-HC { 2055} TGB08-LC TGB08-MC TGB08-HC TGB12-LC TGB12-MC TGB12-HC TGB16-LC TGB16-MC TGB16-HC Yellow Orange Yellow 300 Blue Coupling model No. or sprocket Mass Inertia moment GD k km kfm M3123 M L075A M4163 M L090A M4203 M L100A TGB20-HC M5124 M321.5 M4 8 M RS TGB30-LC TGB30-HC TGB50-LC TGB50-MC TGB50-HC Orange O screw P screw Q screw MNNo. Model No. J K L diameter diameter diameter R S T W X of pieces pitch length length M6166 M451.5 M410 M RS M8206 M752 M414 M RS

23 Set torque range Maximum Torque Guard Coupling Model No. Spring color A B C D E F G H Nm{kf-m} r/min Rough bore Minimum bore Maximum bore Rough bore Minimum bore Maximum bore diameter diameter diameter diameter diameter diameter TGB 70-HC { 30110} 160 Orange TGB 90-LC { 45135} TGB 90-HC { 95320} TGB110-LC TGB110-HC TGB130-LC TGB130-HC { 70200} {160520} {120310} {270730} Yellow Orange Yellow Orange Yellow Orange Unitmm I O screw P screw Q screw Model No. J K L MNNo. diameter diameter diameter R S T of pieces pitch length length TGB 70-HC M10256 M1102 M1028 M RS TGB 90-LC TGB 90-HC TGB110-LC TGB110-HC TGB130-LC TGB130-HC U screw diameter length Mass Inertia moment GD Sprocket k km kfm M12358 M1302 M1635 M M 816 RS M16456 M1603 M1645 M M1020 RS M16508 M1903 M2060 M M1224 RS TGB 50 - L C - T35 JC45 E -10 TGB 50 - M C 20

24 Unitmm Model No. Set torque range Nm{kf-m} Maximum Sprocket r/min specifications Spring color Rough bore diameter Minimum bore diameter Maximum bore diameter A B C D E F P.C.D G H I TGB20-H { } 700 TGB30-L { } TGB30-H { 5.517} 500 TGB50-L { 7.015} TGB50-M { 1442} 300 TGB50-H { 2055} TGB70-H { 30110} 160 RS40-22T Orange RS40-27T RS60-19T Yellow RS60-24T Orange RS80-20T Yellow Blue RS80-25T Orange RS100-22T Orange RS100-26T O screw P screw Q screw Model No. J K L diameter diameter diameter S T W X pitch length length TGB20-H M M5 6 M TGB30-L- TGB30-H- TGB50-L- TGB50-M- TGB50-H- TGB70-H M M5 6 M M 75 2 M5 10 M M110 2 M5 10 M Snap ring size Y Mass k Inertia moment 10-2 km 2 GD kfm TGB 50 - H A - 50 J Model No. Sprocket specifications Indication of Model No. RS40-22T TGB20 RS40-27T TGB30 RS60-19T RS60-24T TGB50 RS80-20T RS80-25T TGB70 RS100-22T RS100-26T 10026

25 Torque Guard TGB Unitmm Finished bore dimensions Torque Guard Model No. Torque Guard Coupling Model No. Torque Guard side Coupling side (Torque Guard Coupling only) TGB20 TGB20-C 9,10,11,12,14,15,16,17,18,19,20 14,15,16,17,18,19,20,22,24,25,28,29, 30,32,33,35,36,38,40,42 TGB30 TGB30-C 14,15,16,17,18,19,20,22,24,25,28, 29,30 20,22,24,25,28,29,30,32,33,35,36,38, 40,42,43,45,46,48 TGB50 TGB50-C 24,25,28,29,30,32,33,35,36,38,40, 42,43,45,46,48,50 20,22,24,25,28,29,30,32,33,35,36,38, 40,42,43,45,46,48,50,52,55 TGB70 TGB70-C 35,36,38,40,42,43,45,46,48,50,52,55, 56,57,60,63,65,70 30,32,33,35,36,38,40,42,43,45,46,48, 50,52,55,56,57,60,63,65,70,71,75 Delivery time Ex.-Japan 4 weeks by sea TGB30 - H - 30J TGB50 - MC - T40JC50J Torque Guard Model No. Torque Guard TGB Torque Guard Coupling Model No. Torque Guard Side Set screw Set screw position L1 Coupling Side (Torque Guard Coupling only) Set screw Set screw position L2 TGB20 TGB20-C 2-M M TGB30 TGB30-C 2-M M TGB50 TGB50-C 2-M M TGB70 TGB70-C 2-M M Bore diameter Chamfer dimensions 25 and below C and below C and above C1.5 22

26 Service factor Operating conditions

27 24

28 Model No. TGB08 TGB08-C TGB12 TGB12-C Bore diameter (d) 6 and above 8 and below 7 and above less than10 10 and above less than12 12 Bore length (L, mm) 20 mm 20 mm 30 mm Total length Counterbore diameter (D) N/A TGB16 TGB16-C 8 and above less than10 10 and above less than12 12 and above 16 and below 20 mm 30 mm Total length 15 N/A 25

29 Unit: mm Model No. Spigot diameter Model No. Spigot diameter TGB08-L,M,H 40h8 TGB50-L,M,H 160h7 TGB12-L,M,H 48h8 TGB70-H 220h7 TGB16-L,M,H 58h8 TGB90-L,H 295h7 TGB20-H 90h7 TGB110-L,H 355h7 TGB30-L,H 113h7 TGB130-L,H 400h7 Unit: mm Model No. Bolt screw length Model No. Bolt screw length TGB08-L,M,H 4 TGB50-L,M,H 9 11 TGB12-L,M,H 5 TGB70-H TGB16-L,M,H 7 TGB90-L,H TGB20-H 6 7 TGB110-L,H TGB30-L,H 8 10 TGB130-L,H Series name Drive member finishing dimensions A B C D E F TGB08-L,M,H H TGB12-L,M,H H TGB16-L,M,H H TGB20-H TGB30-L,H TGB50-L,M,H TGB70-H TGB90-L,H TGB110-L,H H7 113H7 160H7 220H7 295H8 355H TGB130-L,H H Unit: mm Nominal screw diameter Bolt bore diameter

30 Sprocket Model No. TGB size TGB08-L,M,H RS25 RS35 RS41 RS40 RS50 RS60 RS80 RS100 RS120 RS140 RS TGB12-L,M,H TGB16-L,M,H TGB20-H TGB30-L,H TGB50-L,M,H TGB70-H TGB90-L,H TGB110-L,H TGB130-L,H Exxon Mobil Showa Shell Idemitsu JX Nippon Oil & Enargy Cosmo Oil Mobilux EP2 Alvania EP Grease 2 Daphny Eponex Grease EP 2 Epinoc Grease AP(N)2 Cosmo Dynamax EP Grease 2 Hexagon socket head screw Tightening torque Nm{kfcm} M5 3.8 {38.7} M8 16 {163} 27

31 AC type DC type Model no. TGS8 TGS8D Power Rating AC24 240V DC12 24V supply voltage Range to be used AC20 264V50/60Hz DC10 30V Current consumption Less than 1.7mA (at AC200V) Less than 13mA Control output (opening and closing capacity) 5 100mA Max. 200mA Indicator lamp Operation indicator Ambient operating temperature C (does not freeze) Ambient operating humidity Output form 35 95%RH NC ( When not detecting the sensor plate, output opening and closing state is displayed) Operation mode Open collector Insulation resistance More than 50M (at DC50V megger) In between the energized part and the case Mass Residual voltage Approx. 45g (with 2m code) Refer to characteristic data Less than 2.0V (load current 200mA/code length 2m) 28

32 29

33 TGB08-L,M,H TGB12-L,M,H TGB16-L,M,H Unit: mm Amount of sensor plate movement Unit: mm Amount of sensor plate movement TGB20-H TGB30-L,H TGB50-L,M,H Amount of sensor plate movement TGB70-H TGB90-L,H TGB110-L,H TGB130-L,H Unit: mm

