Reliable Switchgear from One Proven Supplier

Transcription

1 Products Catalogue Industrial Switchgear 2008 Reliable Switchgear from One Proven Supplier Xtra Combinations Xtra Combinations from Moeller offers a range of products and services, enabling the best possible combination options for switching, protection, control and visualization in power distribution and automation. ATEX

2 Contents 0/1 Industrial switchgear Products Catalogue 2008 Control and Indication Switching, Control and Visualisation Switching and Protection Infos Control circuit devices RMQ-Titan: Double contact elements +++ Safety fixing set +++ Fixing plate for dust cover Position switches LS-Titan: Operating heads for centre fixing +++ Adapter plate +++ Locating plate Control relays suitable for safety circuits - easysafety easycontrol PLC Expansion units +++ Power supplies Contactors DILM +++ Contactors DILMP +++ Contactors DILH +++ Contactor combinations SDAINL Overload relays ZB: Bimetal relays up to 150 A +++ Accessories Motor-protective circuit-breakers PKZ: Wiring set DOL starter +++ Electric contact element +++ Mechanical connection element Connection system SmartWire Circuit-breaker NZM: Circuit-breakers, 3 pole +++ Circuit-breakers, 4 pole +++ Circuit-breakers for 1000 V AC, 3 pole +++ Auxiliary contacts +++ Door-coupling rotary handles for North America Part number, alphabetical index Combine safety and standard technology efficiently The new easysafety control relay, suitable for safety applications, monitors all necessary safety installations on the machine and therefore permits applications to the highest safety requirements according to EN 954-1, EN ISO , EN IEC 62061/61508 Obtain full information today from: Info@moeller.net

3 Contents 1/1 RMQ-Titan control circuit devices The Moeller range of control circuit devices combine state-of-the-art design with optimum functionality. Page RMQ-Titan control circuit devices Ordering 1/2 Double-contact elements 1/2 Safety fixing set 1/2 Fixing plate for dust cover 1/2 Technical data 1/3 RMQ-Titan control circuit devices Double contact M22-CK... - Application: When with front mounting only one contact depth is possible and more contacts are required than are possible with a normal contact element. - Advantages: less article variations and stock, can also be used with the NZM circuit-breaker range, see Chapter 8 of this catalogue. Page 1/2 Our complete product range for - Control circuit devices RMQ-Titan - Control circuit devices RMQ16 - Signal towers SL can be found in the Industrial Switchgear Main Catalogue HPL /2008, Chapter 2 and under. Fixing plate for dust cover M22-XADC - Application: When the contact elements are exposed to dusty conditions in the machine or system. - Advantages: Increases the reliability and lifespan of the contact element. Page 1/2 Safety fixing set M22-XE - Application: When an emergency stop device (front fixing) is exposed to high impact shock or vibration. - Advantage: secures the contact element and guarantees the function of the emergency stop device even under extreme conditions. Page 1/2

4 1/2 Ordering Double-contact elements, accessories M22-CK, M22- RMQ-Titan control circuit devices Connection technique Auxiliary contacts: f = safety function, by positive opening to IEC/EN N/O = Normally open N/C = Normally closed Contact sequence Contact travel diagram, stroke in connection with front element Part no. Article no. Double-contact elements Front fixing (1 level max.) Cage Clamp 2 S.3.3 M22-CK When using emergency stop pushbuttons M22-PV max. 2 contact elements = 4 N/C / N/O contacts N/C f.1.1 M22-CK S 1 N/C f.1.3 M22-CK see price Std. pack 20 off Part no. Article no. see price Std. pack Safety fixing set For safety relevant operations: Emergency stop, stop, start, hand-auto, etc. safe stop also under extreme conditions due to impact shock and vibration Insulated enclosure to avoid accidental electrical shock Safe contact monitoring due to mechanical form Grid dimensions 35 x 60 mm, mounting depth 45 mm Up to 3 functional elements with front or base fixing as well as screw or Cage Clamp termination M22-XE off For use with Part no. Article no. see price Std. pack Dust cover, IP53 (IP4X) For 1 M22 device 5 x M20 knockouts M22-ADC(4) M22-XADC Max. 3 contacts Fixing adapters built-in Max. 4 contacts Fixing adapters built-in Fixing plate M22-ADC M22-ADC M22-XADC off Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 2 and under

5 Technical Data Double-contact elements 1/3 M22-CK Double-contact elements General Standards IEC/EN VDE 0660 Operating frequency Operations/h F 3600 Actuating force n 10 Degree of protection IEC/EN IP 20 Climatic proofing Damp heat, constant, according to IEC Damp heat, cyclical to IEC Ambient temperature 1) Open C Storage C Mounting position As required Mechanical shock resistance to IEC g > 30 Shock duration 11 ms, half-sinusoidal Terminal capacities Solid mm 2 0,5 1,5 Stranded mm 2 0,5 1,5 Flexible with ferrule mm 2 0,5 1,0 RMQ-Titan control circuit devices Contacts Rated impulse withstand voltage U imp V AC 4000 Rated insulation voltage U i V 250 Overvoltage category/pollution degree IIIx3 Max. short-circuit protective device Fuseless Type PKZM0 10/FAZ-B6/1 Fuse gg/gl A 10 Switching capacity Rated operational current AC V I e A V I e A 6 DC V I e A 3 60 V I e A V I e A V I e A 0.3 1) > 200 V AC/60 Hz: 25/+55 C

6 Contents 2/1 LS-Titan position switches Moeller s safety/position switches are used everywhere where positions must be exactly registered. Page LS-Titan position switches Ordering 2/2 Operating heads for centre fixing 2/2 Adapter plate 2/2 Locating plate 2/2 Dimensions 2/3 LS-Titan position switches Our complete product range for - Position switches - Safety switches - Proximity switches, pressure switches can be found in the Industrial Switchgear Main Catalogue, HPL /2008, Chapter 3 and under. Operating heads: Rounded plungers and roller plungers with centre fixing LS-XZS, LS-XZRS - Fixing in a drilled hole in an enclosure wall or a mounting plate. - Exact adjustment of the switching point by M18 nut. Page 2/2 Adapter plate LS-XAP - Additional fixing using the locating plate FS-AT. - Secures against lateral movement. - Height compensation with uneven mounting surfaces. Page 2/2

7 2/2 Ordering Operating heads, accessories LS-, FS- LS-Titan position switches Operating heads Rounded plunger, centre fixing For mounting in enclosure wall or mounting plate drilling M18 x 1 Metal Part no. Article no. LS-XZS see price Std. pack 1 off The operating heads can be rotated in 90 stages to match the specified direction of operation. Roller plunger, centre fixing For mounting in enclosure wall or mounting plate drilling M18 x 1 LS-XZRS off The operating heads can be rotated in 90 stages to match the specified direction of operation. For use with Part no. Article no. see price Std. pack Adapter plate, thickness 2.5 mm LS-XAP off For additional fixing with sideways operation, together with locating plate FS-AT (order separately) Locating plate For fixing for transerve operation LS-XAP FS-AT off Complete product range a Industrial Switchgear Main Catalogue HPL /2008, Chapter 3 and under

8 Dimensions Operating heads, accessories 2/3 Rounded plunger, centre fixing LS-XZS Roller plunger, centre fixing LS-XZRS LS-, FS- M18 x f 20 SW M18 x f 20 SW LS-Titan position switches Adapter plate, thickness 2.5 mm LS-XAP Locating plate FS-AT R o 3.9

9 Contents 3/1 Control relay suitable for safety circuits Safety/ Relay, Control, HMI: Expansions, power supplies easysafety Fulfills the highest safety demands The safety of people and machines must be taken into account for the total lifecycle of a machine/system. For personnel protection safety components such as position switches, light curtains, two-hand control switches and emergency-stop pushbuttons come into use. The safety information is monitored and evaluated by the new easysafety control relay which complies to the highest safety requirements. Applications using easysafety fulfil the international safety standards to category 4 according to EN 954-1, PL e according to EN ISO , SILCL 3 according to IEC/EN and SIL 3 according to IEC/EN Page Control relays suitable for safety circuits - easysafety System overview 3/2 Description 3/4 Ordering 3/5 Technical data 3/6 Dimensions 3/17 easycontrol PLC Ordering Expansions 3/9 Power supplies 3/14 Technical data Switching, control and visualisation Expansions 3/10 Control relay suitable for safety circuits, easysafety ES4P- - Safety and standard applications seperated from each other in one device and protected by three-level password concept Manipulation protection for the machine manufacturer Know-how protection for the design engineer Flexibility of diagnostic options for the user - Considerable space saving in panel due to compact size. - Direct status display and increased machine availability with fast fault diagnostic via integrated display. - Increased flexibility by expansion with standard functions from the easy range. - Reduction in commissioning by convenient offline simulation on PC. - Generation of applications with highest safety demands. Page 3/5 Online Training Center Everything about the easy product family just a click away: - Comprehensive information on easy and easyhmi - Many application examples - Ready-to-use programs for download Visit us also at: and The first official forum for the easy control relay. Note: Available in German and English. This link is not part of moeller.net Moeller GmbH does not accept any liability for the content and layout of the pages linked here. Dimensions Power supplies 3/15 Expansions 3/17 Power supplies 3/17 Our full switching, control and visualisation product range can be found in the Industrial Switchgear Main Catalogue HPL /2008, Chapter 4 and under. Local expansion module EC4E-221-6D4R(T)1, EASY410-DC-R(T)E - High flexibility with expansion - Electrical isolation from basic devices, therefore various AC/DC operation possible - maximum system integration - The EC4E-221-6D4R(T)1 decentralised expansion modules, that can be switched via CANopen, can be expanded locally with all EASY-Link I/O and network modules. Page 3/9 easy power supplies EASY -POW - Smaller size with more power - Design and function optimised for the easy family - Wide range input AC 85 V to 2 V - Can be connected in parallel - Overload and short-circuit proof - Operation display Page 3/14

10 3/2 System overview easysafety control relays suitable for safety circuits ES4P 1 1 easysafety DEL ALT DEL ALT ESC OK ESC OK DEL ALT ESC OK POW 5 BUS POWER COM-ERR ERR MS ADR NS

11 Detachable display (standard) System overview easysafety control relays suitable for safety circuits Integrated bus system (standard) ES4P 3/3 MFD(-AC)-CP easynet 3 24 V DC User-friendly network 100/240 V AC Up to 8 stations Serial interface 10 kbaud to 1 MBaud Spring-loaded terminals Up to 1000 m bus length Text display MFD-80(-B) for EC4P Integrated connection cable (5 m, can be cut to length) a HPL /2008, page 4/35 easysafety Basic device, suitable for safety circuits ES4P 2 Expandable: Standard inputs/outputs and standard bus systems, easy-net on board 24 V DC 14 safe inputs 4 safe relay outputs or 1 safe, redundant, relay output and 4 safe transistor outputs LCD display, optional Bolt-on and top-hat rail mounting Screw terminals a Page 3/5 Output expansion (standard) Input/output expansion (standard) Coupling device (standard) EASY202-RE 4 easy6 5 EASY200-EASY 6 2 relay outputs (max. 10 A) 24 V DC For the remote connection of an Bolt-on and top-hat rail mounting 100/240 V AC, 50/60 Hz easy6 I/O expansion module via 2-pole connection cable (max. 30 m), Screw terminals 12 digital inputs e.g. NYM 3 x 1.5 mm 2 a HPL /2008, page 4/35 6 relay outputs (max. 10 A) or 8 transistor outputs a HPL /2008, page 4/35 Bolt-on and top-hat rail mounting Screw terminals a HPL /2008, page 4/35 Bus modules (standard) EASY204-DP 7 EASY221-CO 9 PROFIBUS DP connection as slave CANopen interface a HPL /2008, page 4/35 a HPL /2008, page 4/35 EASY205-ASI 8 EASY222-DN 10 AS-Interface connection as slave DeviceNet interface a HPL /2008, page 4/35 a HPL /2008, page 4/35

12 3/4 Description Networking via easynet ES4P easysafety Packed with a host of conventional safety relays in the form of safety function blocks, easysafety not only features integrated safety functions but also standard functions in a single device all in one. In addition to the safety circuit diagram containing the safety configuration, the safety control relay also contains a standard circuit diagram. This circuit diagram can be used for standard texts, such as the processing of diagnostics signals or general control tasks of a machine. Thanks to the large number of safety function blocks, this provides the user with many application options within one device. The user can also respond directly to future and changing application requirements. This saves financial resources and offers future investment security. easysafety meets the requirements of category 4 to EN 954-1, PL e to EN ISO , SILCL 3 to EN IEC and SIL 3 to EN IEC With easysafety, it is therefore possible to implement applications meeting the most stringent safety requirements. In addition to many standard function blocks from the easy800, easysafety offers the following safety function blocks: Emergency-Stop circuits Allows the safe stopping of a dangerous movement, immediate stop Stop category 0 and controlled stop Stop category 1 according to EN ; field of application - safety orientated one or two channel monitoring of emergency stop circuits. Guard door monitoring with and without monitoring of interlock/guard locking Used with moving guards such as doors, barriers or flaps. Positions are reliably detected, monitored and enabled to safety-related requirements optional interlock device with guard locking when increased personal and process protection are required; this securely keeps the guard closed until machine standstill. Safe operation with two-hand control Type III to EN 574. Used for hazardous machine movement such as presses, punching, shearing. It allows the movement of dangerous operation only when both hands of the operator are outside the dangerous area and the two pushbuttons are operated within 0.5 seconds of each other Contactless protective devices (ESPE) Protection of the hazardous location or area in the vicinity of machines by means of contactless guards such as light grids/light barriers/light curtains. Optionally with muting function that temporarily bypasses the protective function of a guard such as a light grid. Typical application for the material feed of a machine without interrupting the working process. Operating mode selector switch Used for the safe selection and acceptance of a preselected operating mode on an external control device. Feedback circuit monitoring (EDM) Used for the safety-related monitoring of externally connected actuators, e.g. contactors, relays or valves. u Enable switch The manual or foot operated enable switch allows the temporary enabling of a guard, such as a safety door, by continuous actuation. This may be necessary for setting or servicing a machine. Safety timing relay Used for changing the switch duration and the on or off switch points of an enable contact in the safety circuit. Safety-related timing relay with on and/or off delayed or single pulse function. Stand still monitoring Used when the entry or access to the hazardous area is not permitted until the hazardous driving force has come to a standstill. n < x Monitoring of open hazardous areas with safety mats Used for the safety-related monitoring of cross-circuits formed by safety mats. Start element For the safe starting of an application by means of an external start button or start condition from the safety circuit diagram. Maximum speed monitoring For the safety-related overspeed monitoring of a motor or a shaft. If the maximum speed is exceeded, the drive is disabled.

