How to use this file...(operators Manuals)

Transcription

1 How to use this file...(operators Manuals) Instructions for Print Vendors (Paper Manuals) Paper Size: * 11 x 17 * ody 50 lbs brilliant white offset or equivalent. * over on pre-printed two-tone Swash stock. Press: indery: OVERS: OY: General: * ody 1-color, 2-sided * over imprint 1-color, 1-sided * Saddle Stitch, Face Trim * Face Trim * This file contains several manuals, which differ only in their covers. * overs are all present at the beginning of this file. * ack cover for a particular manual is the page IMMEITELY FTER the front cover. heck the front cover for the individual part number (typically a 171xxxx number). The body of the manual is identical, regardless of the cover used. * REMEMER: O number pages are LWYS right hand pages, and EVEN number are LWYS left hand pages. * This instruction page is NOT part of the manual and must NOT be printed. Pages labeled with the text THIS PGE INTENTIONLLY LNK are placement pages ONLY, and should NOT be printed. If you have further questions on how to utilize this file, please contact Simplicity Technical Publications epartment at (262)

2 THIS PGE INTENTIONLLY LNK

3 ttachment OPERTOR S MNUL Snowthrower & Hitch 36 Snowthrower Mfg. No. escription Snowthrower ttachment 42 Snowthrower Mfg. No. escription Snowthrower ttachment Hitch Mfg. No. escription Hitch, Electric Lift (for Landlord / 1700 / 2700 Series) Hitch, Manual Lift (for roadmoor / 1600 / 2600 Series) Hitch, Manual Lift (for Regent / 500 / 2500 Series) Rev 6/1998 TP T-SM

4 Simplicity Mfg. Inc. 500 N Spring Street / PO ox 997 Port Washington, WI US opyright 1998, Simplicity Manufacturing, Inc. ll Rights Reserved. Printed in US.

5 General Recommended ccessories Tire chains and a weight box are recommended when installing this attachment to your unit. These accessories will improve traction, thereby making the snowthrower more efficient. For additional traction, one wheel weight per wheel is recommended. Weight added to the tractor should not exceed 35 lbs. per wheel and 100 lbs. additional weight with the weight box. For operation on slopes greater than 15% (8.5 ), weight box, tire chains and wheel weights are recommended. Never operate on slopes greater than 30% (16.7 ). See Operation on Slopes, page 3. NOTE: Large Lift Lever Kit (part no ) is required for Regent/2500/500 Series & roadmoor/lt/2600/1600 Series tractors, if not already factory installed. The Landlord/GT/2700/1700 Series tractors come factory equipped with either the large lift lever or an electric lift. Safety ecals NGER VOI INJURY FROM ROTTING UGER! Keep hands, feet, and clothing away. Part No uger anger ecal NGER VOI INJURY FROM ROTTING LOWER! Shut off engine before unclogging discharge chute. Part No ischarge hute anger ecal OPERTION N USE Recommended ccessories...1 Safety ecals...1 Safety Rules...2 Operation...3 Maintenance...5 elt Replacement...7 djustments...7 elt Tension djustment...7 Skid Shoe djustment...7 Lift Rod djustment...8 Troubleshooting...9 SSEMLY N INSTLLTION Regent / 500 / 2500 Series See Page Snowthrower ssembly...10 Hitch Installation...12 Snowthrower Installation...14 roadmoor / 1600 / 2600 Series See Pages Snowthrower ssembly...16 Hitch Installation...18 Snowthrower Installation...20 UTION SPRING IS UNER TENSION. RISE SNOWTHROWER EFORE PULLING LEVER K TO ISONNET SPRING Part No Spring Tension aution ecal TO VOI SERIOUS INJURY OR ETH Refer to Operator's Manual for Safety and Operating Instructions. Keep all guards and shields in place. Stop engine, remove key, and be sure all moving parts have come to a complete stop before servicing or unplugging. WRNING o not use hands to unplug chute or auger. lways direct discharge so as to avoid injury to persons or damage to property. Never allow anyone in front of the machine while it is operating Landlord / 1700 / 2700 Series See Pages Snowthrower ssembly...22 Hitch Installation...25 Snowthrower Installation...26 Standard Torque Specifications...29 Standard Fastener Identification...30 Lift Lever Kit Installation Instructions...31 NOTE: In these instructions, left and right are referred to as seen from the operating position. Part No Main Operation Warning ecal UTION WHEN OPERTING TRTOR WITHOUT SNOWTHROWER TTHE, FLUI IN FRONT TIRES IS REQUIRE Part No Tire Fluid aution ecal (Regent Series Only) opyright 1997 Simplicity Manufacturing, Inc. ll Rights Reserved. Printed in US. TP T-SM 1

6 Safety Rules Read these safety rules, and the safety rules in your tractor Operator s Manual, and follow them closely. Failure to obey these rules could result in loss of control of vehicle, severe personal injury to yourself, or damage to property or equipment. The triangle in the text signifies important cautions or warnings which must be followed. WRNING If the auger stalls or the chute plugs, disengage the electric clutch (PTO), stop the engine and remove the key. set the parking brake. wait for moving parts to stop. Remove the foreign object or clear the chute with a piece of wood before restarting the engine. Never place hands into blower housing to clear jammed object. uger may rotate when object is removed. WRNING For operation on slopes greater than 15% (8.5 ), weight box, tire chains and wheel weights are recommended. Never operate on slopes greater than 30% (16.7 ). General Read this manual and the tractor Operator s Manual carefully. e thoroughly familiar with the controls and the proper use of the equipment. Never pull the spring-assist tension lever back unless snowthrower is in fully raised position. The spring is under tension when snowthrower is in lowered position. Never allow children to operate the machine. o not allow adults to operate it without proper instruction. o not carry passengers. Use only attachments or accessories designed for your machine. See your dealer for a complete list of recommended attachments or accessories. Keep the area of operation clear of all persons, particularly small children, and pets. Never direct discharge chute towards bystanders. Make sure all hardware is secure and that snowthrower is in good operating condition. heck to be sure all safety devices and shields are in place. heck that all adjustments are correct before using this unit. Preparation Never attempt to make any adjustments while engine is running. Thoroughly inspect the area where the snowthrower is to be operated and remove all foreign objects. djust the skid shoe height to clear gravel or crushed stone surface. See the Maintenance and djustments section for procedure. Operation lways clear snow up and down the face of slopes, never across the face. Exercise extreme caution when changing direction on slopes. o not attempt to clear steep slopes. Exercise extreme caution when operating on, or crossing, gravel drives, walks or roads. Stay alert for hidden hazards or traffic. fter striking an object or if unit starts to vibrate abnormally, stop the engine, disengage the PTO, and remove the key. heck for the cause and any damage before restarting. efore any inspection, make sure all moving parts have stopped. Take all possible precautions before leaving operator s position. isengage the PTO, lower the attachment, set the parking brake, stop the engine and remove the key. Never operate the snowthrower near glass enclosures, automobiles, window wells, dropoffs, etc., without proper adjustment of discharge angle. o not overload machine capacity by attempting to clear snow at too fast a rate. Never operate unit at high transport speeds on slippery surfaces. Use care when travelling in reverse. isengage power to snowthrower when transporting or not in use. Never operate the snowthrower without good visibility or light. lways be sure your feet are properly placed on the footrests and keep a firm hold on the steering wheel. 2