34 31

35 TGX20H15J5.0 TGX50MCT352C

36 Torque Guard Model No. Set torque range Nmkfm TGX10-L Rough Min. Max. Coil spring Max. bore bore r/min colornumber bore diamter diameter diameter Yellow3 TGX10-M Red3 TGX10-H Red6 TGX20-L Yellow6 TGX20-M Red3 TGX20-H Red6 TGX35-L Red5 TGX35-M Green5 TGX35-H Green10 TGX50-L Red5 TGX50-M Green5 TGX50-H Green10 TGX70-L Red8 TGX70-M Green8 TGX70-H Green12 A B C amount of movement during trip D E F min. point position G h7 H PCD Unitmm I Torque Guard Model No. TGX10-L TGX10-M TGX10-H TGX20-L TGX20-M TGX20-H TGX35-L TGX35-M TGX35-H TGX50-L TGX50-M TGX50-H TGX70-L TGX70-M TGX70-H K diameter x pitch L diameter x pitch M N O P Q screw diamter length R S Mass k Inertia moment 10 2 km 2 GD kfm 2 0M25 x 1.5 0M30 x M M40 x 1.5 0M40 x M M50 x 1.5 0M55 x M M80 x 1.5 0M80 x M M100 x 2.0 0M100 x M

37 Torque Guard Model No. TGX10-LC Set torque range Nmkfm Max. r/ min Coil spring colornumber Yellow3 TGX10-MC Red3 TGX10-HC Red6 TGX20-LC Yellow6 TGX20-MC Red3 TGX20-HC Red6 TGX35-LC Red5 TGX35-MC Green5 TGX35-HC Green10 TGX50-LC Red5 TGX50-MC Green5 TGX50-HC Green10 TGX70-LC Red8 TGX70-MC Green8 TGX70-HC Green12 Rough bore diameter Torque Guard Min. bore Max. diameter bore diameter Rough bore diameter Coupling Min. bore diameter Max. bore diameter A B C D min. point position E PCD Unitmm F PCD G H Torque Guard Model No. TGX10-LC TGX10-MC TGX10-HC TGX20-LC TGX20-MC TGX20-HC TGX35-LC TGX35-MC TGX35-HC TGX50-LC TGX50-MC TGX50-HC TGX70-LC TGX70-MC TGX70-HC I J K diamter pitch L M N O P screw diameter length Q screw diameter length R S Mass k Inertia moment 10 2 km 2 2 GD 10 2 kfm 2 Allowable angular misalignment deg. Allowable parallel misalignment Allowable shaft direction displacement 2 42 M M 418 M M M 520 M M M 625 M M M 832 M M M1022 M

38 Torque Guard TGX Bore dimensions Unit: mm Torque Guard Model No. Torque Gard Coupling Model No. Torque Guard Side Coupling side (Torque Guard Coupling only) TGX10 TGX10-C (10),(11),12,14,15 10,11,12,14,15,16,17,18,19 TGX20 TGX20-C (14),(15),(16),(17),18,19,20,22,24,25 10,11,12,14,15,16,17,18,19,20,22,24,25,28,29, 30,32,33,35 TGX35 TGX35-C (14),(15),(16),(17),18,19,20,22,24,25, 28,29,30,32,33,35 14,15,16,17,18,19,20,22,24,25,28,29,30,32,33, 35,36,38,40,42,43,45,46,48,50 TGX50 TGX50-C 20,22,24,25,28,29,30,32,33,35,36,38,40, 42,43,45,46,48,50,52,55 20,22,24,25,28,29,30,32,33,35,36,38,40,42,43, 45,46,48,50,52,55,56,57,60 TGX70 TGX70-C 25,28,29,30,32,33,35,36,38,40,42,43,45, 46,48,50,52,55,56,57,60,63,65,70 25,28,29,30,32,33,35,36,38,40,42,43,45,46,48, 50,52,55,56,57,60,63,65,70,71,75,80 Delivery EX.-Japan 4 weeks by sea TGX20 - H - 15J TGX50 - MC - T35JC50J Torque Guard Model No. Torque Guard TGX Torque Guard Coupling Model No. Bore diameter Torque Guard side Set screw Set screw position L1 Coupling side (Torque Guard Coupling only) Bore diameter Set screw Set screw position L2 TGX10 TGX10-C 15 and below 2-M and below 2-M44 08 TGX20 TGX20-C 23 and below 24,25 2-M55 2-M and below 2-M55 12 TGX35 TGX35-C 35 and below 2-M and below 2-M66 11 TGX50 TGX50-C 55 and below 2-M and below 2-M66 13 TGX70 TGX70-C 70 and below 2-M and below 2-M66 15 Bore diameter Chamfer dimensions 25 and below C and below C and above C1.5 35

39 Service factor Operating conditions 1.25 In the case of normal start up/stop, intermittent operation 1.50 In the case of a heavy shock load or forward-reverse driving IL It K IS GD2 L GD 2 t KTS K GD TL Tt Tp SFTt 2 s 1 K K Is GD 2 s IL GD 2 L It GD 2 t Ts Tt TL TP S.F. 36

40 Unit: mm Model No. dimensions TGX10-C 2 TGX20-C 3 TGX35-C 3 TGX50-C TGX70-C 4 4 Model No. Unit: mm Exxon Mobil Showa Shell Idemitsu JX Nippon Oil & Energy Cosmo Oil Dimensions Model No. Allowable angular misalignment deg. Allowable parallel misalignment A x screw diameter B x screw diameter C x screw diameter a b c TGX10 21 M5 and below 30 TGX M5 40 TGX M6 55 TGX M6 80 TGX70 26 M6 100 TGX10-C 8M 4 and below 21 M5 and below TGX20-C 12M 8 and below 20.5M TGX35-C 11M10 and below 20.5M TGX50-C 13M10 and below 24.5M TGX70-C 15M10 and below 25.2M Unit: mm Allowable axial misalignment TGX10-C TGX20-C TGX35-C TGX50-C TGX70-C Mobilux EP2 Alvania EP Grease 2 Daphny Eponex Grease EP 2 Model No. Outside diameter Hub end face run-out TGX10-C TGX20-C TGX35-C TGX50-C TGX70-C Epinoc Grease AP(N)2 Cosmo Dynamax EP Grease 2 Dimensions Model No. TGX10 TGX20 TGX35 TGX50 TGX70 S t Unit: mm Amount of plate movement Dimensions S t Model No. TGX10-C TGX20-C TGX35-C TGX50-C TGX70-C Unit: mm Amount of plate movement

41 N 2 3 S PL010013E PL012015E PL013016E PL014018E PL015019E PL016020E PL017021E PL018022E PL019024E PL020025E PL022026E PL024028E PL025030E PL028032E PL030035E PL032036E PL035040E PL036042E PL038044E PL040045E PL042048E PL045052E PL048055E PL050057E PL055062E PL056064E PL060068E PL063071E PL065073E PL070079E TGX10 TGX20 TGX35 TGX50 TGX70 Power Lock Model No. Model No. of Touque Guard Bore diameter Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side PL010013E PL012015E PL013016E PL014018E PL015019E PL016020E PL017021E PL018022E PL019024E PL020025E PL022026E PL024028E PL025030E PL028032E PL030035E PL032036E PL035040E PL036042E PL038044E PL040045E PL042048E PL045052E PL048055E PL050057E PL055062E PL056064E PL060068E PL063071E PL065073E PL070079E TGX10 TGX20 TGX35 TGX50 TGX70 Power Lock Model No. Model No. of Touque Guard Bore diameter Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side Adjustable nut side Fixed nut side

42 39 Unit: mm TGX10-F TGX20-F TGX35-F TGX50-F TGX70-F M414 M414 M414 M622 M622 M48 M48 M48 M612 M A D E F H J B C Pressure flange Model No. Rough bore measurements 1 Mass kg 2 GD 2 kgfm 2 Pressure bolt size the number Tap side screw effective depth Inertia moment kgm 2 G PCD PL010013E PL012015E PL013016E PL014018E PL015019E PL016020E PL017021E PL018022E PL019024E PL020025E PL022026E PL024028E PL025030E PL028032E PL030035E PL032036E PL035040E PL036042E PL038044E PL040045E PL042048E PL045052E PL048055E PL050057E PL055062E PL056064E PL060068E PL063071E PL065073E PL070079E TGX10-C TGX20-C TGX35-C TGX50-C TGX70-C Power Lock Model No. Model No. of Touque Guard Bore diameter Torque Guard side Coupling side Torque Guard side Coupling side Torque Guard side Coupling side Torque Guard side Coupling side Torque Guard side Coupling side PL010013E PL012015E PL013016E PL014018E PL015019E PL016020E PL017021E PL018022E PL019024E PL020025E PL022026E PL024028E PL025030E PL028032E PL030035E PL032036E PL035040E PL036042E PL038044E PL040045E PL042048E PL045052E PL048055E PL050057E PL055062E PL056064E PL060068E PL063071E PL065073E PL070079E TGX10-C TGX20-C TGX35-C TGX50-C TGX70-C Power Lock Model No. Model No. of Touque Guard Bore diameter Torque Guard side Coupling side Torque Guard side Coupling side Torque Guard side Coupling side Torque Guard side Coupling side Torque Guard side Coupling side