13 Ordering Basic units 3/5 ES4P- Inputs Outputs (safety) (safety) Digital 6 A relay Transistor Test signal Display & keypad easynet/ easylink Safety/standard circuit diagram Part no. Article no. see price Std. pack easysafety EN 954-1, category 4 EN ISO , PL e (Performance Level) EN IEC 61508, SIL 3 (Safety integrity Level) EN IEC 62061, SILCL 3 (Safety integrity level claim limit) Expandable: standard inputs/outputs and standard bus systems 24 V DC supply voltage easysafety / / ES4P-120-DTXX (redundant) 4 4 / / ES4P-221-DMXX (redundant) 4 4 / / ES4P-221-DMXD / / ES4P-221-DRXX / / ES4P-221-DRXD off Power , 4, easynet 8 5 1, 4, 7 MFD Titan Accessories 1 Power supply unit/communication module Page a HPL /2008, page 4/35 2 Display/keypad a HPL /2008, page 4/38 3 Programming software a HPL /2008, page 4/45 4 PC programming cable a HPL /2008, page 4/45 5 easynet a HPL /2008, page 4/45 6 MFD-Titan (standard) a HPL /2008, page 4/38 7 Connection cable a HPL /2008, page 4/46 8 Memory card a HPL /2008, page 4/45 9 I/O expansion (standard) a HPL /2008, page 4/35 10 Output expansion, bus module, coupling module (standard) a HPL /2008, page 4/35 11 Switched-mode power supply unit a HPL /2008, page 4/46 Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 4 and under

14 3/6 Technical data ES4P ES4P easysafety General Standards EN 55011, EN 55022, IEC/EN , IEC , IEC , EN : Category 4, EN ISO : PL e, EN IEC : SILCL 3, EN IEC : SIL 3 Dimensions (W x H x D) mm (6 space units) x 90 x 72 Mounting Top-hat rail IEC/EN 60715, 35 mm or screw fixing usingfixing brackets ZB4-101-GF1 (accessories) Times Inputs Max. duration of external test pulde ms 1 Semiconductor output Off test pulse ms <1 Off-delay ms <0,15 Terminal capacity Solid mm (AWG 22 12) Flexible with ferrule mm (AWG 22 12) Standard screwdriver mm 3.5 x 0.8 Max. tightening torque Nm 0.6 Ambient climatic conditions Operational ambient temperature C 25 55, low temperatures to IEC , high temperatures to IEC Condensation Prevent condensation with suitable measures LCD display (clearly legible) C 0 55 Storage C Relative humidity, non-condensing (IEC/EN ) % 5 95 Air pressure (in operation) hpa Ambient mechanical conditions Degree of protection, IP20 Vibrations (IEC/EN ) Constant amplitude 0.15 mm Hz Constant acceleration 2 g Hz Mechanical shock resistance (IEC/EN ) semi-sinusoidal Shocks 18 Drop (IEC/EN ) Drop mm 50 Mounting position Horizontal/vertical Electromagnetic compatibility (EMC) according to IEC/EN Electrostatic discharge (IEC/EN , Level 3, ESD) Air discharge kv 8 Contact discharge kv 6 Radio interference suppression (EN 55011) EN Class B, EN Class B High-energy pulses (surge) (IEC/EN , level 2) kv 1 (supply cables, symmetrical) Insulation resistance Overvoltage category/degree of pollution III/2 Clearance in air and creepage distances EN 50178, UL 508, CSA C22.2, No. 142, EN 606-1:2003 Insulation resistance EN Back-up/accuracy of the real-time clock Accuracy of the real-time clock s/day Normally g 5 (g 0.5 hxyear) Repetition accuracy of timing relays in standard circuit Accuracy of timing relay (from value) % g 0.02 Resolution Range S ms 5 Range M:S s 1 Retentive memory Write cycles of the retentive memory (minimum) (10 10 ) (read/write cycles) Power supply Rated operational voltage U e V 24 DC (-15/+20%) Permissible range V DC Residual ripple % F 5 Interfaces easynet (CAN based) Bus termination (first and last station) yes (not with ES4P-1 ) Control mode easynet Number of users max. 8 (not with ES4P-1 )

15 Technical data 3/7 ES4P ES4P NET network Station Quantity max. 8 Data transfer rate/distance 1000 kbit/s, 6 m 500 kbit/s, 25 m 250 kbit/s, 60 m 125 kbit/s, 125 m 50 kbit/s, 300 m 20 kbit/s, 700 m 10 kbit/s, 1000 m Potential isolation to power supply Yes From the inputs Yes To the outputs Yes From the PC interface, memory card, NET network, EASY-Link Yes Bus termination (first and last station) Yes Connection type RJ45 Digital inputs 24 V DC Quantity 14 Inputs can be used as analog inputs Status indication LCD display (if provided) Potential isolation To power supply No Against each other No To the outputs Yes to PC interface, memory card, easylink No to network easynet Yes Rated operational voltage U e V DC 24 At signal 0 U e V DC < 5 At signal 1 U e V DC > 15 Clock output Quantity 4 Voltage V DC 24 Electrical isolation No Relay outputs Quantity 4 for ES4P-...-DR.. 1 redundant for ES4P- -DM Outputs in groups of 1 Parallel switching of outputs to increase performance Not permissible Protection of an output relay Fuse: 6 A gg, Circuit-breaker with characteristic C: 24 V DC 4 A, Short-circuit current < 250 A Potential isolation To power supply Yes From the inputs Yes to PC interface, memory card, easynet, easylink Yes Safe isolation according to EN V AC 300 Basic insulation V AC 600 Lifespan, mechanical Operations x Contacts Conventional thermal current A 6 Rated impulse withstand voltage U imp contact coil kv 6 Rated operational voltage U e V AC 250 Rated insulation voltage U i V AC 250 Safe isolation to EN between coil and contact V AC 300 Making capacity AC-15, 230 V AC, 3 A Operations DC-13, 24 V DC, 5 A, 0.1 Hz Operations Switching frequency Mechanical operations x Switching frequency Hz 10 UL/CSA UL 508 B300/R300 easysafety The following applies to data transfer rate/distance in the NET network: Bus lengths greater than 40 m can only be achieved with enhanced cross-section conductors and terminal adapters.

16 3/8 Technical data ES4P ES4P easysafety Transistor outputs Quantity 4 Rated operational voltage U e V DC 24 Permissible range U e V DC Residual ripple % F 5 Reverse polarity protection Yes (Caution: A short circuit will result if 0 V or earth is applied to the outputs in the event that the supply voltage is connected to the wrong poles.) Potential isolation To power supply Yes From the inputs Yes to PC interface, memory card, network, easynet, Yes easylink Rated operational current at signal "1" DC I e A max. 0.5 with condition 1 at I e = 0.5 A V U = U e -1 V Short-circuit protection Yes, thermal Short-circuit tripping current for R a F 10 mo A 0.7 F I e F 2 per output Total short-circuit current A 8 Peak short-circuit current A 16 Thermal cutout Yes max. operating frequency at constant resistive load Ops/h R L < 100 ko (dependant on program and load) Parallel connection of outputs No Status display of outputs LCD display (if provided) Inductive load Without external suppressor circuit With external suppressor circuit Utilization factor g 1 Duty factor % DF 100 Max. switching frequency, max. duty factor Operations Depending on the suppressor circuit For inductive load, without external suppressor circuit, of transistor output is valid: T 0.95 = time in ms, until 95 % the stationary current is reached. T 0.95 Q 3 x T 0.65 = 3 x L/R.

17 Ordering Expansions easy2, easy4, easy6, EC4E 3/9 Inputs Outputs Connection via Supply voltage Part no. Article no. Digital Relay 10 A Transistor easylink CANopen (UL) see price Std. pack I/O expansions Can be used via EASY-Link for: easy700/800, ES4P, EC4P, MFD-CP8, EC4E, EASY200-EASY /240 V AC EASY618-AC-RE V DC EASY618-DC-RE V DC EASY620-DC-TE V DC EASY410-DC-RE V DC EASY410-DC-TE off 1 off 1 off 1 off 1 off easy Control 2 24 V DC EASY202-RE 1) off Can be used via CANopen for: XC100/200, EC4P, MFD V DC EC4E-221-6D4R V DC EC4E-221-6D4T off 1 off 1) Not for use in combination with EASY719-DA- basic devices Cannot be used on the EASY200-EASY coupling module Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 4 and under

18 3/10 Technical data Expansions easy4, EC4E EASY4 -DC- E EC4E-221- easy Control General Standards EN 55011, EN 55022, IEC/EN , IEC , IEC Dimensions (W x H x D) mm 71.5 x 90 x 58 (4 PE) Weight kg 0.2 Mounting Top-hat rail IEC/EN 60715, 35 mm or screw fixing using fixing brackets ZB4-101-GF1 (accessories) Terminal capacities Solid mm 2 0.2/4 (AWG 22 12) Flexible with ferrule mm 2 0.2/2.5 (AWG 22 12) Standard screwdriver mm 3.5 x 0.8 Max. tightening torque Nm 0.6 Climatic environmental conditions Operating ambient temperature C 25 55, low temperatures to IEC , high temperatures to IEC Condensation Take appropriate measures to prevent condensation LCD display (clearly legible) C 0 55 Storage C Relative humidity, non-condensing (IEC/EN ) % 5 95 Air pressure (operation) hpa Ambient conditions, mechanical Degree of protection IEC/EN IP 20 Vibrations (IEC/EN ) Constant amplitude 0.15 mm Hz Constant acceleration 2 g Hz Mechanical shock resistance (IEC/EN ) Impacts 18 semi-sinusoidal 15 g/11 ms Drop to IEC/EN Drop height mm 50 Free fall, packaged (IEC/EN ) m 1 Mounting position Horizontal/vertical Electromagnetic compatibility (EMC) Overvoltage category/pollution degree II/2 Electrostatic discharge (IEC/EN , Level 3, ESD) Air discharge kv 8 Contact discharge kv 6 Electromagnetic fields (IEC/EN , RFI) V/m 10 Radio interference suppression (EN 55011) EN Class B, EN Class B Burst pulses (IEC/EN , level 3) Supply cables kv 2 Signal lines kv 2 High-energy pulses (surge) (IEC/EN ) kv 2 (supply cables, symmetrical, EASY...AC) High-energy pulses (surge) (IEC/EN , level 2) kv 0.5 (supply cables, symmetrical, EASY...DC) Immunity to line-conducted interference to (IEC/EN ) V 10 Insulation resistance Clearance in air and creepage distances EN 50178, UL 508, CSA C22.2, No. 142 Insulation resistance EN 50178

19 Technical data Expansions 3/11 easy4, EC4E EASY410-DC-RE EU4E-221-DR Power supply Rated operational voltage U e V 24 DC (-15/+20%) Admissible range V DC Residual ripple % F 5 Input current Input current 115/230 V AC ma Normally 140 Voltage dips (IEC/EN ) ms 10 Heat dissipation W Normally 3.4 Interfaces CANopen/easyNet Data transfer rate/distance Potential isolation From power supply From the inputs From the outputs Bus termination (first and last station) Connection types 500 kbit/s, 25 m 250 kbit/s, 60m 125 kbit/s, 125 m 50 kbit/s, 300 m 20 kbit/s, 700 m 10 kbit/s, 1000 m Yes Yes Yes Via integrated Dip switch 2 x terminals (see connection cross sections) easy Control CANopen operating mode Stations Number max. 127 PDO type Asynchronous, cyclic, acyclic Control contact rated current to DS301V4 Digital inputs 24 V DC Number 6 Status indication Potential isolation From power supply No Between digital inputs No From the outputs Yes Rated operational voltage U e V DC 24 On 0 signal U e V DC < 5 (R1 - R6) On 1 signal U e V DC > 15 (R1 - R6) Input current on 1 signal R1 - R6 (R12) ma 3.3 (at 24 V DC) Delay time from 0 to 1 Debounce ON ms 20 Debounce OFF ms Normally 0.25 (R1 R12) Delay time from 1 to 0 Debounce ON ms 20 Cable length (unscreened) m 100

20 3/12 Technical data Expansions easy4, EC4E EASY410-DC-RE EC4E-221-DR easy Control Relay outputs Number 4 Outputs in groups of 1 Parallel switching of outputs for increased output Not permissible Protection of an output relay Miniature circuit-breaker B16 or fuse 8 A (slow) Potential isolation From power supply Yes From the inputs Yes Potential isolation in groups Yes Safe isolation V AC 300 Basic insulation V AC 600 Lifespan, mechanical Operations x Contacts Conventional thermal current (10 A UL) A 8 Recommended for load: 12 V AC/DC ma > 500 Short-circuit-proof cos v = 1, characteristic B16 at 600 A A 16 Short-circuit-proof cos v = 0.5 to 0.7, characteristic B16 at 900 A A 16 Rated impulse withstand voltage U imp of contact coil kv 6 Rated operational voltage U e V AC 250 Rated insulation voltage U i V AC 250 Safe isolation to EN between coil and contact V AC 300 Safe isolation to EN between 2 contacts V AC 300 Making capacity AC-15, 250 V AC, 3 A (600 Ops./h) Operations DC-13 L/R F 150 ms 24 V DC, 1 A (500 Ops./h) Operations Breaking capacity AC-15, 250 V AC, 3 A (600 Ops./h) Operations DC-13 L/R F 150 ms 24 V DC, 1 A (500 Ops./h) Operations Filament bulb load 1000 W at 230/240 V AC Operations W at 115/120 V AC Operations Fluorescent lamp load Fluorescent lamp load 10 x 58 W at 230/240 V AC With upstream electrical device Operations Uncompensated Operations Fluorescent lamp load 1 x 58 W at 230/240 V AC, conventional, Operations compensated Switching frequency Mechanical operations x Switching frequency Hz 10 Resistive load/lamp load Hz 2 Inductive load Hz 0.5 UL/CSA Uninterrupted current at 240 V AC A 10 Uninterrupted current at 24 V DC A 8 AC Control Circuit Rating Codes (utilization category) B 300 Light Pilot Duty Max. rated operational voltage V AC 300 Max. thermal uninterrupted current y = 1 at B 300 A 5 Max. make/break capacity y k 1 at B 300 VA 3600/360 DC Control Circuit Rating Codes (utilization category) R 300 Light Pilot Duty Max. rated operational voltage V DC 300 Max. thermal uninterrupted current at R 300 A 1 Max. make/break capacity at R 300 VA 28/28

21 Technical data Expansions 3/13 easy4, EC4E EASY410-DC-RE EU4E-221-DR Transistor outputs Number 4 Rated operational voltage U e V DC 24 Admissible range U e V DC Residual ripple % 5 Supply current On 0 signal Normallyxmax. ma 9/16 On 1 signal Normallyxmax. ma 12/22 Protection against polarity reversal Yes (Attention: A short-circuit will occur if voltage is applied to the outputs on account of reverse polarity.) Potential isolation From power supply Yes From the PC interface, memory card NET network, EASY-Link Yes easy Control Rated operational current on 1 signal DC I e A Max. 0.5 Lamp load without R v W 5 Residual current on 0 signal per channel ma < 0.1 Max. output voltage On 0 signal with external load < 10 MO V 2.5 On 1 signal with I e = 0.5 A V U = U e -1 V Short-circuit protection Yes, thermal (analysis via diagnostics input I16, I15; R15, R16) Short-circuit tripping current for R a F 10 mo A 0.7 F I e F 2 per output Total short-circuit current A 8 Peak short-circuit current A 16 Thermal cutout Yes Max. operating frequency with constant resistive load R L < 100 ko Ops./h (depending on number of active channels and their load) Parallel connection of outputs With resistive load, inductive load with external suppressor circuit, combination within a group Group 1: Q1 to Q4 Number of outputs max. 4 Max. total current A 2 (Caution! Outputs must be actuated simultaneously and for the same length of time.) Output status indication LCD-display (if present) Inductive load Without external suppressor circuit 1) T 0.95 = 1 ms, R = 48 O, L = 16 mh Utilization factor g 0.25 Duty factor % DF 100 Max. switching frequency f = 0.5 Hz Operations 1500 (max. DF = 50 %) DC-13, T 0.95 = 72 ms, R = 48 O, L = 1.15 H Utilization factor g 0.25 Duty factor % DF 100 Max. switching frequency f = 0.5 Hz Operations 1500 (max. DF = 50 %) T 0.95 = 15 ms, R = 48 O, L = 0.24 H Utilization factor g 0.25 Duty factor % DF 100 Max. switching frequency f = 0.5 Hz Operations 1500 (max. DF = 50 %) With external suppressor circuit Utilization factor g 1 Duty factor % DF 100 Max. switching frequency, max. duty factor Operations Depending on the suppressor circuit 1) T 0.95 = time in ms, until 95 % of the steady-state current is achieved. T 0.95 Q 3 x T 0.65 = 3 x L/R.

