Soft starters ATS 01. Catalogue May

Transcription

1 ATS 0 Catalogue May 07

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3 General contents Altistart 0 Altistart U0

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5 Contents 0 - Altistart 0 soft starters b Presentation pages / and / b Characteristics pages /4 and /5 b References page /6 b Dimensions page /7 b Shemes pages /8 to /5 b Combinations pages /6 and /7 /

6 Presentation Altistart Presentation The Altistart 0 soft starter operates either as a torque limiter on starting, or as a soft start/soft stop unit. Using the Altistart 0 starter enhances the starting performance of asynchronous motors by allowing them to start gradually, smoothly and in a controlled manner. It prevents mechanical shocks, which lead to wear and tear, and subsequent maintenance work and production downtime. The Altistart 0 limits the starting torque and current peaks on starting on machines which do not require a high starting torque. It is designed for the following simple applications: b Conveyors b Conveyor belts b Pumps b Fans b Compressors b Automatic doors and gates b Small cranes b Belt-driven machinery, etc. The Altistart 0 is compact, easy to install and can be mounted side-by-side. It complies with standards IEC/EN , carries UL, CSA, C-Tick, CCC certifi cations and e marking. The Altistart 0 soft start/soft stop unit offer comprises ranges: b ATS 0Nppp soft starters v Control one phase of the motor power supply (single phase or three phase) to limit the starting torque v Internal bypass relay v Motor power ratings ranging from 0.7 kw to kw v Motor supply voltages ranging from 0 V to 480 V, 50/60 Hz. An external power supply is required for controlling the starter. A contactor is always required to switch off the motor b ATS 0Nppp soft start/soft stop units v Control two phases of the motor power supply to limit the starting current and for deceleration v Internal bypass relay v Motor power ratings ranging from 0.75 kw to 75 kw v The motor supply voltages are as follows: 0 V, 400 V, 480 V and 690 V, 50/60 Hz The use of a line contactor is not necessary on machines where electrical isolation is not required. 9 b ATSU 0Nppp soft start/soft stop units See pages / to /. Description b Altistart 0 soft starters (ATS 0Nppp) are equipped with: v A potentiometer for setting the starting time v A potentiometer for adjusting the start voltage threshold according to the motor load v Two inputs : - One 4 V z input or one 0 40 V a for powering the control part that controls the motor b Altistart 0 soft start/soft stop units (ATS 0Nppp) are equipped with: v A potentiometer 6 for setting the starting time v A potentiometer 8 for setting the deceleration time v A potentiometer 7 for adjusting the start voltage threshold according to the motor load v green LED 4 to indicate that the unit is switched on v yellow LED 5 to indicate that the motor is powered at nominal voltage, if it is connected to the starter v A connector 9: - logic inputs for Run/Stop commands - logic input for the BOOST function - logic output to indicate the end of starting - relay output to indicate the motor has reached a standstill at the end of the deceleration stage pages /4 and /5 page /6 page /7 Schemes: pages /8 to /5 /

7 Presentation (continued) Altistart 0 Description (continued) Equivalence table for contact references Functions ATS 0NppLU/QN/RT ATS 0NppLY ATS 0NppQ Relay outputs RA RC External power supply 0 V C0M Stop command LI 0 0 Run command LI 0 0 Control section power supply LI ( 4 V positive logic) 0 (0 V negative logic) BOOST BOOST End of starting LO 5 V external power supply (0 V negative logic) Functions b -wire control The run and stop commands are controlled by a single logic input. State of logic input LI controls starting and state 0 controls stopping. ATS 0NppLU/QN/RT ATS 0NppLY/Q Altistart 0 control terminals LI LI LI Altistart 0 control terminals Wiring diagram for -wire control Wiring diagram for -wire control b -wire control The run and stop commands are controlled by different logic inputs. Stopping is achieved when logic input LI opens (state 0). The pulse on input LI is stored until input LI opens. Altistart 0 control terminals LI LI LI Altistart 0 control terminals Wiring diagram for -wire control Wiring diagram for -wire control 5657 Initial voltage U 00% Un Voltage ramp 50% Un 00 ms Application of a voltage boost equal to 00% of the nominal motor voltage t b Starting time Controlling the starting time means that the time of the voltage ramp applied to the motor can be adjusted to obtain a gradual starting time, dependent on the motor load. b Voltage boost function via logic input Activating the BOOST logic input enables the function for supplying a starting overtorque capable of overcoming any mechanical friction. When the input is at state, the function is active (input connected to the 4 V) and the starter applies a fi xed voltage to the motor for a limited time before starting. b End of starting v Application function via logic output LO Soft start/soft stop units ATS 0N06pp to ATS 0Npp are equipped with an open collector logic output LO, which indicates the end of starting when the motor has reached nominal speed. v Application function via an option For ATS 0NppLY/Q soft start/soft stop units, end of starting information can be obtained by adding the option LAD 8N with N/ON/C contacts. The option can be connected easily to the bypass contactor of the electronic(s) unit without dismantling the product. pages /4 and /5 page /6 page /7 Schemes: pages /8 to /5 /

