R113 and R116 SP Series Disc Header

Transcription

1 R3 and R6 SP Series isc eader Parts atalog Revision Original Instruction The harvesting specialists.

2 R3 and R6 SP Series isc eader Published: October 2018 NOT: Keep your Macon publications up-to-date. The most current version can be downloaded from our website ( or from our ealer-only site ( (login required).

3 Introduction This Parts atalog lists all the replacement parts that can be ordered for a Macon R3 and R6 SP Series isc eader. When ordering, be sure to use the complete and proper part number. Some parts vary with header size; be sure you are ordering the correct part number for your unit. old text is used to indicate updates made at the current revision level. With each new revision of the catalog, previous revisions are returned to regular text. In this catalog, right-hand (R) and left-hand (L) are determined from the operator s seated driving position in the windrower cab. n arrow is sometimes used in illustrations to indicate forward position as shown below i Revision

4 bbreviations /R as required (quantity varies) SSY assembly RN button head rib neck /W complete with W counterclockwise W clockwise SK countersink K double knife T distorted thread L flange R header Y hydraulic S grass seed M manual fore-aft I.. inside diameter L long L left hand (determined from Operator's position, facing forward) hydraulic fore-aft N national coarse thread N national fine thread NSS not sold separately O.. outside diameter OPT optional PT pull-type (mower conditioner) R reference, part number called up elsewhere in catalog R right hand (determined from Operator's position, facing forward) RSN round head, square neck or square neck carriage bolt RSSN round head, short, square neck SR serrated SMV slow moving vehicle SK single knife SP self-propelled (windrower) header SPI serrations per inch (knife sections) UK untimed double knife ii Revision

5 Serial Number reaks The side of the serial number on which the dash ( ) appears determines whether the part is used "up to" or "after" the serial number given. xample: Used on machines up to and including serial number Used on machines including and after serial number iii Revision

6 Summary of hanges R3 and R6 SP Series ( Rev. ) This list covers changes made since the last revision (R Rev. and R Rev. ). Section OVRLL INSI RONT OVR RVITIONS Summary of hange ombined R3 and R6 SP parts catalogs into one. Renamed topics to decipher between R3 and R6 where necessary. reated new illustration to show both R3 and R6 SP in one illustration. New illustration # hanged NSS from not serviced separately to not sold separately to be consistent with all publications. 1 utterbar R3, page 1 dded new reinforced cutterbar parts; cutterbar endcap , bolt , and washer for MY2019. dded serial number breaks to clarify. 2 utterbar R6, page 5 dded new reinforced cutterbar parts; cutterbar endcap , bolt , and washer for MY2019. dded serial number breaks to clarify. 3 utterbar omponents R3 (2017), page 9 4 utterbar omponents R3 (2018 and Later), page Internal Use Only Tech Pubs Tech Pubs Tech Pubs N N Retaining ring superseded by N hanged the blade quantities from 8 to 2 as blades can only be ordered in packs of six. To replace all blades, two packages of each clockwise (W) and counterclockwise (W) blades are required for an R3. Stock available for reintroduced part numbers , , , , and Superseding part numbers , , , , and on N not introduced to this issue as per engineering, parts, and support. dded note to clarify the importance of replacing blades and hardware in pairs and to use specific hardware for the specified blade plate. dded 8-disc cutterbar kit to list and illustration as it can be used to update an entire 2017 cutterbar to current standards. ootnote added to clarify. Updated illustration from to to show changes. hanged the blade quantities from 8 to 2 as blades can only be ordered in packs of six. To replace all blades, two packages of each clockwise (W) and counterclockwise (W) blades are required for an R3. Stock available for blades and so superseding blades ( and ) were not introduced into this issue as per engineering, parts, and support. lades superseded in N Tech Pubs Parts ngineering Support Tech Pubs Parts Tech Pubs Tech Pubs Tech Pubs iv Revision

7 Section 4 utterbar omponents R3 (2018 and Later), page 5 utterbar omponents R6, page 15 6 utterbar to rame R3, page 19 7 utterbar to rame R6, page 21 Summary of hange dded note to clarify the importance of replacing blades and hardware in pairs and to use specific hardware for the specified blade plate. 8-disc cutterbar kit superseded by for MY2019. Kit includes new reinforced cutterbar parts as per N added to section utterbar R3. dded footnote to clarify. dded L and R reinforced rockguards and to list and illustration. dded reinforced rockguard kit to list and footnote to clarify. Updated illustration from to to show changes. hanged the blade quantities from 10 to 2 as blades can only be ordered in packs of six. To replace all blades, two packages of each clockwise (W) and counterclockwise (W) blades are required for an R6. orrected 18 blade part numbers from and (S 5 ) to and (S 1). Stock available for blades and so superseding blades ( and ) were not introduced into this issue as per engineering, parts, and support. lades superseded in N dded note to clarify the importance of replacing blades and hardware in pairs and to use specific hardware for the specified blade plate. dded 10-disc cutterbar kit , previously missed. 10-disc cutterbar kit superseded by for MY2019. Kit includes new reinforced cutterbar parts as per N added to section utterbar R6. dded footnote to clarify. dded L and R reinforced rockguards and to list and illustration. dded reinforced rockguard kit to list and footnote to clarify. Updated illustration from to to show changes. ountersunk bolt superseded by M12 locking washer superseded by rive alignment tool assembly 2478 superseded by Updated illustration from to to show changes. rive alignment tool assembly 2478 superseded by reyed out non-important parts in illustration. Updated illustration from to to show changes. Internal Use Only Tech Pubs N N Tech Pubs Tech Pubs Tech Pubs Tech Pubs N N N N N Tech Pubs v Revision

