Product Services Information

Transcription

1 Product Services nformation STLLTO STRUTOS K7 Lawn and arden Tractors X300 and X H TRTOR SHOVL Parts in Kit - ontrols, rackets and lectrical Litho in U.S.. LS PROUT - 40 H TRTOR SHOVL odel ompatibility H This kit is compatible with all X300 series and X500 series ulti-terrain tractors. Required quipment Rear ballast is required for installation of the 40 nch Tractor Shovel kit: X300 series - Two rear weights (84 lb) X500 series - our rear weights (168 lb) K L Parts in Kit - ain J X40178 ty. escription 1 ontrol Rod, Upper () 1 ontrol Rod, Lower () 1 ounting Pin, 5/8 in. () ty. escription 1 lade Unit () 1 Shovel ssembly () X ounting Pin, 1/2 in. () 1 Lift rame () 1 Latch, ain () 1 Push rame ssembly () 1 nd Plate, Right (With Latch Lever) (H) 1 ontrol Panel (w/ support, switch and harness) () 1 Lift ylinder (J) 1 Harness, attery (K) 1 Harness, Relay (L) 1 Harness, xtension () John eere Worldwide onsumer & ommercial quipment ivision Litho in U.S.. nglish K7 (1/2/08)

2 ty. escription 1 Lift ount () ag of Parts OT: Retain these installation instructions with the machine operator s manual. Safety Label ingers and hands can be pinched or crushed. Keep away from pinch points. X39310 Read Operator s anual. ty. escription Locked / Unlocked Shovel Position. 1 Link, hain onnector () 1 onnector, Threaded, 5/16 in. () 1 Pin, rilled, 1/2 x 4 in. (one cross hole) () 1 Pin, rilled, 1/2 x 4 in. (two cross holes) () 4 Locking lip () 1 Spring () 2 racket, Lift rame () 1 olt, Hex Head, 6x40 4 arriage olt, 8x30 8 olt, Hex Head, 10x30 1 olt, Hex Head, 10x45 2 olt, Hex Head, 12x60 2 ut, Hex, 5/16 in. 2 ut, lange, 6 4 ut, lange, 8 10 ut, Serrated lange, 10 4 ut, Hex, 12 Parking Safely 1. Stop machine on a level surface, not on a slope. 2. isengage mower blades or any other attachments. 3. Lower attachments to the ground. 4. Lock the park brake. 5. Stop the engine. 6. Remove the key. 7. Wait for engine and all moving parts to stop before you leave the operator s seat. 8. lose fuel shut-off valve, if your machine is equipped. 9. isconnect the negative battery cable or remove the spark plug wire(s) (for gasoline engines) before servicing the machine. Preparing the achine nstall ront ount rackets 1. ssemble an 12 hex nut on each 12x60 hex head bolt until approximately three full threads are visible before the end of the thread. 3 Washer, Spacer, 3/4 in. 2 Lockwasher, 12 2 otter Pin 6 Tie Straps K7

3 H X nstall an 12x60 hex head bolt () with assembled nut () into the upper rear mounting hole in the front mount bracket () at each side of the machine, from the outside. Secure each bolt with an 12 lockwasher and 12 hex nut at the inside of the each front mount bracket. Tighten hardware. K X39318 nstall Wiring omponents 1. isconnect positive (red) battery cable and temporarily remove the red terminal boot from the cable. L X Route the relay harness (H) and relays () down along the right side of the battery, between the machine fuse block (K) and battery strap (L). Secure the harness to the lower fuse block mount with a tie strap (). 4. Unplug connector from machine key switch. X nsert the ring terminals for both the positive battery cable () and the red wire () from the battery harness through the red terminal boot (). Secure the red ring terminal of the battery harness to the positive (+) battery terminal (), using the original hardware, and cover the terminal with the terminal boot. o not connect any wiring to the negative (-) terminal at this time K7

4 OT: When inserting the tie strap, insert it on the side of the terminal as indicated by the arrows on the graphic below. This is the side of the terminal where the locking tab is located. OT: The small locking tab on the wire terminal removed from the key switch plug should be spread slightly to ensure that it will lock properly in the new plug. O O R S P T X39320 Picture ote: ront view (switch end) of key switch plug connectors- early version () and current version (O). X39321 Picture ote: urrent model plug shown. 6. nstall the wire (R) removed from the key switch connector (O) into the empty connector (S) provided on the yellow wire of the shovel harness. 7. Locate the bare terminal (T) with double yellow wires on the relay harness, and insert it into the key switch plug cavity () or (P), where the original wire was removed. 8. Plug the key switch connector into the key switch. X40177 Picture ote: urrent version connector shown with tie strap () in correct position. 5. arefully remove designated wire from key switch plug connector by inserting the pointed end of a tie strap () or similar tool or in the front of the connector (side without wires coming from it) to depress the terminal locking tab, then carefully pull the wire(s) and terminal from the plug. arly version connector - Remove red and red/white wire pair from terminal cavity (P). urrent version connector - Remove double yellow wire pair from terminal cavity (). U X Route the harness extension (U) along with the machine front light harness to the front of the machine, then out through the grille. Secure to the front light harness with tie straps (). 10.onnect the battery harness to the relay harness, it will connect to plug that is sealed with shrink-wrap. e sure to align black and red wires on the two connectors to ensure proper operation. 11.onnect the harness extension to the relay harness. e sure to align black and red wires on the two connectors to ensure proper operation K7