43 40 Unit: mm Power Lock Model No. Bore diameter (mm) TGX10C F TGX20C F TGX35C F TGX50C F TGX70C F PL010013E PL012015E PL013016E PL014018E PL015019E PL016020E PL017021E PL018022E PL019024E PL020025E PL022026E PL024028E PL025030E PL028032E PL030035E PL032036E PL035040E PL036042E PL038044E PL040045E PL042048E PL045052E PL048055E PL050057E PL055062E PL056064E PL060068E PL063071E PL065073E PL070079E do di 0 do di 0 do di 0 do di 0 do di

44 41

45 w q w e r t y u @2 42

46 Set torque range Max. rpm Model No. Nmkfm r/min Bore range Stock bore diameter H7 Semi-standard bore diameter H7 Inertia moment 10 2 km 2 2 GD 10 2 kfm 2 Mass k TGM , TGM , TGM , 16, TGM , 22, 25, TGM , 35, 40, TGM TGM Model No. A B C D E F G H h7 S I J K L M P Q R 1 R 2 H7 U W X Y Z TGM M M 4 8 TGM M M 4 8 TGM M M 5 10 TGM M M 6 13 TGM M M10 19 TGM M M12 28 TGM M M Model No. Weak spring, torque range Nmkfm Reinforced spring, torque range Nmkfm TGM3(C) TGM6(C) TGM20(C) TGM60(C) TGM200(C) TGM400(C) TGM800(C) TGM60 D30 WS 2.5

47 q w e r t Torque Guard Coupling Model No. Set torque range Nmkfm Max. rpm r/min Standard bore diameter Semi-standard bore diameter H7 Torque Guard bore H7 Coupling bore Rough bore Maximum bore diameter*1 diameter A B C D E F G H sprocket Mass k Inertia moment 10 2 kfm 2 TGM3C , RS TGM6C Unit : mm GD kfm TGM20C ,16, RS TGM60C ,22,25, RS TGM200C ,35,40, RS TGM400C TGM800C RS Torque Guard Model No. Finished sprocket dimensions TGM60C D30C40J SS 10.0 Min. No. of sprocket teeth Unit : mm d H7 D Y RS 25 RS 35 RS 40 RS 50 RS 60 RS 80 RS100 RS120 TGM TGM TGM TGM TGM TGM TGM

48 Service factor Operating conditions 1.25 In the case of normal start up/stop, intermittent operation 1.50 In the case of a heavy shock load or forward-reverse driving I L I t K I S GD2 L GD 2 t K GD 2 S K I S GDS 2 I L GD 2 L I t GD 2 t T S T t T L T P KTS TL Tt 1 K Tp SFTt S.F. 45

49 Model No. Amount of torque variation per one (1) rotation Nmkfm Total number of rotations TGM TGM TGM TGM TGM TGM TGM

50 Model No. Amount of movement mm Force when moving Nf TGM TGM TGM TGM TGM TGM TGM

51 Model No. Bolt screw-in length (mm) Bolt tightening torque Nmkfm Prepared hole diameter for installation bolt (mm) TGM TGM TGM TGM TGM TGM TGM Exxon Mobil Mobilux EP2 48

52 49

53 TGZ30L25J1.8 TGZ30LCT25JC35E1.8 50

54 Actuation Model No. OFF ON Nkf ON OFF Nkf TGZ20-L TGZ20-M TGZ20-H TGZ30-L TGZ30-M TGZ30-H Amount of movement mm Actuation Model No. OFF ON Nkf ON OFF Nkf TGZ40-L TGZ40-M TGZ40-H TGZ50-L TGZ50-M TGZ50-H Amount of movement mm Model no. A B C min. D min. E min. F min. G H Stroke max. deg. Shaft direction axial force Nkgf Pin Max. pin length diameter TGZ TGZ TGZ TGZ

55 Torque Guard Model No. Set torque range Nmkfm TGZ20-L Coil spring Max. rpm Rough Min. Max. color X bore bore bore r/min the number diameter diameter diameter Yellow X 3 TGZ20-M BlueX 3 TGZ20-H BlueX 6 TGZ30-L Yellow X 4 TGZ30-M Red X 4 TGZ30-H Red X 8 TGZ40-L BlueX 5 TGZ40-M Red X 5 TGZ40-H Red X10 TGZ50-L Red X 5 TGZ50-M Red X10 TGZ50-H Green X10 A B C D E F G min. point position H I amount of movement during trip J Unit : mm K PCD Torque Guard Model No. TGZ20-L TGZ20-M TGZ20-H TGZ30-L TGZ30-M TGZ30-H TGZ40-L TGZ40-M TGZ40-H TGZ50-L TGZ50-M TGZ50-H L h7 M N P Q R S T U screw diameter X length V W X screw size X length Y screw size X length Mass k Inertia moment 10 2 km 2 GD kfm M M510 M M M510 M M M810 M M M810 M

56 Torque Guard Model No. Set torque range Nmkfm TGZ20-LC TGZ20-MC TGZ20-HC TGZ30-LC TGZ30-MC TGZ30-HC TGZ40-LC TGZ40-MC TGZ40-HC TGZ50-LC TGZ50-MC TGZ50-HC Max. rpm r/min Torque Guard Rough bore diameter Min. bore diameter Max. bore diameter Rough bore diameter Coupling Min. bore diameter Max. bore diameter Unit : mm A B C D R 1 R 2 E F Torque Guard Model No. TGZ20-LC TGZ20-MC TGZ20-HC TGZ30-LC TGZ30-MC TGZ30-HC TGZ40-LC TGZ40-MC TGZ40-HC TGZ50-LC TGZ50-MC TGZ50-HC G H I J No. of pieces-noscrew size X screw size X of pieces- length length Mass k GD 2 Inertia moment 10 2 kf 10 2 km 2 m 2 Model No. of coupling used K Allowable angular misalignment (deg.) Allowable parallel misalignment Allowable shaft direction displacement M620 4-M L099-H M622 4-M L110-H M625 6-M L190-H M825 6-M L225-H

57 Service factor Operating conditions 1.25 In the case of normal start up/stop, intermittent operation 1.50 In the case of a heavy shock load or forward-reverse driving IL It K IS GD2 L GD 2 t K KTS TL Tt Tp SFTt GD 2 s 1 K K Is GD 2 s IL GD 2 L It GD 2 t Ts Tt TL TP S.F. 54

58 Model No. Axial load Nkf TGZ20-L 495 TGZ20-M 889 TGZ20-H TGZ30-L 9810 TGZ30-M TGZ30-H TGZ40-L TGZ40-M TGZ40-H TGZ50-L TGZ50-M TGZ50-H Amount of displacement A mm B mm Exxon Mobil Showa Shell Idemitsu JX Nippon Oil & Energy Kygnus Mobilux EP2 Alvania EP Grease 2 Daphny Eponex Grease EP 2 Epinoc Grease AP(N)2 Cosmo Dynamax EP Grease 2 55

59 measurement Model S no. TGZ20 40 TGZ30 50 TGZ TGZ50 79 Unit: mm Amount of t plate movement measurement Model S no. TGZ TGZ TGZ40 15 TGZ t Unit: mm Amount of plate movement TGZ size Sprocket Model No. TGZ20L, M, H TGZ30L, M, H TGZ40L, M, H TGZ50L, M, H RS25 RS35 RS41 RS40 RS50 RS60 RS80 RS100 RS