8 Section 8 Mechanical rives R3, page 23 9 Mechanical rives R6, page rive earbox Internal omponents, page 31 eader Shields R3, page eader Shields R6, page Roll onditioner Polyurethane/Steel, page Roll onditioner Shields, page 45 Summary of hange riveline assembly superseded by dded center zerk cross journal assembly as a serviceable component. orrected 90 drive gearbox from (S 5) to gearbox kit (S 2). dded gearbox kit to list. earbox kits and superseded by and earbox kits and superseded by and dded footnotes to clarify the use of each kit. orrected 90 drive gearbox from (S 5) to gearbox kit (S 2). dded gearbox kit to list. earbox kits and superseded by and earbox kits and superseded by and dded footnotes to clarify the use of each kit. orrected 90 drive gearbox from (S 5) to gearbox kit (S 2) earbox kits and superseded by and Reducer superseded by O-ring superseded by earbox kits and superseded by and dded footnotes to clarify the use of each kit. hanged illustration layout to be consistent with R6. Updated illustration from to to show changes. dded decals to covers and shields. Updated illustration from to to show changes. Poly and steel roll conditioner kits 5754 and 5755 replaced by 6557 and 6558 for SP. Kits have been separated into PT and SP as there are differences in the baffle and extra shielding on SP. orrected clevis pin part number from to as per dded bolt 1528, washer , and nut to list and illustration to more clearly show where this hardware is attached. Removed hardware from section Roll onditioner eader ttachment. Updated illustration from to to show changes. Internal Use Only N Tech Pubs N N Tech Pubs N N Tech Pubs N N Tech Pubs Tech Pubs N N N Tech Pubs Parts Tech Pubs vi Revision

9 Section 16 Roll onditioner eader ttachment, page ydraulic rive R3 and R6 to M70, page ecals Product Identification (R3), page ecals Product Identification (R6), page (Option) lade Lowering Kit, page (Option) R6 Service Kit, page 81 Summary of hange Internal Use Only Lower gearbox mount bracket superseded by N Removed bolt 1528, washer , and nut from list and illustration as it is unclear where this hardware attaches. Placed hardware in section Roll onditioner Shields to better clarify. Updated illustration from to to show changes. Kit 6271 for R3 superseded by Kit 6621 now used for both R3 and R6. dded motor, fittings, and hardware kit to list and illustration. 45 elbow fitting replaced by itting required to fit osch motor. dded fitting (136438) serviceable parts and dded dual swivel saddle spacer to list and illustration as per able tie fastener quantity 18 was 15. Updated illustration from to to show changes. Updated illustration from to dded footnote to clarify required decal. Updated illustration from to dded footnote to clarify required decal. 18 blades and superseded by and dded section to catalog. Kit is intended to replace all blades and hardware on an R6 disc header. Illustration # Parts Tech Pubs N N N N Tech Pubs Tech Pubs Tech Pubs Tech Pubs N N N vii Revision

10

11 TL O ONTNTS Introduction...i bbreviations... ii Serial Number reaks... iii Summary of hanges R3 and R6 SP Series ( Rev. )... iv 1 utterbar R utterbar R utterbar omponents R3 (2017) utterbar omponents R3 (2018 and Later)... 5 utterbar omponents R utterbar to rame R utterbar to rame R Mechanical rives R Mechanical rives R rive earbox Internal omponents...31 eader Shields R eader Shields R Roll onditioner Polyurethane/Steel Roll onditioner ear rive Roll onditioner Shields Roll onditioner eader ttachment No onditioner Option Shields dapter rame enter-link and dapter to eader onnections Lift ssembly Wiring ssembly ydraulic rive R3 and R6 to M ydraulic rive R3 and R6 to M ecals Information and Reflectors ecals Product Identification (R3) ecals Product Identification (R6) Tool Operated Latches xport Only (Option) lade Lowering Kit (Option) R6 Service Kit (Option) Tall rop ividers...83 Index ix Revision

12 Revision 1 utterbar R

13 UTTRR R3 Ref Part Number escription Qty SPINL RIV SPINL LOKWIS SPINL OUNTR LOKWIS RIN RTININ NUT SPIL (R TR) NUT SPIL (L TR) PLT SPR U SPINL PIN SR RIN SNP SIM RIN TPR ROLLR SL 8 14 NSS OUSIN RIN O-RIN SPINL R LOKWIS (R TR) R RIV, LOKWIS (R TR) R OUNTR LOKWIS (L TR) 4 Serial Number PIN ILR R O-RIN ILR PIN O-RIN ILR PIN R ILR, LR, /W RIN R ILR, SMLL, /W RIN UTTRR N P UTTRR N P O-RIN N PLT, 170 X 4.5 MM 2 1. oes not include spacer plate (M # or ), spindle O-ring (M #246316), stud (M #246991), or hardware, (M #246332, ). 2. Wrench (M #246314) is attached to header, and used to loosen/tighten nut. or location of wrench, refer to Section 6 utterbar to rame R3, page Not sold separately. omes included with spindles (M #246236, , and ). 4. Includes bearing and snap ring. earing and snap ring not sold separately Revision

14 Revision UTTRR R3

15 UTTRR R3 Ref Part Number escription Qty PLU SI, M18 X SKT PLU SKT RTR UTTRR STU M12 X Serial Number WSR SPIL, LLVILL OLT M16, ILR PIN 2463 NUT ILR PIN WSR N P WSR N P WSR SPIL WSR SPIL NUT M12, LOKIN OLT M10, SPIL OLT M12, SPIL Revision

16 Revision 2 utterbar R

17 UTTRR R6 Ref Part Number escription Qty SPINL RIV SPINL LOKWIS SPINL OUNTR LOKWIS RIN RTININ NUT SPIL (R TR) NUT SPIL (L TR) PLT SPR U SPINL PIN SR RIN SNP SIM RIN TPR ROLLR SL NSS OUSIN RIN O-RIN SPINL R LOKWIS (R TR) R RIV, LOKWIS (R TR) R OUNTR LOKWIS (L TR) 5 Serial Number PIN ILR R O-RIN ILR PIN O-RIN ILR PIN R ILR, LR, /W RIN R ILR, SMLL, /W RIN UTTRR N P UTTRR N P O-RIN N PLT, 170 X 4.5 MM 2 5. oes not include spacer plate (M # or ), spindle O-ring (M #246316), stud (M #246991), or hardware (M #246332, ). 6. Wrench (M #246314) is attached to header, and used to loosen/tighten nut. or location of wrench, refer to Section 7 utterbar to rame R6, page Not sold separately. omes included with spindles (M #246236, , and ). 8. Includes bearing and snap ring. earing and snap ring not sold separately Revision