5 ssemble Shovel omponents 1. Position the blade unit flat on the ground. Slide right end of latch shaft into the pivot hole in the right side mounting plate on the blade until the left side stub shaft on the latch clears the left side mounting plate. J X nstall the three 3/4 in. spacer washers () onto the stub shaft of the latch, slide the latch into the left side pivot hole fully to the left, and secure with a cotter pin (J). L K X ssemble the push frame assembly () to the blade unit () and secure with four 10x30 hex head bolts installed from the inside, and 10 serrated flange nuts () at the outside. or proper positioning: a. The push frame attaches to the inside of the blade unit brackets. b. The lift arm () of the push frame must be positioned within the pocket weldment () of the blade unit. c. The cross holes () in the lift arm must be offset toward the top of the blade unit. The chain anchor bolt plate will be to the bottom. X nstall an 6 flange nut (K) fully onto an 6x40 hex head bolt (L), with the flange facing away from the bolt head. 6. nsert the 6x40 hex head bolt and nut through the left side mounting plate on the blade, from the inside, making sure that the latch is between the bolt and the blade. Secure with an 6 flange nut (K) at the outside. Tighten hardware. H X Position main latch () so that the control arm extension (H) (with mounting hole) is to the top and to the left side K7

6 8 flange nuts () at the outside. o not tighten hardware. J P X nstall one end of the spring () into the anchor hole at the end of the latch lever. Secure the other end of the spring to the inside of the push frame with a cotter pin (J), using an existing hole. X39330 X500 Series - ngle the lift frame brackets (P) away from the slotted end of the lift frame (), and use the lower set of holes in the brackets. Secure each bracket with two 8x30 carriage bolts, installed from the inside, and 8 flange nuts () at the outside. o not tighten hardware. O O R X Place the lift frame () on a bench or flat surface, with the slotted ends to the left, and the offset square mounting holes at the right side (O), toward the top. S 9. ssemble the two lift frame brackets to the lift frame: X39331 P Picture ote: Lift arm brackets shown configured for X300 series. 10.ssemble lift unit mount (R) to outside of lift frame (). Secure with two 10x30 hex head bolts (S), installed from the inside, and 10 serrated flange nuts () at the outside. o not tighten 10 hardware at this time. X39329 X300 Series - ngle the lift frame brackets (P) toward the slotted end of the lift frame (), and use the upper set of holes in the brackets. Secure each bracket with two 8x30 carriage bolts, installed from the inside, and nstall Shovel omponents (nitial nstallation) 1. Turn steering wheel fully to the right K7

7 (). Pivot the lift frame to align the lift arm brackets () with the mounting holes in the front weight bracket () and install the 5/8 in mounting pin (H) through the brackets from the right side. Secure at the left side of the bracket with a locking clip. Tighten 8 hardware securing the lift frame brackets. K X Slide the assembled blade unit to the front of the machine, with the push frame arms () at the outside of the machine front mount brackets (). OT: Only use the upper (smaller) mounting holes at the front of the machine brackets to secure the push frame arms. o not use the lower (larger) mounting holes to secure this attachment! 3. lign the mounting holes in the push frame arms with the front upper holes in the machine brackets and install the 1/2 in. mounting pin () fully through the push frame arms and machine brackets from the right side. X Secure the 1/2 in. mounting pin at the left side of the machine with a locking clip (). H L J X nstall the lift unit: a. With the lift unit on a workbench, hold the upper unit with the motor, and rotate the lower shaft counterclockwise to almost full length. b. Position the upper mounting shaft () of the lift unit between the mounting lugs (J) of the lift unit mount, with the motor to the right side. c. nstall the 1/2 x 4 in. drilled pin (K) (with single cross hole) from the right side, and secure at the left side with a locking clip (). d. djust the length of the lift unit lower shaft as necessary to aid alignment with the lift arm (L) of the push frame. e. Secure the lift unit lower shaft to the lift arm of the push frame by installing the 1/2 x 4 in. drilled pin () (with two cross holes) from the right side, and securing at the inner drilled hole with a locking clip (). The outer hole on this pin is not used. f. lign the lift unit mount (), by moving sideways, so the latching arm (O) engages the top drilled pin (K) without interference. Tighten the 10 hardware securing the lift unit mount. O X nstall the assembled lift frame to the machine: Slide the slotted arms back to engage the 12 bolts K7