8 Characteristics Altistart 0 Environment characteristics Type of starter Conforming to standards Electromagnetic compatibility EMC e marking Product certifications ATS 0NppFT, ATS 0NppLU, ATS 0NppLY and ATS 0NppQ ATS 0NppQN, ATS 0NppRT Altistart 0 electronic starters have been developed to conform to the strictest international standards and the recommendations relating to electrical industrial control devices (IEC, EN), in particular standard IEC/EN Conducted and radiated emissions CISPR level B, IEC , level B CISPR level B (only with Bypass), IEC , level B Harmonics IEC 000--, IEC EMC immunity EN 5008-, EN Electrostatic discharge IEC level Immunity to radiated radio-electrical IEC level interference Immunity to electrical transients IEC level 4 Voltage/current impulse IEC level Immunity to conducted interference IEC level caused by radio-electrical fields Micro-cuts and voltage fl uctuation IEC Damped oscillating waves IEC level Bear e marking in accordance with the European low voltage directives IEC/EN UL, CSA, C-Tick and CCC B44.-96/ASME 7.5 for starter wired to the motor delta terminal Degree of protection IP 0 IP 0 on front panel Degree of pollution conforming to IEC/EN conforming to IEC and UL 508 Vibration resistance.5 mm peak to peak from to Hz, gn from to 50 Hz conforming to IEC/EN gn Shock resistance 5 gn for ms conforming to IEC/EN gn for ms conforming to IEC/EN Relative humidity % without condensation or dripping water, conforming to IEC/EN Ambient air temperature around the device Storage C conforming to IEC/EN Operation C without derating, up to 50 C with current derating of % per C above 40 C 0 55 Maximum operating altitude m 000 without derating (above this, derate the current by.% per additional 00 m) Operating position Maximum permanent angle in relation to the normal vertical mounting position without derating (above this, derate the current by 0.5% per additional 00 m) Electrical characteristics Type of starter ATS 0NppFT 0NppLU 0NppQN 0NppRT 0NppLY 0NppQ Category of use Conforming to IEC Ac-5b Rated operating voltage Three-phase voltage V 0-0% to 480 0% 00-0% to 40 0% 80-0% to 45 0% 440-0% to 480 0% Frequency Hz 50-5% to 60 5% Output voltage Maximum -phase voltage equal to line supply voltage. Control power supply voltage V a ± 0% z 4 ± 0% 0-5% to 690 0% Built into the starter a 0 ± 0% Rated operating current A Adjustable starting time s Adjustable deceleration time s Starting torque % % of starting torque of motor connected directly on the line supply % Built into the starter Type of starter ATS 0NppFT 0N06pp to 0Npp 0Npp 0NppLY, 0NppQ Use I Starting time Starting time s Maximum number of cycles per hour Full voltage status or starter at standstill Operating cycle t pages / and / page /6 page /7 Schemes: pages /8 to /5 /4

9 Characteristics (continued) Altistart 0 Electrical characteristics (continued) Type of starter ATS 0N 0FT 06FT 09FT FT 5FT Control power supply consumption z 4 V, 5 ma, a 0 V, 0 ma a 40 V, 65 ma z 4 V, 0 ma, a 0 V, 5 ma, a 40 V, 80 ma Power dissipated At full load at end of starting W 4 In transient state W Current at nominal load () A Type of starter ATS 0N 06LU/QN/RT 09LU/QN/RT LU/QN/RT LU/QN/RT LU/QN/RT Power dissipated At full load at end of starting W In transient state W Current at nominal load () A Type of starter ATS 0N 0LY/Q 44LY/Q 7LY/Q 85LY/Q Power dissipated At full load at end of starting W In transient state W Current at nominal load () A Type of starter ATS 0N pplu/qn/rt pply/q Logic input power supply: For LI, LI and BOOST only (electrically isolated between power and control) LI, COM 4 V power supply Max. current available 0 ma. No short-circuit and overload protection Logic inputs LI, LI, BOOST (0, 0, 0 for ATS 0Npp LY/Q) Stop, run and boost on start-up functions Logic output LO End of starting signal Relay outputs RA RC (04, 05 for ATS 0Npp LY/Q) Logic inputs with impedance 7 kω 4 V power supply (U max. 40 V) Max. current consumption 8 ma State 0 if U < 5 V and I < 0. ma State if U > V and I > 0.5 ma Open collector logic output External 4 V power supply (min. 6 V, max. 0 V) Max. current 00 ma Normally open (N/O) contact Minimum switching capacity: 0 ma for c 6 V Max. switching capacity on inductive load (cos ϕ = 0.5 and L/R = 0 ms): A for a 50 V or c 0 V (AC-5) Max. operating voltage 440 V LED signalling Green LED Starter powered up Yellow LED Nominal voltage reached () Acceleration current complying with the maximum conditions of use (see page /4). Connections (Maximum connection capacity and tightening torque) Type of starter ATS 0N0FT, 0N06FT 0N09FT, 0NFT, 0N5FT, 0N06pp to 0Npp Power circuit Cage type connector Connection via Ø 4 mm screw clamp Flexible wire without cable end Flexible wire with cable end Input with internal control relay, internal 4 V power supply Max. current 8 ma State 0 if I < = ma State if I > = 0 ma Operating category AC-5: Ie A, Ue 50 V, DC-: Ie A, Ue 4 V, Minimum switching capacity: 0 ma for c 7 V Maximum operating voltage 50 V conductor mm.5 4 AWG AWG conductors mm 7 AWG AWG conductor mm.5 4 AWG 6 0 AWG conductors mm AWG 6 0 AWG Rigid wire conductor mm.5 4 AWG 0 8 AWG conductors mm 7 AWG 6 0 AWG Tightening torque N.m Control circuit Cage type connector Screw connector Flexible wire without cable end Flexible wire with cable end 0NppLY and 0NppQ conductor mm.5 4 AWG AWG conductors mm 7 AWG AWG conductor mm.5 4 AWG AWG conductors mm AWG AWG Rigid wire conductor mm.5 4 AWG AWG conductors mm 7 AWG AWG Earth connection Tinned connector. Fixed using Ø 6 screws Tightening torque N.m Torque characteristics (typical curves) T The diagram opposite shows the torque/speed characteristic of a cage motor in U relation to the supply voltage. Tn The torque varies in line with the square of the voltage at a fi xed frequency. The gradual increase in the voltage prevents the instantaneous current peak on 0,85 U Tn power-up. Tn 0,6 U Tr 0 N/Ns 0 0,5 0,5 0,75 pages / and / page /6 page /7 Schemes: pages /8 to /5 /5