18 Revision UTTRR R6

19 UTTRR R6 Ref Part Number escription Qty PLU SI, M18 X SKT PLU SKT RTR UTTRR STU M12 X 25 0 Serial Number WSR SPIL, LLVILL OLT M16, ILR PIN 2463 NUT ILR PIN WSR N P WSR N P WSR SPIL WSR SPIL NUT M12, LOKIN OLT M10, SPIL OLT M12, SPIL Revision

20 Revision 3 utterbar omponents R3 (2017) J K L L L 13

21 UTTRR OMPONNTS R3 (2017) Part Serial Ref Number escription Qty Number SSMLY W RUM, 402 MM (RIV) SSMLY IS, 425 MM SSMLY W RUM, 402 MM PLT RUM OVR LRTOR W (PIR) LRTOR W (PIR) L W VL OWN (6 PK) L W VL OWN (6 PK) PLT L, 5 MM OVR IS UR IS RWR (PIR) ROKUR KIT UTTRR 8 IS 12 /R OLT L NUT L OLT LRTOR NUT LRTOR OLT M12, IS OVR NUT NYLON INSRT LOK M12 X 1.75 ZN PL L OLT OUNTRSUNK, M WSR LT, M12 J WSR SPIL, M8 K OLT M8, SPIL L WSR M12, LOKIN, IS IMPORTNT: ll cutting components, blades, and hardware should be replaced in pairs to maintain balance. void mixing blades from different model years. 5 mm blade plate (M #246301) requires accelerator bolt M # and blade bolt M # ssembly does not include blades (M # and ) or blade hardware (M #246299, ). It does include a top cover plate that will need to be removed before use. 10. ssembly does not include blades (M # and ) or blade hardware (M #246299, ).. Replacement blades are sold in packages of six. To replace all blades, two packages of each clockwise (W) and counterclockwise (W) blades are required. 12. Kit can be used to update or replace a complete 2017 cutterbar (except blades and blade hardware) to current standards. Kit includes reinforced cutterbar endcaps (M #307175), hardware (M # and ), reinforced rockguards (M # and ), and drive alignment tool (M #307769) Revision

22 Revision 4 utterbar omponents R3 (2018 and Later) J K L L L

23 UTTRR OMPONNTS R3 (2018 N LTR) Part Serial Ref Number escription Qty Number SSMLY W RUM, 402 MM (RIV) SSMLY IS, 425 MM SSMLY W RUM, 402 MM PLT RUM OVR LRTOR W (PIR) LRTOR W (PIR) L 18 W VL OWN (6 PK) L 18 W VL OWN (6 PK) PLT L, 10 MM OVR IS UR IS RWR (PIR) ROKUR ROKUR RINOR, L ROKUR RINOR, R KIT RINOR ROKUR 16 /R KIT UTTRR 8 IS 17 /R IMPORTNT: ll cutting components, blades, and hardware should be replaced in pairs to maintain balance. void mixing blades from different model years. 10 mm blade plate (M #281606) requires accelerator bolt M # and blade bolt M # ssembly does not include blades (M #257083, ) or blade hardware (M #281604, ). It does include a top cover plate that will need to be removed before use. 14. ssembly does not include blades (M #257083, ) or blade hardware (M #281604, ). 15. Replacement blades are sold in packages of six. To replace all blades, two packages of each clockwise (W) and counterclockwise (W) blades are required. 16. Kit includes L and R reinforced rockguards (M # and ), lower gearbox mount bracket (M #238054), and hardware (M # and ). Lower gearbox mount bracket required only on R3 to eliminate interference with conditioner. 17. Kit used to replace or update complete cutterbar except blades and blade hardware. Kit includes reinforced cutterbar endcaps (M #307175), hardware (M # and ), reinforced rockguards (M # and ), and drive alignment tool (M #307769) Revision

24 Revision J K L L L UTTRR OMPONNTS R3 (2018 N LTR)

25 UTTRR OMPONNTS R3 (2018 N LTR) Ref Part Number escription Qty OLT L NUT L OLT LRTOR NUT LRTOR OLT M12, IS OVR NUT NYLON INSRT LOK M12 X 1.75 ZN PL L OLT OUNTRSUNK, M WSR LT, M12 J WSR SPIL, M8 K OLT M8, SPIL L WSR M12, LOKIN, IS Serial Number Revision

26 5 utterbar omponents R L K L K J J Revision

27 UTTRR OMPONNTS R6 Ref Part Number escription Qty SSMLY W RUM, 402 MM SSMLY W RUM, 425 MM RIV SSMLY IS, 425 MM SSMLY W RUM, 425 MM SSMLY W RUM, 402 MM PLT RUM OVR PLT RUM OVR PLT L, 10 MM OVR IS UR IS RWR (PIR) 6 Serial Number L 18 W VL OWN (6 PK) L 18 W VL OWN (6 PK) LRTOR W (PIR) LRTOR W (PIR) ROKUR ROKUR RINOR, L ROKUR RINOR, R KIT RINOR ROKUR 21 /R KIT UTTRR 10 IS 22 /R IMPORTNT: ll cutting components, blades, and hardware should be replaced in pairs to maintain balance. void mixing blades from different model years. 10 mm blade plate (M #281606) requires accelerator bolt M # and blade bolt M # ssembly does not include blades (M #257083, ) or blade hardware (M #281604, ). 19. ssembly does not include blades (M #257083, ), blade hardware (M #281604, ), disc cover (M #246305), or disc hardware (M #246312, ). 20. Replacement blades are sold in packages of six. To replace all blades, two packages of each clockwise (W) and counterclockwise (W) blades are required. 21. Kit includes L and R reinforced rockguards (M # and ), lower gearbox mount bracket (M #238054), and hardware (M # and ). Lower gearbox mount bracket required only on R3 to eliminate interference with conditioner. 22. Kit used to replace or update complete cutterbar except blades and blade hardware. Kit includes reinforced cutterbar endcaps (M #307175), hardware (M # and ), reinforced rockguards (M # and ), and drive alignment tool (M #307769) Revision