7 Operation ontrols Read and understand the instructions in your tractor Operator s Manual. See Figure 1 for location, name, and description of the snowthrower controls. hecks efore Starting 1. Refer to the Maintenance & djustments section of this manual and perform any needed service. lso, refer to the tractor Operator s Manual and perform any required service. 2. Remove any objects from the work area which might be caught in, or thrown by, the auger. 3. efore starting the engine, clear the auger of any ice particles which may cause damage to auger. 4. djust the deflector and skid shoes to desired height. See Skid Shoe djustment and eflector djustment. 5. Make sure all hardware is present and secure. WRNING Perform the Safety System Interlock test found in your tractor Operator s Manual. If tractor does not pass the test, do not operate the tractor. See your authorized dealer. Under no circumstances should you attempt to defeat the safety system. Figure 1. Snowthrower ontrols Operating On Slopes WRNING Never operate on slopes greater than 30% (16.7o), which is a rise of three feet (.9m) vertically in 10 feet (3.1m) horizontally. When operating on slopes greater than 15% (8.5o), one wheel weight on each rear wheel and tire chains are recommended. Select slow ground speed before driving onto a slope. void using brakes to control speed. rive up and down the face of the slopes, never across the slope face. Use caution when changing directions and O NOT STRT OR STOP ON SLOPE. Transporting 1. isengage the electric clutch and then raise the snowthrower. 2. djust ground speed according to surface conditions. 3. Select a low ground speed when transporting on a slippery surface. Engine & Ground Speed Selection lways run the engine at full throttle. Normally, a low ground speed is best for throwing snow. The deeper or heavier the snow, the slower the recommended ground speed. 3

8 Operation Starting & Stopping 1. Start the tractor engine. Set engine throttle at 1/2 speed. 2. Lower the snowthrower. 3. Engage the electric clutch switch. Snowthrower auger should rotate. isengage the electric clutch switch. snowthrower auger should stop. 4. djust the engine speed to full speed. Select the proper ground speed. 5. To stop the tractor, depress the clutch/brake pedal. To stop the snowthrower, disengage the electric clutch. efore leaving the seat, stop the engine, disengage the electric clutch, set the parking brake, remove the key, and wait for all moving parts to stop. Snow Removal Suggestions etermine the best snow removal pattern before beginning. Wind direction is an important factor to consider. Rotate the spout to discharge snow downwind. Plan the pattern so that you avoid throwing snow on cleared areas and on yourself as your are operating. When land contour permits, it is best to travel in the longest direction to minimize turning. In very deep or heavy snow, it may be necessary to make the first pass with snowthrower partially raised, backing up every few feet to clear the snow left on the surface. lso, it may be necessary to slice off less than the full width of the auger or reduce ground speed. If snow stops flowing freely from the spout, back away until the snowthrower clears itself. WRNING If auger does not start and stop when engaging/disengaging electric clutch, see your authorized dealer. Under no circumstances should you attempt to defeat the safety system. WRNING If the auger stalls or the chute plugs, ISENGGE THE ELETRI LUTH, STOP THE ENGINE N REMOVE THE KEY. SET THE PRKING RKE. WIT FOR MOVING PRTS TO STOP. Remove the foreign object or clear the spout with a piece of wood before restarting the engine. Never place hands into auger housing or spout to clear jammed object. uger may rotate when object is removed. Snowthrower & Hitch Removal Remove the snowthrower and hitch in the reverse order of installation. Note the following: lways remove the 4-link chain from the spring assist bracket to prevent interference with front steering components. Use caution when removing the spring from the spring-assist lever and chain. Snowthrower must be in fully raised position to relieve spring tension. Whenever removed, install clevis pins, hitch pins, clips and hardware onto snowthrower and hitch for storage. aily Storage 1. Run the snowthrower a few minutes after blowing snow to prevent freeze-up of auger and impeller. 2. llow tractor engine to cool before storing in any enclosure. Off-Season Storage WRNING To prevent an explosion or fire, never store the tractor with fuel in the tank inside a building where an ignition source is present. 1. Remove snowthrower from the tractor. Hitch can remain installed if other attachments are to be used. 2. Use water pressure or a brush to thoroughly clean the housing. 3. Paint, or lightly coat with oil, any area where paint has been worn or chipped away. 4. Lubricate the snowthrower. 5. Store the snowthrower and hitch in a dry place. UTION lways raise the snowthrower before turning or backing up, to prevent damage to the unit. 4