60 TL500 TL200TL700 TL10 TL200TL20 TL500-C TL200-CTL20-C 57

61 TL3501B6.520J TL3502CT20JC40J

62 TL200 TL250TL350 TL200 does not have a tap for the setscrew. TL200-1L, TL250-1L and TL350-1L have a spacer between the disk spring and lock washer. Model No. TL200-IL TL200-1 TL200-2 TL250-IL TL250-1 TL250-2 TL350-IL TL350-1 TL350-2 Rough Min. Set torque range Max.rpm bore bore Nmkfm r/min diameter diameter , Max. bore diameter Bush length Bush outer diameter Center member bore diameter Dimensions S D D H L R T t A C max. Adjustable nut Set screw diameter X pitch diameter Unit : mm M M351.5 M M421.5 M6 1.2 Mass k TL500, TL700 Model No. TL500-1L TL500-1 TL500-2 TL700-1L TL700-1 TL700-2 Rough Min. Max. Set torque range Max.rpm bore bore bore Nmkfm r/min diameter diameter diameter , Bush length Bush Center member outer bore diameter diameter D D H L R T t Dimensions A Adjustable nut diameter X pitch S Max Set screw diameter M M651.5 M M951.5 Adjustable bolt diameter X pitch Unit : mm Mass k M M

63 TL10 TL14, TL20 Model No. Rough Min. Max. Set torque range Max.rpm Bush bore bore bore Nmkfm r/min length diameter diameter diameter TL , TL TL14 10 TL14 15 TL20 6 TL Bush outer diameter Center member bore diameter Dimensions D D H L R T 1 T 2 t S max. C Adjustable nut diameter X pitch M181.5 Unit : mm M M Mass k 21 Product code Model No. Product code Model No. S S S S S S S S S TL200-1L TL200-1 TL200-2 TL250-1L TL250-1 TL250-2 TL350-1L TL350-1 TL350-2 S S S S S S S S S S S S S S S S S S S S S TL200-1L-B3.8 TL200-1L-B6.0 TL200-1-B3.8 TL200-1-B6.0 TL200-2-B3.8 TL200-2-B6.0 TL250-1L-B4.5 TL250-1L-B6.5 TL250-1-B4.5 TL250-1-B6.5 TL250-2-B4.5 TL250-2-B6.5 TL350-1L-B4.5 TL350-1L-B6.5 TL350-1L-B9.5 TL350-1-B4.5 TL350-1-B6.5 TL350-1-B9.5 TL350-2-B4.5 TL350-2-B6.5 TL350-2-B9.5 Product code S S S S S S Model No. TL500-1L TL500-1 TL500-2 TL700-1L TL700-1 TL700-2 Product code Model No. S TL500-1L-B6.5 S TL500-1L-B9.5 S TL500-1-B6.5 S TL500-1-B9.5 S TL500-2-B6.5 S TL500-2-B9.5 S TL700-1L-B9.5 S TL700-1L-B12.5 S TL700-1-B9.5 S TL700-1-B12.5 S TL700-2-B9.5 S TL700-2-B12.5 Product code S S S S S S Model No. TL10-16 TL10-24 TL14-10 TL14-15 TL20-6 TL20-12 Product code Model No. S TL10-16-B12.5 S TL10-16-B15.5 S TL10-16-B19.5 S TL10-24-B12.5 S TL10-24-B15.5 S TL10-24-B19.5 S TL14-10-B15.5 S TL14-10-B19.5 S TL14-10-B23.5 S TL14-15-B15.5 S TL14-15-B19.5 S TL14-15-B23.5 S TL20-6-B15.5 S TL20-6-B19.5 S TL20-6-B23.5 S TL20-12-B15.5 S TL20-12-B19.5 S TL20-12-B

64 Torque Finished bore Sprockets Mass Limiter Model No. diameter(mm) Bush length Type F(mm) No. of teeth No. of teeth (kg) (mm) RS350 TL200 11,12,14, ,21,22,23,24,25,26,27,28, RS ,17,18,19,20,21,22,23,24,25, TL250 12,14,15,16, RS ,23,24,25,26,27,28,30 21, ,19,20,22 RS ,19,20,21,22,23,24,25,26,27, RS ,27,28,30,32,34,35,36,38 40,42, TL350 18,19,20, RS ,24, ,23,24,25,26,27,28,30,32 21,34,35, RS ,19,20,21,22,23,24,25,26,27,28, ,24,25, RS ,32,34,35,36,38,40,42,45 48, TL500 28,30, 29,33,36 RS ,35,38, ,26,27,28,30,32,34,35,36, ,42 RS ,20,21,22,23,24,25,26,27,28, ,40,42,45, 32,33,36, RS ,36,38,40,42,45,48,50, TL700 50,55,60, 38,43,46, RS ,27,28,30,32,34,35,36, ,64 48,52,56,57 RS ,22,23,24,25,26,27,28, Delivery TL J5.0 Bore diameter Chamfer dimensions 25 and less C and less C1 51 and above C1.5 61

65 TL200-C TL250-C, TL350-C TL500-C, TL700-C TL10-C TL14-C TL20-C Model No. Rough bore diameter Min. bore diameter Max. bore diameter Set torque range Max. rpm Nmkfm r/min Coupling Torque Coupling Torque Coupling Torque side Limiter side side Limiter side side Limiter side TL200-1LC TL200-1C TL200-2C TL250-1LC TL250-1C TL250-2C TL350-1LC TL350-1C TL350-2C TL500-1LC TL500-1C TL500-2C TL700-1LC TL700-1C TL700-2C TL10-16C TL10-24C TL14-10C TL14-15C Sprocket Dimensions D D H L R 1 R 2 S RS 40-16T RS 40-22T RS 50-24T RS 60-28T RS 80-28T RS140-22T RS160-26T TL20-6C RS160-36T TL20-12C Unit : mm Mass k

66 Unit : mm Torque Limiter Coupling Model No. Torque Limiter side Finished bore dimensions Coupling side TL200-1LC TL200-1C 10,11,12,14 10,11,12,14,15,16,17,18,19,20,22,24,25,28,29,30 TL200-2C TL250-1LC TL250-1C TL250-2C 12,14,15,16,17,18,19,20,22 15,16,17,18,19,20,22,24,25,28,29,30,32,33,35, 36,38 TL350-1LC TL350-1C 18,19,20,22,24,25 TL350-2C 15,16,17,18,19,20,22,24,25,28,29,30,32,33,35, 36,38,40,42,43,45 TL500-1LC TL500-1C TL500-2C TL700-1LC TL700-1C TL700-2C 22,24,25,28,29,30,32,33,35,36,38,40,42 32,33,35,36,38,40,42,43,45,46,48,50,52,55,56, 57,60,63,64 20,22,24,25,28,29,30,32,33,35,36,38,40,42,43, 45,46,48,50,52,55,56,57,60,63,64,65 25,28,29,30,32,33,35,36,38,40,42,43,45,46,48, 50,52,55,56,57,60,63,64,65,70,71,75,80,85,90 Date of delivery Ex.-Japan 4 weeks by sea TL250-2C - T18JC30J Bore diameter Chamfer dimensions 25 and less C and less C1 51 and above C1.5 63

67 64

68 Number of Special cams Rotational detection speed range r/min Number of Special cams Rotational detection speed range r/min

69 a s d f Torque Limiter Model No. Sprocket bore diameter (center member bore diameter) Min.No. of teeth Min. No. of sprocket teeth RS35 RS40 RS50 RS60 RS80 RS100 RS120 RS140 RS160 Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush length of teeth length of teeth length of teeth length of teeth length of teeth length of teeth length of teeth length of teeth length TL TL TL TL TL TL TL TL Torque Limiter Model No. Sprocket bore diameter (center member bore diameter) Min.No. of teeth Min. No. of sprocket teeth RS35 RS40 RS50 RS60 RS80 RS100 RS120 RS140 RS160 Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush Min.No. Bush length of teeth length of teeth length of teeth length of teeth length of teeth length of teeth length of teeth length of teeth length TL TL TL TL TL TL TL TL

70 TGA150 67

71 68

72 69

73 q w e r t y u i TGA 65 Unit : mm Model No. Trip load set range Nkf A B C h7 D E H7 F G H I J K L M N P S T U V X Y Mass k TGA M 6 7 M3 6 TGA M 8 10 M4 8 TGA M12 14 M5 10 TGA M14 15 M

74 71

75 Model No. Axial direction load for reset Dimension A when resetting TGA N{8.5 kgf} 11 TGA N{20 kgf} 19 TGA N{35 kgf} 22 TGA N{50 kgf} 24 72