28 Revision J L K 16 L K J 17 UTTRR OMPONNTS R6

29 UTTRR OMPONNTS R6 Ref Part Number escription Qty OLT LRTOR NUT LRTOR OLT L NUT L OLT X M8 SPIL WSR SPIL M8 ZN PL OLT M12 IS OVR WSR M12 LOKIN IS J OLT OUNTRSUNK, M12 K WSR LT, M12 L NUT NYLON INSRT LOK M12 X 1.75 ZN PL L-10 Serial Number Revision

30 6 utterbar to rame R3 5 L K J 4 Q P P 3 N P P M N M Revision

31 UTTRR TO RM R3 Ref Part Number escription Qty SIM UTTRR 23 /R SO WLMNT LINK ST SSMLY TOOL, RIV LINMNT 24 /R WRN SUT NUT 25 1 Serial Number WSR LT R M12-300V-3L OLT X M12 X 1.75 X L OLT X M12 X 1.75 X L NUT X L TR LO M12 X L OLT X M12 X 1.75 X L OLT X TL M16 X 2 X L WSR LT RN 5/8 IN. NOMINL (L9) 1847 WSR LT R M10-200V-3L J NUT X L TR LO M10 X L K OLT X M10 X 1.5 X L L OLT X L M12 X 1.75 X L M OLT X TL M16 X 2 X L N NUT X M20 X L P 2130 WSR R STM 4363/4-400V-3 Q OLT X M20 X 2.5 X L 23. Shim both sides of the header evenly as required to a maximum gap of two millimeters per side before tightening bolts. 24. Use drive alignment tool to achieve proper alignment (+/ 3.2 mm or 1/8 in.) between 90 drive gearbox hub and cutterbar driveshaft. Tool not supplied with header; includes hardware (M #1847, , and ). 25. Wrench is attached to header. Used to loosen/tighten special nuts (M # and ). Refer to Section 1 utterbar R3, page Revision

32 7 utterbar to rame R6 M 5 L 4 J K N N Q Q 3 P Q Q P Revision

33 UTTRR TO RM R6 Ref Part Number escription Qty SIM UTTRR 26 /R SO WLMNT LINK ST SSMLY TOOL, RIV LINMNT 27 /R WRN SUT NUT 28 1 Serial Number WSR LT R M12-300V-3L OLT X M12 X 1.75 X L OLT X M12 X 1.75 X L NUT X L TR LO M12 X L OLT X M12 X 1.75 X L OLT X TL M20 X 2.5 X L WSR LT RN 5/8 IN. NOMINL (L9) NUT X L TR LO M16 X L J 1847 WSR LT R M10-200V-3L K NUT X L TR LO M10 X L L OLT X M10 X 1.5 X L M OLT X L M12 X 1.75 X L N OLT X TL M20 X 2.5 X L P NUT X M20 X L Q 2130 WSR R STM 4363/4-400V Shim both sides of the header evenly as required to a maximum gap of two millimeters per side before tightening bolts. 27. Use drive alignment tool to achieve proper alignment (+/ 3.2 mm or 1/8 in.) between 90 drive gearbox hub and cutterbar driveshaft. Tool not supplied with header; includes hardware (M #1847, , and ). 28. Wrench is attached to header. Used to loosen/tighten special nuts (M #246612, ). Refer to Section 2 utterbar R6, page Revision

34 8 Mechanical rives R3 5 1 J 9 L 8 3 N K N 14 2 N N 13 N M M Revision

35 MNIL RIVS R3 Ref Part Number escription Qty Serial Number KIT ROX KIT ROX SIL WLMNT KY U RIV SUPPORT TNSIONR WLT SSMLY RIVLIN SSMLY ROSS JOURNL, NTR ZRK SSMLY ROSS JOURNL, P ZRK YOK YOK LN SPR PLT OVR RKT SIL WL'T RUM SIL VRTIL WL'T PLT WLMNT K PLT OVR PLT SIL RUM TOP OLT X L TL M10 X 1.5 X L 4762 WSR LT OLT X TL M14 X 2 X L WSR R L9 5/8-82/85R15N OLT X TL M16 X 2 X L OLT X L M12 X 1.75 X L 29. Kit applies to 2018 and later model year units and used to replace a damaged or faulty 90 drive gearbox. Kit includes 90 drive gearbox, drive alignment tool assembly (M #307769), and R1 SP installation instruction. or 90 drive gearbox serviceable components, refer to Section rive earbox Internal omponents, page Kit applies to 2017 model year units only and used to replace a damaged or faulty 90 drive gearbox. Kit includes gearbox kit (M #257173), magnetic plug (M #257060), and R1 gearbox service instruction. or 90 drive gearbox serviceable components, refer to Section rive earbox Internal omponents, page Revision

36 MNIL RIVS R3 5 1 J 9 L 8 3 N K N 14 2 N N 13 N M M Revision

37 MNIL RIVS R3 Ref Part Number escription Qty OLT RSN M12 X 1.75 X L NUT X L TR LO M12 X L J OLT RSN M16 X 2 X L K NUT X L TR LO M16 X L L OLT X TL M16 X 2 X L M OLT X L TL M8 X 1.25 X L N OLT X L M10 X 1.5 X L Serial Number Revision