9 Maintenance Schedule For Normal are are Required lean snow and ice from snowthrower. Lubricate snowthrower. djust belt tension. Inspect, adjust and lubricate drive chain. Schedule fter each use. Every 10 hours or at least once a year. Every 25 hours or at least once a year. Once a year or more often under frequent use. WRNING To avoid serious injury, perform maintenance on the tractor or snowthrower only when the engine is stopped, parking brake is set and all moving parts have stopped. lways remove the ignition key before beginning maintenance or adjustments to prevent accidental starting of the engine. Inspect, djust & Lubricate rive hain See Figure Remove the two nuts (F) and chain guard (E). 2. heck the chain for wear or damage. Replace chain if worn or damaged. 3. There should be no slack in the chain, and the sprockets (G and K) should be aligned. The drive shaft housing (L) should be parallel with the auger housing. If adjustment is required proceed with steps Loosen the four screws (). 5. Pull rearward on the drive shaft housing (L) until all slack is removed from chain. With drive shaft housing parallel with auger housing, and sprockets aligned, retighten the four screws (). Torque to ft. lbs. 6. Spread a coat of grease on the chain, working the grease into the links. 7. Reinstall the chain guard (E) and two nuts (F). Figure 2. rive hain. Screws. Screw G. rive Shaft Sprocket J. hain. Flange Nut E. hain Guard H. Spacers K. uger Sprocket. lamps F. Nuts I. Nuts L. rive Shaft Housing 5

10 Maintenance Lubricate Snowthrower Figure 3. Lubricate rive Shaft & uger Shaft 6

11 ELT REPLEMENT 1. Loosen the drive belt by turning the handle (, Figure 5). 2. Remove the belt from the pulley (, Figure 4) inside the snowthrower and remove the snowthrower from the tractor. 3. Loosen the lockwashers and nuts securing two belt stops on idler pulleys ( and E, Figure 4). 4. Install new belt as shown. 5. Retighten belt stops and adjust the belt tension. JUSTMENTS elt Tension djustment See Figure With the snowthrower drive belt installed, trunion () should be between marks on spring tension bracket () for correct belt tension. 2. Turn belt tension handle () to move trunion forward or rearward until within between marks. 3. If trunion cannot be placed between marks, loosen capscrew () and reposition idler pulley (E) as necessary. The pivot bracket (F) should be perpendicular to snowthrower hitch. Retighten capscrew () and repeat step 2. elt Replacement / djustment Figure 4. elt Routing. V-Pulley. Idler Pulley. Electric lutch Pulley (V-pulley). Snowthrower Pulley (V-pulley) E. Idler Pulley Skid Shoe djustment On smooth surfaces such as concrete or asphalt, the scraper bar should scrape the surface. On surfaces such as gravel, the scraper bar should be set high enough so that it will not pick up debris. 1. Loosen the nuts securing the skid shoes (see Figure 6). 2. Raise or lower the scraper bar to the desired height. Use wood blocks to hold the snowthrower in position. 3. Set the skid shoes so that they are in contact with the ground and tighten the skid shoe nuts. F Figure 6. djusting Skid Shoes Figure 5. djusting elt Tension. Trunion. apscrew. Spring Tension racket E. Idler Pulley. Handle F. Pivot racket 7

12 djustment Lift Rod djustment MNUL LIFT MOELS The lift lever can be placed in one of three notches and is held in position by the lever latch. (see Figure 8). When the lever latch is placed in notch 1 the lift lever should be applying downward pressure on the snowthrower. In position 2, the float position, the snowthrower/plow should experience negligible upward or downward pressure. Position 3 should raise the snowthrower approximately 3 to 3-1/2 above the ground. ELETRI LIFT MOELS: In the fully raised position the snowthrower should be 3 to 3-1/2 off the ground. In the fully lowered position, the lift rod should slightly compress the spring (, Figure 7) creating downward pressure on the snowthrower. If the snowthrower tilts excessively to one side you may want to install the spring assist (see installation instructions). The spring assist is not required on electric lift models. NOTE: lways adjust the lift height before and after adjusting the downward pressure. Lift Height djustment 1. Place the lever latch in notch 3 or fully raise the electric lift (see Figure 8). The snowthrower should be approximately 3 to 3-1/2 off the ground. If not, go to step Lower the snowthrower and adjust the front set collar (, Figure 7) to achieve the correct lift height. ownward Pressure djustment 1. Move the lever latch from notch 2 to notch 1 (See Figure 8) or fully lower the electric lift. 2. The spring (, Figure 7) should be slightly compressed applying downward pressure to the snowthrower. If not, adjust the rear set collar (, Figure 7) to achieve the desired amount of downward force. o not over-compress the lift rod spring. Figure 7. djusting Lift Rod. Front Set ollar. Rod Guide. Spring. Rear Set ollar E. Spring lip Notch 3 Notch 2 Notch 1 Figure 8. Lift Lever Quadrant - Side View UTION o not over-compress the lift rod spring. In addition to providing downward pressure, the spring is an elastic medium that absorbs shocks caused by bumps and cracks in ground surfaces. Over-compressing the spring defeats this and could cause damage to the unit. 8

13 Troubleshooting Locate the problem you ve encountered in the chart below. heck the possible causes one at a time in the order listed. orrect any problems that are found and operate the snowthrower to see if you have eliminated the problem. WRNING To avoid serious injury, perform maintenance on the tractor or snowthrower only when the engine is stopped, parking brake is set, and all moving parts have stopped. lways remove the ignition key before beginning maintenance or adjustments to prevent accidental starting of the engine. PROLEM 1. Snowthrower auger does not rotate. USE/SOLUTION. Electric clutch not engaged. Engage electric clutch.. Foreign material is blocking auger. STOP engine. Remove key. Unplug auger with piece of wood. Read WRNING on page 4.. Snowthrower drive belt slipping. djust drive belt tension.. rive chain broken. Replace parts as required. 2. uger does not stop when electric clutch is disengaged.. Electric clutch brake not operating properly. See your local dealer. See WRNING under Stopping & Starting, page uger rotates, but snow is not thrown far enough.. Engine RPM too slow. Operate engine at full speed.. Ground speed too fast. Use slow ground speed.. Snowthrower discharge spout clogged. STOP engine. Remove key. Unplug discharge spout. Read WRNING on page Scraper bar does not clean down to hard surface.. Skid shoes not properly adjusted. djust skid shoes.. Lift rod out of adjustment. djust lift rod. 5. Snowthrower picks up and throws stones on gravel drive.. Skid shoes not properly adjusted for ground surface. djust skid shoes.. Too much downward pressure on snowthrower. Raise snowthrower slightly.. Lift rod out of adjustment. djust lift rod. 6. Tractor does not have sufficient traction.. Tractor too light at rear wheels. Use wheel weights and chains. 7. Tractor not stable on sloping surfaces.. Ground speed too fast. Reduce speed.. Tractor not properly weighted. See Recommended ccessories, page 1.. Tire pressure incorrect. Front tires should be inflated to 20 psi (138 kpa) for snowthrower use.. Slope grade too steep. See Operation On Slopes, page 3. 9

