Easy Multifunctional Safe
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1 EMS Electronic motor starters Easy Multifunctional Safe
2 EMS Multifaceted Performance with only 0 mm Eaton Moeller series products have always embodied quality and reliability in the machine building industry. As many know, this applies in particular to our PKZ motor-protective circuit-breakers and DIL contactors, which continue to set new standards to this day. Our new EMS electronic motor starters not only continue with this tradition, but are also a leap into fully electronic motor starters, and therefore a leap into the future. Defining the future. Trendsetting is simply another word for action. This is why it was only natural for renowned Eaton products such as our DIL contactors and PKZ motorprotective circuit-breakers to be further developed and expanded on. The result is the new series of PKE motor protection systems with electronic wide-range overload protection for state-ofthe-art systems intended to increase machine availability above all. Motor start from the tiniest space. With its EMS electronic motor starter, Eaton is setting a new standard by offering a multifunctional motor protection and control relay with a frame width of 0 mm. This electronic motor starter is intended for applications in which motors with a performance range from 0.0 kw to kw need to be reliably driven and protected while using up as little space as possible. Accordingly, four functions have been incorporated into this single switching device: DOL starter Reversing starter Motor protection as per IEC 097 Safety-oriented drive stopping in accordance with category (EN 89) This electronic motor starter is mainly intended for applications in which motors have to be controlled and protected in the following systems: Logistics systems Material handling systems, small elevators Packaging machines Production machines Machine tools
3 Four functions in a single device Features at a glance L L L Connection V DC supply Short-circuit protective device Feeder unit main current DOL start with high contact life Integrated hybrid switching provides the electronic motor starter with a significantly longer contact life than conventional switching devices. How long is longer? A total of 0 million switching operations. Control inputs Sealable shroud Reset pushbutton Manual/automatic reset connection Signaling contact/ fault feedback Setting rated motor current Diagnostic and status LEDs Motor feeder Motor starter with DOL and reversing capabilities The electronic motor starters feature an integrated reversing circuit in order to drive motors in the forward and reverse directions. This eliminates the need for additional switching devices. Always the right tripping class. PE The electronic motor starter s motor protection is implemented using two different tripping classes. For motor currents greater than A, a Class 0 A time-current curve is used for motor protection. Meanwhile, for motor currents of up to A, M a slower Class 0 time-current curve is used for motor protection. This curve prevents the motor protection mechanism from tripping prematurely in the event of frequent start/stop operations or high inrush currents. Emergency-stop actuator The electronic motor starter can be used to set up safety circuits with a performance level of e or a safety integrity level of without the need for additional switching devices in the main current path. Tripping time [s] Class 0 Class 0 A A Integrated motor protection as per IEC 097 All EMS electronic motor starters come with electronic wide-range overload protection with additional detection of phase unbalances as per IEC 097. This eliminates the need for additional motor protection elements. Overload factor I/I N
4 Eaton - The Right Drive for your Technology. The machine and system building industries know that there's a one-stop provider that they can always count on: Eaton. Whether your needs are related to power management, automation, signaling, or solutions designed to cover every aspect of a motor's operation, Eaton has you covered. Our variable frequency drives, soft starters, motor starters, and hydraulic components are designed to meet all the needs of your drives. And on top of all this, integrating our EMS electronic motor starters into a SmartWire-DT system will save you precious time during planning, wiring, and commissioning. Lean Solution powered by SmartWire-DT Example: Savings in every step of the life cycle The world of mechanical engineering needs technologies that will streamline its processes. That's where SmartWire-DT comes in: By shifting the I/O layer to its modules, SmartWire-DT allows for simple and straightforward structures that can be configured quickly while eliminating the I/O layer on PLCs. The data transparency achieved this way makes diagnostics and maintenance simpler, cutting the time and resources spent on wiring, testing, and commissioning by up to 8%. Lean Solution Conventional solution Planning / engineering Material Wiring Commissioning Saving 0% Maintenance