38 9 Mechanical rives R6 5 1 L 9 J 3 8 N K N 14 2 N N 13 N 4 N N M 10 M Revision

39 MNIL RIVS R6 Ref Part Number escription Qty Serial Number KIT ROX KIT ROX SIL WLMNT KY U RIV SUPPORT TNSIONR WLT SSMLY RIVLIN SSMLY ROSS JOURNL, NTR ZRK SSMLY ROSS JOURNL, P ZRK YOK YOK LN SPR PLT OVR RKT SIL WL'T RUM SIL VRTIL WL'T PLT WLMNT K PLT OVR PLT SIL RUM TOP OLT X L TL M10 X 1.5 X L 4762 WSR LT OLT X TL M14 X 2 X L WSR R L9 5/8-82/85R15N OLT X TL M16 X 2 X L OLT X L M12 X 1.75 X L 31. Kit applies to 2018 and later model year units and used to replace a damaged or faulty 90 drive gearbox. Kit includes 90 drive gearbox, drive alignment tool assembly (M #307769), and R1 SP installation instruction. or 90 drive gearbox serviceable components, refer to Section rive earbox Internal omponents, page Kit applies to 2017 model year units only and used to replace a damaged or faulty 90 drive gearbox. Kit includes gearbox kit (M #257173), magnetic plug (M #257060), and R1 gearbox service instruction. or 90 drive gearbox serviceable components, refer to Section rive earbox Internal omponents, page Revision

40 MNIL RIVS R6 5 1 L 9 J 3 8 N K N 14 2 N N 13 N 4 N N M 10 M Revision

41 MNIL RIVS R6 Ref Part Number escription Qty OLT RSN M12 X 1.75 X L NUT X L TR LO M12 X L J OLT RSN M16 X 2 X L K NUT X L TR LO M16 X L L OLT X TL M16 X 2 X L M OLT X L TL M8 X 1.25 X L N OLT X L M10 X 1.5 X L Serial Number Revision

42 10 90 rive earbox Internal omponents Revision

43 90 RIV ROX INTRNL OMPONNTS Ref Part Number escription Qty Serial Number KIT ROX KIT ROX SIM KIT SIM SIM SIM RUR RIN TPR ROLLR RIN TPR ROLLR RIN TPR ROLLR RIN SNP LOW XTNSION PLU XTRNL PLU RTR PLU MNTI SL OUL LIP SL OIL PLU MNTI LOW O-RIN NUT SPIL M40 X 1.5 LSS OLT WSR OPPR OLT WSR OPPR WSR OPPR 33. Kit applies to 2018 and later model year units and used to replace a damaged or faulty 90 drive gearbox. Kit includes 90 drive gearbox, drive alignment tool assembly (M #307769), and R1 SP installation instruction. 34. Kit applies to 2017 model year units only and used to replace a damaged or faulty 90 drive gearbox. Kit includes gearbox kit (M #257173), magnetic plug (M #257060), and R1 gearbox service instruction Revision

44 Revision eader Shields R J 5 N N N N 15 K L M

45 R SILS R3 Ref Part Number escription Qty SSMLY R OVR /W LS SSMLY L OVR /W LS SIL OOR LINR OVR SPR SIL NTR SUPPORT RONT SIL SIL ORNR RIVNUT M10 X 1.5 X M SSMLY R TOP SIL /W LS SSMLY L TOP SIL /W LS LINR R RM LINR L RM SIL RR S MNULS RIVNUT M10 X 1.5 X M Serial Number WSR LT NUT X L TR LO M10 X L OLT X TL M12 X 1.75 X L NUT X L STVR LO M12 X L OLT X L M10 X 1.5 X L OLT RSSN M10 X 1.5 X L WSR LT LR M10-200V-3L OLT X TL M10 X 1.5 X L J OLT X L TL M10 X 1.5 X L K OLT RSN M6 X 1 X L L WSR S LT 9/32 I X 5/8 IN O ZP M NUT X L TR LO M6 X 1-8-2L N 1847 WSR LT R M10-200V-1J 35. Includes information decals (M #194465, , and ) and Macon top decal (M #246997). 36. Includes information decals (M #194465, , and ) and R3 SP top decal (M #256333). 37. Includes information decal (M #190546) Revision

46 12 eader Shields R6 J L K M J N N Revision

47 R SILS R6 Ref Part Number escription Qty SIL RR SSY TOP SIL /W LS, R SSY TOP SIL /W LS, L LINR RM, R LINR RM, L SSMLY R OVR /W LS SSMLY L OVR /W LS LINR OVR, R LINR OVR, L SIL OOR SIL NTR SIL ORNR 16 T SUPPORT RONT SIL SPR S MNULS RIVNUT M10 X 1.5 X M RIVNUT M10 X 1.5 X M Serial Number WSR LT NUT X L TR LO M10 X L OLT X TL M12 X 1.75 X L NUT X L STVR LO M12 X L OLT X L M10 X 1.5 X L OLT RSSN M10 X 1.5 X L WSR LT LR M10-200V-3L WSR LT LR M10-200V-3L J OLT X TL M10 X 1.5 X L K OLT RSN M6 X 1 X L L WSR S LT 9/32 I X 5/8 IN O ZP M NUT X L TR LO M6 X 1-8-2L N 1847 WSR LT R M10-200V-1J 38. Includes information decal (M #190546). 39. Includes information decals (M #194465, , and ) and Macon top decal (M #246997). 40. Includes information decals (M #194465, , and ) and R6 SP top decal (M #256334) Revision

48 Revision 13 Roll onditioner Polyurethane/Steel R R K L L M M N N P P Q R R R R R J J S S S T T T U V V W W X X Y Y Y

49 ROLL ONITIONR POLYURTN/STL Ref Part Number escription Qty 6557 KIT POLY ROLLR ONITIONR, SP KIT STL ROLLR ONITIONR, SP 41 Serial Number PIN LVIS PIN OTTR 3/16 I X 1.25 ZP ITTIN LU 1/4, 28 UN KY WOORU (3/8 X 1 1/4 NOM.) RIVT POP LIP TOLRN RIN XT RTININ VY UTY RIV R (ONITIONR ROLL TIMIN) RIVLIN LOWR YOK ROSS JOURNL KIT RIVLIN UPPR YOK LN YOK ROSS JOURNL KIT OUSIN LN ROLL LOWR POLY ROLL LOWR STL ROLL UPPR POLY ROLL UPPR STL USIN RUR SSMLY SPRIN RKT PIVOT NL ON PNL SUPPORT WLMNT L PNL /W LS R PNL /W LS Kits available through Whole oods only. 42. or service parts, refer to Section 14 Roll onditioner ear rive, page Revision