22 3/14 Ordering Accessories EASY -POW Description For use with Part no. Article no. see price Std. pack easy Control Accessories Switched-mode power supply unit Primary-switched mode, stabilized Rated input voltage: 50/60 Hz: 100/240 V Rated output voltage: 24 V/12 V DC Rated output current: 0.35 A/20 A Power Power Power Rated input voltage: 50/60 HZ: 100/240 V AC Rated output voltage (residual ripple): 24 V DC (g 3 %) Rated output current: 1.25 A Rated input voltage: 50/60 Hz: 100/240 V AC Rated output voltage (residual ripple): 24 V DC (g 3 %) Rated output current: 2.5 A Rated input voltage: 50/60 Hz: 100/240 V AC Rated output voltage (residual ripple): 24 V DC (g 3 %) Rated output current: 4.2 A easy500 easy700 easy800 MFD-CP8 EC4P ES4P easy500 easy700 easy800 MFD-CP8 EC4P ES4P easy500 easy700 easy800 MFD-CP8 EC4P ES4P easy500 easy700 easy800 MFD-CP8 EC4P ES4P EASY200-POW EASY400-POW EASY500-POW EASY600-POW off Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 4 and under

23 Technical data Switched-mode power supply units 3/15 EASY -POW EASY200-POW EASY400-POW EASY500-POW EASY600-POW General Standards EN 55011, EN 55022, IEC/EN , IEC , IEC , EN Dimensions (W x H x D) mm 35.5 x 90 x 58 (2 space units) 71.5 x 90 x 58 (4 TE) 71.5 x 90 x 58 (4 PE) Weight kg Mounting Top-hat rail IEC/EN 60715, 35 mm or screw fixing using fixing brackets ZB4-101-GF1 (accessories) x 90 x 58 (6 space units) Terminal capacities Solid mm 2 0.2/4 (AWG 22 12) Flexible with ferrule mm 2 0.2/2.5 (AWG 22 12) Standard screwdriver mm 3.5 x x x x 0.8 Max. tightening torque Nm easy Control Climatic environmental conditions Operating ambient temperature C 25 55, low temperatures to IEC , high temperatures to IEC Condensation Take appropriate measures to prevent condensation Storage C Relative humidity, non-condensing (IEC/EN % ) Air pressure (operation) hpa Max. installation altitude above sea level, observe derating with higher altitudes m Ambient conditions, mechanical Pollution degree Degree of protection IEC/EN IP 20 IP 20 IP 20 IP 20 Vibrations (IEC/EN ) Constant amplitude 0.15 mm Hz Constant acceleration 2 g Hz Mechanical shock resistance (IEC/EN ) Impacts semi-sinusoidal 15 g/11 ms Drop to IEC/EN Drop height mm Free fall, packaged (IEC/EN ) m Mounting position Horizontal/vertical Electromagnetic compatibility (EMC) Electrostatic discharge (IEC/EN , Level 3, ESD) Air discharge kv Contact discharge kv Electromagnetic fields (IEC/EN , RFI) V/m Radio interference suppression (EN 55011) EN Class B; EN Class B, EN Class B Burst pulses (IEC/EN , level 3) kv High-energy pulses (surge) kv 2 (supply cables, symmetrical) (IEC/EN ) High-energy pulses (surge) (IEC/EN , level 2), 24 V kv 0.5 (outgoer cables symmetrical, EASY...DC) Immunity to line-conducted interference to V (IEC/EN ) Surge voltage (EN 50178), 24 V kv Insulation resistance Clearance in air and creepage distances EN Insulation resistance EN Protection class U out to U in Class II to IEC Potential isolation primary/secondary Yes, SELV (VDE 0100 Part 410; IEC , HD S2) EN 60950, EN Input voltage Rated input voltage AC V 100/120/230/240 ( 15/+10 %) Protective switches AC FAZ-C1/1 or FAZ-B6/1 Rated input voltage DC V DC protective switches FAZ-C2/1-DC Voltage range V AC Frequency range Hz Mains failure bridging 115/230 V ms > 10/> 20 > 2/> 4 > 2/> 4 > 2/> 4 (IEC/EN ) Fuse 115/230 V A 1.5 slow 2/1 slow 2/1 slow 2/1 slow

24 3/16 Technical data Switched-mode power supply units EASY -POW EASY200-POW EASY400-POW EASY500-POW EASY600-POW Rating data Efficiency % > 80 > 83 > 85 > 85 Power consumption W Normally 7 Normally 35 Normally 70 Normally 115 Power loss W Normally 1 Normally 5 Normally 10 Normally 18 easy Control Input current Input current rated value 115/230 V AC A Approx. 0.17/0.05 Approx. 0.6/0.3 Approx. 0.8/0.4 Approx. 1/0.5 Inrush current at 25 C 230 V A < 5 < 18 < 30 < 30 Output voltage 12 V DC (reference voltage) Rated value V DC 12 Tolerance % g 4 Switching peaks mv SS < 7 < < < Effect of input voltage % g 1 Effect with % load change % g 1 24 V DC Rated value V DC Tolerance % g 3 g 3 g 3 g 3 Switching peaks 115/230 mv PP < 50/30 < 5 < 5 < 5 Effect of input voltage % g 1 g 1 g 1 g 1 Effect with % load change % g 1 g 2 g 2 g 2 Can be connected in parallel to increase power Yes Yes Yes Output current 12 V DC (reference voltage) Output current ma 0 20 Effectiveness of current limitation ma 20 Reduction of output voltage after V < 12 current limitation Overload proof Yes, by current limitation permanently short-circuit proof Proof against sustained short circuit Yes 24 V DC Output current A Effectiveness of current limitation A > 0.4 > 1.5 > 2.8 > 4.8 Reduction of output voltage after V < 18 < 18 < 18 current limitation Overload proof Yes, by current limitation Proof against sustained short circuit Yes, hickup-mode Yes, hickup mode, approx. 2 Hz Special load conditions Lamp load, cold, 24 V DC W 2 10 Base load present W 1 5 Behaviour on emergency-stop in 24 V circuit, disconnection with contactor (contactor load, no damage) W 6 30 Displays Indication of output voltage (LED, continuous green light = OK) V DC

25 Dimensions Basic units 3/17 easy200 easy400 easy500 easy600 easy700 easy M easy Control M M easy200 easy400 easy500 easy600 easy easy800 ES4P M

26 Moeller NK Contents 4/1 DILM contactors Continual operation requires a high operational reliability from the devices used. DILM contactors have the best lifespan values for standard AC-3 and are also exceptionally suited for the heavier AC-4 inching duty. That increases the safety of the machine and system also during the set up and changeover phases. AC and DC contactor system xstart 4 pole DILMP contactor up to 200 A - Identical frame sizes for AC and DC operated contactors simplify the engineering - Minimised heat dissipation allow a higher packing density in the control panel - Higher wiring safety due to double box terminals - Less intermediate relays because contactors up to 45 A can be directly actuated from the PLC - Simple engineering due to integrated suppressors in the DC operated contactors - Two-way mechanical interlock can be mounted without extra distance between contactors - Uniform accessories for 3 pole and 4 pole contactors Page 4/4 Page DILM contactors Ordering 4/2 Basic units up to 170 A 4/2 Auxiliary contact modules DILM, DILA 4/10 Actuating voltages 4/11 Technical data 4/14 Dimensions 4/24 DILMP contactors Ordering 4/4 DILM contactors Basic devices up to 200 A, 4 pole 4/4 Actuating voltages 4/12 Motor suppressor module DILM12-XMSM - Unique on the market motor suppressor module that can be mounted onto the contactor without using a tool. - Tool-less plug connection: Simple and fast mounting/removal via interface on standard contactors DILM7 - M15 saves time and cost. - Increased lifespan of contactor contacts increases operational safety and system availability. - EMC suitable design - reduced contact arcing gives optimal interference reduction. Page 4/10 Engineering 4/13 Technical data 4/18 Dimensions 4/25 DILH contactors Ordering 4/6 Comfort devices greater than 150 A 4/6 Technical data 4/21 Dimensions 4/24 Contactor combinations SDAINL Ordering 4/8 Test block DILM32-XMAN - Off load switching of contactors up to 32A.. - Simple and fast control circuit testing. Page 4/10 Solder pin adapter DILM12-XPBC - Advantage against contactors with pcb mounted circuits: The solder pin adapter allows fast mounting/ removale as soldering is no longer necessary. That saves time and cost.. - Open system: Contactors can still be mounted on top-hat rail. That means design flexibility. - Increased lifespan of contactor contacts increases operational safety and system availability. - Use of DILM7 - M15 standard contactors simplified by reduction of article numbers in logistics as no special contactor (with pcb circuit) needs to be used. Page 4/10 Star-delta combinations SDAINLM 4/8 Dimensions 4/24 Our full contactor product range can be found in the Industrial Switchgear Main Catalogue, HPL /2008, Chapter 5 and under.

27 4/2 Ordering Basic units up to 170 A Ordering Basic units up to 170 A 4/3 DILM DILM DILM contactors Basic units Screw terminals Rated operational current Max. rating for three-phase motors, Hz Conventional free air thermal current I th = I e AC-1 at 60 C Contacts AC-3 AC-3 AC-4 Open N/O = Normally 380 V 220 V 380 V 660 V 220 V 380 V 660 V I th = I e open 400 V 230 V 400 V 690 V 230 V 400 V 690 V N/C = Normally closed I e P P P P P P A kw kw kw kw kw kw A Contact sequence Can be combined with auxiliary contact AC operation Part no. Article no. 3 pole N/O A DILM32-XHI.. DILA-XHI(V).. DILM7-10(230V50HZ) A N/C A DILA-XHI(V).. DILM7-01(230V50HZ) A N/O A DILM32-XHI.. DILM9-10(230V50HZ) DILA-XHI(V) A N/C A DILA-XHI(V).. DILM9-01(230V50HZ) A N/O A DILM32-XHI.. DILM12-10(230V50HZ) DILA-XHI(V) A N/C A DILA-XHI(V).. DILM12-01(230V50HZ) A N/O A DILM32-XHI.. DILM15-10(230V50HZ) DILA-XHI(V) A N/C A DILA-XHI(V).. DILM15-01(230V50HZ) A see price DC operation Part no. Article no. DILM7-10(24VDC) DILM7-01(24VDC) DILM9-10(24VDC) DILM9-01(24VDC) DILM12-10(24VDC) DILM12-01(24VDC) DILM15-10(24VDC) DILM15-01(24VDC) see price Std. pack 1 off DILM contactors 3 pole N/O A DILM32-XHI.. DILA-XHI(V).. A DILM32-XHI11-S N/C A DILA-XHI(V).. DILM32-XHI11-S A N/O A DILM32-XHI.. DILA-XHI(V).. A DILM32-XHI11-S N/C A DILA-XHI(V).. DILM32-XHI11-S A N/O A DILM32-XHI.. DILA-XHI(V).. A DILM32-XHI11-S N/C A DILA-XHI(V).. DILM32-XHI11-S A N/O A DILM32-XHI.. DILA-XHI(V).. A DILM32-XHI11-S N/C A DILA-XHI(V).. DILM32-XHI11-S A DILM17-10(230V50HZ) DILM17-01(230V50HZ) DILM25-10(230V50HZ) DILM25-01(230V50HZ) 2771 DILM32-10(230V50HZ) DILM32-01(230V50HZ) DILM38-10(230V50HZ) DILM38-01(230V50HZ) DILM17-10(RDC24) DILM17-01(RDC24) DILM25-10(RDC24) DILM25-01(RDC24) DILM32-10(RDC24) DILM32-01(RDC24) DILM38-10(RDC24) DILM38-01(RDC24) Accessories 1 Overload relay a HPL /2008, page 6/7 2 Suppressor a HPL /2008, page 5/42 3 Auxiliary contact module Further actuating voltages Accessories a HPL /2008, page 5/28 a HPL /2008, page 5/53 a HPL /2008, page 5/43 The DC operated contactors have integral suppressor circuits (DILM7 - DILM15: Varistor). Contactors DILM115, DILM150 and DILM170 have a built-in suppressor circuit. Mirror contact for DILM7-01 to DILM32-01 Contactor contact according to EN pole A DILM150-XHI(V).. DILM1000-XHI(V) A DILM150-XHI(V).. DILM1000-XHI(V) A DILM150-XHI(V).. DILM1000-XHI(V) A DILM150-XHI(V).. DILM1000-XHI(V).. A2 A2 A2 A DILM40(230V50HZ) DILM50(230V50HZ) DILM65(230V50HZ) DILM72(230V50HZ) DILM40(RDC24) DILM50(RDC24) DILM65(RDC24) DILM72(RDC24) pole A DILM150-XHI(V).. DILM1000-XHI(V) A DILM150-XHI(V).. DILM1000-XHI(V) A DILM150-XHI(V).. DILM1000-XHI(V) A DILM150-XHI(V).. DILM1000-XHI(V) A DILM150-XHI(V).. DILM1000-XHI(V).. A2 A2 A2 A2 A DILM80(230V50HZ) DILM95(230V50HZ) DILM115(RAC240) DILM150(RAC240) DILM170(RAC240) DILM80(RDC24) DILM95(RDC24) DILM115(RDC24) DILM150(RDC24) DILM170(RDC24) Complete product range a Industrial Switchgear Main Catalogue HPL /2008, Chapter 5 and under