10 References Altistart 0 DF5690 DF5690 DF5690 ATS 0N0FT ATS 0NQN ATS 0N0LY for 0.7 to kw motors Motor Starter Motor power () Nominal Reference () Weight Single phase -phase current 0 V 0 V 0 V 0 V 400 V 460 V kw HP kw HP kw HP A kg Single phase 0 0 V or -phase V supply voltage, 50/60 Hz ATS 0N0FT ATS 0N06FT ATS 0N09FT ATS 0NFT Soft start/soft stop units for 0.75 to 5 kw motors () Motor Starter 5 ATS 0N5FT 0.50 Motor power () Nominal current Reference () Weight kw HP A kg -phase supply voltage: V 50/60 Hz 0.75/. /.5 6 ATS 0N06LU ATS 0N09LU 0.40./ / ATS 0NLU /5.5 5/7.5 ATS 0NLU ATS 0NLU phase supply voltage: V 50/60 Hz.5/./ 6 ATS 0N06QN ATS 0N09QN ATS 0NQN / ATS 0NQN ATS 0NQN phase supply voltage: V 50/60 Hz / 6 ATS 0N06RT ATS 0N09RT ATS 0NRT /5 ATS 0NRT ATS 0NRT Soft start/soft stop units for 5 to 75 kw motors -phase supply voltage: V 50/60 Hz Motor Starter Motor power () Nominal Reference () Weight 0 V 0 V 400 V 400 V 460 V 575 V 690 V current kw HP kw HP HP HP kw A kg ATS 0N0LY ATS 0N44LY ATS 0N7LY ATS 0N85LY.800 -phase supply voltage: 400 V 50/60 Hz () Motor Motor power () Starter Nominal current Reference () Weight kw HP A kg 5 44 ATS 0N44Q ATS 0N7Q ATS 0N85Q.800 () Standard power ratings of motors, HP power ratings indicated according to standard UL 508. () For thermal protection of the motor, please use a thermal circuit-breaker GVp ME, GV P or GV7 RE (see combinations pages /6 and /7). () Control power supply built into the starter. pages / and / pages /4 and /5 page /7 Schemes: pages /8 to /5 /6

11 References (continued) Dimensions Altistart 0 References (continued) Accessories Description Used for starter Reference Weight kg Plate for quick mounting on DIN rail ATS 0N0LY, VY H40 ATS 0N44p Adaptor for mounting on 4 DZ5 MB rail ATS 0N0FT, ATS 0N06FT RHZ Auxiliary contact, provides information that the motor is at full voltage ATS 0NpppLY, ATS 0NpppQ LAD 8N Dimensions ATS 0N0FT, ATS 0N06FT Mounting on 5 (5 mm) rail or 4 rail with adaptor RHZ 66 ATS 0N09FT, ATS 0NFT, ATS 0N5FT Mounting on 5 (5 mm) rail Screw fixing 0,7,8 45 0, () 00,4, ,5 45 5,7 () () Retractable fi xings ATS 0N06pp to ATS 0Npp ATS 0Npp to ATS 0Npp Mounting on 5 (5 mm) rail Screw fixing Mounting on 5 (5 mm) rail Screw fixing 0,7,8 45 0, () 0,7,8 45 0, () 5,7 4, ,5 75 7, () () () Retractable fi xings () Retractable fi xings ATS 0N0LY, ATS 0N44LY, ATS 0N44Q ATS 0N7LY, ATS 0N85LY, ATS 0N7Q, ATS 0N85Q Quick mounting on 5 rail (5 or 70 mm) using plate VY H40 () 4xM , () xM4 80 pages / and / pages /4 and /5 page /7 Schemes: pages /8 to /5 /7

12 Schemes Altistart 0 For 0.7 to kw motors ATS 0NppFT soft starters Single-phase or -phase power supply V a 0 V, 0 V Q F F S KM () KM S 4 V CL CL/0 KM M Note: For single-phase motors, use the ATS 0NppFT without connecting the nd phase,. Wait 5 seconds after switching the soft starter off before switching it on again. () A line contactor must be used in the sequence. Compatible components (for full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components.) Code Description Soft starter Q GV ME circuit-breaker KM LC ppp LA4 DAU F, F Control protection fuses S, S XB4 B or XB5 B pushbuttons Function chart Power supply voltage Control supply voltage Green LED Yellow LED Motor voltage t pages / and / pages /4 and /5 page /6 page /7 /8