50 Revision R R K L L M M N N P P Q R R R R R J J S S S T T T U V V W W X X Y Y Y ROLL ONITIONR POLYURTN/STL

51 ROLL ONITIONR POLYURTN/STL Ref Part Number escription Qty KY 10 MM X 8 MM X 45 MM UR R POLY ROLL ONLY UR R STL ROLL ONLY UR L POLY ROLL ONLY UR L STL ROLL ONLY PLT LMP, POLY ROLL ONLY PLT LMP, STL ROLL ONLY STOP PLSTI OVR ROLL ON, /W NTI-SLIPS USIN PULLY STOP WLT SIL L, /W L SIL R, /W L SIL ROLL RM, LOWR RIN SP O /W OLLR 1.5 IN OR OUSIN MIN PLT R S, LOW RILL RM ROLL, /W USIN 2 Serial Number WSR LT WSR RN OLT X TL M12 X 1.75 X L 2130 WSR RN WSR LT RN 5/8 IN. NOMINL (L9) WSR RN OLT RSN M10 X 1.5 X L NUT X L TR LO M10 X L J NUT X M20 X L K OLT X M16 X 2 X L L OLT X L TL M10 X 1.5 X L Revision

52 Revision R R K L L M M N N P P Q R R R R R J J S S S T T T U V V W W X X Y Y Y ROLL ONITIONR POLYURTN/STL

53 ROLL ONITIONR POLYURTN/STL Ref Part Number escription Qty M OLT X TL M16 X 2 X L N OLT RSN M10 X 1.5 X L P OLT RSN TL M12 X 1.75 X L Q OLT X M12 X 1.75 X L R NUT X L TR LO M12 X L S NUT X L TR LO M16 X L T OLT RSN M12 X 1.75 X L U OLT X M12 X 1.75 X L V OLT X M12 X 1.75 X L W OLT X M16 X 2 X L X NUT X M16 X 2-8-3L Y WSR LT R M12-300V-3L Serial Number Revision

54 14 Roll onditioner ear rive Revision

55 ROLL ONITIONR R RIV Ref Part Number escription Qty RIV R (ONITIONR ROLL TIMIN) ST INPUT ST OUTPUT, 4 OLT LN R SPUR RIN OUTPUT ST RIN INPUT ST RIN SL INPUT ST SL OUTPUT ST KY 10 X 8 X 18L, RN RIN SNP PLU OIL LVL, 1/2 SPP RTR 1/2 SPP PLU RIN, 1/2 SPP OLT M8 X NUT M WSR M PIN 6 X 12L WSR 21.5 X 26 X 2T KY WOORU (3/8 X 1 1/4 NOM) 1 Serial Number 43. Refer to Section 13 Roll onditioner Polyurethane/Steel, page Revision

56 Revision 15 Roll onditioner Shields J J K K L K M M N P P P P P Q R S Q R S

57 ROLL ONITIONR SILS Ref Part Number escription Qty LTOR R WLT LTOR L WLT SIL R SIL L SPR L /W LS, ROLL ONITIONR LTOR R LTOR L SPRIN XTNSION NL L, MIN PIN LVIS PIN OTTR 3/16 I X 1.25 ZP RKT LYN PIN /W LNYR 3/16 PIN OOK L SUPPORT PLT STU SSMLY LIP TOLRN RIVT POP URTIN ONITIONR LIN YRULI, 1/2 IN I., 3315 MM L IN L KNO PLSTI, M PLU LTOR R IN LTOR L IN LTOR R N IN LTOR L N IN 1 Serial Number 44. Includes tolerance clip (M #135813) and pop rivet (M #3799) Revision

58 Revision J J K K L K M M N P P P P P Q R S Q R S ROLL ONITIONR SILS

59 ROLL ONITIONR SILS Ref Part Number escription Qty 4761 WSR LT OLT UTTON X SOKT ZP M10 X OLT RSN M10 X 1.5 X L NUT X L TR LO M10 X L OLT RSN M12 X 1.75 X L NUT X L TR LO M12 X L WSR LT, MM I, 45 MM O, 4.5 MM TK OLT RSSN M12 X 1.75 X L J NUT PUS ON P 1/2 STU K OLT RSN TL M10 X 1.5 X L L OLT X M12 X 1.75 X L M OLT X M12 X 1.75 X L N WSR ON SPRIN M12 STL S P WSR LT R M12-300V-3L Q 1528 OLT X TL M16 X 2 X L R WSR LT RN 5/8 IN. NOMINL (L9) S NUT X L TR LO M16 X L Serial Number Revision

60 16 Roll onditioner eader ttachment 1 R M L P 21 Q T S P N 7 J K J 20 J 8 K K 9 10 J J K K Revision

61 ROLL ONITIONR R TTMNT Ref Part Number escription Qty SIL SSMLY L SIL SSMLY R RKT LOWR ROX MOUNT UR RIVLIN WLT LT 3 MM SLOT LYN PIN /W LNYR 3/16 PIN L SIL NOR RTINR PIN SSMLY LTOR WLT L SSMLY LTOR WLT R LT PU ONITIONR RIV PULLY USIN KY WOORU (10 X 32 NOM.) KIT LT TNSIONR USIN LN 16 X 22 X 25L ITTIN LURITION 1/4-28 TPR T PIN STRIT OLT Y SPRIN XTNSION PULLY ILR RIVT POP 2 Serial Number 45. omes assembled with latch (M #135815), lynch pin (M #246583), shield anchor cable (M #224605), and hardware. 46. Kit includes two bushings (M #221997), lubrication fitting (M #7782), straight pin (M #281644), eye bolt (M #224587), and hardware (M #30655 and 30505) Revision