28 4/4 Ordering Basic units up to 170 A Ordering Basic units up to 170 A 4/5 DILMP 4 pole DILMP 4 pole Rated operational current Hz open AC-1 Conventional thermal current I th = I e AC-1 Open Contact sequence Can be combined with auxiliary contact AC operation Part no. Article no. see price DC operation Part no. Article no. see price Std. pack DILMP contactors DILMP contactors 40 C 50 C 60 C I th = I e A A A A A DILM32-XHI(C)... DILA-XHI(V)(C)... A DILMP20(230V50HZ) DILMP20(24VDC) off DILMP contactors A DILM32-XHI(C)... DILA-XHI(V)(C)... A DILMP32-10(230V50HZ) DILMP45-10(230V50HZ) DILMP32-10(RDC24) DILMP45-10(RDC24) A DILM150-XHI(A)(V)... or DILMP(230V50HZ) A DILM1000-XHI11-SA 1) DILMP80(230V50HZ) or DILM1000-XHI(V)11-SI 1) A DILM150-XHI(A)(V)... DILM1000-XHI(V)... 1) A DILMP125(RAC240) DILMP160(RAC240) DILMP200(RAC240) DILMP(RDC24) DILMP80(RDC24) DILMP125(RDC24) DILMP160(RDC24) DILMP200(RDC24) Accessories 1 auxiliary contact modules a HPL /2008, page 5/28 2 suppressor a HPL /2008, page 5/42 further actuating voltages a page 4/12 Accessories a HPL /2008, page 5/43 DC operated contactors have integral suppressors (DILMP20: varistor). Contactors DILMP125, DILMP160 and DILMP200 have an integrated suppressor. 1) DILM1000-XHI can only be to DILMP on the LHS Complete product range a Industrial Switchgear Main Catalogue HPL /2008, Chapter 5 and under

29 1) 4/6 Ordering Comfort devices greater than 150 A Ordering Comfort devices greater than 150 A 4/7 DILM, DILH DILM, DILH Rated operational current Max. rating for three-phase motors, Hz Conventional free air thermal current I th = I e AC-1 at 40 C Contact sequence Part no. Article no. see price Std. pack Note concerning the product Contactors DILM, DILH DILM contactors, comfort AC-3 AC-3 AC-4 Open 380 V 220 V 380 V 660 V 1000 V 220 V 380 V 660 V 1000 V I th = I e 400 V 230 V 400 V 690 V 230 V 400 V 690 V I e P P P P P P P P A A kw kw kw kw kw kw kw kw A DILM185/22(RA250) A DILM225/22(RA250) DILM250/22(RA250) off Classical DILM185 to DILM1000, DILH1400 DILM1600, DILH2000, DILH2200 A1/A2 are attached to power supply as normal (+) L1 ( ) N A10 A2 a (+) L1 ( ) N A10 A2 a Contactors DILM, DILH A11 A1 A11 A DILM300/22(RA250) DILM400/22(RA250) DILM500/22(RA250) Direct from the PLC A 24 V output from the PLC can be directly connected to the connections A3/A4. (+) L1 ( ) N A3 A4 (+) L1 ( ) N TY TX A3 A DILM580/22(RA250) DILM650/22(RA250) DILM750/22(RA250) DILM820/22(RA250) DILM1000/22(RA250) ) ) 1800 A DILM1600/22(RAW250) A V GND From a low-power actuating device Low-power actuating devices such as PCB relays, actuating devices or position switches can be directly connected to A10/A11. A10 A11 b A2 A1 A3 A4 (+) L1 ( ) N A10 A11 A2 A1 a a 24 V GND A10 A11 TY TX b A2 A1 A3 A4 (+) L1 ( ) N A10 A11 A2 A1 a a A3 TY A3 A4 TX A4 AC-1 DILH contactors, comfort 1400 A DILH1400/22(RAW250) A DILH2000/22(RAW250) DILH2200/22(RAW250) off a Stopping in case of emergency (Emergency-stop) b Max. capacity 6 nf All contactors can be combined with auxiliary contact module DILM 1000-XHI... 1) Please enquire 660 V, 690 V or 1000 V: not directly reversing All contactors have a built-in suppressor circuit. When operating contactors DILM580 to DIL1600 with frequency inverter, the suppressor circuit on the load side must be removed. During a high voltage test for the contactors DILM580 to DILH2000 the suppressor circuit on the load side must be removed. Control voltages RA250 q 110 V 250 V AC/DC RAW250 q 230 V 250 V AC/DC Accessories Auxiliary contact modules a HPL /2008, page 5/30 Enclosures Further actuating voltages a HPL /2008, page 5/59 Complete product range a Industrial Switchgear Main Catalogue HPL /2008, Chapter 5 and under

30 4/8 Ordering Star-delta starter combinations Ordering Star-delta starter combinations 4/9 SDAINL SDAINL Contactor combinations Star-delta combinations SDAINL Operating frequency max. 30 starts/hour Rated operational Max. rating for three-phase motors, Hz Max. changeover Part no. Article no. see price Std. pack Individual components of the combination Spare auxiliary contacts AC-3 AC-3 time Mains contactor Delta contactor Star contactor Timing relay Q11 Q13 Q V 400 V 220 V 230 V 380 V 400 V 500 V 660 V 690 V Q11 Q15 Q13 K1 I e P P P P Part no. Part no. Part no. Part no. A kw kw kw kw s SDAINLEM(230V50HZ) off DILEM DILEM DILEM-01 DILEM DILEM DILET Contactor combinations SDAINLM12(230V50HZ) SDAINLM12(400V50HZ) SDAINLM12(24VDC) SDAINLM16(230V50HZ) SDAINLM16(400V50HZ) SDAINLM16(24VDC) SDAINLM22(230V50HZ) SDAINLM22(400V50HZ) SDAINLM22(24VDC) SDAINLM30(230V50HZ) SDAINLM30(400V50HZ) SDAINLM30(RDC24) SDAINLM45(230V50HZ) SDAINLM45(400V50HZ) SDAINLM45(RDC24) SDAINLM55(230V50HZ) SDAINLM55(400V50HZ) SDAINLM55(RDC24) SDAINLM70(230V50HZ) SDAINLM70(400V50HZ) SDAINLM90(230V50HZ) SDAINLM115(230V50HZ) SDAINLM140(230V50HZ) 1) SDAINLM165(230V50HZ) 1) SDAINLM200(230V50HZ) 1) SDAINLM260(230V50HZ) 1) DILM7-10 DILM7-10 DILM7-10 DILM9-10 DILM9-10 DILM9-10 DILM12-10 DILM12-10 DILM12-10 DILM17-10 DILM17-10 DILM17-10 DILM25-10 DILM25-10 DILM25-10 DILM32-10 DILM32-10 DILM32-10 DILM40 + DILM150-XHI31 DILM40 + DILM150-XHI31 DILM50 + DILM150-XHI31 DILM65 + DILM150-XHI31 DILM80 + DILM150-XHI31 DILM95 + DILM150-XHI31 DILM115 + DILM150-XHI31 DILM150 + DILM150-XHI31 DILM7-01 DILM7-01 DILM7-01 DILM9-01 DILM9-01 DILM9-01 DILM12-01 DILM12-01 DILM12-01 DILM17-01 DILM17-01 DILM17-01 DILM25-01 DILM25-01 DILM25-01 DILM32-01 DILM32-01 DILM32-01 DILM40 + DILM150-XHI11 DILM40 + DILM150-XHI11 DILM50 + DILM150-XHI11 DILM65 + DILM150-XHI11 DILM80 + DILM150-XHI11 DILM95 + DILM150-XHI11 DILM115 + DILM150-XHI11 DILM150 + DILM150-XHI11 DILM7-01 DILM7-01 DILM7-01 DILM7-01 DILM7-01 DILM7-01 DILM7-01 DILM7-01 DILM7-01 DILM17-01 DILM17-01 DILM17-01 DILM17-01 DILM17-01 DILM17-01 DILM25-01 DILM25-01 DILM25-01 DILM40 + DILM150-XHI11 DILM40 + DILM150-XHI11 DILM40 + DILM150-XHI11 DILM40 + DILM150-XHI11 DILM50 + DILM150-XHI11 DILM65 + DILM150-XHI11 DILM80 + DILM150-XHI11 DILM95 + DILM150-XHI11 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR4-51 ETR ETR ETR ETR ETR ETR ETR ETR Accessories 1 Overload relay a HPL /2008, page 6/7 Accessories a HPL /2008, page 5/42 Main circuit: Depending on the coordination type required (i.e. Type 1 or Type 2 ) it must be established whether the fuse protection and the input wiring for the mains contactor and delta contactor are to be common or separate. 1) On mounting plate. Complete product range a Industrial Switchgear Main Catalogue HPL /2008, Chapter 5 and under

31 4/10 Ordering Auxiliary contact modules DILM, DILA Connection technique Conventional thermal current I th = I e AC-1 at 60 C Open I th = I e A Contacts N/O = Normally open N/C = Normally closed Contact sequence Can be combined with basic unit Part no. Article no. see price Std. pack DILM contactors Auxiliary contact modules With positively driven contacts; except XHIV and XHICV Top mounting auxiliary contacts Electronic applications Screw 2 pole 16 1 N/O 1 N/C DILM(C)7 terminals DILM(C) DILM(C)12 DILM(C)15 DILM(C)17 DILM(C)25 DILM(C)32 DILM38 DILMP20 DILMP32 DILMP45 DILL DILA-XHIR off For use with Part no. Article no. see price Std. pack Motor suppressor module Can be used at V 50/60 Hz. DILM7 DILM15 Test cube Suitable for switching on contactor off-load DILM7 DILM32 DILA DILM12-XMSM DILM32-XMAN off Tool-less version using tool-less plug connection RC suppressor Ambient temperature C, open. Insulated material, inflammable resistant according to UL 94. Weight = 0.05 kg. 1 off Printed board contact For the adaption of a control circuit on a printed-circuit board DILM7 DILM15 DILA DILM12-XPBC off Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 5 and under

32 Ordering Actuating voltages DILM 4/11 AC DILM38-10(...) DILM38-01(...) DILM72(...) Article no. 1) Article no. 1) Article no. 1) Standard voltages see price see price see price 24V 50Hz V 50Hz V 50Hz V 60Hz 110V 50Hz V 60Hz 190V 50Hz V 60Hz 220V 50Hz V 60Hz 230V 50Hz V 60Hz 380V 50Hz V 60Hz 400V 50Hz V 60Hz 415V 50Hz V 60Hz 24V 50Hz/60Hz V 50Hz/60Hz V 50Hz/60Hz V 50Hz/60Hz V 50Hz/60Hz Special voltages see price see price see price other than the already shown normalvoltages 2) DILM contactors...v 50Hz (24 600V) ) ) )...V 60Hz (24 600V) ) ) ) DC DILM38-10(...) DILM38-01(...) DILM38-01(...) Article no. 1) Article no. 1) Article no. 1) Standard voltages see price see price see price RDC 24 3) RDC 60 4) RDC 130 5) RDC 240 6) ) The article no. consists of the part number and the actuating voltage. Devices with dual-voltage coils are to be ordered under a single order number. 2) With non-standard voltages the required actuating voltage from the defined range (......V) must be stated. 3) V DC 4) V DC 5) V DC 6) V DC 7) Minimum order 10 off Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 5 and under

33 4/12 Ordering Actuating voltages DILMP20 DILMP200 AC DILMP20 ( ) DILMP32-10 ( ) DILMP45-10 ( ) DILMP ( ) DILMP80 ( ) DILMP125 ( ) DILMP160 ( ) DILMP200 ( ) Standard voltages Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) see price see price see price see price see price see price see price see price DILMP contactors 240V 50Hz V 50Hz V 60Hz 230V 50Hz V 60Hz 24 V 50/60 Hz V 50/60 Hz AC Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Standard voltages see price see price see price see price see price see price see price see price RAC 24 4) RAC 120 5) RAC 240 6) AC Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Non-standard voltages 2) see price see price see price see price see price see price see price see price V 50Hz (12 600V) 3) V 60Hz (12 600V) 3) DC Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Standard voltages see price see price see price see price see price see price see price see price 24V DC RDC 24 7) DC Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Article no. 1) Non-standard voltages 2) see price see price see price see price see price see price see price see price V DC (12 250V) 3) ) The article number is a combination of part no. and operating voltage 2) For non-standard voltages, state the actuating voltage selected from the range ( V) shown. 3) Minimum order quantity: 10 off 4) 24 V 50/60 Hz 5) V 50/60 Hz 6) V 50/60 Hz 7) V DC Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 5 and under

34 Switching conditions for 4 pole, non-motor loads Engineering Characteristic curves for DC switching DILMP20... DILMP200 4/13 AC-1/400 V Breaking current A DILMP200 DILMP160 DILMP125 Operating characteristics Non inductive and slightly inductive loads Electrical characteristics: Switch on: 1 Rated current Switch off: 1 Rated current Utilization category 100 % AC-1 Typical applications: Electrical heating DILMP contactors 80 DILMP80 DILMP 45 DILMP DILMP32 DILMP Component lifespan [Millions of operations] Switching of DC currents when necessary cable to be supplied by customer DILMP20... DILMP V DC 1-pole 2-pole

35 90 4/14 Technical Data Contactors DILM32 DILM38 DILM32 DILM38 DILM contactors General Standards IEC/EN 60947, VDE 0660, UL, CSA Lifespan, mechanical AC operated Operations x DC operated Operations x Operating frequency, mechanical AC operated Operations/h 5000 DC operated Operations/h 5000 Maximum operating frequency electrical (Contactors without overload relay) See characteristic curves Climatic proofing Damp heat, constant, to IEC Damp heat, cyclical, to IEC Ambient temperature Open C Enclosed C Storage C Mounting position, AC- and DC operated Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock, 10 ms Main contacts N/O contact g 10 Auxiliary contacts N/O contact g 7 N/C contact g 5 Mechanical shock resistance (IEC/EN ) when tabletop-mounted Half-sinusoidal shock, 10 ms Main contacts N/O contact g 6.9 Auxiliary contacts N/O contact g 5.3 N/C contact g 3.5 Protection type IP00 Protection against direct contact when actuated from front Finger- and back-of-hand proof (IEC 536) Weight AC operated kg 0.42 DC operated kg 0.48 Screw connector terminals Terminal capacity main cable Solid mm 2 1 x ( ) 2 x ( ) Flexible with ferrule mm 2 1 x ( ) 2 x ( ) Stranded mm 2 1 x 16 Solid or stranded AWG 18 6 Flat conductor Number of segments x width x thickness mm