13 Schemes (continued) Altistart 0 For 0.75 to 5 kw motors ATS 0NppLU/QN/RT soft start/soft stop units Manual control without deceleration (freewheel), Automatic control with reversal of operating direction, without deceleration with GV and GV motor circuit-breakers (freewheel) ATS 0N06pp to ATS 0Npp ATS 0N06pp to ATS 0Npp Q Q a 0 V, 0 V F () F F F () S RA RC BOOST ATS 0Npppp COM LO LI LI LI S KM S KM KM KM M KM KM KM KM RA RC BOOST ATS 0Npppp COM LO LI LI LI M () For type coordination. Compatible components (for full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components.) Code Description Soft start/soft stop unit Q GV ME circuit-breaker KM, KM, KM LC ppp LA4 DAU F, F Control protection fuses F fast-acting fuses S, S, S XB4 B or XB5 B pushbuttons pages / and / pages /4 and /5 page /6 page /7 /9

14 Schemes (continued) Altistart 0 For 0.75 to 5 kw motors ATS 0NppLU/QN/RT soft start/soft stop units Automatic control with or without deceleration Automatic control with or without deceleration (freewheel), with contactor (freewheel), without contactor ATS 0N06pp to ATS 0Npp ATS 0N06pp to ATS 0Npp z 50 V max. Q F F Q KM F () -wire control () -wire control Q F4 F4 RA RC BOOST ATS 0Npppp COM LO LI LI LI S S S S S KM RA RC BOOST COM LO LI LI LI S S M M () Use shielded wires above m. () For type coordination. Compatible components (for full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components.) Code Q Q F4 KM Description Soft start/soft stop unit GV ME circuit-breaker Fuse switches Thermal overload relay LC ppp LA4 DAU F, F Control protection fuses F fast-acting fuses S, S, S XB4 B or XB5 B pushbuttons Function charts -wire control with deceleration -wire control with deceleration Power supply voltage Power supply voltage Green LED Logic input LI Green LED Logic input LI Logic input LI Relay output R Relay output R Logic output LO Logic output LO Motor voltage Yellow LED 0 s t Motor voltage Yellow LED 0 s t pages / and / pages /4 and /5 page /6 page /7 /0

15 Schemes (continued) Altistart 0 For 0.75 to 5 kw motors ATS 0NppLU/QN/RT soft start/soft stop units Automatic control without deceleration (freewheel), with a maintaining function ATS 0N06pp to ATS 0Npp Q z 50 V max. F F F () KM S S KM RA RC BOOST ATS 0Npppp COM LO LI LI LI KM M () For type coordination. Compatible components (for full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components.) Code Description Soft start/soft stop unit Q GV ME circuit-breaker KM LC ppp LA4 DAU F, F Control protection fuses F fast-acting fuses S, S XB4 B or XB5 B pushbuttons pages / and / pages /4 and /5 page /6 page /7 /

16 Schemes (continued) Altistart 0 For 5 to 75 kw motors ATS 0NppLY and ATS 0NppQ soft start/soft stop units (compatible components, see page /) Manual control without deceleration (freewheel), with GV and GV7 motor circuit-breakers ATS 0N0LY to ATS 0N85LY ATS 0N44Q to ATS 0N85Q 5 V V 400 V F F Q Q F () ATS 0NppLY F () 0 ATS 0NppQ 0 0 () For type coordination. () For type coordination. Automatic control with reversal of operating direction, without deceleration (freewheel) ATS 0N0LY to ATS 0N85LY ATS 0N44Q to ATS 0N85Q 5 V V a 0 V, 0 V 400 V F F F F Q Q F () S F () S KM KM S KM S KM KM KM S KM S KM KM KM KM KM KM KM KM KM KM KM ATS 0NppLY ATS 0NppQ () For type coordination. () For type coordination. pages / and / pages /4 and /5 page /6 page /7 /

17 Schemes (continued) Altistart 0 For 5 to 75 kw motors ATS 0NppLY and ATS 0NppQ soft start/soft stop units Automatic control with or without deceleration (freewheel), without contactor ATS 0N0LY to ATS 0N85LY ATS 0N44Q to ATS 0N85Q 5 V F F Q Q F () F () ATS 0NppLY 0 0 S S S ATS 0NppQ S S S () Use shielded wires above m. () For type coordination. () Use shielded wires above m. () For type coordination. Compatible components (for full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components.) Code Description Soft start/soft stop unit Q GV or GV7 circuit-breaker KM, KM LC ppp LA4 DAU F, F Control protection fuses F fast-acting fuses S, S, S XB4 B or XB5 B pushbuttons pages / and / pages /4 and /5 page /6 page /7 /

18 Schemes (continued) Altistart 0 For 5 to 75 kw motors ATS 0NppLY and ATS 0NppQ soft start/soft stop units (continued) Automatic control with or without deceleration (freewheel), with contactor ATS 0N0LY to ATS 0N85LY ATS 0N44Q to ATS 0N85Q 5 V F F Q F F Q KM F4 KM F4 F4 F4 S S KM KM KM ATS 0NppLY 0 0 S S S S KM KM ATS 0NppQ S S Compatible components (for full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components.) Code Description Soft start/soft stop unit Q GK disconnector KM LC ppp LA4 DAU F, F Control protection fuses F4 LRD thermal overload relay S, S, S XB4 B or XB5 B pushbuttons pages / and / pages /4 and /5 page /6 page /7 /4