5 EMS - Simpler with SmartWire-DT With its EMS units, Eaton is offering the first ever multifunctional motor starter that is integrated into its SmartWire-DT system. This not only makes it possible to benefit from the advantages that EMS motor starters offer in comparison to conventional motor starters, e.g., a longer lifespan, taking up less space, and integrated motor protection, but also from the advantages provided by Eaton's Lean Connectivity system. Conventional solution HMI Four functions in a single device DOL start with high contact life Integrated hybrid switching provides the electronic motor starter with a significantly longer contact life than conventional switching devices. How long is longer? A total of 0 million switching operations. This lean solution with SmartWire-DT not only reduces the time and resources spent on wiring, testing, and commissioning dramatically, but also makes it possible to eliminate the need for expensive components, such as the PLC's I/O layer. Ideally, the PLC and visualization interface would be combined into a single HMI/PLC device with an on-board SmartWire-DT master. HMI/PLC V 0V Lean Solution with SmartWire-DT Motor starter with DOL and reversing capabilities The electronic motor starters feature an integrated reversing circuit in order to drive motors in the forward and reverse directions. This eliminates the need for additional switching devices. Networking via SmartWire-DT By integrating EMS motor starters into the SmartWire-DT system, all previously required control wiring is eliminated. Moreover, this makes it possible to drive motors and power EMS units through a distributed system. All of this saves precious time during planning, wiring, and commissioning. The green SmartWire-DT cable takes care of both the control wiring and power supply wiring for EMS units. This reduces the time and resources spent on wiring by up to 8% in comparison to conventional switchgear assemblies, helping keep installation costs down. In fact, the only things left to connect afterwards are the main conductors and the SmartWire-DT connector. This reduction in complexity prevents wiring mistakes and renders complex troubleshooting unnecessary. In addition, SmartWire-DT can be used to change an EMS unit's operating direction, as well as to evaluate any faults. Features: Reduces the time required for planning, engineering, wiring, testing, and commissioning Reduces the PLC's I/O layer Control wiring and power supply through SmartWire-DT Operating direction feedback Fault diagnostics via SWD Integrated motor protection as per IEC 097 All EMS electronic motor starters come with electronic wide-range overload protection with additional detection of phase unbalances as per IEC 097. This eliminates the need for additional motor protection elements.
6 EMS Complex Functions Made Simple Reversing starter with emergency stop Main circuit /N/PE ~0 Hz 00 V L L L /N/PE ~0 Hz 00 V L L L Actuating circuit F, F, F F, F, F K -S E-STOP -S Reset -S E-STOP -S -Q Reset K K EMS S S S Safety logic S S S -Q -Q S S S Safety logic S S S PE F M ~ PE M ~ EMS-ROS-... Electronic motor starter E R L 0 V Conventional -Q -Q A A A -Q -Q -Q A A A Conventional Electronic motor starter Faster for increased safety EMS motor starters make it possible to implement applications with safety-oriented stopping in accordance with cat. / SIL and PLe much faster and easier than conventional motor starters. In addition, wiring is less complex both at the main circuit and actuating circuit levels. In total, installation efforts are reduced by up to 0%, while the number of required hardware components is reduced by 70%.