36 Technical Data Contactors 4/15 DILM32 DILM38 DILM32 DILM38 General Main cable connection screw/bolt M5 Tightening torque Nm 3 Terminal capacity control circuit cables Solid mm 2 1 x (0.75 4) 2 x (0.75 4) Flexible with ferrule mm 2 1 x ( ) 2 x ( ) Solid or stranded AWG Control circuit cable connection screw/bolt M3.5 Tightening torque Nm 1.2 Tool Main cable Pozidriv screwdriver Size 2 Standard screwdriver mm 0.8 x x 6 Control circuit cables Pozidriv screwdriver Size 2 Standard screwdriver mm 0.8 x x 6 Spring-loaded terminal connection Terminal capacity control circuit cables Solid mm 2 1 x ( ) 2 x ( ) Flexible mm 2 1 x ( ) 2 x ( ) Flexible with ferrule mm 2 1 x ( ) 2 x ( ) Solid or stranded AWG DILM contactors Tool Stripping length mm 10 Screwdriver blade width mm 3.5 Main conducting paths Rated impulse withstand voltage U imp V AC 8000 Overvoltage category/pollution degree III/3 Rated insulation voltage U i V AC 690 Rated operational voltage U e V AC 690 Safe isolation to VDE 0106 Part 101 and Part 101/A1 between coil and contacts V AC 440 between the contacts V AC 440 Making capacity (p.f. to IEC/EN 60947) Up to 690 V A 384 Breaking capacity 220/230 V A /400 V A V A /690 V A 180 Short-circuit rating Short-circuit protection maximum fuse Type 2 coordination 400 V gg/gl 500 V A 690 V gg/gl 690 V A 35 Type 1 coordination 400 V gg/gl 500 V A V gg/gl 690 V A

37 4/16 Technical Data Contactors DILM32 DILM38 DILM32 DILM38 DILM contactors AC AC-1 duty conv. therm. current 3 pole Hz Conventional free air thermal current, 1 pole AC-3 duty Rated operational current AC-3 open, Hz, 3 pole open at 40 C I th A 45 at 50 C I th A 43 at 55 C I th A 42 at 60 C I th A 40 enclosed I th A 36 open I th A 100 enclosed I th A /230 V I e A V I e A /400 V I e A V I e A V I e A V I e A /690 V I e A Motor rating 220/230 V P kw V P kw /400 V P kw V P kw V P kw V P kw /690 V P kw AC-4 duty Rated operational current AC-4 open, Hz, 3 pole 220/230 V I e A V I e A /400 V I e A V I e A V I e A V I e A /690 V I e A 12 Motor rating 220/230 V P kw V P kw /400 V P kw V P kw V P kw V P kw 9 660/690 V P kw 10 DC of three-phase capacitors open DC-1 operation 60 V I e A V I e A V I e A V I e A 2.9 DC-3 operation 60 V I e A V I e A V I e A V I e A 0.6 DC-5 operation 60 V I e A V I e A V I e A V I e A 0.6

38 Technical Data Contactors DILM32 DILM38 4/17 DILM32 DILM38 Current heat loss (3 pole) Current heat loss at th I W 12.1 Current heat loss at I e to AC-3/400 V W 6.1 Impedance per pole mo 2 Magnet systems Voltage tolerance AC operated Pick-up x U c Drop-out voltage AC operated Drop-out x U c DC operated 2) Pick-up x U c ) DC operated 2) Drop-out x U c Power consumption of the coil in a cold state and 1.0 x U c 50 Hz Pick-up VA Hz Sealing VA Hz Sealing W Hz Pick-up VA Hz Sealing VA Hz Sealing W /60 Hz Pick-up VA /60 Hz Sealing VA /60 Hz Sealing W DC operated Pick-up W 12 DC operated Sealing W 0.5 Duty factor % DF 100 Switching times at 100 % U c (approximate values) Main contacts AC operated Closing delay ms Opening delay ms 8 14 DC operated Closing delay ms 47 Opening delay ms 30 Arcing time ms 10 Lifespan, mechanical; Coil 50/60 Hz at 50 Hz Mechanical lifespan at 50 Hz approx. 30% lower than under Technical data, general Electromagnetic compatibility (EMC) Emitted interference to EN Interference immunity to EN Ambient temperature C Ambient DILM contactors 1) RDC 24 (U min 24 V DCU max 27 V DC) RDC 60 (U min 48 V DC/U max 60 V DC) RDC 130 (U min 110 V DC/U max 130 V DC) RDC 240 (U min 200 V DC/U max 240 V DC) Example: U c = 0.7 x U min 1.2 x U max U c = 0.7 x 24 V 1.2 x 27 V DC 2) At least double-pulse bridge rectifier

39 4/18 Technical Data Contactors DILMP20 DILMP200 DILMP20 DILMP32 DILMP DILMP125 DILMP45 DILMP80 DILMP160 DILMP200 DILMP contactors General Standards IEC/EN 60947, VDE 0660, UL, CSA Lifespan, mechanical AC operated Operations x DC operated Operations x Operating frequency, mechanical Lifespan, mechanical Operations/h DC operated Operations/h Maximum operating frequency electrical (Contactors without overload) Operations/h 600 Climatic proofing Damp heat, constant, to IEC Damp heat, cyclical, to IEC Ambient temperature Open C Enclosed C Storage C Mounting position, AC- and DC operated Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock, 10 ms Main contacts N/O contact g 10 Auxiliary contacts N/O contact g 7 N/C contact g 5 Protection type IP20 IP00 with accessories IP20 Protection against direct contact when actuated from front (IEC Finger- and back-of-hand proof Terminals, screw connection Terminal capacity main cable Solid mm 2 1 x (0.75 4) 2 x ( ) Flexible with ferrule mm 2 1 x ( ) 2 x ( ) 1 x ( ) 2 x ( ) 1 x ( ) 2 x ( ) 1 x (2.5 16) 2 x (2.5 16) 1 x (2.5 35) 2 x (2.5 25) Stranded mm 2 1 x 16 1 x (16 50) 2 x (16 35) 1 x (10 95) 2 x (10 70) 1 x (16 120) 2 x (16 95) Solid or stranded AWG MCM Flat conductor Number of segments mm 2 x (6 x 9 x 2 x (6 x 16 x 0.8) x width x thickness 0.8) Terminal capacity control circuit cables Solid mm 2 1 x (0.75 4) 2 x ( ) Flexible with ferrule mm 2 1 x ( ) 2 x ( ) 1 x (0.75 4) 2 x ( ) 1 x ( ) 2 x ( ) 1 x (0.75 4) 2 x (0.75 4) 1 x ( ) 2 x ( ) Solid or stranded AWG Main cable connection screw/bolt M3.5 M5 M6 M10 Tightening torque Nm Control circuit cable connection M3.5 M3.5 M3.5 M3.5 Tightening torque Nm Tool Main cable Pozidriv screwdriver Size Hexagon socket-head spanner SW mm 5 Standard screwdriver mm 0.8 x x x x x x 6 Control Pozidriv Size circuit cables Standard screwdriver mm 0.8 x x x x x x 6 1 x (0.75 4) 2 x (0.75 4) 1 x ( ) 2 x ( ) 0.8 x x 6

40 Technical Data Contactors DILMP20 DILMP200 4/19 DILMP20 DILMP32 DILMP DILMP125 DILMP45 DILMP80 DILMP160 DILMP200 Main conducting paths Rated impulse withstand voltage U imp V AC 8000 Overvoltage category/pollution degree III/3 Rated insulation voltage U i V AC 690 Rated operational voltage U e V AC 690 Safe isolation to VDE 0106 Part 101 and Part 101/A1 between coil and contacts V AC between the contacts V AC Making capacity (p.f. to IEC/EN 60947) Up to 690 V A Breaking capacity 220/230 V A /400 V A V A /690 V A Short-circuit rating Short-circuit protection maximum fuse Type 2 coordination 400 V gg/gl 500 V A V gg/gl 690 V A Type 1 coordination 400 V gg/gl 500 V A V gg/gl 690 V A AC AC-1 duty conv. therm. current 3 pole Hz DILMP contactors open at 40 C I th A at 50 C I th A at 60 C I th A enclosed I th A Conventional free air thermal current, 1 pole open I th A enclosed I th A Motor rating Motor rating AC V kw Motor rating AC V kw Motor rating AC-1 380/400 V kw Motor rating AC V kw Motor rating AC V kw Motor rating AC V kw Motor rating AC V kw AC-3 duty Rated operational current AC-3 open, Hz, 3 pole 220/230 V I e A V I e A /400 V I e A V I e A V I e A V I e A /690 V I e A Motor rating 220/230 V P kw V P kw /400 V P kw V P kw V P kw V P kw /690 V P kw

41 4/20 Technical Data Contactors DILMP20 DILMP200 DILMP20 DILMP32 DILMP DILMP125 DILMP45 DILMP80 DILMP160 DILMP200 DILMP contactors DC Rated operational current, open DC-1 operation 60 V I e A V I e A V I e A V I e A DC-3 operation 60 V I e A V I e A V I e A V I e A DC-5 operation 60 V I e A V I e A V I e A V I e A Current heat loss (3 pole) Current heat loss at th I W Impedance per pole mo Magnet systems Voltage tolerance AC operated 50 Hz Pick-up x U c Pick-up voltage x U c Drop-out voltage AC operated Drop-out x U c DC operated 1) Pick-up x U c DC operated 1) Drop-out x U c Power consumption of the coil in a cold state and 1.0 x U c AC operated 50/60 Hz Pick-up VA AC operated 50/60 Hz Pick-up W AC operated 50/60 Hz Sealing VA AC operated 50/60 Hz Sealing W DC operated 1) Pick-up W 4, DC operated 1) Sealing W 4,5 0,5 0,5 2,1 Duty factor % DF 100 Switching times at 100 % U c (approximate values) Main contacts AC operated Closing delay ms Opening delay ms DC operated 1) Closing delay ms Opening delay ms Arcing time ms Permissible residual current with actuation of A1 A2 by the electronics (with 0 signal). ma F 1 F 1 F 1 F 1 1) At least double-pulse bridge rectifier

42 Technical Data Contactors 4/21 DILH2200 DILH2200 General Standards IEC/EN 60947, VDE 0660, UL, CSA Lifespan, mechanical AC operated Operations x DC operated Operations x Operating frequency, mechanical AC operated Operations/h 1000 DC operated Operations/h 1000 Maximum operating frequency electrical (Contactors without overload relay) a HPL /2008, page 5/68 Climatic proofing Damp heat, constant, to IEC Damp heat, cyclical, to IEC Ambient temperature Open C Enclosed C Storage C Mounting position, AC- and DC operated Contactors Mechanical shock resistance (IEC/EN ) Half-sinusoidal shock, 20 ms Main contacts N/O contact g 10 Auxiliary contacts N/O contact g 10 N/C contact g 8 Half-sinusoidal shock, 10 ms Main contacts N/O contact g 10 Auxiliary contacts N/O contact g f10 N/C contact g f8 Protection type IP00 Protection against direct contact when actuated from front finger and back-of-hand proof with terminal shroud or terminal block (IEC 536) Weight kg 32 Terminal capacity main cable Busbar Width mm 100 Main cable connection screw/bolt M12 Tightening torque Nm 35 Terminal capacity control circuit cables Solid mm 2 1 x ( ) 2 x ( ) Flexible with ferrule mm 2 1 x ( ) 2 x ( ) Solid or stranded AWG 2 x (18 12) Control circuit cable connection screw/bolt M3.5 Tightening torque Nm 1.2 Tool Main cable Open-end spanner mm 18 Control circuit cables Pozidriv screwdriver Size 2

43 4/22 Technical Data Contactors DILH2200 DILH2200 Contactors Main conducting paths Rated impulse withstand voltage U imp V AC 8000 Overvoltage category/pollution degree III/3 Rated insulation voltage U i V AC 1000 Rated operational voltage U e V AC 1000 Safe isolation to VDE 0106 Part 101 and Part 101/A1 between coil and contacts V AC 500 between the contacts V AC 500 Making capacity (p.f. to IEC/EN 60947) A 9840 Breaking capacity 220/230 V A /400 V A V A /690 V A V A 5800 Component lifespan a HPL /2008, page 5/67 AC AC-1 duty conv. therm. current 3 pole Hz open at 40 C I th A 2700 at 50 C I th A 2400 at 55 C I th A 2300 at 60 C I th A 2200 Conventional free air thermal current, 1 pole open 1) I th A 5500 AC-3 duty Rated operational current AC-3 open, Hz, 3 pole 1000 V I e A Motor rating 1000 V P kw Current heat loss (3 pole) Current heat loss at th I W 232 1) at maximum permissible ambient temperature

44 Technical Data Contactors DILH2200 4/23 DILH2200 Magnet systems Voltage tolerance 1) DILM... comfort series Pick-up x U c 0.7 x U c min 1.15 x U c max DILM...-S standard series Pick-up x U c 0.85 x U c min 1.1 x U c max DILM... comfort series Drop-out x U c 0.2 x U c min 0.6 x U c min DILM...-S standard series Drop-out x U c 0.2 x U c min 0.4 x U c min Power consumption of the coil in a cold state and 1.0 x U c DILM... comfort series Pick-up VA ) DILM... comfort series Pick-up W 1400 DILM... comfort series Sealing VA 15 DILM... comfort series Sealing W 13 Duty factor % DF 100 Switching times at 100 % U c (approximate values) Main contacts DILM... comfort series Closing delay ms 70 Opening delay ms 40 Behaviour in marginal and transitional conditions Sealing Voltage interruptions (0 0.2 x U c min ) F 10 ms Time is bridged successfully (0 0.2 x U c min ) > 10 ms Drop-out of the contactor Voltage drops ( x U c min ) F 12 ms Time is bridged successfully ( x U c min ) > 12 ms Drop-out of the contactor ( x U c min ) Contactor remains switched on Excess voltage ( x U c max ) Contactor remains switched on (> 1.3 x U c max ) F 3 s Contactor remains switched on (> 1.3 x U c max ) > 3 s Drop-out of the contactor Pick-up phase (0 0.7 x U c min ) Contactor does not switch on (0.7 x U c min 1.15 x U c max ) Contactor switches on with certainty (> 1.15 x U c max ) Contactor switches on with certainty Admissible transitional contact resistance mo F 500 (of the external control circuit device when actuating A11) Max. admissible residual current ma F 1 (when A11 is actuated from the electroncis, 0 signal) PLC signal level (A3 - A4) to IEC/EN (type 2) High V 15 Low V 5 Electromagnetic compatibility (EMC) Electromagnetic compatibility This product is designed for operation in industrial environments (environment 2). The use in residential environments (environment 1) could cause electrical interference so that addition suppression must be planned. Contactors 1) U c min, U c max a HPL /2008, page 5/59 2) Control transformer with U K F 7 %