19 Schemes (continued) Altistart 0 For 5 to 75 kw motors ATS 0NppLY and ATS 0NppQ soft start/soft stop units (continued) Automatic control without deceleration (freewheel), with a maintaining function ATS 0N0LY to ATS 0N85LY ATS 0N44Q to ATS 0N85Q 5 V F F Q F F Q F () F () S KM KM S KM S KM KM ATS 0NppLY 0 0 S KM KM ATS 0NppQ () For type coordination. Compatible components (for full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components.) Code Description Soft starter Q GV circuit-breaker KM LC ppp LA4 DAU F, F Control protection fuses F fast-acting fuses S, S XB4 B or XB5 B pushbuttons pages / and / pages /4 and /5 page /6 page /7 /5

20 Combinations Altistart V power supply, type coordination Components to be combined in accordance with standards IEC and IEC Combine either circuit-breaker (light blue columns), contactor, starter, or switch/fuse (dark blue columns), contactor, starter Motor Starter Type of circuit-breaker Type of Type of switch Am fuses I t Thermal Class 0 Telemecanique Rating contactor or switch Reference Rating overload relay disconnector (base unit) kw A A A A s M Q KM, KM, KM Q F ATS 0N0FT GV ME05 LC K06 or LC D ATS 0N0FT GV ME06.6 LC K06 or LC D ATS 0N0FT GV ME07.5 LC K06 or LC D09..5 ATS 0N0FT GV ME08 4 LC K06 or LC D09 ATS 0N06QN GV ME08 4 LC K06 or LC D ATS 0N06FT GV ME08 4 LC K06 or LC D09 ATS 0N06QN GV ME08 4 LC K06 or LC D09. 5 ATS 0N06FT GV ME0 6. LC K06 or LC D09 ATS 0N06QN GV ME0 6. LC K09 or LC D ATS 0N06FT GV ME4 9 LC K09 or LC D09 ATS 0N06QN GV ME4 9 LC K09 or LC D ATS 0N09FT GV ME4 9 LC K09 or LC D09 ATS 0N09QN GV ME4 9 LC K09 or LC D ATS 0NFT GV ME6 LC K or LC D ATS 0NQN GV ME6 LC K or LC D LS D5 DF CA0 65 LR K006 LRD 05 LS D5 DF CA0 65 LR K007 LRD 06 LS D5 DF CA0 65 LR K008 LRD 07 LS D5 DF CA LR K008 LRD 08 LS D5 DF CA LR K008 LRD 08 LS D5 DF CA LR K00 LRD 08 LS D5 DF CA LR K00 LRD 08 LS D5 DF CA LR K0 LRD 0 LS D5 DF CA LR K0 LRD 0 LS D5 DF C 65 LR K04 LRD LS D5 DF C 65 LR K04 LRD LS D5 DF C 60 LR K06 LRD 4 LS D5 DF C 60 LR K06 LRD 4 LS D5 DF C LR K0 LRD 6 LS D5 DF C LR K0 LRD ATS 0N5FT GV ME0 7 LC D8 LS D5 DF CA LRD ATS 0NQN GV ME0 7 LC D8 LS D5 DF CA LRD 9 8. ATS 0N5FT GV ME LC D5 LS D5 DF CA LRD ATS 0NQN GV ME LC D5 LS D5 DF CA LRD ATS 0N5FT GV ME LC D5 LS D5 DF CA LRD ATS 0NQN GV ME LC D5 LS D5 DF CA LRD ATS 0NQN GV ME LC D GK EM DF EA LRD ATS 0N44Q GV P40 40 LC D8 GK EM DF EA LRD 55 4 ATS 0N44Q GV P50 50 LC D50 GK FM DF FA LRD ATS 0N7Q GV P65 65 LC D65 GK FM DF FA LRD ATS 0N7Q GV ME80 80 LC D80 GK FM DF FA LRD ATS 0N85Q GV7 RE00 00 LC D95 GK FM DF F LRD 65 pages / and / pages /4 and /5 page /6 page /7 Schemes: pages /8 to / /6

21 Combinations (continued) Altistart V power supply, type coordination Components to be combined in accordance with standards IEC and IEC Combine either circuit-breaker (light blue columns), contactor, starter, or switch/fuse (dark blue columns), contactor, starter Motor Starter Type of circuit-breaker Type of Type of switch Am fuses I t Thermal Class 0 Telemecanique Rating contactor or switch Reference Rating overload relay disconnector (base unit) kw A A A A s M Q KM Q F4 0 ATS 0N0LY GV P LC D50 GK EM DF EA LRD 55 GV AN 7 40 ATS 0N44LY GV P LC D65 GK FM DF FA LRD 59 GV AN ATS 0N7LY GV ME LC D5 GK FM DF FA LRD 6 GV A ATS 0N85LY GV7 RE00 GV7 AE LC D50 GK FM DF F LRD 65 pages / and / pages /4 and /5 page /6 page /7 Schemes: pages /8 to / /7

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23 Contents 0 - Altistart U0 soft starters b Presentation pages / and / b Characteristics pages /4 and /5 b References page /6 b Dimensions page /7 b Schemes pages /8 to / /