14 Regent Snowthrower ssembly UTION o not let the pivot bearing (, Figure 9) support the weight of the control rod or the bearing could be damaged. K SNOWTHROWER SSEMLY ssemble Support rm and ontrol Rod 1. See Figure 9. ttach the support arm (E) to the frame with the 1" capscrews and locknuts (F) supplied. 2. See Figure 9. Place the the thin, plastic liner () inside the rod guide (). Place the rod guide () over the discharge chute control rod (H) and loosely attach the guide to the support arm (E) in either of the top two mounting holes. Use the capscrew and locknut (J) and spacer (K) provided. 3. See Figure 9. Install the discharge chute control rod (H) through the plastic pivot bearing () on the auger housing. Place a cotter pin into the lowest rod hole on the inside of the housing, and spread the cotter pin fully around the rod. 4. Pull the rod back so the cotter pin is resting against the bearing (), then insert a second cotter pin through the rod, just above the bearing. Spread the cotter pin fully around the rod. 5. Tighten the locknut and capscrew (J) securing the control rod guide. o not overtighten. This nut and capscrew are used to set the control rod rotation resistance. ssemble ischarge hute & ontrol able 1. See Figure 9. Install the discharge chute () so the clip (G) on the housing is positioned in the notch (I). Lubricate the discharge chute so it turns freely. 2. See Figure 10. With the discharge chute facing slightly left, wind the cable around the control rod spool. Wind it three turns on the rear part of the spool so that the cable leaves the spool on the lower edge as shown. Wind two turns on the front part of the spool so the cable leaves the spool on the upper edge as shown. 3. See Figure 10. Place the looped end of the cable over the stud on the discharge chute. Place the small flat washer (E) provided on the stud. Pull the other end of the cable around the stud using locking pliers. While holding the cable tight, install the cup washer () (cup facing inward), lockwasher () and nut (). Tighten the nut and tape the cable end to the taut section of the cable. Figure 9. ischarge hute & ontrols. ischarge hute F. 1" apscrew & Locknut. Rod Guide Liner G. lip. Rod Guide H. is. hute ontrol Rod. Pivot earing I. Notch E. Support rm J. 3-1/2" apscrew & Locknut K. Spacer Figure 10. ontrol able. otter Pin. Lockwasher. up Washer`. Nut E. Flat Washer 10

15 Regent Snowthrower ssembly Up-stop Up-stop Hitch racket (Mounted On Inside) Figure 11. Up-stop racket Orientation ssemble Hitch rackets and Up-Stops Refer to Figure 11 for up-stop orientation. 1. Mount the hitch bracket to the inside of the snowthrower and the up-stop bracket to the outside of the snowthrower using capscrews and flange locknuts as shown in Figures e sure the up-stop bracket is oriented correctly (see Figure 11). Figure 12. Hole Pattern - Left Side Up-stop Hitch racket (Mounted On Inside) Figure 13. Hole Pattern - Right Side. NOTE: Support rm Removed For larity Figure 14. Install the Hitch rackets and Stop rackets. Hitch rackets. Flange Locknut. apscrew, 1". Up-Stop racket 11

16 ssemble the eflector Regent Hitch Installation Refer to Figure ttach the deflector () to the discharge chute with two screws (H), washers (G), spacers (F), washers (), lockwashers (E) and nuts (). 2. Position the bolt (I) and washer (), then thread the knob () onto the bolt (I). Figure 15. Spout eflector. Washer, 5/16 F. Spacer. Knob G. Washer, 5/16. eflector H. Screw, 5/16. Nut, 5/16 I. arriage olt, 5/16 E. Lockwasher, 5/16 HITH INSTLLTION NOTE: If your tractor is not equipped with the Large Lift Lever, part no , install it at this time. Follow the instructions supplied with the kit (a copy of the instruction sheet can be found in the back of this manual). The rear hitch bracket, washers, and hairpin clips (,,, Figure 17) need to be installed with the left lever kit. The pivot bar of the lift lever kit goes through the rear hitch bracket and washers. 1. Increase front tire pressure to 20 psi (138 kpa) to compensate for added weight. e sure both tires have equal pressure. 2. From the front of tractor, slide the hitch under the tractor. 3. See Figure 16. Turn the wheels fully left and lift the front hitch bar () up onto the tractor bracket (). Make sure it is seated fully into the tractor bracket. Install the long hitch pin () through the up-stop brackets (E, one on each side) and hitch. Secure the pin with a safety clip (). Figure 16. Installing Hitch to Front of Tractor. Hitch ar. Tractor rackets. Hitch Pin E. Up-Stop rackets. Safety lip E 12

17 Regent-Hitch Installation. Hitch ssembly. Rear Hitch racket. Washers (Qty. 2). Hairpin lip (Qty. 2) E. Pin F. Spring lip (Qty. 4) G. levis Pin, 3/8 (Qty. 2) H. Rod I. Reflectors (Qty. 2) J. apscrew, 3/8-16 x 2 K. Spacer, 25/64 x 5/8 x 17/64 L. Spacer, 13/32 x 1 x 13/16 M. Nut, Whizlock, 3/8-16 N. Up-Stop racket (Qty. 2) N J E K L F M F I G N F G H ttach reflectors (I) to rear lip of seat deck. If snow cab is installed, make sure reflectors are not obstructed. Figure 17. Hitch ssembly 4. See Figure 17. Install the rear hitch bracket (), hairpin clips () and washers () onto the lift lever shaft, if not done already. 5. ttach the hitch assembly to the rear hitch bracket using the clevis pin (F) as shown in Figure Install the capscrew(g), spacers (I, H), and nut (J) as shown in the Figure 18 inset. The hitch assembly is now installed on the tractor and you may proceed to Snowthrower Installation. Figure 18. Installing Hitch to Rear racket. Rear Hitch racket F. levis Pin. Lift Lever Rod G. apscrew, 3/8-16 x 2. Spring lip H. Spacer, 25/64 x 5/8 x 17/64. Washer I. Spacer, 13/32 x 1 x 13/16 E. Hitch J. Nut, Whizlock, 3/