62 ROLL ONITIONR R TTMNT 1 R M L P 21 Q T S P N 7 J K J 20 J 8 K K 9 10 J J K K Revision

63 ROLL ONITIONR R TTMNT Ref Part Number escription Qty WSR LT R M12-300V-3L OLT X TL M12 X 1.75 X L OLT RSN TL M12 X 1.75 X L NUT X L TR LO M12 X L 53 WSR LT WSR LT LR M5-200V-2L WSR LT R M10-STL-SOT-2L SRW X SO TN M10 X 1.5 X L J NUT X L TR LO M10 X L K SRW X SO TN M10 X 1.5 X L L 1847 WSR LT R M10-200V-3L M OLT X M10 X 1.5 X L N 1815 OLT X M16 X 2 X L P NUT X L T LO M16 X L Q WSR LT R M16-200V-3L R OLT X M16 X 2 X L S WSR R STM 436 M10-340V-2 T NUT X M10 X L Serial Number Revision

64 17 No onditioner Option Shields K 1 J 4 6 K Revision

65 NO ONITIONR OPTION SILS Ref Part Number escription Qty 5818 KIT NO ONITIONR 47 Serial Number OVR RIV, WLT RM NO ON SILS, WLT SIL URTIN USIN PULLY KY WOORU (10 X 32 NOM.) OLT UTTON X SOKT ZP M10 X NUT X L TR LO M10 X L WSR LT LR M10-200V-3L WSR LT RN 5/8 IN. NOMINL (L9) NUT X L TR LO M16 X L 1528 OLT X TL M16 X 2 X L 1847 WSR LT R M10-200V-3L OLT X M10 X 1.5 X L J OLT X TL M16 X 2 X L K WSR LT R M16-200V-3L 47. Kits available through Whole oods only. 48. Pulley is factory installed and not included in bundle Revision

66 18 dapter rame 2 6 J Revision

67 PTR RM Ref Part Number escription Qty SUPPORT OS TU P SIL L SIL R USIN RUR SSMLY NL LTOR L WLT LTOR R WLT R JUSTMNT WLT 2 Serial Number WSR LT SRW X SO TN M10 X 1.5 X L NUT X L TR LO M10 X L OLT RSN TL M12 X 1.75 X L NUT X L TR LO M12 X L OLT X M12 X 1.75 X L WSR ON SPRIN M12 STL OLT X M10 X 1.5 X L J WSR LT R M12-300V-3L Revision

68 19 enter-link and dapter to eader onnections Revision

69 NTR-LINK N PTR TO R ONNTIONS Ref Part Number escription Qty NOR NTR-LINK PIN LVIS PIN OTTR 1/4 I X 2 ZP SPR PLT SIM 49 /R Serial Number 53 WSR LT OLT X TL M16 X 2 X L 2130 WSR R STM 436 3/4-400V WSR R L9 SPL 5/8-82/85 R15N NUT X L TR LO M20 X L NUT X L TR LO M16 X L OLT X M20 X 2.5 X L WSR LT 49. Shim as needed only at rear of center-link anchor (M #256246), maximum 2 mm gap. 50. Washer (1.2 mm thick) used as a shim. Insert washers as required evenly on both sides of the header to minimize the gap on each side of the rubber bushings between frame plates before tightening bolts Revision

70 20 Lift ssembly Revision

71 LIT SSMLY Ref Part Number escription Qty MMR OOT /W USINS, R MMR OOT /W USINS, L USIN RUR P RUR PIN LVIS PIN IR SPR MIN 2 Serial Number OLT 5/8 N X 1.75 L R5 ZP WSR S LT 21/32 I X 1 5/16 IN O ZP NUT LN T SMOOT.625- UN OLT 3/4 N X 6.0 L R 5 ZP OLT 3/4 N X 6.5 L R 5 ZP 2130 WSR R STM 436 3/4-400V Revision

72 Revision 21 Wiring ssembly J J J J J J

73 WIRIN SSMLY Ref Part Number escription Qty RNSS R1 SP SSMLY LMP, MOUNT LMP LRN, T ONNTOR LNS MR ROMMT LMP OUL OS INSULT SNR SP ROMMT RKT SP SNSOR STNR IR TR MT /W TI STNR L TI, LK 3 Serial Number OLT X 1/4 N X 1.0 L R 5 ZP WSR R. LOK 1/4 IN. NOM. I ZP NUT X 1/4-20 UN R 5 ZP OLT X TL M10 X 1.5 X L OLT X M10 X 1.5 X L OLT RSN M10 X 1.5 X L NUT X L TR LO M10 X L OLT X L M10 X 1.5 X L J 1847 WSR LT R M10-200V-3L NOT: or electrical harness parts, refer to lectrical onnector Parts atalog (M #169641). 51. Lamp mount assembly includes three reflectors (M #5145, 5146, and 5147) Revision

74 22 ydraulic rive R3 and R6 to M Revision

75 YRULI RIV R3 N R6 TO M70 Ref Part Number escription Qty 6621 KIT R1 TO M70 YRULI RIV 52 Serial Number OS S RIN, 1/2 IN. I., 4660 MM L OS Y. I PRSSUR, 1 IN. I.., 4985 MM L OS YRULI RTURN, 1 IN. I.., 4130 MM L OS RIN, 1/4 IN. I., 430 MM L RNSS M1 TO R1 IS R OUPLR YRULI, 1/2 IN. ML LMP INSULT 3/4 IN ITTIN LOW 90 Y O-RIN O-RIN LMP INSULT 1/2 IN ITTIN PTR O-RIN ITTIN OUPLIN ML 1 IN ITTIN OUPLIN ML 1 IN MOTOR YRULI SL KIT MNIOL-RLI O-RIN VLV RLI VLV K ITTIN 3/4 IN 62 X #16 ML ORS /W O-RIN LN L SPLIT 3/4 IN.-O O-RIN IN. I X IN. WLL Kits available through Whole oods only. 53. Manifold includes check valve (M #236684), relief valve (M #236538), and two O-rings (M #150595) Revision