24 Presentation Altistart U0 and TeSys U Presentation The Altistart U0 is a soft start/soft stop unit. It is designed primarily for combinations with TeSys U controller-starters. When combined with a TeSys U controller by means of a connector, the Altistart U0 is a power option which provides the Soft start/soft stop function. The result is a unique, innovative motor starter. Using the Altistart U0 starter enhances the starting performance of asynchronous motors by allowing them to start gradually, smoothly and in a controlled manner. It prevents mechanical shocks, which lead to wear and tear, and limits the amount of maintenance work and production downtime. The Altistart U0 limits the starting torque and current peaks on starting, on machines which do not require a high starting torque. The Altistart U0 is designed for the following simple applications: b Conveyors b Conveyor belts b Pumps b Fans b Compressors b Automatic doors and gates b Small cranes b Belt-driven machines, etc The Altistart U0 is compact and easy to install. It complies with standards IEC/EN , carries UL, CSA, C-Tick, CCC certifi cations and e marking. b ATSU 0NppLT soft start/soft stop units v Control two phases of the motor power supply to limit the starting current and for deceleration v Internal bypass relay v Motor power ratings ranging from 0.75 kw to 5 kw v Motor supply voltages ranging from 00 V to 480 V, 50/60 Hz. An external power supply is required for controlling the starter. Description b Altistart U0 soft start/soft stop units are equipped with: v A potentiometer for setting the starting time 6 v A potentiometer for setting the deceleration time 8 v A potentiometer for adjusting the start voltage threshold according to the motor load 7 v green LED 4 to indicate that the unit is switched on v yellow LED 5 to indicate that the motor is powered at nominal voltage, if it is connected to the starter v A connector 9: - logic inputs for Run/Stop commands - logic input for the BOOST function - logic output to indicate the end of starting - relay output to indicate the starter has a power supply fault or the motor has reached a standstill at the end of the deceleration stage pages /4 and /5 page /6 page /7 Schemes: pages /8 to / /

25 Presentation (continued) Altistart U0 and TeSys U Description of a TeSys U controller-starter Please consult the TeSys U starters - open version catalogue. ATSU 0NpppLT soft start unit functions b -wire control The run and stop commands are controlled by a single logic input. State of logic input LI controls starting and state 0 controls stopping. Altistart U0 control terminals 4 V LI LI Wiring diagram for -wire control b -wire control The run and stop commands are controlled by different logic inputs. Stopping is achieved when logic input LI opens (state 0). The pulse on input LI is stored until input LI opens. Altistart U0 control terminals 4 V LI LI Wiring diagram for -wire control b Starting time Controlling the starting time means that the time of the voltage ramp applied to the motor can be adjusted to obtain a gradual starting time, dependent on the motor load. b Voltage boost function via logic input Activating the BOOST logic input enables the function for supplying a starting overtorque capable of overcoming any mechanical friction. When the input is at state, the function is active (input connected to the 4 V) and the starter applies a fi xed voltage to the motor for a limited time before starting. U 00% Un 50% Un Voltage ramp Initial voltage 00 ms Application of a voltage boost equal to 00% of the nominal motor voltage t b End of starting v Application function for logic output LO ATSU 0NppLT soft start/soft stop units are equipped with an open collector logic output LO, which indicates the end of starting when the motor has reached nominal speed. pages /4 and /5 page /6 page /7 Schemes: pages /8 to / /

26 Characteristics Altistart U0 and TeSys U Environmental characteristics Type of starter Conformity to standards ATSU 0NppLT Altistart U0 electronic starters have been developed to conform to the strictest international standards and the recommendations relating to electrical industrial control devices (IEC, EN), in particular standard IEC/EN Electromagnetic compatibility EMC Conducted and radiated CISPR level B, IEC , level B emissions Harmonics IEC 000--, IEC EMC immunity EN 5008-, EN Electrostatic discharge IEC level Immunity to radiated radioelectrical IEC level interference Immunity to electrical transients IEC level 4 Voltage/current impulse IEC level Conducted and radiated IEC level emissions Immunity to conducted IEC interference caused by radioelectrical fields Damped oscillating waves IEC level e marking The starters carry e marking in accordance with the European low voltage directives IEC/EN Product certifications UL, CSA, C-Tick and CCC Degree of protection IP 0 Degree of pollution conforming to IEC/EN Vibration resistance.5 mm peak to peak from to Hz, gn from to 50 Hz, conforming to IEC/EN Shock resistance 5 gn for ms conforming to IEC/EN Relative humidity 5 95% without condensation or dripping water conforming to IEC Ambient temperature around the unit Storage C conforming to IEC/EN Operation C without derating, up to 50 C with current derating of % per C above 40 C Maximum operating altitude m 000 without derating (above this, derate the current by.% per additional 00 m) Operating position Maximum permanent angle in relation to the normal vertical mounting position 0 0 Electrical characteristics Type of starter ATSU 0NppLT Category of use Conforming to IEC Ac-5b Rated operating voltage -phase a voltage V 00-0% to 480 0% Frequency Hz 50-5% to 60 5% Output voltage Maximum -phase voltage equal to line supply voltage Control supply voltage 4 V c, 00 ma ± 0% Rated operating current A 6... Adjustable starting time s...0 Adjustable deceleration time s...0 Starting torque % % of DOL motor starting torque Type of starter ATSU 0N06LT 0N09LT 0NLT 0NLT 0NLT Control power supply consumption 4 V c, 65 ma 4 V c, 00 ma Power dissipated At full load at end of starting W In transient state at 5 times the rated operating current W Type of starter ATSU 0N06LT to ATSU 0NLT ATSU 0NLT Use I Starting time Starting time s Maximum number of cycles per hour Full voltage state or starter at standstill Operating cycle t pages / and / page /6 page /7 Schemes: pages /8 to / /4