18 Regent-Hitch Installation E E Figure 19. Snowthrower Installation. Safety lips. Snowthrower racket. Hitch rms E. Up-Stop rackets. levis Pin SNOWTHROWER INSTLLTION 1. See Figure 19. lign snowthrower bracket () with front tractor hitch arms (). Lift snowthrower so that up-stop brackets (E) rest on hitch arms (). 2. efore attaching snowthrower bracket to the hitch, install the belt from the hitch idler pulley (, Figure 20) to the snowthrower pulley as shown in Figure 20. o not attempt to install the belt on electric clutch pulley at this time. 3. See Figure 19. ttach snowthrower bracket () to hitch using clevis pins () and safety clips (). PTO elt Installation and Trunion djustment. 1. See Figure 21. To install the belt on the electric clutch pulley, the trunion () on the tension spring assembly () must be fully forward. Turn the handle () to move the trunion forward and slacken the belt. If the belt is still too tight, loosen the capscrew () and slide the pulley (E) forward to further slacken the belt. Install belt on electric clutch pulley. Refer to Figure 20 for belt routing. 2. See Figure 21. Re-tighten the pulley (E) and capscrew () if they were loosened. Turn the handle () so that the trunion () is centered between the marks as shown. NOTE: If trunion cannot be centered between marks, loosen the trunion (), loosen the capscrew () and reposition the pulley (E) further rearward. Re-tighten capscrew () and center the trunion. Figure 20. elt Routing. V-pulley. Electric lutch Pulley (V-Pulley). Idler Pulley. Snowthrower Pulley (V-Pulley) E. ackside Idler Pulley UTION fter snowthrower installation if the tractor hood is opened, it will come into contact with the snowthrower. To protect the hood finish cover the discharge chute with a towel or blanket. Figure 21. elt Installation & djustment. Trunion. apscrew. Tension Spring ssembly.. E. Pulley. Handle 14

19 Regent-Snowthrower Installation Install lift rod to inside of bracket as shown. Figure 22. Installing Lift Rod to Manual Lift Lever. Front ttachment Lift Rod. Hair Pin lip. Manual Lift Lever Install the Lift Rod 1. ttach the lift rod assembly to the manual lift lever as shown in Figure 22 and secure with a hairpin clip. 2. Install the front attachment lift rod to the snowthrower as shown in Figure 23 and secure with a hair pin clip. The rod guide assembly () may need to be removed and oriented correctly. Spring ssist Installation NOTE: The parts described in the following steps (and shown in Figures 24 & 25) are packaged with the hitch assembly. 1. Place the snowthrower in the down position. 2. See Figure 24. Install the spring assist bracket () using the capscrew (), lockwasher (), and nut () as shown in Figure Place spring assist lever ( Figure 25) in rearward position. Install spring () directly onto spring assist bracket () and on the spring assist lever. No chain is required. 4. Rotate lever forward so that it travels over center to the fully forward position. djust, Lubricate, and Test Run 1. djust the Lift Rod-See djustments 2. djust the Skids-See djustments 3. Lubricate the Snowthrower-See Maintenance. 4. Install the reflectors on the on the rear lip of the seat deck. If a snowcab is also installed, make sure the reflectors are not obstructed. 5. Test run and recheck belt tension. Figure 23. Installing Lift Rod to Snowthrower. Rod Guide ssembly. Hair Pin lip Figure 24. Spring ssist racket. Spring ssist racket. Lockwasher. Nut. apscrew Figure 25. Spring-ssist Lever. Lever. Spring WRNING Never release the spring assist lever unless the snowthrower is in the fully raised position. The spring is under tension when the snowthrower is in the lowered position. 15

20 roadmoor-snowthrower ssembly SNOWTHROWER SSEMLY ssemble Support rm and ontrol Rod K NOTIE o not let the pivot bearing (, Figure 26) support the weight of the control rod or the bearing could be damaged. 1. See Figure 26. ttach the support arm (E) to the frame with the 1" capscrews and locknuts (F) supplied. 2. See Figure 26. Place the the thin, plastic liner () inside the rod guide (). Place the rod guide () over the discharge chute control rod (H) and loosely attach the guide to the support arm (E) in any of the three mounting holes. Use the 3-1/2" capscrew, locknut (J), and spacer (K) provided. 3. See Figure 26. Install the discharge chute control rod (H) through the plastic pivot bearing () on the auger housing. Place a cotter pin into the lowest rod hole on the inside of the housing, and spread the cotter pin fully around the rod. 4. Pull the rod back so the cotter pin is resting against the bearing (), then insert a second cotter pin through the rod, just above the bearing. Spread the cotter pin fully around the rod. 5. Tighten the locknut and capscrew (J) securing the control rod guide. o not overtighten. This nut and capscrew are used to set the control rod rotation resistance. ssemble the ischarge hute and ontrol able 1. See Figure 26. Install the discharge chute () so the clip (G) on the housing is positioned in the notch (I). Lubricate the discharge chute so it turns freely. 2. See Figure 27. With the discharge chute facing slightly left, wind the cable around the control rod spool. Wind it three turns on the rear part of the spool so that the cable leaves the spool on the lower edge as shown. Wind two turns on the front part of the spool so the cable leaves the spool on the upper edge as shown. 3. See Figure 27. Place the looped end of the cable over the stud on the discharge chute. Place the small flat washer (E) provided on the stud. Pull the other end of the cable around the stud using locking pliers. While holding the cable tight, install the cup washer () (cup facing inward), lockwasher () and nut (). Tighten the nut and tape the cable end to the taut section of the cable. Figure 26. ischarge hute& ontrols. ischarge hute F. 1" apscrew & Locknut. Rod Guide Liner G. lip. Rod Guide H. is. hute ontrol Rod. Pivot earing I. Notch E. Support rm J. 3-1/2" apscrew & Locknut K. Spacer Figure 27. ontrol able. otter Pin. Lockwasher. up Washer`. Nut 16 16