45 4/24 Dimensions Contactors DILM, DILH, SDAINLM Contactor with auxiliary contact module DILM17...DILM38 2 x M4 Contactors Lateral clearance to earthed parts: 6 mm DILH2000, DILH o M6 SDAINLM140...SDAINLM M

46 Dimensions Contactors 4/25 Contactor with auxiliary contact module DILMP20 DILMP 2 x M DILMP32 DILMP DILMP contactors 2 x M distance at side to earthed parts: 6 mm 97.4 Contactors DILMP DILMP x M DILMP125 DILMP160 DILMP distance at side to earthed parts: 6 mm 4 x M Motor suppressor module DILM12-XMSM distance at side to earthed parts: 10 mm

47 Contents 5/1 ZB overload relay Motor protection is one of the most important tasks when machines are to be equipped electrically. You will find the correct solution for every application, from the price efficient bimetal solution up to the more demanding networked, full motor protection. ZB overload relay Ordering 5/2 Our full overload relay product range can be found in the Industrial Switchgear Main Catalogue, HPL /2008, Chapter 6 and under. Page Bimetal overload relays up to 150A 5/2 Accessories 5/2 ZB overload relay Overload relay ZB32-38, ZB Overload relays that can be mounted onto contactors DILM38/DILM72. - Protects motors that are switched by DILM38/DILM72. Page 5/2 The electronic catalogue: 2008 version with new technology - start page with catalogue portal - Informative parallel product display - user-friendly screen design - Direct start from CD possible - Shopping basket 4 clicks from selection to order - The classic: Extensive data sheet function - With progress function for product range and shopping basket

48 5/2 Ordering Bimetal relay up to 150 A, accessories Ordering Bimetal relay up to 150 A, accessories 5/3 ZB, K ZB, AWB Bimetal overload relay ZB32 overload relays Overload releases Contact sequence Auxiliary contacts For use with Short-circuit protection Part no. N/O = Normally N/C = Normally Type 1 coordination Type 2 coordination Article no. open closed I r gg/gl gg/gl A A A N/O 1 N/C DILM ZB / 22 see price Std. pack 1 off Fitted directly to the contactor Separate mounting 1 1 Bimetal overload relay Overload relays ZB N/O 1 N/C DILM ZB off Contactor a HPL /2008, page 5/17 2 Bases a HPL /2008, page 6/18 Further overload relays (ZB12, ZB32, ZB65) and also technical data and dimensions can be found in the Industrial Switchgear Main Catalogue HPL /2008, Chapter 6. For use with For connection of: Part no. Copper strip W x H max. Article no. mm see price Std. pack For use with Part no. Article no. see price Std. pack Set of box terminals Documentation consisting of 3 individual clamps With protective covers Z5-.../FF x 26 K-B-DIL6AM 0062 With control circuit terminal and protective cover Z5-.../FF x 26 KS-B-DIL6AM 00 1 off When using box terminals the protective cover must be used. 1 off When using box terminals the protective cover must be used. Overload relays Overload monitoring of EEx e motors ZE... ZB12... ZB32... ZB65... ZB AWB D AWB D/GB AWB D/GB off German 1 off German/English 1 off German/English Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 6 and under

49 Moeller NK Contents 6/1 Motor-protective circuit-breaker PKZ Short down times of machines and systems require a fast re-availability of the system. With the PKZ motor-protective circuit-breaker, fuseless short-circuit protection and overload protection is provided in one device. Motor-protective circuit-breaker PKZ Ordering DOL starter wiring set 6/1 Electric contact module 6/1 Our complete product range for motor-protective circuitbreakers - PKZM01 - PKZM0 - PKZM4 - PKZ2 can be found in the Industrial Switchgear Main Catalogue, HPL /2008, Chapter 8 and under. Page Mechanical connection element 6/1 Motor-protective circuit-breaker PKZ Electric contact module PKZM -X DE - Connections are plugged-in instead of wired. - Simple and fast tool-less mounting/ removal saves time and cost. Page 6/1 Mechanical connection element PKZM -X DM - Connections are plugged-in instead of wired. - Simple and fast tool-less mounting/removal saves time and cost. Page 6/1 PKZM0, PKZM4, Accessories For use with Part no. Article no. see price Std. pack Wiring set DOL starters PKZM4 + DILM40 PKZM4 + DILM50 PKZM4 + DILM65 PKZM4-XDM off Consists of: Top-hat rail adapter plate Main current wiring between PKZ and contactor Electric contact module PKZM0 + DILM7 PKZM0 + DILM9 PKZM0 + DILM12 PKZM0 + DILM15 Mechanical connection element PKZM0 + DILM7 PKZM0 + DILM9 PKZM0 + DILM12 PKZM0 + DILM15 PKZM0-XM12DE PKZM0-XM12DM off Consists of main current wiring between PKZM0 and contactor in tool-less plug connection Combined with PKZM0-XM12DM. 1 off Consists of mechanical connection element between PKZM0 and contactor Combine with PKZM0-XM12DE. Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 8 and under

50 Contents 7/1 Connection system SmartWire The SmartWire connection system allows the connection of switchgear to a PLC without complex control wiring. Plug-in modules and a prefabricated connection cable for the DILM contactor replace the control wiring. SmartWire supplements the tried and tested Moeller switchgear. SmartWire designed as an accessory for the standard devices. The well know system accessories can still be used and the normal flexibility of the switchgear is still available. Gateways or interface modules from thirdparty manufacturers connect the SmartWire system with various field buses. Connection system SmartWire Description 7/2 Ordering 7/3 Technical data 7/4 Dimensions 7/5 Our complete product range for - DOL Starters - Reversing starters - Starters on busbar adapter - Connection system SmartWire can be found in the Industrial Switchgear Main Catalogue, HPL /2008, Chapter 9 and under. Page Connection system SmartWire Input/output module SWIRE-4DI-2DO-R - 4 digital inputs for connection of potential-free contacts. - 2 relay outputs 250 V AC. - Integration of all Moeller contactors in SmartWire connection system. Page 7/3 The electronic catalogue: 2008 version with new technology - start page with catalogue portal - Informative parallel product display - user-friendly screen design - Direct start from CD possible - Shopping basket 4 clicks from selection to order - The classic: Extensive data sheet function - With progress function for product range and shopping basket

51 7/2 Description Connection system SmartWire SWIRE- Connection system SmartWire 1 Gateway easynet/canopen 2 Gateway PROFIBUS-DP 3 XI/ON Gateway with SmartWire Interface card MicroInnovation AG, 4 SmartWire I/O module 5 DOL starter MSC-D up to 32 A 6 DOL starter MSC-D up to 15.5 A 7 SmartWire power module 8 Connection cable 9 SmartWire module for DILM 10 Reversing starter MSC-R up to 12 A System description The SmartWire connection system allows the connection of switchgear to a PLC without complex control wiring. The control wiring between the PLC and the switchgear is replaced by the plug-in SmartWire module for DILM and a pre-manufactured connection cable. The wiring complexity is drastically reduced and wiring errors are impossible. There are further savings also with the assembly, the commissioning and the search for faults on the machine or system. The inputs and outputs of the PLC are replaced by the SmartWire module for DILM and the control wiring termination points are not necessary. The connection to the various field Buses is via Gateways or interface modules available from another manufacturer. Features Gateway Connects the SmartWire modules with the field Bus Supports the field Buses PROFIBUS-DP, CANopen and easy-net Supplies the control voltage for the motor starter or contactor Supplies the supply voltage for the SmartWire connection system Configuration button for automatic addressing of the SmartWire modules for DILM Supports max. 16 SmartWire modules for DILM Interface from third party devices e.g. for the I/O-System XI/ON Connection to the field Buses PROFIBUS-DP, CANopen and DeviceNET SmartWire module for DILM Pluggable onto contactors of the xstart range Suitable for contactors DILM7 to DILM32 (24 V DC), DILMC7 to DILMC32 (24 V DC), DILMP20 (24 V DC) or motor starter MSC-... (24 V DC) Use the standard switchgear of the xstart range Suitable for DOL and reversing starters Use the accessories of the xstart range Suitable for contactor combinations with PKZ or with Z overloads Integrated switch position monitoring of the contactors Integrated mechanical switch position display Actuation of the contactors Interrogation of a potential-free contacts, e.g. NHI-E-10-PKZ0 Electrical interlocking, e.g. possible with reversing starters LED for status and diagnostic display Connection to Gateway or interface from third party devices SmartWire I/O-module 4 digital inputs for connection of potential-free contacts Power supply for the digital inputs comes from the device 2 relay outputs 250 V AC SmartWire power module Supply of the 24 V-DC control voltage for actuation of DILM contactors Assembly of emergency groups Increase the control voltage power in the SmartWire chain Safety engineering EMERGENCY STOP disconnection as per IEC/EN 954-1, Switching Category 3 Central switch off of control voltage at the Gateway or SmartWire Power module Combination with safety conform switchgear possible

52 Ordering Connection system SmartWire 7/3 SWIRE- Gateway PROFIBUS-DP Description Gateway with integrated supply for the SmartWire module and control voltage for the switchgear. - Connection to PROFIBUS-DP as slave - Transmission rate: 9.6 kbit/s to 12 MBit/s - 9 pole SUB-D socket - Address range: Connection to SmartWire module as Master. - supports 16 SmartWire modules. Part no. Article no. SWIRE-GW-DP see price Std. pack 1 off Other Gateways easy-net/canopen Page a HPL /2008, page 4/44 Connection system SmartWire Modules SmartWire module for DILM SmartWire module to assemble on the contactors DILM7 DILM32. - One module is necessary per contactor. - Connection to SmartWire- Gateway as Slave. - Max. 16 SmartWire modules per chain. - 1 digital input for potential-free contact. - Signalling contactor switch position. SmartWire-Power-Module Power module for supplying the control voltage. - Connection on SmartWire Gateway as interactive station (no address). SWIRE-DIL SWIRE-PF off Take account of the max. current consumption of the contactor coils per SmartWire chain. Length of connection cable at the input and the electrical interlock < 2.8 m. A2 terminal of the contactor must not be bridged. Electrical interlocking only possible via the terminals on the module for DILM. Wiring kits DILM 12-XRL and PKZM0-XRM12 cannot be used. Connection terminals for electrical interlocking are not suitable for safety technology. 1 off Max. 4 power modules per SmartWire chain. SmartWire I/O module 4 digital inputs 2 digital relay outputs SWIRE-4DI-2DO-R off Max. 4 SmartWire I/O modules per rung. Accessories SmartWire connection cable Length: 85 mm SWIRE-CAB Length: 110 mm SWIRE-CAB Length: 150 mm SWIRE-CAB Length: 250 mm SWIRE-CAB Length: 500 mm SWIRE-CAB Length: 1000 mm SWIRE-CAB Length: 2000 mm SWIRE-CAB Termination connector Termination plug for last SmartWire module, 6 pole, no electrical function. SWIRE-CAB Data cable 6 core, flat-band cable, length: 100 m. SWIRE-CAB-100M Plug 6 plug for flat-band cable. SWIRE-CAB-CON NHI-E with cable NHI-E-10-PKZ0 with connection cable AWG18 blue, for connection to SmartWire module for DILM. Pluggable reversing jumper To assemble reversing starters with tool-less plug connection NHI-E-10L-PKZ DILM12-XR off Cable lengths: a HPL /2008, page 9/30 25 off 5 off 5 off 1 off 1 off 1 off 25 off 1 off Pre-manufacture of cable only possible with special tool. 50 off For use with SWIRE-CAB-100M. 5 off 20 off For use with DILM7 DILM15, without A2 bridge. Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 9 and under

53 7/4 Technical Data Connection system SmartWire SWIRE- SWIRE-4DI-2DO-R Connection system SmartWire General Standards General IEC/EN EN EN IEC/EN IEC/EN Mounting Top-hat rail IEC/EN (35mm) or screw fixing with fixing brackets ZB4-101-GF1 (accessories) Dimensions (W x H x D) mm 35 x 90 x 74 Weight kg 0.12 Terminal capacities Solid mm Flexible with ferrule mm Solid or stranded AWG Standard screwdriver mm 3.5 x 0.8 Max. tightening torque Nm 0.6 Climatic environmental conditions Ambient temperature Operation C Storage C Condensation Prevent condensation with suitable measures Relative humidity, non-condensing % 5 95 (IEC/EN ) Air pressure (operation) hpa Ambient conditions, mechanical Degree of protection IEC/EN IP20 Pollution degree 2 Mounting position Vertical Electromagnetic compatibility (EMC) Electrostatic discharge (IEC/EN , Level 3, ESD) Air discharge kv 8 Contact discharge kv 6 Electromagnetic fields V/m 10 (IEC/EN , RFI) Radio interference suppression EN 55011, EN Class A Burst pulses (IEC/EN , level 3) Supply cables kv 2 High-energy pulses (surge) kv 0.5 (supply cables, symmetrical) (IEC/EN , level 2) Immunity to line-conducted interference to (IEC/EN ) V 10 Insulation resistance Clearance in air and creepage distances EN 50178, EN , UL 508, CSA C22.2 No 142 Insulation resistance EN 50178, EN Voltage supply, Gateway electronic and SmartWire station electronics U Gateway Admissible range LEDs Ready for operation Status Outputs Supply from gateway Ready: green Q1, Q2: Green Connection potential-free contacts Number 4 Rated voltage (own supply) U e V DC 17 Input current at 1 signal, typically ma 5 Potential isolation No max. conductor length m < 2.8

54 Technical Data Connection system SmartWire 7/5 SWIRE- SWIRE-4DI-2DO-R SmartWire Connection types Plug, 6-pole Data/power cable 6 core flat-band cable maximum cable length System SmartWire m 4 Bus termination Connector plug Station address 1 16 Station Max. 4 SmartWire modules per rung. Address allocation Automatic via SmartWire Potential isolation for supply voltage U AUX No for supply voltage U Gateway No Function SmartWire-Slave Data transfer time System SmartWire Write switch typically 20 ms for all stations Read status information typically 10 ms per station Connection system SmartWire Relay outputs Rated impulse withstand voltage U imp V AC 4000 Overvoltage category/pollution degree III/3 Rated insulation voltage U i V 250 Rated operational voltage U e V 250 Making capacity A 30 Breaking capacity V A 10 Rated operational current AC-15, 250 V I e A 3 DC-12, 30 V I e A 3 Conventional thermal current I th A 10 Short-circuit rating without welding Max. fuse A gg/gl 10 SWIRE-4DI-2DO-R M Further technical data and dimensions can be found in the Industrial Switchgear Main Catalogue HPL /2008, Chapter 9.