27 Characteristics (continued) Altistart U0 and TeSys U Electrical characteristics (continued) Logic input power supply (electrically isolated between power and control) 4 V, COM Logic inputs LI, LI, BOOST Stop, run and boost on start-up functions Logic output LO End of starting signal Relay output RA RC 4 V ± 0% Isolated Max. current 00 ma LED signalling Green LED Starter powered up Yellow LED Nominal voltage reached Logic inputs with impedance 7 kω; 4 V power supply (U max 40 V) Max. current 8 ma State 0 if U < 5 V and I < 0. ma State if U > V and I > 0.5 ma Open collector logic output: External 4 V power supply (minimum 6 V, maximum 0 V) Max. current 00 ma Normally open (N/O) contact Minimum switching capacity: 0 ma for 6 V c Maximum switching capacity on inductive load (cos ϕ = 0.5 and L/R = 0 ms): A for 50 V a or 0 V c (AC-5) Maximum operating voltage 440 V Connections (maximum connection capacity and tightening torque) Power circuit Connection to Ø 4 mm screw clamps Flexible wire without cable end conductor mm AWG conductors mm AWG Flexible wire with cable end conductor mm 6 0 AWG conductors mm 6 0 AWG Rigid wire conductor mm 0 8 AWG conductors mm 6 0 AWG Tightening torque N.m.9.5 Control circuit Flexible wire without cable end Screw connector conductor mm AWG conductors mm AWG Flexible wire with cable end conductor mm AWG conductors mm AWG Rigid wire conductor mm AWG conductors mm AWG Tightening torque N.m 0.5 Torque characteristics (typical curves) T U Tn 0,85 U Tn The diagram opposite shows the torque/speed characteristic of a cage motor in relation to the supply voltage. The torque varies in line with the square of the voltage at a fi xed frequency. The gradual increase in the voltage prevents the instantaneous current peak on power-up. Tn 0,6 U Tr 0 N/Ns 0 0,5 0,5 0,75 pages / and / page /6 page /7 Schemes: pages /8 to / /5

28 References Altistart U0 and TeSys U DF574 Soft start/soft stop units for 0.75 to 5 kw motors (can be combined with the TeSys U starter) Motor Motor power () Starter Nominal current Reference Weight 0 V 0 V 400 V 460 V kw HP kw HP A kg -phase supply voltage: V 50/60 Hz ATSU 0N06LT ATSU 0N09LT ATSU 0NLT ATSU 0NLT ATSU 0NLT ATSU 0NLT DF506 LUBpBL Accessorie Description Used for starter Reference Weight kg Power connector between ATSU 0NppLT and TeSys U ATSU 0NppLT VW G TeSys U starter and soft start unit combinations Numerous possibilities for combinations and options are offered. Please consult the TeSys U Starters-open version specialist catalogue. LUCM ppbl Motor power Soft starter TeSys U Voltage Power base Control unit () 0 V kw/hp 400 V kw 460 V HP 0.75/.5 ATSU 0N06LT LUB LUCp 05BL./.5./ ATSU 0N06LT LUB LUCp BL.5/ ATSU 0N09LT LUB LUCp BL 4 5 ATSU 0N09LT LUB LUCp BL./ ATSU 0NLT LUB LUCp BL / ATSU 0NLT LUB LUCp 8BL 4/ ATSU 0NLT LUB LUCp 8BL 5.5/7.5 5 ATSU 0NLT LUB LUCp BL 7.5/0 5 0 ATSU 0NLT LUB LUCp BL 4 Example of a starter-motor combination with: non-reversing power base for DOL starting (LUBpBL) control unit (LUCM ppbl) power connector (VW G404) 4 Altistart U0soft start/soft stop unit (ATSU 0NppLT) ATSU 0NppLT () Standard motor power ratings, HP power ratings indicated according to standard UL 508. () Depending on the confi guration of the chosen TeSys U starter, replace the p with A for standard, B for expandable, and M for multifunction. pages / and / pages /4 and /5 page /7 Schemes: pages /8 to / /6

29 Dimensions Altistart U0 and TeSys U TeSys U combination (non-reversing power base) and ATSU 0N06LT to ATSU 0NLT Mounting on 5 (5 mm) rail with VW G404 connector TeSys U combination (non-reversing or reversing power base) and ATSU 0N06LT to ATSU 0NLT Side by side mounting , TeSys U combination (non-reversing power base) and ATSU 0NLT to ATSU 0NLT Mounting on 5 (5 mm) rail with VW G404 connector TeSys U combination (non-reversing or reversing power base) and ATSU 0NLT to ATSU 0NLT Side by side mounting , VW G404 connector 0 44,8 6 46,6 8 pages / and / pages /4 and /5 page /6 Schemes: pages /8 to / /7

30 Schemes Altistart U0 and TeSys U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units Power wiring Power wiring with reversing unit QF CU Tesys U TeSys U ATSU 0NppLT M QF CU Tesys U TeSys U with reversing unit ATSU 0NppLT M Compatible components (For full references, see pages /6 and /7 or refer to our catalogue: Motor starter solutions - Control and protection components ) Code QF CU Description Soft start/soft stop unit TeSys U controller-starter TeSys U control unit pages / and / pages /4 and /5 page /6 page /7 /8