76 Model No. TGA65 TGA150 TGA250 TGA350 A direction allowable stroke B direction allowable stroke

77 B C D E F G H I J K L M N P J C Model No. 0 0 screw screw Model No h7h9 size size 0 H TGA M6P1.0 M6P1.0 TGA Select by installation M8P1.25 M8P1.25 TGA length, M12P1.75 M12P1.75 stroke, etc. TGA M14P2.0 M14P2.0 TGA TGA Select by installation TGA length, stroke, etc. TGA

78 Unit : mm Model No. A Thread depth TGA65 52 TGA TGA TGA TGA Sensor AC type DC type Model No. TGA S8 TGA S8D Power Rating AC24 240V DC12 24V supply voltage Possible use range AC20264V50/60Hz DC10 30V Current consumption Less than 1.7mA(at AC200V) Less than 13mA Positioning nut Lock nut A Lock nut B Control output (open, close capacity) 5 100mA Max. 200mA Indicator lamp Ambient operating temperature Ambient operating humidity Output form Operation form Insulation resistance Mass Residual voltage Operation indicator 5 70 (no condensation) RH NC (Output open/close condition when not detecting sensor plate) NPN More than 50M (at DC500V mega) Charge portion - Case Approx. 45 (with 2m cord) Refer to characteristic data Less than 2.0V (Load current 200mA, 2m cord length) Model No. TGA65 TGA150 TGA250 TGA350 Screw size M2 M2 M2 M3 75

79 Kyodo Oil Sumitomo Lubricant Dow Corning Toray STT Grease HD Low temp grease Molykote 44MA Grease Solvest

80 MEMO 77

81

82 Shock Relay Thermal Relay Operation time Short Long Protected object Equipment Motor Electrical Mechanical Existing equipment Easy to install later Difficult to install later Environment Built inside the panel Necessary environmental precautions 79

83 80

84 Series name SC Series ED Series 150 Series SS Series SA Series SU Series 50 Series Model No. TSBSCB/S06 TSBSCB/S60 TSB020ED-1-2 TSB550ED-1-2 TSB TSBSS TSBSA TSBSU05-2 TSBSU60-2 TSB50 Features Digital display, Communication function selectable selfholding/automatic reset type Digital display, economical, selectable selfholding/automatic reset type Analog display, self-holding type Economical, self-holding type Economical, automatic reset type Economical, self-holding type Under-load Detection Type Economical, automatic reset type Motor Combined with external CT kw Power sourcev 200/ / / / / / / / / / / / / /440 Operation setting level Ampere A Ampere A The ratio of motor-rated current value (%) Ampere A Ampere A Ampere A The ratio of motor-rated current value (%) Start time setting range s adjustable s adjustable s adjustable s adjustable s adjustable No 3s (fixed) Shock time setting range s adjustable s adjustable 0.2 3s adjustable s adjustable 0.2 5s adjustable s 0.3 3s adjustable Operation power source Condition of output relay after activation Test function AC V Selectable; self-holding or automatic reset V or V Selectable; self-holding or automatic reset AC100/110V or AC200/220V 50/60Hz Self-holding AC V Self-holding AC V Automatic reset AC V Self-holding AC100/110V or AC200/220V 50/60Hz Automatic reset Operation display 2 Open phasereverse phase phase unbalance detection LED digital display LED digital display LED light LED light LED light LED light Alarm output DIN rail installed Display meter Digital meter current value display Digital meter current value display Analog meter % display 4 Additional specifications Special models 4 CT (current transformer) Impact load detection 1A input Lower and upper limit detection Conforms to UL/cUL standards CE marking Conforms to CCC standards Subtropical specifications Support for abnormal voltage of control power supply Panel installation Start time modification Shock time modification Automatic reset Built-in (for large capcity motors, external CT is used together.) 3 5 Built-in 3 External CT separate Built-in (for large capcity motors, external CT is used together.) 3 Built-in (for large capcity motors, external CT is used together.) 3 Built-in 3 External CT separate 81

85 Special models Impact load detection 1A input Upper-lower limit detection Outline of specifications Separately from the usual overload, abnormally large current is instantly detected and outputted. Impact load settings can be set from 30%-300%. Impact load shock time is within 0.05s. Other functions and outline dimensions conform to product standards. When the secondary side of CT is 1A, it can input directly to the Shock Relay. (It's not necessary to consider motor capacity.) Other specifications and outline dimensions conform to product standards. Detects both overload and under-loads; however, because there is 1 output relay, it cannot distinguish between upper and lower limits. Special unit model TSB151M TSB152M TSB152C TSB151W TSB152W Additional specifications Outline of specifications Order symbol Subtropical specifications Support for abnormal voltage of control power supply Panel installation Start time modification Can be used when ambient humidity is 90% RH and below. Other specifications conform to standard products. Power source voltage: AC230V, AC240V, AC115V, AC120V (please contact us for more information on other voltages) It can be mounted on the control panel surface and operated. The integral multiple can be extended for a maximum of 60 seconds. The front panel scale becomes an integral multiple (x2, x3 ). Other specifications conform to standard products. S V P T1 Shock time modification The integral multiple can be extended for a maximum of 60 seconds. The front panel scale becomes an integral multiple (x2, x3 ). Other specifications conform to standard products. T2 Automatic reset For the 150 Series only, the self-holding output relay can be changed to automatic reset. H 82

86 TSBSCS06 TSBSCD TSBSCC0530 TSBSCS34 TSBSCD TSBSCC0530 TSBSCS60 TSBSCD TSBSCC0530 TSBSCB06 TSBSCB34 TSBSCB60 Motor Protection function Output relay Model No. All-in-one type TSBSCB06 TSBSCB34 TSBSCB60 Panel type TSBSCS06 TSBSCS34 TSBSCS60 4t 0.1kW 200V class 2t 0.2, 0.4kW 1.5, 2.2kW Number of wires pass 1t 0.75kW 3.7, 5.5kW 7.5, 11kW through the CT hole 4t 0.2kW 400V class 2t 0.4, 0.75kW 2.2, 3.7, 5.5kW 1t 1.5kW 7.5, 11kW 15, 18.5, 22kW Frequency of detect current Hz Maximum voltage of motor circuit AC690V 50/60Hz Operational power source VAC±10%, 50/60Hz Overcurrent setting Number of wires pass through the CT hole 4t A (0.01A) ( ): Increment 2t A (0.02A) A (0.1A) 1t A (0.04A) A (0.2A) A (0.4A) s (0.2s and larger: Increment 0.1s) s (Increment 0.1s) ±5% (In case of commercial power source) Start time Shock time Accuracy Current detection accuracy Time detection accuracy ±5% Under current Trip at 0.2 5s (OFF: No action) Lock when starting up Set at 2 8 times of overcurrent setting value (OFF: No action) Trip after Start time + 0.2s when starting up. Lock when operating Set at times of overcurrent setting value (OFF: No action), trip at 0.2 5s. Phase-reversal Trip within 0.15s, (OFF: No action) Phase loss Trip at 0.5 5s (OFF: No action) Imbalance Trip at 1 10s (OFF: No action) when setting at 10 50% Alarm Output when A, F and H are set (OFF: No action) Running hour Trip when hr is set (OFF: No action) Fail-safe Activated when setting ON (Conducting normally: Excited, Trip: Non-excited) Rated load 3A,250VAC cos 1 Minimum allowable load *1 DC24V, 4mA Life Activation 100,000times at rated load Contact arrangement OC:1c,AL/UC/TO:1a Reset Self-holding E-r: Manual release or reset of power source, H-r: Only manual release Auto-reset A-r: Auto-reset and set the return time at 0.2s 20min Analog output Analog output 4 ~20mA DC Output (OFF: No action) Allowable load resistance: 100 and below Communication output RS485/Modbus Insulation resistance (Between housing-circuit) DC500V 10M Dielectric strength Between housing-circuit 2000VAC 60Hz 1min. voltage Between relay contacts 1000VAC 60Hz 1min. Place Indoor, no water splash Ambient temperature C Ambient humidity 30 85%RH (No dew condensation) Altitude 2000m and below Atmosphere No corrosive gas, oil-mist or dust Vibration 5.9m/s 2 and below Power consumption 7VA and below Approx. mass 0.3kg and below Use environment *1: In case inputting the output relay contact to programmable controller (PLC) directly, input through the relay for minute current, because contact failure may happen due to minute current. 83