76 YRULI RIV R3 N R6 TO M Revision

77 YRULI RIV R3 N R6 TO M70 Ref Part Number escription Qty ITTIN PTR O-RIN O-RIN ITTIN T Y O-RIN O-RIN ITTIN PTR VLV RLI ITTIN PTR 6 MORS X 10 MOR O-RIN O-RIN ITTIN LOW 45 Y #8 ORS/#8 OR O-RIN O-RIN SUPPORT WLT LMP PIR ITTIN Y IN. ORII O-RIN KIT MOTOR, ITTINS, N RWR 54 /R SPR UL SWIVL SL STNR L TI, LK 18 Serial Number OLT X UN X 0.75 L NUT LN T SMOOT UN OLT 1/2 N X 8 L R5 ZP NUT LN LOK SM T UN R OLT X TL M14 X 2 X L SRW X SO ISO 4762 M WSR LOK SPRIN M SRW X SO M10 X 1.5 X O 54. Kit includes motor (M #198610), relief manifold (M #236634), fittings (M # and ), and hardware (M #136108, 30632, and ) Revision

78 23 ydraulic rive R3 and R6 to M Revision

79 YRULI RIV R3 N R6 TO M1554 Ref Part Number escription Qty 6272 KIT R1 TO M1554 YRULI RIV 55 Serial Number ITTIN PTR Y ITTIN LOW 45 Y, /W O-RIN KIT SPLIT LN, 1 IN., /W RWR LN L SPLIT 1 IN WSR R. LOK 3/8 IN. NOM. I ZP OLT 3/8-16 X 1.25-R8-3L 2868 O-RIN IN. I X IN. WLL ITTIN LOW 45 Y, /W O-RIN VLV RLI OUPLIN ML Y. 3/8 LT ULK OUPLR ML Y. 3/4 IN. LT ITTIN PTR Y /W O-RIN OUPLR ML Y. 3/4 IN. LT 1 IN TR SL KIT ITTIN PTR Y /W O-RIN MOTOR Y ST SL STRP VLRO, NIN MOULIN PLU TU INISIN PLT STU LMP UI OS SUPPORT LIN RTURN LIN I PRSSUR SUPPORT TU SUPPORT YRULI RKT OS SP S RIN, 1/2 IN. I.., 740 MM L LMP VY TWIN PROIL PIR Kits available through Whole oods only Revision

80 YRULI RIV R3 N R6 TO M Revision

81 YRULI RIV R3 N R6 TO M1554 Ref Part Number escription Qty OS PRSSUR, 3/4 IN. I.., 3250 MM L STNR L TI, LK P NUT 1 IN.TU 37 LR RNSS 1 Serial Number OLT X TL M10 X 1.5 X L OLT X TL M14 X 2 X L OLT X M10 X 1.5 X L OLT RSN M10 X 1.5 X L NUT X L TR LO M10 X L NUT X L TR LO M12 X L OLT RSN M12 X 1.75 X L 1847 WSR LT R M10-200V-3L Revision

82 24 ecals Information and Reflectors Revision

83 LS INORMTION N RLTORS Ref Part Number escription Qty L NRL ZR L R MNUL L IN NTNLMNT L I PRSSUR LUI L KP SILS IN PL (SQUR ORNRS) L KP SILS IN PL (ROUN ORNRS) L SLIPPRY SUR, 2 PNL L STN LR LS, 2 PNL L STN LR TROWN OJTS, 2 PNL L PIN POINT L STOP RIV L SPRIN TNSION L RS, ROLLR ONITIONR L 25 R LU RLTOR LUORSNT R-ORN 5146 RLTOR MR 5147 RLTOR R STRIP NTI SLIP (450 MM L, 50 MM WI) STRIP NTI SLIP (450 MM L, 80 MM WI) Serial Number Revision

84 25 ecals Product Identification (R3) Revision

85 LS PROUT INTIITION (R3) Ref Part Number escription Qty L L, N PNL L R, N PNL L N PNL, R3 SP (WIT, 221 MM L) L TOP, R3 SP (WIT, 468 MM L) L TOP, MON (WIT, 40 MM L) 1 Serial Number 56. Requires R3 SP end panel decal (M #256331) Revision

86 26 ecals Product Identification (R6) Revision

87 LS PROUT INTIITION (R6) Ref Part Number escription Qty L L, N PNL L R, N PNL L N PNL, R6 SP (WIT, 221 MM L) L TOP, R6 SP (WIT, 468 MM L) L TOP, MON (WIT, 40 MM L) 1 Serial Number 57. Requires R6 SP end panel decal (M #256332) Revision

88 27 Tool Operated Latches xport Only Revision

89 TOOL OPRT LTS XPORT ONLY Ref Part Number escription Qty PLT SPRIN OMPRSSION LT WLMNT 2 Serial Number NUT X L TR LO M12 X L WSR LT, 0.5 IN I, 1.25 IN O, IN TK SRW X SO SK TL M12 X 1.75 X L OLT RSSN M10 X 1.5 X L NUT X L TR LO M10 X L Revision

90 28 (Option) lade Lowering Kit Revision

91 (OPTION) L LOWRIN KIT Ref Part Number escription Qty KIT 18 L LOWRIN 58 Serial Number PLT L, 10 MM L 18 W VL OWN (6 PK) L 18 W VL OWN (6 PK) OLT L NUT L OLT LRTOR NUT LRTOR 58. Kit includes all listed parts and hardware Revision

92 29 (Option) R6 Service Kit Revision

93 (OPTION) R6 SRVI KIT Ref Part Number escription Qty KIT SRVI R1 59 Serial Number L W 18 VL OWN (6 PK) L W 18 VL OWN (6 PK) UR IS W (PIR) PIN SR OLT L NUT L OLT LRTOR NUT LRTOR 59. Kit intended to replace all blades and hardware on an R6 disc header Revision