21 roadmoor Snowthrower ssembly Figure 28. ischarge hute. Washer, 5/16 F. Spacer. Knob G. Washer, 5/16. eflector H. Screw, 5/16. Nut, 5/16 I. arriage olt, 5/16 E. Lockwasher, 5/16 ssemble the eflector 1. See Figure 28. ttach the deflector () to the discharge chute with two screws (H), washers (G), spacers (F), washers (), lockwashers (E) and nuts (). 2. Position the bolt (I) and washer (), then thread the knob () onto the bolt (I) ssemble the Hitch rackets and Spacers 1. Mount the hitch brackets and spacer to the inside of the snowthrower capscrews and flange locknuts as shown in Figures Figure 29. Installing the Hitch rackets and Spacers. Hitch rackets E. apscrew, 1-1/4". apscrew, 1" F. Lockwasher. Locknut, Flange G. Nut. Spacers Hitch racket (Mounted On Inside) Figure 30 Hole Pattern - Left Side Spacer (Mounted On Inside) Spacer (Mounted On Inside) Hitch racket (Mounted On Inside) Figure 31. Hole Pattern - Right Side. NOTE: Support rm Removed For larity 17

22 roadmoor Hitch Installation Install the Heat Shield 1. Install the heat shield as shown in Figure 32. Position the shield 1/8 right of the T of HOT. UTION The heat shield shown in Figure 32, is supplied with the hitch assembly and must be installed before installing hitch assembly. amage to snowthrower could occur if heat shield is not installed. Remove heat shield when removing snowthrower and hitch assembly. E Position shield 1/8" from T on grille. Figure 32. Heat Shield Installation. Heat Shield. lip. arriage olt. Lockwasher, 1/4 1/4-20 x 7/8 E. Nut, 1/4-20 HITH INSTLLTION NOTE: If your tractor is not equipped with the Large Lift Lever, part no , install it at this time. Follow the instructions supplied with the kit (a copy of the instruction sheet can be found in the back of this manual). The rear hitch bracket, washers, and hairpin clips (,,, Figure 34) need to be installed with the left lever kit. The pivot bar of the lift lever kit goes through the rear hitch bracket and washers. 1. Increase front tire pressure to 20 psi (138 kpa) to compensate for added weight. e sure both tires have equal pressure. 2. From the front of tractor, slide the hitch under the tractor. 3. See Figure 33. Turn the wheels fully left and lift the front hitch bar () up onto the tractor brackets (). Make sure it is seated fully into the tractor brackets. Install the long hitch pin () through the bracket (bottom rear holes) and secure it with the safety clip (). Figure 33. Installing Hitch to Front of Tractor. Hitch ar. Safety lip. Hitch Pin. Tractor rackets 18

23 roadmoor-hitch Installation. Hitch ssembly. Rear Hitch racket. Washers (Qty. 2). Hairpin lip (Qty. 2) E. Pin F. Spring lip (Qty. 4) G. levis Pin, 3/8 (Qty. 2) H. Rod I. Reflectors (Qty. 2) Insert Pin E Through the Top Hole F E F I G F G H ttach reflectors (I) to rear lip of seat deck. If snow cab is installed, make sure reflectors are not obstructed. Figure 34. Hitch ssembly.. Part No for Electric Lift Part No for Manual Lift; roadmoor/lt/2600/1600 Series 4. See Figure 34. Install the rear hitch bracket (), spring clips () and washers () onto the lift lever shaft, if not done already. 5. See Figure 34 & 35. Secure the hitch assembly to the rear bracket inserting pin E through the top hole and securing with Spring lip (F). The hitch assembly is now installed to the tractor and you may proceed to Snowthrower Installation. Figure 35. Installing Hitch to Rear racket. Rear Hitch racket. Washer. Lift Lever Rod E. Hitch. Spring lip F. levis Pin 19

24 roadmoor-hitch Installation Figure 36. ttaching the Snowthrower. Spacers. Safety lips. Hitch rms E. Snowthrower racket. levis Pin SNOWTHROWER INSTLLTION Figure 37. elt Routing. V-pulley. Electric lutch Pulley (V-Pulley). Idler Pulley. Snowthrower Pulley (V-Pulley) E. ackside Idler Pulley UTION fter snowthrower installation if the tractor hood is opened, it will come into contact with the snowthrower. To protect the hood finish cover the discharge chute with a towel or blanket. 1. See Figure 36. lign snowthrower bracket (E) with front tractor hitch arms (). Lift snowthrower so that spacers () rest on hitch arms (). 2. efore attaching snowthrower bracket to the hitch, install the belt from the hitch idler pulley (, Figure 37) to the snowthrower pulley as shown in Figure 37. o not attempt to install belt on electric clutch pulley at this time. 3. See Figure 36. ttach snowthrower bracket () to hitch using clevis pins () and safety clips (). PTO elt Installation and Trunion djustment 1. See Figure 38. To install belt on the electric clutch pulley, the trunion () on the tension spring assembly () must be fully forward. If it is not, turn handle () to move it forward. Install the belt on electric clutch pulley. Refer to Figure 37 for belt routing. 2. See Figure 38. Turn handle () so that trunion () is centered between the marks as shown. NOTE: If trunion cannot be centered between marks, loosen capscrew (, Figure 38) and reposition pulley (E) rearward. Retighten capscrew () and center trunion. Figure 38. elt Installation & djustment. Trunion. apscrew. Tension Spring ssembly. E. Pulley. Handle Install the Lift Rod 1. Install the lift rod assembly to the manual lift lever as shown in Figure 39 and secure with a hair pin clip. 2. Install the front attachment lift rod to the snowthrower as shown in Figure 40 and secure with a hair pin clip. The rod guide assembly (, Figure 40) may need to be removed and oriented correctly. 20