55 Contents 8/1 Circuit-breakers NZM Comfort switching capacity with 36 ka The NZM circuit-breaker makes it possible to control power safely, to switch and control it in Industrial, building and mechanical engineering. Innovative protection concepts are coupled with diagnostic and communication functions. Page NZM circuit-breakers Ordering 8/2 Circuit-breaker thermomagnetic release, 3 pole 8/2 Circuit-breaker magnetic short-circuit release, 3 pole 8/4 Circuit-breaker thermomagnetic release, 4 pole 8/8 Circuit-breaker for 1000 V, 3 pole 8/10 Auxiliary contacts 8/10 Door coupling rotary handle for North America 8/11 Engineering 8/12 Selectivity: incoming circuit-breaker, outgoing circuit-breaker 8/12 Tripping characteristics, let-through characteristics 8/13 Technical data 8/15 NZM circuit-breakers Our full circuit-breaker and switch-disconnector product range can be found in the Industrial Switchgear Main Catalogue, HPL /2008, Chapter 10 and under. Circuit-breaker series NZM1 to NZM3 with 36 ka NZMC - High 36-kA switching capacity up to 500 A rated current. - Attractively priced for standard applications - Suitable for DC applications up to 750 V. - Same accessories as all NZM circuit-breakers. Page 8/2 Auxiliary contact with double-contact M22-CK... - Application: For all NZM circuitbreakers and PN and N switchdisconnectors, especially frame sizes 1 and 2 due to the limited number of mounting positions. - Advantages: less article variations and stock, as they come from the RMQ control circuit devices range, see Chapter 1 of this catalogue. Page 8/10

56 8/2 Ordering Circuit-breaker thermomagnetic release, 3pole Ordering Circuit-breaker thermomagnetic release, 3pole 8/3 NZM 1, NZM 2, NZM 3 NZM 1, NZM 2, NZM 3 NZM circuit-breakers Rated current = rated uninterrupted current Setting range Overload releases Short-circuit I n = I u I r I rm A A A I Basic switching capacity 25 ka at 415 V 50/60 Hz Part no. Article no. Protection of systems and cables 3-pole Terminals standard, terminal screws as accessories NZMB2-A see price Comfort switching capacity 36 ka at 415 V 50/60 Hz Part no. Article no. NZMC2-A NZMC3-A NZMC3-A NZMC3-A see price Normal switching capacity 50 ka at 415 V 50/60 Hz Part no. Article no. NZMN2-A NZMN3-A NZMN3-A NZMN3-A see price High switching capacity 100/150 ka 1) at 415 V 50/60 Hz Part no. Article no. NZMH2-A NZMH3-A NZMH3-A NZMH3-A see price Std. pack 1 off IEC/EN Adjustable overload release I r x I n (ex-works 0.8 x I n ) Adjustable short-circuit release I i 6 10 x I n (ex-works 6 x I n ) NZM -A40: 8 10 x I n (ex-works 8 x I n ) Fixed short-circuit release I i 350 A at I n = A 1280 A at I n = 160 A (NZM1) 1) Applies to NZM2 NZM circuit-breakers for terminals a HPL /2008, page 10/45 Rated current = rated uninterrupted current Setting range Overload releases Short-circuit Motor rating AC-3 at 400 V 50/60 Hz Rated operational current AC-3 at 400 V 50/60 Hz Comfort switching capacity 36 ka at 415 V 50/60 Hz Part no. Article no. see price Std. pack I n = I u I r I i P I e A A A kw A I Motor protection 3-pole Terminals standard, Terminal screws as accessories NZMC1-M NZMC1-M NZMC1-M NZMC1-M NZMC1-M Terminal screws standard, terminals as accessories NZMC2-M NZMC2-M NZMC2-M off IEC/EN and IEC/EN The circuit-breaker fulfills all requirements for AC 3 switching category Adjustable overload releases I r x I n (ex-works 0.8 x I n ) NZM 1-M : with single phasing sensitivity Tripping class 10 A Adjustable short-circuit releases I i 8 14 x I n (ex-works 12 x I n ) NZMH2-M32: x I n (ex-works 12 x I n ) NZM 1-M100: x I n (ex-works 12 x I n ) Fixed short-circuit release I i 350 A at I n = A Tripping class Tripping time Tp with load on all poles of 7.2 times current setting value 250 A 2 s < T p F 10 s 10 2 s < T p F 10 s 20 6 s < T p F 20 s 30 9 s < T p F 30 s for terminals a HPL /2008, page 10/45 Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 10 and under

57 8/4 Ordering Circuit-breaker magnetic short-circuit release, 3 pole Ordering Circuit-breaker magnetic short-circuit release, 3 pole 8/5 NZM 1, NZM 2, NZM 3 NZM 1, NZM 2, NZM 3 NZM circuit-breakers Rated current = rated uninterrupted current Setting range Non-delayed short-circuit release Motor rating AC-3 at 400 V 50/60 Hz I n = I u I i P I e A A kw A I Rated operational current AC-3 at 400 V 50/60 Hz Basic switching capacity 25 ka at 415 V 50/60 Hz Part no. Article no. Short-circuit protection Motor protection in conjunction with overload relay With short-circuit release Without overload release 3-pole Terminals standard, terminal screws as accessories NZMB1-S NZMB1-S NZMB1-S NZMB1-S NZMB1-S see price Comfort switching capacity 36 ka at 415 V 50/60 Hz Part no. Article no. NZMC1-S NZMC1-S NZMC1-S NZMC1-S NZMC1-S see price Normal switching capacity 50 ka at 415 V 50/60 Hz Part no. Article no. NZMN1-S NZMN1-S NZMN1-S NZMN1-S NZMN1-S see price High switching capacity 150 ka at 415 V 50/60 Hz Part no. Article no. NZMH1-S NZMH1-S NZMH1-S NZMH1-S NZMH1-S Terminal screws standard, terminals as accessories NZMH2-S NZMH2-S NZMH2-S NZMH2-S NZMH2-S NZMB2-S NZMB2-S NZMB2-S NZMC2-S NZMC2-S NZMC2-S NZMN2-S NZMN2-S NZMN2-S NZMH2-S NZMH2-S NZMH2-S Terminal screws standard, terminals as accessories NZMC3-S250 NZMN3-S250 NZMH3-S NZMC3-S320 NZMN3-S320 NZMH3-S NZMC3-S400 NZMN3-S400 NZMH3-S NZMC3-S500 NZMN3-S500 NZMH3-S see price Std. pack 1 off IEC/EN and IEC/EN The circuit-breakers fulfill all requirements for AC 3 switching category. Adjustable short-circuit releases I i 8-14 x I n (ex-works 12 x I n ) NZM 1-S100, NZM 2-S200: x I n (ex-works 12 x I n ) NZM 3-S400, NZM 3-S500: 6-10 x I n Without overload release I r 1 off 1 off Selection of circuit-breakers without overload release when combining for instance with ZEV electronic motor-protective relays: The tripping response of the motor-protective relay is matched by setting of the tripping class (CLASS), to the starting behaviour of the motor to be protected. I n in A Maximum permissible tripping class CLASS NZM...1-S NZM...2-S NZM...3-S Tripping class Tripping time T p with load on all poles of 7.2 times current setting value. 10 A 2 s < T p F 10 s 10 4 s < T p F 10 s 20 6 s < T p F 20 s 30 9 s < T p F 30 s NZM circuit-breakers Motor-starter combination of classification types 1 and 2 can be found in the Fuseless motor-starter combinations section. for terminals a HPL /2008, page 10/45 Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 10 and under

58 8/6 Ordering Circuit-breaker thermomagnetic release, 4 pole Ordering Circuit-breaker thermomagnetic release, 4 pole 8/7 NZM 1, NZM 2, NZM 3 NZM 1, NZM 2, NZM 3 NZM circuit-breakers Rated current = rated uninterrupted current Setting range Overload releases Main pole Neutral conductor I n = I u I r I r I rm A A A A I Short-circuit releases Basic switching capacity 25 ka at 415 V 50/60 Hz Part no. Article no. see price Comfort switching capacity 36 ka at 415 V 50/60 Hz Part no. Article no. Protection of systems and cables 4-pole Terminals standard, terminal screws as accessories NZMC1-4-A NZMC1-4-A NZMC1-4-A NZMC1-4-A NZMC1-4-A NZMC1-4-A NZMC1-4-A NZMC1-4-A NZMC1-4-A NZMC1-4-A see price Normal switching capacity 50 ka at 415 V 50/60 Hz Part no. Article no. see price High switching capacity 150 ka at 415 V 50/60 Hz Part no. Article no. see price Std. pack 1 off IEC/EN Adjustable overload releases I r x I n (ex-works 0.8 x I n ) Setting on neutral pole implemented via the main pole setting I r. Adjustable short-circuit releases I i 6 10 x I n (ex-works 6 x I n ) NZM 1-4-A40: 8 10 x I n (ex-works 8 x I n ) Fixed short-circuit release I i 350 A at I n = A 1280 A at I n = 160 A (8 x I n ) NZM 1-4-A With 100 % overload and short-circuit protection in 4th pole NZM circuit-breakers for terminals a HPL /2008, page 10/45 Protection of systems and cables 4-pole Terminal screws standard, terminals as accessories NZMC2-4-A NZMC2-4-A160/ NZMC2-4-A NZMC2-4-A200/ NZMC2-4-A NZMC2-4-A250/ NZMB2-4-A NZMB2-4-A300/ NZMC2-4-A NZMC2-4-A300/ Terminal screws standard, terminals as accessories NZMC3-4-A NZMC3-4-A320/ NZMC3-4-A NZMC3-4-A400/ NZMC3-4-A NZMC3-4-A500/ NZMN2-4-A NZMN2-4-A300/ NZMN3-4-A NZMN3-4-A320/ NZMN3-4-A NZMN3-4-A400/ NZMN3-4-A NZMN3-4-A500/ NZMH2-4-A NZMH2-4-A300/ NZMH3-4-A NZMH3-4-A320/ NZMH3-4-A NZMH3-4-A400/ NZMH3-4-A NZMH3-4-A500/ off IEC/EN off Adjustable overload releases I r x I n (ex-works 0.8 x I n ) Setting on neutral pole implemented via the main pole setting I r. Adjustable short-circuit releases I i 6-10 x I n (ex-works 6 x I n ) NZM 3-S400: x I n NZM 3-S500: 6-10 x I n Fixed short-circuit release I i 350 A at I n = A NZM -4-A With 100 % overload and short-circuit protection in 4th pole NZM 2-4-A /60 and NZM 3-4-A /60 With 60 % overload and short-circuit protection in 4th pole for terminals a HPL /2008, page 10/49 Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 10 and under

59 8/8 Ordering Switch-disconnectors, for 1000V AC, 3 pole, auxiliary contact with double contact Ordering Door coupling rotary handle for North America 8/9 NZM, M22-CK NZM, M22-CK Rated current = rated uninterrupte d current Setting range Overload releases Short-circuit releases Part no. Article no. see price Std. pack For use with Standard Part no. Article no. when ordered separately see price Std. pack NZM circuit-breakers I n = I u I r I i A A A Protection of systems and cables 3-pole Terminal screws standard, terminals as accessories I NZMH2-A300-S off IEC/EN Adjustable overload releases I r NZMH2-A -S1: x I n (ex-works 0.8 x I n ) Adjustable short-circuit releases I i NZMH2-A300-S1: 6-8 x I n Connection types NZM2: Cover NZM2-XKSA necessary Door coupling rotary handle Complete including rotary drive and coupling parts Extension shaft additionally required. Degree of protection IP66, UL/CSA Type 4X, Type 12 Standard, black/grey Lockable in 0 position on handle. With door interlock NZM1, N1 NZM2, N2 NZM3, N3 NZM4, N4 NZM1-XTVD-NA NZM2-XTVD-NA NZM3-XTVD-NA NZM4-XTVD-NA off Door interlock Non defeatable in the locked OFF position. Door opening possible after active rotation beyond the 0 position. Cannot be combined with mechanical interlock External warning plate/ designation label can be clipped on NZM circuit-breakers Accessories a plug-in/withdrawable unit on request For use with Auxiliary contacts: f = safety function, by positive opening to IEC/EN Contact sequence Cage Clamp Part no. Article no. when ordered separately see price Std. pack N/O = Normally open N/C = Normally closed Auxiliary contacts Standard auxiliary contacts Switching with the main contacts Used for indicating and interlocking tasks (1 level max.) Double contact NZM1(-4), 2(-4), 3(-4), 4(-4) PN1(-4), 2(-4), 3(-4) N(S)1(-4), 2(-4), 3(-4), 4(-4) 1 S 1 N/C f 1.X3 1.X1 M22-CK X4 1.X2 2 S 1.X3 1.X3 M22-CK X4 1.X4 2 N/C f 1.X1 1.X1 M22-CK X2 1.X2 20 off The following applies for the std. pack: M22-(C)K...: Std. pack = 20 off The following can be clipped into the switches: NZM1 a standard auxiliary contact NZM2 up to two M22-(C)K... standard auxiliary contacts NZM3 as well as NZM4 - up to 3 standard auxiliary contacts M22-(C)K... Any combinations of the auxiliary contact types are possible. Marking on switch: HIN When in combination with NZM-XR... remote operator, on the right hand side mounting position for standard auxiliary contacts only single contacts can be used. Trip-indicating auxiliary contact General trip indication '+', when tripped by voltage release, overload release, short-circuit release or by the residual-current release due to residual-current. (1 level max.) Double contact NZM1(-4), 2(-4), 3(-4), 4(-4) N(S)1(-4), 2(-4), 3(-4), 4(-4) 1 S 1 N/C f 1.X3 1.X1 M22-CK X4 1.X2 2 S 1.X3 1.X3 M22-CK X4 1.X4 2 N/C f 1.X1 1.X1 M22-CK off The following applies for the std. pack: M22-(C)K...: Std. pack = 20 off The following can be clipped into the switches: NZM1 - one trip-indicating auxiliary switch NZM2 - one M22-(C)K trip-indicating auxiliary switch NZM3 - one M22-(C)K... trip-indicating auxiliary switch NZM4 - up to 2 M22-(C)K... trip-indicating auxiliary switches Any combinations of the auxiliary contact types are possible. Not in combination with switch-disconnector PN Marking on switch: HIA Labeling in FI-Block: HIAFI. 1.X2 1.X2 If the trip-indicating auxiliary contact in the fault current block is used, the N/C contacts operates as a N/O contact and the N/C contact operates as an N/O contact. Complete product range a Industrial Switchgear Main Catalogue, HPL /2008, Chapter 10 and under