87 Terminal symbol Function Explanation A1, A2 Operational power source Connect AC100 to 240V, commercial power source 95 Common terminal Terminal 96, 98, 08 common OC output 08 AL/TO/UL output V-, D1, D0, S Analog output Terminal for communication b contact: Normal-close, Overcurrent-open (In case FS:OFF) a contact: Normal-open, Overcurrent-close (In case FS:OFF) Alarm output/running hour output/undercurrent output Output analog current DC4 to 20mA Connect when using communication function. 84

88 85 TSBSCB06 TSBSCS06 TSBSCC05 TSBSCD TSB3CTC100

89 86

90 Item Operation button Operation instruction 1. Selection of parameter UP/DN Select the setting parameter by pushing the UP/DN buttons. 2. Preparation for setting SET The setting value begins blinking when the SET button is pushed after selecting a parameter. 3. Selection of setting UP/DN Push the UP/DN buttons until the desired setting value is shown. 4. Register of setting 5. Initial indication SET ESC Press the SET button after selecting the setting value, the blinking value indication returns to normal and the setting value is registered. Push the ESC button to return to the initial indication after completing the settings. In the case that no button is pushed, returns to initial indication automatically after 50 seconds. No. Menu Initial Value Parameter Setting Value Explanation of function 0 All parameter settings are possible. 1 Parameter lock 1 To lock parameter settings, input "1" for every parameter set. To unlock the setting, input "1", then "0". When completed. is displayed, the setting is 2 Selection of phase No. 3Ph 1Ph Monitoring 3 phase motor Monitoring single phase motor. de Operates with definite time characteristic. 3 Operation curve th In Operates with inverse time characteristic and is cumulative as in the case of thermal characteristic. (Refer to Thermal characteristic chart on page 90.) Operates with inverse time characteristic. (Refer to Inverse characteristic chart on page 90.) 4 CT ratio no Setting for disabling the upper limit detection. Setting the number of motor wires that pass through the CT (1t: 1time, 2t: 2 times, 4t: 4 1t,2t,4t times) Type 34; only 1t and 2t, Type 60; only 1t 100,200,300 Select when using External CT (Type 06 only) 5 Fail Safe 6 Reverse phase detection off on off on Normal mode When a trip occurs, the relay turns ON (95-96: Open, 95-98: Closed). Fail safe mode After the power is turned on, the relay turns ON (95-96: Open, 95-98: Closed); and when a trip occurs, the relay turns OFF (95-96: Closed, 95-98: Open). * This setting becomes effective after a power reset. Set to "on" when detecting phase-reversal. Set the current value for overcurrent. For type 34 and 60, the current value cannot be set over 32A for inverse characteristics "th" and "In". CT Ratio 06 type 34 type 60 type Setting range Increments Setting range Increments Setting range Increments 7 Over current threshold See the right 1t t t

91 No. Menu 8 Start time Parameter Initial Value Setting Value s Explanation of function When setting the inverse characteristic "In", be aware that it operates in Cold characteristic from the starting of the motor until the current becomes lower than OC setting, and then operates in Hot characteristic after that. The relay does not output within the time setting, so as to not operate when the motor starts. When inverse characteristic "In" is set, it operates in Hot characteristic after Start time s Set continuous overloading time of the overcurrent setting. 9 Over current Shock time 1 30 Select the operation characteristic when inverse characteristic "th", "In" are set. (Refer to Thermal and inverse characteristic charts) Under current threshold Under current Shock time off See the right Set current value when detecting undercurrent. This cannot be set higher than the overcurrent value. Relay output for undercurrent is as follows: Alarm ALo is set to "except uc": outputs at OC terminal Alarm ALo is set to "uc": outputs at AL/UC/TO terminals s Set continuous under-loading time of under-current setting. 12 Phase loss off on Set to "on" in the case that phase loss is detected. 13 Phase loss time 0.5 5s Set operation time in the case that phase loss is detected. When phase loss detection is set to off, it does not display Imbalance threshold Imbalance duration off 10 50% 1 10s Set to 10~50% in case imbalance is detected. Imbalance ratio (%) = (Max.Current-Min.Current) 100 Max.Current Set operation time in the case that an imbalance is detected. When imbalance detection is set to off, this does not display. 16 Stall threshold 17 Jam threshold off 2 8 times off times Set the ratio against overcurrent setting in the case of detecting the lock when starting. Setting range; Sc setting value OC 250A. This parameter is not displayed when the start time is set to 0s. Set the ratio against overcurrent setting in the case of detecting the lock when running. Setting range; JA setting value OC 250A. 18 Jam fault duration 0.2 5s Set the operating time in the case of detecting the lock when running. When lock JA is set to off, it does not display. 19 Analog Output range See the right Set the current value as analog current output scale for 20mA output. Refer to page 87 Current setting chart for setting range. off Set when disabling analog current output. no Set when disabling alarm output. A F Set when enabling alarm output. Refer to the table on page Alert H to uc off % Set to trigger an output when the running hour is set. Set in the case of detecting under-load. Set the ratio against the OC current when alarm outputting. 88

92 No. Menu Parameter Initial Value SettingValue Explanation of function E-r Self-holding after trip, back in when power is reset or ESC button is pushed. 21 Reset H-r A-r Self-holding after trip, back in when ESC button is pushed. Automatic reset after tripping. 0.2s 20min Set automatic reset time 22 Reset limitation 23 Total running hour off There is no limit to the number of resets 1 5times Set the number of reset operations (within 30 minutes). Display total running hours 24 Running hour Display operational time since inputting running hours setting time. 25 Running hour setting off hr To output the running hours, set the number of hours. The running hours will be counted from the point when the input is completed Set the communication address 26 Communication setting See the right odd, Evn, non Set the communication speed 1.2, 2.4, 4.8, 9.6, 19.2, 38.4kbps Set the parity off, 1 999s Set the waiting time until an error is displayed when there is communication trouble. 27 Test mode In the case that the set button is pushed when this is displayed, after 3 sec. + Shock Time, is shown and relay is output. ALo selection Operational mode When motor starts Normal operation When exceeding alarm setting value When trips Operational output Flicker output 1s 1time/s 2time/s Hold output 1s Trip function Indication Contents of trip Solution Over current After the preset Start time period, the current exceeds the upper setting value and continues to flow longer than the preset Shock time. Trip current is 3.6A. Check the abnormality of machine Phase loss Trip due to phase loss of R(L1) phase Check the abnormality of machine Phase reversal Stall (Lock when starting) Jam (Lock when operating) Imbalance Under current Limitation of the number of autoreset Trip due to phase reversal When the motor starts, the current exceeds Sc setting value and continues to flow longer than the preset Start time. When motor is operating, the current exceeds Ja setting value and continues to flow longer than Jt setting time. Current of each phase becomes imbalanced larger than the Ub setting value, and continues to remain imbalanced longer than the Ubt setting time. After the preset Start time period, the current under-runs the lower setting value and continues to flow longer than the preset Shock time. Trip current is 1.6A. Number of auto-resets after trip exceeds the setting value within 30 minutes. Check phase sequence with phase sequence meter Check the abnormality of machine Check the abnormality of machine Check the power source, motor and motor wiring Check the abnormality of machine Check the abnormality of machine 89

93 Hot Cold Note 1) Set the parameter CT ratio based on the number of motor wires that pass through the CT. 2) In case that the motor kw exceeds the above table, use external CT. 90

94 Item Transmittance Standards Max. transmittance distance Transmittance system Transmittance speed Content RS m (Depends on transmittance speed) Half-duplex system Protocol: modbus 1.2k to 38.4kbps 1) Prepare a signal converter to use the monitoring software (PCON) of TSBSC. 2) Use twist cables and connect as follows. Terminal Signal RS485 Terminal V- GND GND D1 Data (B) Tx+ D0 Data (A) Tx- S Shield Shield 91

95 92

96 TSBSCB06, TSBSCB34, TSBSCB60 TSBSCS06, TSBSCS34, TSBSCS60 TSBSCD TSBSCC05, TSBSCC10, TSBSCC15, TSBSCC20, TSBSCC30 TSB3CTC100, TSB3CTC200, TSB3CTC300 93