8 c UTO: void injury! ingers and hands can be pinched or crushed. e aware of potential pinch points and keep hands away. V V U P X Slide the shovel (P) back to the blade unit. 8. Lift and align the left end of the shovel pivot shaft () with the upper hole in the left end plate (R) and tilt the pivot shaft back into the two center brackets. R X nstall an 10x45 hex head bolt (U) and 10 serrated flange nut (V) in the mounting hole at the right side of the shovel, from the inside, with the nut flange facing the shovel. Secure with an 10 serrated flange nut (V) at the outside. djust the nuts so that the bolt head is approximately 25mm (1 in.) from the shovel sideplate. Tighten hardware. W S T X ring the end of the chain up from the lift arm, around the toothed area on the shovel. nsert one pin from the supplied chain connector link (W) through the last link of the chain, and the other link pin through the hole in the shovel. Secure the connector link with the link side plate and lock, included with the link. ake sure that the chain is engaged correctly with the remaining teeth on the shovel. X nstall the right end plate (S) over the shovel pivot shaft and secure to the blade unit with two 10x30 hex head bolts (T), installed from the outside, and two 10 serrated flange nuts at the inside. Tighten hardware. omplete nstallation (nitial nstallation) 1. Plug the wiring lead connector from the lift unit into the shovel harness connector at the front of the grille. OT: With the shovel assembly installed, the hood will not tilt forward far enough to stay open without assistance or support. 2. ake sure key switch is in off position, then raise hood and connect both the negative battery cable and shovel harness ground lead to the negative (-) battery terminal using original hardware. 3. Temporarily set the control panel on the instrument panel in front of the steering wheel. Plug the three-wire K7

9 connector from the control panel into the mating connector on the shovel harness. H X Position the control panel harness () to the outside of the right side panel mounting stud () while closing hood. Then install the right side () and left side () mounting studs in the two existing holes in the instrument console to secure the control panel in place. X nstall the threaded end of the upper control rod (H) through the grommet in the mounting hole of the control panel support and slide the rod down toward the shovel. 9. nstall a 5/16 in. nut fully onto the threaded end of the upper control rod, then thread the upper control rod into the open end of the threaded connector () that was installed on the lower control rod. 10.Rotate the handle () of the upper control rod so that it is vertical, while the bent end of the lower control rod is properly oriented at the other end, then tighten the two 5/16 in. nuts at the threaded connector to lock the position. c UTO: void injury! achine component is heavy and can fall suddenly when released. Hold component securely and lower slowly. 11.heck the stroke for opening and closing the shovel and adjust, if necessary, by turning the 1/2 in. nut at the end of the roller lift chain. X ssemble a 5/16 in. nut () fully onto the lower control rod (). 6. ssemble the threaded connector () halfway onto the lower control rod. o not tighten hardware at this time. 7. nsert the bent end of the lower control rod into the extension arm () of the main latch from the outside, as shown, and let rod hang down. Removing and nstalling (fter nitial nstall) Removing 1. Unplug lift unit wiring lead. 2. Remove and retain locking clips and drilled pins that secure lift unit, then remove lift unit. 3. Unplug the wiring lead for the control panel, then remove the control panel pivot the control rod assembly to disengage from the latch arm. 4. Remove the lift unit support frame. Retain hardware. 5. Remove the shovel assembly. Retain hardware. nstalling nstall components in the reverse order of removal K7