31 Schemes (continued) Altistart U0 and TeSys U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic -wire control Without deceleration With and without deceleration c 4 V LU C0 S QF A 8 7 RA ATSU 0NppLT RC COM LI LI 4 V BOOST LO c 4 V LU C0 S S Stop Run Stop Run QF 7 8 A RA ATSU 0NppLT RC COM LI LI 4 V BOOST LO Functional diagrams Power supply voltage Green LED Logic input LI Pushbutton S Logic output LO Power supply voltage Green LED Logic input LI Pushbutton S Pushbutton S Logic output LO Yellow LED U 0 s Yellow LED U 0 s Motor voltage t t Motor voltage t t t Automatic -wire control Without deceleration With deceleration c 4 V LU C0 S 7 8 RA ATSU 0NppLT RC COM LI LI 4 V BOOST LO c 4 V LU C0 7 8 RA ATSU 0NppLT RC COM LI LI 4 V BOOST LO S QF A 4 QF S QF A 4 QF S Functional diagrams Power supply voltage Green LED Pushbutton S Pushbutton S Logic input LI Logic output LO 500 ms Power supply voltage Green LED Logic input LI Pushbutton S Logic input LI Pushbutton S Logic output LO Yellow LED Motor voltage U 0 s t t Yellow LED Motor voltage 0 s t t : Soft start/soft stop unit S, S: XB4 B or XB5 B pushbuttons QF: TeSys U controller-starter t: Acceleration time can be controlled by a potentiometer t: Deceleration time can be controlled by a potentiometer U : Starting time can be controlled by a potentiometer pages / and / pages /4 and /5 page /6 page /7 /9

32 Schemes (continued) Altistart U0 and TeSys U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic -wire control, with reversing unit Without deceleration With deceleration QF QF LUB pbl ATSU 0NppLT LUB pbl ATSU 0NppLT A B Run direction Run S direction S B A RA RC COM LI LI 4 V BOOST LO Run direction S A B Stop S 7 LU C0 8 Run direction S B A RA RC COM LI LI 4 V BOOST LO Stop S 7 LU C0 8 c 4 V c 4 V QF: TeSys U controller-starter with reversing unit : Soft start/soft stop unit S, S, S: XB4 B or XB5 B pushbuttons S: minimum depression time 500 ms Boost on starting and end of starting signal QF: TeSys U controller-starter with reversing unit : Soft start/soft stop unit S, S, S: XB4 B or XB5 B pushbuttons ATSU 0NppLT RA RC COM LI LI 4 V BOOST LO To PLC : Soft start/soft stop unit pages / and / pages /4 and /5 page /6 page /7 /0

33 Schemes (continued) Altistart U0 and TeSys U For 0.75 to 5 kw motors ATSU 0NppLT soft start/soft stop units (continued) Automatic control with Modbus communication module, with and without deceleration Without reversing unit With reversing unit ATSU 0NppLT LUL C0 Modbus Module ATSU 0NppLT LUL C0 Modbus Module RA RC COM LI LI 4 V BOOST LO LU9B NC Pre-wired coil LO COM D(B) D(A) Gnd c 4 V 4 V Aux RA RC COM LI LI 4 V BOOST LO COM O OA LO COM D(B) D(A) Gnd c 4 V 4 V Aux c 4 V c 4 V QF LUB pbl A B B A Function Register Bit Value Function Register Bit Value Powering down TeSys U and ATSU Powering up TeSys U and ATSU Forward Reverse 704 Automatic control without deceleration Powering down TeSys U and ATSU Run Forward Stop Reverse Automatic control with deceleration Automatic control without deceleration Run Run Soft stop Stop forward Stop reverse Automatic control with deceleration (forward or reverse) Run Soft stop : Soft start/soft stop unit : Soft start/soft stop unit QF: TeSys U controller-starter with reversing unit Automatic control with AS-Interface communication module, without deceleration Without reversing unit With reversing unit ATSU 0NppLT ATSU 0NppLT RA RC COM LI LI 4 V BOOST LO RA RC COM LI LI 4 V BOOST LO QF ASI LUFC5 4 LUB pbl ASI LUFC5 LU9B NC Pre-wired coil c 4 V AS-Interface c 4 V A B B A COM O OA c 4 V AS-Interface c 4 V Function Bit Value Function Bit Value Power-up and automatic control without deceleration Power-up and automatic control without deceleration Run D0 Run forward D0 Stop D0 0 Stop D0 0 Run reverse D Stop D 0 : Soft start/soft stop unit : Soft start/soft stop unit QF: TeSys U controller-starter with reversing unit pages / and / pages /4 and /5 page /6 page /7 /

34 The effi ciency of Telemecanique branded solutions Used in combination, Telemecanique products provide quality solutions, meeting all your Automation & Control applications requirements. A worldwide presence Constantly available b More than points of sale in 90 countries. b You can be sure to find the range of products that are right for you and which complies fully with the standards in the country where they are used. Technical assistance wherever you are b Our technicians are at your disposal to assist you in finding the optimum solution for your particular needs. b Schneider Electric provides you with all necessary technical assistance, throughout the world. Schneider Electric Industries SAS Head Office 89, bd Franklin Roosevelt 9506 Rueil-Malmaison Cedex France Simply Smart! Due to evolution of standards and equipment, the characteristics indicated in texts and images of this document do not constitute a commitment on our part without confi rmation. Design: Schneider Electric Photos: Schneider Electric Printed by: DIAED0400EN ART /007-V.0