97 TSB020ED-1TSB220ED-1 TSB020ED-2TSB220ED-2 TSB075ED-1TSB550ED-1 TSB075ED-2TSB550ED-2 Motor Model Applicable motors 1 200V class 400V class Control power supply voltage V Control power supply voltage V No. of wires that pass through the CT hole, DIP switch 4 No. of wires that pass through the CT hole, DIP switch 4 Frequency of motor current Maximum motor circuit voltage 1 Operating power supply 2 Protection functions Accuracy Overload Output relay Insulation Withstand voltage Work environment Current setting range 3 Reset No. of wires that pass through the CT hole, DIP switch Start time 3 Shock time 3 Current detection accuracy Temporal accuracy Locked rotor start Rated load Minimum allowable load Life span Contact constitution Operation Trip reset, DIP switch Between case and circuit Between case and circuit Relay contact electrodes Location Ambient temperature Ambient humidity Altitude Power consumption Mass T2 T1 T2 T1 T2 T1 A M TSB020ED 1 TSB020ED 2 0.1kW 0.2kW 0.1, 0.2kW 0.4, 0.75kW A (0.01A increments) A (0.02A increments) TSB075ED 1 TSB075ED 2 0.4kW 0.75kW 1.5kW A (0.02A increments) A (0.04A increments) TSB220ED 1 TSB220ED 2 1.5kW 2.2kW 2.2, 3.7kW 5.5kW 20200Hz AC600V 50/60Hz VAC10%, 50/60Hz VAC10%, 50/60Hz A (0.1A increments) A (0.1A increments) TSB550ED 1 TSB550ED 2 3.7kW 5.5kW 7.5kW 11kW A (0.2A increments) A (0.25A increments) s (0.2s increments) s (0.2s increments) 5% 1 digit or less (except, when combined with the inverter, 10% 1 digit or less) 5% 1 digit or less It will trip if the set current value exceeds 200% when starting, after the set start time +0.2s has elapsed 3A, 250VACcos1 DC24V, 4mA 100,000 times at rated load 1a1b Energization/normal operation: no excitation; at the time of trip: excitation After resetting to normal current value, it takes 1s to automatically reset Can be manually reset by pressing the "RESET" button DC500V, 10M 2000VAC 60Hz: 1 minute 1000VAC 60Hz: 1 minute Indoors, where it will not get wet 2050 C 3085%RH (no condensation) 2000m or less 2.0W or less 0.25kg or less 94

98 95

99 TSB020ED1 96

100 TSB151 TSB152 TSBCOM TSB AT Model Function 200V class Motor 400V class Ambient temperature Relative humidity Work environment Vibration Height Ambient atmosphere Main unit model Load current (current range) 4 Common External CT Main Unit Time setting range Current accuracy setting Control power supply voltage Max. motor circuit voltage Current detecting system Output relay Output relay life-span Test function Gap between circuit and housing Withstand voltage Contact gap Circuit gap Mass Consumed power Start time 4 Shock time 4 Self-holding Normal state Abnormal case Contact rating Minimum applicable load 3 Mechanical Electric TSB151-COM kW kW TSB mA 10 C50 C 4585% RH; there is no condensation Less than 5.9m/s 2 Less than 1000m No corrosive gas, dust 10 (full-scale) 0.220s 0.23s AC100/110V or AC200/220V 50/60Hz 10% AC600V, 50/60Hz 1 phase CT system Self-holding available Output relay deenergization Output relay energization 1c contact, AC250V 0.2A (inductive load cos=0.4) DC24V, 4mA 10,000,000 times 100,000 times Included AC1500V, 60Hz, 1 minute (power supply circuit and contact circuit) AC700V, 60Hz, 1 minute AC1500V, 60Hz, 1 minute (power supply circuit and contact circuit) 1.0kg 1.2VA TSB152, TSB 5.590kW 5.590kW AT 2 TSB A External accessory CT model TSB COM TSBATRated input current value Rated input current 0.75A, 1.5A, 1.75A, 2.0A, 2.5A, 3.3A, 4.0A, 100A, 120A, 150A, 5.3A, 7.0A, 9.0A, 10.0A, 16.0A 200A, 250A, 300A Rated output current Rated load Mass 5mA 0.5VA 0.5kg 5A 5VA 0.6kg 1.2kg 97

101 97 98

102 TSB151 - TSB152 TSB AT Additional specifications Model Standard 151/152 Impact load detection 151M/152M 152C Upper/lower 151W limit detection 152W 1A input (motor capacity is not necessary to consider) Subtropical spec. S Control power supply voltage modification V Panel mounting P Start time modification Shock time modification T1 T2 Auto-reset H 99

103 Power supply: AC200/ 220V Power supply: AC400/ 440V Motors (kw) Motor rated Connecting terminal Motor rated Connecting terminal current (A) Motor side Shock Relay side current (A) Motor side Shock Relay side K-L2 K-L2 K-L2 K-L1 K-L1 K-L1 k-1 k-1 k-3 k-1 k-2 k K-L2 K-L2 L1-L2 L1-L2 L1-L2 K-L k-2 k Motor rated Connecting terminal current (A) Shock Motor side Relay side K-L2 K-L2 K-L2 K-L1 K-L1 K-L1 k-1 k-2 k-3 k-1 k-2 k-3 Motor (kw) Power supply: AC200/ 220V Motor rated current (A) CT size 100AT 120AT 100AT 120AT 150AT 100AT 120AT 150AT 200AT 200AT 250AT 300AT Number of wires that pass through the CT hole (T) Power supply: AC400/ 440V Motor rated current (A) CT size 100AT 100AT 100AT 120AT 150AT 100AT 120AT 150AT 100AT 100AT 150AT 150AT Number of wires that pass through the CT hole (T)

104 TSBSS05 TSBSS30 TSBSS60 TSBSS100TSBSS05TSB2CT100 TSBSS200TSBSS05TSB2CT200 TSBSS300TSBSS05TSB2CT300 Items Model No. Load current (current setting range) 3 Applicable 200V class motor capacity 400V class Ambient temperature Ambient humidity Work environment Vibration Altitude Ambient atmosphere Unit model No. Current setting accuracy Set time Start time 3 range Shock time 3 Control power supply voltage (L1 - L2) Maximum motor circuit voltage Current detection system Self-holding Normal state Output relay Abnormal case 1 Contact capacity Minimum applicable load 2 Reset method Output relay Mechanical life-span Electrical Test functions Common Main unit External CT Withstand voltage Power consumption Between the circuit and case Between contacts Between circuit Gross mass When AC110V When AC200V DIN rail mounting UL cul CE CCC External CT Model No. Rated primary current Rated secondary current Rated load Mass TSBSS05 TSBSS30 TSBSS60 TSBSS100 TSBSS200 TSBSS A 330A 560A 10100A 20200A 30300A kW kW 7.511kW kW 2237kW 4575kW kW 3.711kW 1522kW 3045kW 5590kW kW %RH; no condensation Less than 5.9m/s 2 Less than 2000m No corrosive gas, dust TSBSS05 TSBSS30 TSBSS60 TSBSS05 TSBSS05 TSBSS05 10% (full scale) s s AC100240V, 5060Hz AC600V, 5060Hz Two-phase CT system Includes self-holding At start up there is a 0.5s delay, then the output relay excites When it trips or the power is shut off, the output relay is not excited 1c contact, AC240V 3A (in the case of a resistance load) DC10V, 10mA Press the RESET button or cut the operation power 10,000,000 times 100,000 times Internal circuit and output relay operation check AC2000V, 60Hz, 1 minute (power supply circuit and contact circuit) AC1000V, 60Hz, 1 minute AC2000V, 60Hz, 1 minute (power supply circuit and contact circuit) 0.2kg (not including external CT) 2.7VA0.35W 11.0VA1.2W 6 6 Not needed TSB2CT A TSB2CT A 5A 5VA 0.5kg TSB2CT A 101

