Wide Flange Beams for offshore structures
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1 Wide Flange Beams for offshore structures S355 G11/G12 +M and Hi355 TZK Weldability evaluation in accordance with EN June 2012
2 Content Base metal characterization (Appendix 1 : certificate) Identification of the beam Chemical composition Mechanical properties Welding procedure qualification records (Performed by Institut de soudure) Appendix 2 Weld characterization to EN10225:9 Macrography Tested by Institut de Soudure Hardness result CTOD Cross-weld tensile results Charpy V Notch results Tested by AM, supervised by Lloyds register Date Long Products R&D / Dept Auteur 1
3 Base metal characterization Identification of the beam Section HEM 600 Thickness Flange /web 40 / 21mm Heat n Chemical composition (%) : Product analysis C Mechanical properties : S355G11/G12+M and Hi355TZK Sample location Mn 1/6 Flange width P S Si Tensile properties Re 468 Rm 573 A5d 25 Cu Ni Location Subsurface Subsurface Cr Al Orientation Nb Longitudinal Transversal Ti C -40 C Ind Mo V 0,007 Absorbed energy CVN test (J) - Longitudinal T 263, 204, , 138, 161 CE.33 Mean Req. 345 * Subsurface Subsurface Longitudinal Transversal -40 C -40 C *Req Hi355TZK : 355MPa
4 Welding procedure qualification records (WPQR) Performed by Institut de la Soudure (Yutz, France) EN Welding process Momenclature EN ISO 4063 Bevel machined Preheating *Nominal Heat input Weld metal FCAW 136 ½V No 7 kj/cm Oerlikon Fluxofil SAW 121 ½V SAW 121 ½V No No 35 kj/cm 50kJ/cm ESAB wire : OK Autrod OKFlux *actual welding energy available on request according report of IS
5 Longitudinal and transversal testing Longitudinal Testing Transverse testing Parallel to the rolling direction Perpendicular to the rolling direction All welds with restraint
6 Sampling locations : longitudinal testing Full thickness specimen Charpy V notch specimen CTOD
7 Sampling locations : Transverse testing FL+5 FL+2 FL WM tf Charpy V notch specimen WM FL FL+2 FL+5 Full thickness specimen Macro Bend Tensile CTOD ICHAZ FL WM tf Rolling direction
8 Test results after welding
9 Macrography examinations Weld process : FCAW Heat input : 7kJ/cm Longitudinal testing Weld process : SAW Heat input : 35kJ/cm Longitudinal testing Weld process : SAW Heat input :50kJ/cm Longitudinal testing
10 Macrography examinations Weld process : FCAW Heat input : 7kJ/cm Transverse testing Weld process : SAW Heat input : 35kJ/cm Transverse testing Weld process : SAW Heat input :50kJ/cm Transverse testing
11 Hardness results LM zone 1 zone 2 zone 3 zone 4 LF1 zone 1 zone 2 zone 3 zone 4 FCAW - 7 kj/cm Longitudinal Testing S I Distance to Fusion Line SAW- 35kJ/cm- Longitudinal testing S I Distance to Fusion Line s 1 I Zone 1 Zone 3 Zone 4 Zone 2 7kJ/cm : Hardness 350 HV10 35 and 50kJ/cm : Hardness 325 HV10 LF2 zone 1 zone 2 zone 3 zone 4 SAW- 50kJ/cm- Longitudinal testing S I Distance to Fusion Line
12 Hardness results s 1 I FCAW - 7 kj/cm Transverse Testing Distance to Fusion Line QM S I zone zone zone zone SAW- 35kJ/cm- Transverse testing Distance to Fusion Line QF1 S I zone kJ/cm : Hardness 350 HV10 35 and 50kJ/cm : Hardness 325 HV10 QF2 zone 1 Zone 1 Zone 3 Zone 4 SAW- 50kJ/cm-Transverse testing S 212 I 205 Distance to Fusion Line Zone zone zone zone zone zone zone
13 CTOD Test results 3.5 Longitudinal testing Welding Process FCAW Heat input : 7kJ/cm WM CGHAZ ICHAZ CTOD [mm] Welding Process SAW Heat input : 35kJ/cm WM CGHAZ ICHAZ CTOD [mm] Longitudinal testing Longitudinal testing Welding Process SAW Heat input : 50kJ/cm WM CGHAZ ICHAZ CTOD [mm]
14 CTOD Test results Transversal testing 3.5 Welding Process FCAW Heat input : 7kJ/cm WM CGHAZ ICHAZ CTOD [mm] Welding Process SAW Heat input : 35kJ/cm WM CGHAZ ICHAZ CTOD [mm] Transversal testing Transversal testing Welding Process SAW Heat input : 50kJ/cm WM CGHAZ ICHAZ CTOD [mm]
15 Cross Weld Tensile results 500 EN MPa Rm [Mpa] 500 EN MPa Rm [Mpa] Transverse testing FCAW E = 7kJ/cm Longitudinal testing SAW E = 35kJ/cm SAW E = 50kJ/cm FCAW E = 7kJ/cm SAW E = 35kJ/cm SAW E = 50kJ/cm
16 Charpy V Notch results FCAW - 7kJ/cm SAW - 35kJ/cm SAW - 50kJ/cm Longitudinal Testing Transverse testing Cap Mid root Cap Mid root Ind Mean Ind Mean Ind Mean Ind Mean Ind Mean Ind W LF FL LF W LF FL LF W LF FL LF Mean
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