25 roadmoor-snowthrower Installation Install lift rod to inside of bracket as shown. Figure 39. Installing Lift Rod to Manual Lift Lever. Front ttachment Lift Rod. Spring lip. Manual Lift Lever Install the Spring ssist NOTE: The parts described in the following steps (and shown in Figures 42 & 41) are packaged with the hitch assembly. NOTE: 4-link chain replaces 3-link chain supplied with snowthrower. 1. Place snowthrower in the down position. NOTE: On single cylinder engines, the clevis pin (, Figure 41) must be installed to the bracket before mounting onto the tractor frame. 2. See Figure 41. Install the spring assist bracket () into the underside of the frame as shown using a 1-1/4 long capscrew, lockwasher, and nut. 3. See Figure 41. Place the clevis pin () through the spring assist bracket from the back. Install a flat washer (), the 4 link chain (), another flat washer (), and safety clip (E) as shown. 4. Place snowthrower in fully raised position. 5. Rotate the spring assist lever (, Figure 42) fully back and install the spring () on the lever and through the chain. See Figure Rotate lever forward so that it travels over center to the fully forward position. 8. Lower the snowthrower. djust, Lubricate, and Test Run 1. djust the Lift Rod- See djustments 2. djust the Skids-See djustments 3. Lubricate the Snowthrower-See Maintenance. 4. Install the reflectors on the on the rear lip of the seat deck. If a snowcab is also installed, make sure the reflectors are not obstructed. 5. Test run and recheck belt tension. Figure 40. Installing Lift Rod to Snowthrower. Rod Guide ssembly. Hair Pin lip Frame hole is located on front, left side; in front of engine Figure 41. Spring ssist racket. racket. 4-link hain. levis Pin E. Safety lip. Flat Washer WRNING Never pull spring-assist tension lever back unless snowthrower is in fully raised position. Figure 42. Spring-ssist Lever. Lever. Spring E 21

26 Landlord-Snowthrower ssembly SNOWTHROWER SSEMLY ssemble the Support rm and ontrol Rod K UTION o not let the pivot bearing (, Figure 43) support the weight of the control rod or the bearing could be damaged. 1. See Figure 43. ttach the support arm (E) to the frame with the 1" capscrews and locknuts (F) supplied. 2. See Figure 43. Place the the thin, plastic liner () inside the rod guide (). Place the rod guide () over the discharge chute control rod (H) and loosely attach the guide to the support arm (E) in any of the three mounting holes. Use the 3-1/2" capscrew, locknut (J), and spacer (K) provided. 3. See Figure 43. Install the discharge chute control rod (H) through the plastic pivot bearing () on the auger housing. Place a cotter pin into the lowest rod hole on the inside of the housing, and spread the cotter pin fully around the rod. 4. Pull the rod back so the cotter pin is resting against the bearing (), then insert a second cotter pin through the rod, just above the bearing. Spread the cotter pin fully around the rod. 5. Tighten the locknut and capscrew (J) securing the control rod guide. o not overtighten. This nut and capscrew are used to set the control rod rotation resistance. ssemble the ischarge hute and ontrol able 6. See Figure 43. Install the discharge chute () so the clip (G) on the housing is positioned in the notch (I). Lubricate the discharge chute so it turns freely. 7. See Figure 44. With the discharge chute facing slightly left, wind the cable around the control rod spool. Wind it three turns on the rear part of the spool so that the cable leaves the spool on the lower edge as shown. Wind two turns on the front part of the spool so the cable leaves the spool on the upper edge as shown. 8. See Figure 44. Place the looped end of the cable over the stud on the discharge chute. Place the small flat washer (E) provided on the stud. Pull the other end of the cable around the stud using locking pliers. While holding the cable tight, install the cup washer () (cup facing inward), lockwasher () and nut (). Tighten the nut and tape the cable end to the taut section of the cable. Figure 43. ischarge hute & ontrols. ischarge hute F. 1" apscrew & Locknut. Rod Guide Liner G. lip. Rod Guide H. is. hute ontrol Rod. Pivot earing I. Notch E. Support rm J. 1-1/2" apscrew & Locknut K. Spacer Figure 44. ontrol able. otter Pin. Lockwasher. up Washer`. Nut E. Flat Washer 22

27 Landlord-Snowthrower ssembly Figure 45. eflector. Washer, 5/16 F. Spacer. Knob G. Washer, 5/16. eflector H. Screw, 5/16. Nut, 5/16 I. arriage olt, 5/16 E. Lockwasher, 5/16 ssemble the eflector 1. See Figure 45. ttach the deflector () to the discharge chute with two screws (H), washers (G), spacers (F), washers (), lockwashers (E) and nuts (). 2. Position the bolt (I) and washer (), then thread the knob () onto the bolt (I). ssemble the Hitch rackets 1. Mount the hitch brackets to the inside of the snowthrower capscrews and flange locknuts as shown in Figures Figure 46. Installing the Hitch rackets. Hitch rackets. Flange Locknut. apscrew, 1" Hitch racket (Mounted On Inside) Figure 47. Hole Pattern - Left Side Hitch racket (Mounted On Inside) Figure 48. Sketch 2. Hole Pattern - Right Side NOTE: Support rm Removed For larity 23

28 Landlord-Snowthrower ssembly UTION The heat shield shown in Figure 49, is supplied with the hitch assembly and must be installed before installing hitch assembly. amage to snowthrower could occur if heat shield is not installed. Remove heat shield when removing snowthrower and hitch assembly. E Position shield 1/8" from T on grille. Figure 49. Heat Shield Installation. Heat Shield. lip. arriage olt. Lockwasher, 1/4 1/4-20 x 7/8 E. Nut, 1/4-20 Install the Heat Shield 1. Install the heat shield as shown in Figure 49. Position the shield 1/8 right of the T of HOT. Install the Lift Linkage and Rear Hitch racket ELETRI LIFT MOELS 1. Remove the hair pin clip (, Figure 50) and slide the shaft assembly () out far enough to remove the lift tube assembly. 2. Push the shaft assembly back through the lift support far enough to mount the rear hitch bracket (, Figure 53), washers (), and hairpin clips (). 3. Push the shaft assembly (, Figure 50) back through the lift support and reinstall the hair pin clip (). 4. Install the lift lever extension (, Figure 51) onto the shaft assembly (, Figure 50) and secure to the lift arm assembly (E, Figure 50) with the clevis pin (, Figure 51) and hair pin clip (, Figure 51). 5. Install the front lift rod(, Figure 51) into the lift lever extension () and secure with a hair pin clip. Figure 50. Electric Lift ssembly Hair Pin lip. Lift Support Lift Tube E. Lift rm ssembly Shaft ssembly E Figure 51. Electric Lift Models. Front Lift Rod. levis Pin. Hairpin lip. Lift Lever Extension 24