60 8/10 Engineering Selectivity: incoming circuit-breaker, outgoing circuit-breaker NZM circuit-breakers 2 1 Outgoing circuit-breaker (S2) 3 4 Incoming circuitbreaker Outgoing circuitbreaker Selectivity 415 V AC between circuit-breakers enables separate shut-down of faulty system sections. Selectivity (discrimination) exists between incoming breaker 1 and outgoing breaker 2 if, only outgoing breaker 2 trips at position 2 during a short-circuit. System sections 3 and 4 continue to operate. Incoming circuit-breaker (S1) Incoming circuit-breaker (S1) NZM...3-A... NZM...3-A... I cu [ka] 36(50)(150) I cu [ka] 36(50)(150) In[A] I n [A] I n [A] I cu(415v) [ka] Selectivity threshold Is [ka] for selectivity between S2 and S1, overload and short-circuit release set to max. value FAZ B(C) T T T T 1 15 T T T T 2 15 T T T T 3 15 T T T T 4 15 T T T T 6 15 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T PKZM T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T PKZ2/ZM T T T T T T T T T T T T T T T T T T T T T T T T PKZM NZM, FAZ-B(C), PKZ T: total selectivity Outgoing circuit-breaker (S2) I n [A] I cu(415v) [ka] Prospective short-circuit current (ka). Set the overload and short-circuit release of the incoming circuit-breaker to the max. value. NZM...1-A NZM...2-A NZM...1-M NZM...2-M NZM...2-VE NZM...2-ME NZM...3-AE NZM...3-VE NZM...3-ME NZM...4-AE NZM...4-VE NZM...4-ME T: total selectivity

61 Engineering Frame size 3: tripping characteristics, let-through characteristics 8/11 System and line protection with NZM3 Let-through current x D NZM3 Tripping time [s] 2.5 h (10 min) (1 min) Tolerance t r [s] NZM3(-4)-A... Characteristics for I r = 1,0 x In Î D [ka] NZMC3(-4)-A... 2 x I cc 415 V 525 V NZM circuit-breakers I i = 6 10x I n Setting range I cc [ka eff ] x I r Let-through current x D Î D [ka] 200 NZMN3(-4)-A... Î D [ka] 200 NZMH3(-4)-A x I cc 40 2 x I cc V 525 V 415 V V 690 V 415 V I cc [ka eff ] I cc [ka eff ]

62 8/12 NZM3 Let-through energy J Engineering Frame size 3: let-through characteristics I 2 t (A 2 S) NZMC3(-4)-A... I 2 t (A 2 S) NZMN3(-4)-A... 6 NZM circuit-breakers a 525 V 415 V a 690 V 525 V 415 V I cc [ka eff ] I cc [ka eff ] I 2 t (A 2 S) NZMH3(-4)-A... a V 525 V 415 V I cc [ka eff ] a 1 half-cycle

63 1) Technical data Circuit-breakers 8/13 NZM Rated uninterrupted current max. 0 A NZMC3 General Standards IEC/EN Protection against direct contact Finger and back of hand proof to VDE 0106 Part 100 Climatic proofing Damp heat, constant, according to IEC Damp heat, cyclical to IEC Ambient temperature Ambient temperature, storage C Operation C Mechanical shock resistance g 20 (half-sinusoidal shock 20 ms) (IEC/EN ) Safe isolation to VDE 0106 Part 101 Between auxiliary contacts and V AC 500 main contacts between the auxiliary contacts V AC 300 Mounting position Vertical and 90 in all directions With plug-in adapter NZM2, N(S)2: vertical, right/left with residual current release NZM2: vertical and 90 to all directions NZM circuit-breakers With withdrawable unit NZM3, N(S)3: vertical, 90 left NZM4, N(S)4: vertical with remote operator: NZM2, N(S)2, NZM3, N(S)3, NZM4, N(S)4: vertical and 90 to all directions Direction of incoming supply Degree of protection Device Enclosures As required In the operating controls area: IP20 (basic degree of protection) With insulating surround: IP40, with door coupling rotary handle: IP66 Terminations Circuit-breakers Rated impulse withstand voltage U imp Main contacts V 8000 Auxiliary contacts V 6000 Rated operational voltage U e V AC 690 Rated operational voltage switching V DC 1) via 3 contacts 3-pole I u A Overvoltage category/pollution III/3 degree Rated insulation voltage U i V 690 For use in IT electrical power V 690 1) Tunnel terminal: IP10 Phase isolator and strip terminal: IP00 For rated operational voltage switching on 3 contacts the following applies: DC correction factor for instantaneous release response value NZM1: 1.25, NZM2: 1.35, NZM3: 1.45 Setting for I i at DC = setting I i AC/correction factor DC Details apply for 3-pole system protection circuit-breaker with thermomagnetic release NZM(H)1(2)-A Switching of one pole via two series contacts Switching of one pole via three series contacts

64 8/14 Technical data Circuit-breakers NZM Rated uninterrupted current max. 0 A NZMC3 NZM circuit-breakers Switching capacity Rated short-circuit making capacity 240 V I cm ka /415 V I cm ka V I cm ka 525 V I cm ka V I cm ka 14 Rated short-circuit breaking capacity I cn I cu to IEC/EN operating sequence O-t-CO I cu to IEC/EN operating sequence O-t-CO-t-CO 240 V 50/60 Hz I cu ka /415 V 50/60 Hz I cu ka V 50/60 Hz I cu ka V 50/60 Hz I cu ka V 50/60 Hz I cu ka V 50/60 Hz I cs ka /415 V 50/60 Hz I cs ka V 50/60 Hz I cs ka V 50/60 Hz I cs ka V 50/60 Hz I cs ka 4 Max. LV h.b.c. fuse 2) A gg/gl NZMC3 500:0 Utilization category to IEC/EN A Rated short-time withstand current t = 0.3 s I cw ka 3.3 t = 1 s I cw ka 3.3 Rated making and breaking capacity Rated operational current AC-1 400/415 V 50/60 Hz I e A V 50/60 Hz I e A 500 AC /415 V 50/60 Hz I e A V 50/60 Hz I e A 450 Lifespan, mechanical Operations Maximum operating frequency Max. operating frequency Ops/h 60 Lifespan, electrical AC-1 400/415 V 50/60 Hz Operations V 50/60 Hz Operations 3000 AC /415 V 50/60 Hz Operations V 50/60 Hz Operations 2000 Current heat loss per pole at I u W 31 Total opening delay at short-circuit ms < 10 Technical data, divergent from the products for the IEC market Switching capacity NA switches (UL489, CSA 22.2 No. 5.1) Short-circuit current rating SCCR 240 V 60 Hz ka 480V 60Hz ka 600 V 60 Hz ka 1) The current heat loss per pole ratings refer to the maximum current rating of the frame size. 2) Maximum back-up fuse, if the expected short-circuit currents at the installation location exceed the switching capacity of the circuit-breaker.

65 Technical data Temperature dependency, effective power loss NZM Response values of the overload release at temperatures deviating from the reference temperatures Device Type Release type Temperature compensation coefficient 20 C 30 C 40 C 50 C 60 C 65 C 70 C Thermomagnetic release (TM) System protection Protection of systems (reference temperature 40 C) NZM...3(-4)-A TM NZM...3(-4)-A TM with XAV Short-circuit / motor protection Motor protection (reference temperature 20 C) NZM...3-S TM NZM...3-S TM with XAV Example: An NZM1-A100 is calibrated for a reference temperature of 40 C. What happens when it is operated at an ambient temperature of 60 C? At 60 C, the temperature compensation coefficient of 0.86 results in a reduced operating current of I r = 100 A x 0.86 = 86 A. In other words at an ambient temperature of 60 C the NZM1-A100 trips as if it were set to 86 A. 8/15 NZM circuit-breakers Reduction of the rated operational current (derating) under particular ambient conditions (according to IEC 947) Device Type Release type Derating coefficient 20 C 30 C 40 C 50 C 60 C 65 C 70 C Thermomagnetic release (TM) System protection Protection of systems (reference temperature 40 C) NZM...3(-4)-A TM NZM...3(-4)-A TM with XAV Short-circuit / motor protection Motor protection (reference temperature 20 C) NZM...3-S TM NZM...3-S TM with XAV NZM...3-S500 TM NZM...3-S500 TM with XAV Example: An NZM2-A250 should be operated at an ambient temperature of 65 C. How high is the permissible rated operational current I e? At 65 C the derating coefficient is 0.85, this means I e = 250 A x 0.85 = A. The NZM2-A250 may be operated at an ambient temperature of 65 C with a maximum I e = A. NZM up to 500 A with thermo-magnetic release (3 and 4 pole), fixed NZM3- NS3- N3-, PN3- A...(-NA) M... AF...-NA S...-CNA...-NA I n [A] P R P R P R P R P R P R [W] [μohm] [W] [μohm] [W] [μohm] [W] [μohm] [W] [μohm] [W] [μohm] Note: The values stated in the table apply for 3- and 4-pole fixed mounted devices with an equal load distribution. On 4-pole devices the current in the N-conductor is equal to zero. The total resistive load is the measured value for a 3-pole or a 4-pole switch. The total heat dissipation is the value measured at I n, 50/60Hz for a 3-pole or 4-pole switch. The heat dissipation can be calculated with the formula: P = 3 x R x I²

66 9/0 Infos

67 Part number, alphabetical index 9/1 Part no. Device Page Part no. Device Page A AWB2300- Documentation, overload relay 5/3 D DILA-XHIR11 Auxiliary contact module 4/10 DILH Contactors, comfort 4/7 DILM Contactors 3-pole 4/3, 4/11 DILM12-XMSM Motor suppressor module 4/10 DILM12-XPBC Printed board contact 4/10 DILM12-XR Pluggable reversing jumper 7/3 DILM32-XMAN Test cube 4/10 DILMP... Contactors 4-pole 4/5, 4/12 E EASY...-DC-TE Control relay easy, I/O expansion 3/9 EASY...-POW Control relay easy, power supply unit 3/14 EASY...-RE Control relay easy, I/O expansion 3/9 EC4E-221-6D4R1 Control relay easy, I/O expansion 3/9 EC4E-221-6D4T1 Control relay easy, I/O expansion 3/9 ES4P- easysafety control relay 3/5 F FS-AT Locating plate 2/2 K K...-B-DIL6AM Box terminals kit, flat conductors 5/2 L LS-XAP Adapter plate 2/2 LS-XZRS Plunger head, centre fixing 2/2 LS-XZS Plunger, centre fixing 2/2 M M22-CK Standard auxiliary contacts 8/8 M22-CK Double-contact elements 1/2 M22-XADC Fixing plate for dust cover 1/2 M22-XE Safety fixing set 1/2 N NHI-E-10L-PKZ0 SmartWire, NHI-E with cable 7/3 NZM...-4-A Circuit-breaker, thermo-magnetic 8/6 Releases, systems and cable protection, 4 pole NZM...-A...-S1 Switch-disconnectors, for 1000 V AC, 3 pole 8/8 NZM...-A Circuit-breaker, thermo-magnetic 8/2 Releases, systems and cable protection, 3 pole NZM...-M Circuit-breaker, thermo-magnetic 8/3 Releases, motor protection, 3 pole NZM...-S Circuit-breaker, magnetic short-circuit 8/4 releases, short-circuit protective device, 3 pole NZM...-XTVD-NA Door coupling rotary handle for North America 8/9 P PKZM0-XM12DE Wiring sets, electrical contact module 6/2 PKZM0-XM12DM Wiring sets, mechanical connection element 6/2 PKZM4-XDM65 DOL starter wiring set 6/2 S SDAINLM Star-delta combinations 4/8 SWIRE- SmartWire modules 7/3 SWIRE-CAB- SmartWire connection cable 7/3 SWIRE-CAB-000 SmartWire end plug 7/3 SWIRE-CAB-100M SmartWire data cable 7/3 SWIRE-CAB-CON SmartWire plug 7/3 SWIRE-GW-DP Connection system SmartWire, gateway 7/3 Z ZB Bimetal relay up to 150A 5/3 Infos A Adapter plate 2/2 Auxiliary contact module 4/10 B Bimetal relay up to 150A 5/3 Box terminals kit, flat conductors 5/2 C Circuit-breaker, magnetic short-circuit release, short-circuit protective 8/4 device, 3 pole Circuit-breaker, thermomagnetic release, motor protection, 3 pole 8/3 Circuit-breaker, thermo-magnetic releases, cable protection, 3 pole 8/2 Circuit-breaker, thermo-magnetic releases, system and cable protection, 8/6 4 pole Connection system SmartWire, gateway 7/3 Contactors 3-pole 4/3, 4/11 Contactors 4-pole 4/5, 4/12 Contactors, comfort 4/7 Control relay easy, I/O expansion 3/9 Control relay easy, I/O expansion 3/9 Control relay easy, I/O expansion 3/9 Control relay easy, I/O expansion 3/9 Control relay easy, power supply unit 3/14 D Documentation, overload relay 5/3 DOL starter wiring set 6/2 Door coupling rotary handle for North America 8/9 Double-contact elements 1/2 E easysafety control relay 3/5 F Fixing plate for dust cover 1/2 L Locating plate 2/2 M Motor suppressor module 4/10 P Pluggable reversing jumper 7/3 Plunger head, centre fixing 2/2 Plunger, centre fixing 2/2 Printed board contact 4/10 S Safety fixing set 1/2 SmartWire connection cable 7/3 SmartWire data cable 7/3 SmartWire end plug 7/3 SmartWire modules 7/3 SmartWire plug 7/3 SmartWire, NHI-E with cable 7/3 Standard auxiliary contacts 8/8 Star-delta combinations 4/8 Switch-disconnectors, for 1000 V AC, 3 pole 8/8 T Test cube 4/10 W Wiring sets, electrical contact module 6/2 Wiring sets, mechanical connection element 6/2

68 9/2 Technical Data Rated currents of three-phase motors (guidelines for squirrel-cage motors) Minimum fuse size for the protection of three-phase motors The maximum size is governed by the requirements of the associated switchgear or overload relay Motor rating 230 V 400 V 500 V 690 V Rated motor current Fuse Starting direct Y/Δ Rated motor current Fuse Starting direct Y/Δ Rated motor current Fuse Starting direct Y/Δ Rated motor current Fuse Starting direct Y/Δ kw cos ϕ η (%) A A A A A A A A A A A A Infos The rated motor currents apply to normal, internally-ventilated and enclosed fan-cooled three-phase motors at 1500 rpm. D.O.L. starting: Maximum starting current 6 rated motor current. Maximum starting time 5 seconds. Y/Δstarting: Maximum starting current 2 rated motor current. Maximum starting time 15 seconds. Set the overload relay in the phase lead to 0.58 rated motor current. Rated fuse currents for Y/Δ starting also apply to three-phase motors with slip-ring rotors. Use a larger fuse if the rated current or starting current is higher and/or if the starting time is longer. The table applies to slow or gl fuses (VDE 06) LV h.b.c. fuses with am characteristics, select fuse size to match rated current.

69 Completely safe, universally good: Whether for fast acquisition, safe processing or reliable disconnection the complete Safety Technology product range fulfils the highest safety demands. Fast acquisition Safe processing Reliable disconnection Input Logic Output Obtain full information today from: Quicklink-ID: SAFETY under Moeller GmbH Fax +49 (228)