10 Using the Shovel / lade unctions c UTO: void injury! Riders can fall off and be injured or killed. ever carry riders in or on an attachment. OT: lways lubricate lift chain with oil before and after each use. The shovel will not operate with the key switch in the off position. c UTO: void injury! ttachment can lower rapidly. ttachment is heavy and can crush. Keep bystanders, especially children, away when lowering attachment. Support raised attachment with a mechanical stop or lower completely to the ground before servicing. - Key Switch - Rocker Switch - ontrol Rod Handle X39345 Raising and Lowering the Shovel / lade To raise the shovel / blade unit - Press the bottom of the rocker switch (). To lower the shovel / blade unit - Press the top of the rocker switch (). Opening and losing the Shovel c UTO: void injury! ingers and hands can be pinched or crushed. e aware of potential pinch points and keep hands away. PORTT: void damage! o not attempt to use the shovel for pushing or performing work when in the open position. When blading, ensure that shovel is locked in the open position and clear of any material from the blading operation. OT: or normal operation, the latch lever should be rotated back so that it hangs behind the blade. Opening the shovel: a. Press the bottom of the rocker switch () and fully raise the shovel / blade unit. b. Pull back on the control rod handle () until it stops. The upper latch will contact the drilled pin at the top of the lift unit. c. Press the top of the rocker switch to lower the shovel / blade unit. s soon as the upper latch locks on the drilled pin, the blade will stop lowering and the shovel will begin to raise. Release the control rod handle and continue to press the top of the rocker switch to fully open the shovel. losing the shovel and lowering the shovel / blade unit: a. Press the bottom of the rocker switch () to lower the shovel to the blade. b. ontinue pressing the bottom of the rocker switch () to raise the lift unit until the latch automatically disengages from the upper drilled pin and the control rod handle () snaps forward. c. Press on the top of the rocker switch () to lower the shovel /blade unit as desired. Using lade c UTO: void injury! ttachment is heavy and can crush. Keep hands and arms from under attachment when in the raised position. PORTT: void damage! o not attempt to use the shovel for pushing or performing work when in the open position. When blading, ensure that shovel is locked in the open position and clear of any material from the blading operation. OT: The shovel can be lifted manually and locked in the open position prior to blading. When blading is completed, the shovel can be manually lifted, unlocked, and lowered to the normal operating position. lways use the handle at the right side of the shovel K7

11 when manually raising and lowering the shovel. X ollow procedure to open shovel. When shovel is fully open, rotate the latch lever () forward over the 10x45 hex head bolt () in the shovel until the bolt is within the slot at the end of the latch lever. 2. Press the bottom of the rocker switch (), while holding down on the latch lever, to pivot the bolt () to the lock position at the end of the slot. This will lock the shovel in the open position. 3. ontinue pressing the bottom of the rocker switch to raise the lift unit and disengage the latch and control rod, then press the top of the rocker switch to lower the blade. 4. While blading with the shovel locked in the open position, raise and lower the blade with the rocker switch. 5. Return to normal operation by fully opening the shovel, unlocking and rotating the latch lever back over the blade, and following normal procedure to close and lower the shovel / blade unit. John eere uality ontinues with uality Service John eere provides a process to handle your questions or problems, should they arise, to ensure that product quality continues with your John eere dealer s parts and service support. ollow the steps below to get answers to any questions you may have about your product. 1. Refer to your attachment and machine operator manuals. 2. ontact your John eere dealer with unanswered questions. 3. n orth merica or anada, call the John eere ustomer ontact enter. all and provide product serial number and model number. djust Latch Lever Tension The latch lever () should pivot freely, but with some drag. djust the 10 nylon insert locknut () as necessary to maintain correct tension. Shovel Specifications Length of Tractor Shovel cm (40 in.) epth of Tractor Shovel mm (11-3/8 in.) Height of Tractor Shovel mm (12 in.) apacity (Volume) m 3 (1.5 cu ft) apacity (Weight - level load) kg (150 lb) Lift Height (epending on machine) cm (8-3/4 in.) Lift Height at lade (500 Series) cm (4-1/2 in.) lectrical use (in wiring harness) K7

12 Replacement Parts J K H L S T R O P X39520 TY PRT O. SRPTO 1 ST50101 Scoop () 1 ST50103 Plate, lade nd, Right () 1 ST50108 Latch, Scoop () 1 ST50104 Pin, lade ounting () 1 ST50105 Pin, Lift Pivot () 1 ST50109 ctuator () 1 ST50106 Vertical Lif t Support () 1 ST50107 Lift race (H) 2 ST /2 in. Stud () 1 ST50118 Plate, Switch Panel (J) 1 ST50119 ar, ount, ump Handle (K) 1 ST50102 Push ar (L) 1 ST50113 Upper ontrol Rod () 1 ST50114 Lower ontrol Rod () 2 ST50110 ount Support (O) TY PRT O. SRPTO 1 ST50115 lade Lift rame (P) 1 ST50100 oldboard () 1 ST /2 in. Stud w/ r. hole for hain (R) 1 ST50117 Weldment, ump Latch (S) 1 ST50116 ump hain (T) 1 ST /2 in. x 4 in. Pin for ctuator 1 ST /2 in. x 4 in. Pin for ctuator, Lower 1 ST50122 ylon rommet 1 ST50124 aution Label 1 ST50125 onsole Label 1 ST50126 ontrol Switch 1 ST50127 Harness, Relay 1 ST50130 Harness, Switch 1 ST50129 Harness, attery 1 ST50134 Harness, xtension 1 ST50128 eere Label, eere #J K7