29 Landlord-Hitch Installation Figure 52. Manual Lift Lever ssembly. Lift Lever ssembly.. Hair Pin lip Guide racket. Shaft ssembly. MNUL LIFT MOELS 1. Loosen the hardware securing the lift guide bracket (, Figure 52) and remove the hair pin clip (, Figure 52) from the left side of the lift lever assembly. 2. Partially remove the lift lever assembly from the frame and install the rear hitch bracket (, Figure 53), washers (), and hair pin clips (). 3. Reinstall the lift lever assembly. HITH INSTLLTION 1. Increase front tire pressure to 20 psi (138 kpa) to compensate for added weight. e sure both tires have equal pressure. 2. From the front of tractor, slide the hitch under the tractor. 3. See Figure 55. Turn the wheels fully left and lift the front hitch bar () up onto the tractor brackets (). Make sure it is fully seated into the tractor brackets. Install the long hitch pin () through the bracket (bottom rear holes) and secure it with the safety clip (). 4. See Figure 53. Install the rear bracket (), spring clips () and washers () onto the lift lever shaft, if not done already. 5. Secure the hitch assembly (E, Figure 53) to the rear bracket () inserting pin (F) through the top hole. The hitch assembly is now installed to the tractor and you may proceed to Snowthrower Installation. Figure 53. Installing Hitch to Rear racket. Rear Hitch racket. Washer. Lift Lever Rod E. Hitch. Hair Pin lip F. levis Pin Figure 54. Installing Lift Rod to Manual Lift Lever. Front ttachment Lift Rod. Spring lip. Manual Lift Lever Figure 55. Installing Hitch to Front of Tractor. Hitch ar. Safety lip. Hitch Pin. Tractor rackets 25

30 Landlord-Snowthrower Installation. Hitch ssembly... Rear Support ssembly... Washers (Qty. 2). Hairpin lip (Qty. 2) E. Pin F. Spring lip (Qty. 4) G. levis Pin, 3/8 (Qty. 2) H. Rod I. Reflectors (Qty. 2) Install Pin E Through the ottom Hole. F E F I G F G H ttach reflectors (I) to rear lip of seat deck. If snow cab is installed, make sure reflectors are not obstructed. Figure 56. Hitch ssembly.. Part No for Electric Lift SNOWTHROWER INSTLLTION 1. See Figure 57. lign snowthrower bracket () with front tractor hitch (). 2. efore attaching the snowthrower bracket to the hitch, install the belt from the hitch idler pulley (, Figure 58) to the snowthrower pulley as shown in Figure 58. o not attempt to install belt on electric clutch pulley at this time. 3. See Figure 57. ttach snowthrower bracket () to hitch using clevis pins () and safety clips (). UTION fter snowthrower installation if the tractor hood is opened, it will come into contact with the snowthrower. To protect the hood finish cover the discharge chute with a towel or blanket. Figure 57. Landlord/GT/2700/1700 Series. Snowthrower racket. levis Pin. Hitch rms. Safety lips 26 26

31 Landlord -Snowthrower Installation Figure 58. elt Routing. V-pulley. Electric lutch Pulley (V-Pulley). Idler Pulley. Snowthrower Pulley (V-Pulley) E. ackside Idler Install the elt 1. See Figure 59. To install the belt on the electric clutch pulley, the trunion () on the tension spring assembly () must be fully forward. If it is not, turn handle () to move it forward. Install belt on electric clutch pulley. Refer to Figure 58 for belt routing. 2. See Figure 59. Turn handle () so that trunion () is centered between the marks as shown. NOTE: If trunion cannot be centered between marks, loosen capscrew (, Figure 59) and reposition pulley (E) rearward. Retighten capscrew () and center trunion. ttach the Lift Rod to the Snowthrower 1. Install the front attachment lift rod to the snowthrower as shown in Figure 60 and secure with a hair pin clip. The rod guide assembly () may need to be removed and oriented correctly. Figure 59. elt Installation & djustment. Trunion. apscrew. Tension Spring ssembly.. E. Pulley. Handle Install lift rod to inside of bracket as shown. Figure 60. Installing Lift Rod to Snowthrower. Rod Guide ssembly. Hair Pin lip 27 27

32 Landlord-Snowthrower Installation Install the Spring ssist NOTE: The spring assist is not required on models equipped with electric lift. However, if the snowthrower leans to one side the spring assist can be installed to correct this. The spring assist is required on all manual lift models. NOTE: The parts described in the following steps (and shown in Figures 61 & 62) are packaged with the hitch assembly. NOTE: 4-link chain replaces 3-link chain supplied with snowthrower. 1. Place snowthrower in the down position. 2. See Figure 61. Install the spring assist bracket () into the underside of the frame as shown using a 1-1/4 capscrew, lockwasher, and nut. 3. See Figure 61. Place the clevis pin () through the spring assist bracket from the back. Install a flat washer (), the 4 link chain (), another flat washer (), and safety clip (E) as shown. NOTE: On single cylinder engines, the clevis pin must be installed to the bracket before mounting onto the tractor frame. 4. Place snowthrower in fully raised position. 5. Rotate the spring assist lever (, Figure 62) fully back and install the spring () on the lever and through the chain. See Figure Rotate lever forward so that it travels over center to the fully forward position. 7. Lower the snowthrower. djust, Lubricate, and Test Run 1. djust the Lift Rod- See djustments 2. djust the Skids-See djustments 3. Lubricate the Snowthrower-See Maintenance. 4. Install the reflectors on the on the rear lip of the seat deck. If a snowcab is also installed, make sure the reflectors are not obstructed. 5. Test run and recheck belt tension. Landlord/GT/2700/1700 Series Frame hole is located on front, left side; in front of engine Figure 61. Spring ssist racket. racket E. Safety lip. levis Pin. Flat Washer. 4-link hain WRNING Never pull spring-assist tension lever back unless snowthrower is in fully raised position. Spring is under tension when snowthrower is in lowered position. E Figure 62. Spring-ssist Lever. Lever. Spring 28