7 Screw 00 % Push-in 0 % Time comparison Smart terminal type Time is money The electronic motor starter relies on push-in terminals for its main circuit and actuating circuit connections. This enables users to connect and disconnect the connection cables without tools and reduces the time spent wiring the starter up to 0% in comparison to conventional screw terminals. This ensures that you will not only benefit from increased safety, but also from faster, simpler, and clearer handling. Reduce the time it takes to install your motor starters by up to 0%. Tool-less push-in terminals ensure that installation is done in the blink of an eye, enabling you to use your time on more important things. DOL starter Reversing starter DOL starter emergency stop Reversing starter emergency stop EMS EMS EMS EMS Overload relay Overload relay Overload relay Overload relay 0 % 7 % 7 % 78 % A frame width reduction of up to 78% in comparison to conventional motor starters. Compact, reliable, safe A small electronic motor starter frame width of only 0 mm translates into important space savings inside control cabinets. This advantage is particularly important in the case of machines with numerous reversing starters and strict safety requirements (emergency stop), since using these motor starters also makes it possible to eliminate the need for multiple conventional switching devices. In addition to the space that is freed up, the device s staggered terminals reduce wiring efforts even further. This makes it possible to put together motor starter groups much faster, and the reduction in wiring efforts makes it possible to reduce installation times by 0%. Off Switch on On Switch off Hybrid switching ensures a longer life The electronic motor starter s integrated hybrid switching increases its life significantly in comparison to conventional switching devices. The semi-conductor connected in parallel to the main contacts handles the current flow during switch-on and switch-off operations, ensuring that the starter will have a longer contact life of 0 million switching operations. 7
8 Technical data EMS-,- VDC EMS- -9- VDC EMS-,- SWD-ADP EMS- -9- SWD-ADP General Standards IEC/EN 097--; UL08 IEC/EN Dimensions (W x H x D) mm 0x7x. 0x7x9 Weight kg Mounting Top-hat rail IEC/EN 07, mm Mounting position Vertical, motor feeder on bottom Degree of protection (IEC/EN 09, EN 078, IP0 VBG ) Lifespan Operations x 0 7 Max. switching frequency (0:0 duty cycle) Operations/h 700 Terminal capacity solid mm² x (0.7.), x(awg0 ) Flexible with ferrule *) mm² x (0.7.), x(awg0 ) flexible with twin ferrule *) mm² x (0.7.), x(awg0 ) Electromagnetic compatibility (EMC) Ambient climatic conditions Electrostatic discharge (IEC/EN 000--, Level, ESD) Air discharge kv 8 Contact discharge kv Electromagnetic fields (IEC/EN000--) MHz V/m 0.- GHz V/m GHz V/m Emitted interference cable related (EN 0) Class A **) Radiated emitted interference (EN 000--) Class A **) Burst pulses (IEC/EN 000--, level ) kv Surge (IEC/EN 000--) Symmetric kv asymmetrical kv Radiated RFI (IEC/EN 000--) V 0 Operating ambient temperature C - +0 (IEC 008-) Condensation prevent with suitable measures Storage C Input data Supply voltage (A-A / UAUX) VDC -0% + % Residual ripple % Supply voltage "confirm Off" (EMS-DOS-... / VDC < - EMS-ROS-...) Input current (without return signal) ma 0 - UAUX current draw (inrush) ma - 0 UAUX current draw (operation) ma - 0 Actuating circuit (ON, L, R) Feedback outputs (9, 9/97, 98) Switching level Low VDC Switching level "confirm Off" VDC < - Switching level "High" VDC Input current ma - Contact type Single contact, - changeover contact Maximum switching voltage VAC/VDC Switching capacity AC- (0 VAC) A - Switching capacity DC ( VDC) A - * ) Minimum length 0mm ** ) This product is designed for use in industrial environments (environment ). Its use in residential environments (environment ) may cause radio-frequency interference, requiring additional noise suppression measures. 8
9 Technical data EMS-,- EMS- -9- EMS-,- EMS- -9- VDC VDC SWD-ADP SWD-ADP Power section Circuit design safety end stage with bypass, Three-phase switch off Rated operational voltage VAC 00 (...0) Rated operational current AC (EN097--) A ACa (EN097--) A Minimum heat dissipation W.... Max. heat dissipation.... Main circuits Rated impulse withstand voltage VAC 000 Overvoltage category III Pollution degree Basic insulation (IEC/EN 097-) Between supply, control, and switching VAC voltages 00 Feedback output and switching voltage VAC Safe isolation (IEC/EN 097-) Between supply, control, and switching VAC voltages 00 (z.b. 0/00, 77/80) Feedback output and switching voltage VAC 00 (z.b. 0/00, 77/80) - - Safe isolation according to EN 078 Between supply, control, and switching VAC voltages 00 Feedback output and switching voltage VAC Ammeter Setting range of overload releases A Motor protection, characteristic CLASS 0 0 (Ir A) 0A (Ir > A) 0 0 (Ir A) 0A (Ir > A) Recovery time Min. (manual starting) / 0 (automatic restarting) Balance monitoring Magnitude of Imax> Inenn (Imax - Imin/Imax) % / 7 Magnitude of Imax< Inenn (Imax - Imin/Inenn) % / 7 Pick-up time s 0 /.8 Stall protection pick-up value I (L) or I (L) A - A - A Pick-up time s - - Short-circuit strength type of coordination 0kA/00VAC Fuse A gg/gl 0kA/VAC - - PKM0- ka/vac - - PKM0-. Conformity / Approval EC prototype test certification according to ATEX UL II () G [Ex e] [Ex d] [Ex px] II () D [Ex t] [Ex p] PTB ATEX 00 UL08 NLDX File: E909 NLDX7 File: E Safety engineering Safe switch off (EMS-DOS- /EMS-ROS- ) Motor protection EMS-DO /EMS-RO Ambient Temperature C 0 Ambient Temperature C 0 MTTFd Years /0 MTTFd Years / sd [FIT] 7/9 sd [FIT] 0/0 su [FIT] 8/88 su [FIT] 0/7 dd [FIT] 9/9 dd [FIT] / du [FIT]./.7 du [FIT] 7./7. SFF % 99.8/99.8 SFF % 97.9/97.7 DCS %.9/. DC % 99/99 DC % 8.9/8.9 PFH /h. x 0-9 /.7 x 0-9 Sicherheitslevel IEC 08- SIL IEC 08- SIL ISO 89- PL e EN 9- Kat. 9
10 Electronic motor starter EMS Function Setting range Overload protector Ir A Motor rating AC-a 80V 00V V kw Part no. Article no. DOL starting DOL start, motor protection EMS-DO-T-.-VDC DOL start, motor protection. 9 (. ACa) 0. EMS-DO-T-9-VDC 7000 DOL start, motor protection, emergency stop DOL start, motor protection, emergency stop DOL start, motor protection SmartWire-DT DOL start, motor protection SmartWire-DT EMS-DOS-T-.-VDC (. ACa) 0. EMS-DOS-T-9-VDC EMS-DO-T-,-SWD-ADP (, ACa) 0. EMS-DO-T-9-SWD-ADP 77 Reversing start DOL start, reversing start, motor protection DOL start, reversing start, motor protection DOL start, reversing start, motor protection, emergency stop DOL start, reversing start, motor protection, emergency stop DOL start, reversing start, motor protection, SmartWire-DT DOL start, reversing start, motor protection, SmartWire-DT EMS-RO-T-.-VDC (. ACa) 0. EMS-RO-T-9-VDC EMS-ROS-T-.-VDC (. ACa) 0. EMS-ROS-T-9-VDC , EMS-RO-T-,-SWD-ADP (. ACa) 0. EMS-RO-T-9-SWD-ADP 77 Prices see price list Dimensions EMS without SmartWire-DT EMS with SmartWire-DT 7 mm (.8") 7 mm (.8") 0 mm (.8"). mm (.8") 0 mm (.8") 9 mm (.7") 0
11 Derating rated operational current EMS- -9- I L [A] TA [ C] Stand-alone device Connected in series, with a distance equal to one housing width (0 mm) Connected in series, without any distance Engineering rated operational current Derating curve EMS- -9- Utility category AC- AC-a Overcurrent factor I A /I N Adjustment factor K Example Motor with overcurrent factor (from motor data sheet) I A /I N 8 Adjustment factor K 0.7 Max. permissible load current at 0 C, not connected in I L 9A series Max. permissible rated operational current I N.A Example Motor with overcurrent factor (from motor data sheet) I A /I N 8 Adjustment factor K 0.7 Max. permissible load current at 0 C, connected in I L A series Max. permissible rated operational current I N.88A Trip type EMS [s] EMS- -,- EMS- -9- (Ir A) I / I n [s] A EMS- -9- (Ir > A) I / I n
12 Eaton is dedicated to ensuring that reliable, efficient and safe power is available when it s needed most. With unparalleled knowledge of electrical power management across industries, experts at Eaton deliver customized, integrated solutions to solve our customers most critical challenges. Our focus is on delivering the right solution for the application. But, decision makers demand more than just innovative products. They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority. For more information, visit To contact an Eaton salesperson or local distributor/agent, please visit Changes to the products, to the information contained in this document, and to prices are reserved; so are errors and omissions. Only order confirmations and technical documentation by Eaton is binding. Photos and pictures also do not warrant a specific layout or functionality. Their use in whatever form is subject to prior approval by Eaton. The same applies to Trademarks (especially Eaton, Moeller, Cutler-Hammer). The Terms and Conditions of Eaton apply, as referenced on Eaton internet pages and Eaton order confirmations. Eaton Industries GmbH Hein-Moeller-Str. 7 D- Bonn / Germany 0 by Eaton Corporation All rights reserved Printed in Germany / Publication No.: BR000en ip November 0 Article No.: 78 Eaton is a registered trademark of Eaton Corporation All other trademarks are property of their respective owners. SmartWire-DT is a registered trademark of Eaton Corporation.
Easy Multifunctional Safe
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