105

106 TSBSS05 103

107 TSBSA05 TSBSA10 TSBSA30 TSBSA60 TSBSA100TSBSA05TSB2CT100 TSBSA200TSBSA05TSB2CT200 TSBSA300TSBSA05TSB2CT300 Common Main Unit External CT Function Motor capacity Work environment Time setting range Output relay 1 Model Load current (current setting range) 3 200V class 400V class Ambient temperature Ambient humidity Vibration Altitude Atmosphere Unit model Current setting accuracy Start time 3 Shock time 3 Operation power sourcea1a2 Maximum motor circuit voltage Current detection system Self-holding Normal state Abnormal case Contact capacity Minimum applicable load 2 Output relay Mechanical life span Electrical Test functions Between the circuit and case Withstand voltage Between contacts Between circuits Mass Power When AC110V consumption When AC200V DIN rail mounting External CT Model No. Rated primary current Rated secondary current Rated load Mass TSBSA05 TSBSA10 TSBSA30 TSBSA60 TSBSA100 TSBSA200 TSBSA A 110A 330A 560A 10100A 20200A 30300A kW kW kW 7.511kW kW 2237kW 4575kW kW 3.7kW 5.511kW 1522kW 3045kW 5590kW kW 20 C60 C 4585%RH: no condensation Less than 5.9m/s 2 Less than 2000m No corrosive gas or dust TSBSA05 TSBSA10 TSBSA30 TSBSA60 TSBSA05 TSBSA05 TSBSA05 10% (full-scale) s s AC100240V, 50/60Hz AC600V, 50/60Hz 2 phase CT system No self-holding (automatically returns after 1s) Output relay is not excited Output relay is excited 0.2A AC250V cos0.4 DC10V, 10mA 10,000,000 times 100,000 times Internal circuit and output relay operation verification AC2000V, 60Hz, 1 minute (power supply circuit and contact circuit) AC 1000V, 60Hz, 1 minute AC2000V, 60Hz, 1 minute (power supply circuit and contact circuit) 0.2kg (excluding external CT) 2.7VA0.35W 11.0VA1.2W Not needed TSB2CT100 TSB2CT A 200A 5A 5VA 0.5kg TSB2CT A 104

108 105

109 TSBSA05 Capacity (kw) AC200V class motor Shock Relay Model No. No. of wires that pass through the CT hole 0.1 TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA60 1 Capacity (kw) AC400V class motor Shock Relay Model No. No. of wires that pass through the CT hole 00.2 TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA TSBSA

110 TSBSU05-2 TSBSU30-2 TSBSU60-2 Display Output relay Work environment Insulation resistance Withstand voltage Materials Dimensions Mass Model No. Current setting range 1, 2 Shock Time setting range 1 Current setting accuracy Control power supply voltage (A1 A2) Maximum motor circuit voltage Current detection system MON lamp UC lamp Contact arrangement Contact rating Recommended amperes (in case of frequent operation) Minimum application load 4 Operation Self-holding Life Reset method Ambient temperature Storage temperature Humidity Altitude Atmosphere Vibration Between case and circuit Between case and circuit Between contacts Between circuits Case Cover for terminals Power consumption Mounting Main unit (including CT) Main unit (including CT) TSBSU A TSBSU A 0.230s ±10% (full scale) AC V±10% 50/60Hz AC 600V 50/60Hz 3 2 phase CT system Normal monitoring state: MON lamp (green) is on Detection of under current: UC lamp (red) is on 1c 3A AC250V cos=1 0.2A and below AC250V cos=0.4 DC10V, 10mA Relay is excited when tripping Yes (refer to the diagram shown in the next page) 100,000 times at contact rating load RESET button: ON or Power source: off 2060 C 3070 C 4585%RH; no condensation 2000m and below TSBSU A No corrosive gas nor dust; Pollution degree 3 and below; in the control box 5.9m/s 2 and below 10M and above (DC500V megger) AC2000V 60Hz 1 min. AC1000V 60Hz 1 min. AC2000V 60Hz 1 min. Polycarbonate, UL94V0 Nylon 6 2VA and below 35mm DIN rail or attached bracket Length 62 x width 54 x height 66mm 0.2kg 107

111 TSBSU05-2 AC 200V class 3 phase motor AC 400V class 3 phase motor Capacity (kw) Applicable Shock Relay Model No. Number of wires that pass through the CT hole 00.1 TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU Capacity (kw) Applicable Shock Relay Model No. Number of wires that pass through the CT hole 00.2 TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU TSBSU

112 TSB50 TSBCOM Model Function 200V class Motor 400V class Ambient temperature Ambient humidity Work environment Vibration Altitude Atmosphere Unit Model No. Load current (current setting range) 3 Current setting accuracy Start time Time setting range Shock time Control power supply voltage Maximum motor circuit voltage Current detecting system Self-holding Normal operation Output relay Abnormal case Contact capacity Minimum applicable load 2 Mechanical Output relay life span Electrical Test functions Space between circuit and housing Withstand voltage Contact spacing Circuit spacing Mass Electricity consumption Attached External CT Rated primary current Rated secondary current Rated load Mass Common External CT Main Unit TSB50-COM kW kW 10 C50 C 4585%RH: no condensation Less than 5.9m/s 2 Less than 1000m No corrosive gas, dust TSB % (100%5mA) 10% (full-scale) Fixed at 3s 0.33s AC100/110V or AC200/220V 50/60Hz 10% AC600V, 50/60Hz Single-phase CT system No self-holding (automatic return) Output relay is not excited Output relay is excited 1s contact, AC250V 0.1A (inductive load cos=0.4) DC10V, 10mA 10,000,000 times 100,000 times Not available AC1500V, 60Hz, 1minute (power supply circuit and contact circuit) AC500V, 60Hz, 1minute AC1500V, 60Hz, 1minute (power supply circuit and contact circuit) 0.3kg (not including external CT) 0.5VA TSB COM 0.75A, 1.5A, 1.75A, 2.0A, 2.5A, 3.3A, 4.0A, 5.3A, 7.0A, 9.0A, 10.0A, 16.0A 5mA 0.5VA 0.5kg 109

113 TSB 50COM & COM-A Motor voltage AC200/220V Motor voltage AC400/440V Motor Motor rated Connecting terminal Motor rated Connecting terminal (kw) current (A) Motor side Shock Relay side current (A) Motor side Shock Relay side K-L 2 k K-L K-L 2 k K-L K-L 2 k L 1 -L K-L 1 k L 1 -L 2 k K-L 1 k L 1 -L 2 k K-L 1 k K-L Motor rated Connecting terminal current (A) Motor side Shock Relay side 0.15 K-L 2 k K-L 2 k K-L 2 k K-L 1 k K-L 1 k K-L 1 k- 3 Model Additional specs. TSB50 Subtropical specifications Control power supply voltage modification Start time modification Shock time modification S V T1 T2 110

114 MEMO 111

115 112

116 113

117

118 115

119 116

120 Model No. TFK20-1L TFK20-1 TFK20-2 TFK25-1L TFK25-1 TFK25-2 TFK35-1L TFK35-1 TFK35-2 Setting torque range Nmkfm Rough bore dia. Max. bore dia. A B C Dimensions F h7 G H I J-K PCD No.-dia. L N O P Adjusting nut dia.pitch Set screw Unit : mm Weight M M241.0 M5 x M M351.5 M5 x M M421.5 M6 x k 117

121 Unit : mm Model No. TFK50-1L TFK50-1 TFK50-2 TFK70-1L TFK70-1 TFK70-2 Setting torque range Nmkfm Roughbore dia. Max. bore dia. A B C Dimensions F h7 G H I J-K PCD No.-dia. L Adjusting nut dia.pitch Adjusting bolt dia. X pitch Set screw M8 9 M651.5 M81 M8 x M8 10 M951.5 M M10 x Weight k Sprocket Model.No RS35 RS40 RS50 RS60 RS80 RS100 RS120 TFK TFK TFK TFK TFK TFK J

122 Torque Keeper Model No. TFK20-1L Finished bore size Unit : mm TFK20-1 9,10,11,12,14 TFK20-2 TFK25-1L TFK ,15,16,17,18,19,20,22 TFK25-2 TFK35-1L TFK ,20,22,24,25 TFK35-2 TFK50-1L TFK50-1 TFK50-2 TFK70-1L TFK70-1 TFK70-2 Delivery 22,24,25,28,29,30,32,33, 35,36,38,40,42 32,33,35,36,38,40,42,43,45,46, 48,50,52,55,56,57,60,63 Ex.-Japan 4weeks by sea Series name Recommended sprocket finishing dimensions A B C DH7 E F TFK TFK TFK TFK TFK TFK J Shaft bore diameter Chamferingsize 25 and less C and less C1 Above 51 C

123 120

124 121

125 a s a s a s 122

126 i Tightening torque N m{kgf cm} M5 3.8 {38.7} M8 16 {163} 123

127 MEMO 124

128 125

129

130 127

131 128

132 129

133 130

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