Wrg_0069A_01of12_104d_21101_std

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1 129 SECTION D

2 Wrg_0069A_01of12_104d_21101_std 130

3 Wrg_0069A_02of12_104d_21102_std 131

4 Wrg_0069A_03of12_104d_21060_std CONNECTOR J1 PIN SIGNAL 1 SLIDE EXTENDED 2 TURRET COUNT 3 SPINDLE ORIENTED 4 SLIDE HOME 5 EXT SLIDE HOLD 6 SCALE ERROR 7 PROBE 8 OVER 700 IPM 9 ORIENTATION ARM 10 LOW RANGE 11 SPARE 12 AIR/OIL 13 ATC FAULT 14 DRAWBAR DOWN 15 HI RANGE 16 OILER LOW 17 SPARE 18 SPARE 19 +5V 20 +5V 21 +5V 22 +5V 23 COM 24 COM 25 COM 26 COM CONNECTORS TABLE PIN SENSOR J9/J9A 1-SH, 2-BLK, 3-RED DRAWBAR J9/J9D 10-SH, 11-BLK, 12-RED HI RANGE J10/J10C 7-SH, 8-BLK, 9-RED SPINDLE ORIENTED J11/J11B 4-SH, 5-BLK, 6-RED LOW RANGE J11/J11C 7-SH/BLK, 8-RED ATC FAULT J11/J11D 10-ORANGE, 11-RED OILER LOW J12/J12A 1-SH, 2-BLK, 3-RED SLIDE EXTENDED J12/J12B 4-SH, 5-BLK, 6-RED SLIDE HOME J12/J12C 7-SH, 8-BLK, 8-RED TURRET COUNT J13/J13C 7-SH/BLK, 8-RED EXT SLIDE HOLD/DOOR INTERLOCK 132

5 133 Wrg_0069A_04of12_104d_pumps_std Recepticles are located on coolant tank lid junction box.

6 Wrg_0069A_05of12_104d_amp_std 134

7 Wrg_0069A_06of12_104d_dc_power_supply_std 135

8 136 Wrg_0069A_07of12_104d_nmsbx1_std DIGITAL OUTPUTS NMEBX X4 PIN 2 TO POWER CONNECTOR +12V 3 TO POWER CONNECTOR 0V 8 TO nmebx 2 X4-8, +12V 9 TO nmebx 2 X4-9, 0V 20 TO nmebx 1 X4-23, +12V 21 TO nmebx 1 X5-3, 0V 23 TO nmebx 1 X4-20, +12V 25 TO FRONT PANEL, DIGITAL OUT PIN 1 (AMP INHIBIT) DIGITAL INPUTS NMEBX X5 PIN 2 TO FRONT PANEL, DIGITAL IN PIN 1 (ORIENTATION MAGNET) 3 TO nmebx 1 X4-21, 0V

9 Wrg_0069A_08of12_104d_nmebx2_std 137

10 Wrg_0069A_09of12_104d_box_panel_std 138

11 139 Wrg_0069A_10of12_104d_raptor_std CONNECTORS DESCRIPTION J1 KEYBOARD J2 CPU FAN J5 POW ER J6 MOUSE J7 COM1 J8 COM2 J10 PARALLEL J11 USB A&B J12 PRIMARY IDE J13 SECONDARY IDE J18 ETHERNET RJ45 J26 VGA

12 Wrg_0069A_11of12_104d_24vdc_power_supply_std 140

13 Wrg_0069A_12of12_104d_21290_brake_board 141

14 Wrg_0070A_1of5_104d_can_ethernet_usb_cable 142

15 Wrg_0070A_2of5_104d_in_out_nmebx 143

16 144 Wrg_0070A_3of5_104d_keyboard_mause_cable MOUSE CON. 10pin PIN SIGNAL 1 CLOCK 6 +5V 8 DATA 9 GROUND 10 MECHANICAL KEY KEYBOARD CON. 16pin PIN SIGNAL 11 DATA 12 CLOCK 13 KEYBOARD GROUND 14 +5V

17 Wrg_0070A_4of5_104d_power_harness_internal 145

18 Wrg_0070A_5of5_104d_vga_serial_parallell_cable 146

19 WRG_0074X_1of4_104d_control_cable 147

20 WRG_0074X_2of4_104d to to cable 148

21 WRG_0074X_3of4_104d can vga usb cable 149

22 WRG_0074X_4of4_104d motor signal power cable 150

23 151 WRG_0075X_1of6_104D_trans240 10HP SPINDLE MOTOR ELE A 15HP SPINDLE MOTOR ELE A INPUT JUMPER AC INPUT VOLTAGE 190 NONE

24 152 WRG_0075X_2of6_104D_trans480 10HP SPINDLE MOTOR ELE A 15HP SPINDLE MOTOR ELE A INPUT JUMPER AC INPUT VOLTAGE 190 NONE NONE NONE

25 153 WRG_0075X_3of6_104D_transVHT 20HP SPINDLE MOTOR ELE A

26 154 WRG_0075X_4of6_104D_transCE 10HP SPINDLE MOTOR ELE A 15HP SPINDLE MOTOR ELE A INPUT JUMPER AC INPUT VOLTAGE 190 NONE NONE NONE

27 155 WRG_0075X_5of6_104D_transVHTCE 20HP SPINDLE MOTOR ELE A

28 156 WRG_0075X_6of6_104D_trans_single_ph 10HP SPINDLE MOTOR ELE A 15HP SPINDLE MOTOR ELE A

29 157 WRG_0077X_01of02_104D_21330 NOTE: UNNAMED WIRES AND CABLES BELONG TO DATC HARNESS

30 158 WRG_0077X_02of02_104D_datc INTERNAL HARNESS (POWER AND SIGNAL) - WIR-0886 std sheet metal WIR-0885 slant sheet metal NOTE: - TOOL CHANGER JUNCTION BOX IS MOUNTED ON TOOL CHANGER.

31 WRG_0078X_104D_atc 159

32 160 WRG_0079X_104D_spindle_drive VMC-2016L, 3016L, , 4020 STD RPM INV-0041 VMC-2216, 3016, 3020, , 6030, RPM INV-0020 SPINDLE MOTOR CONNECTIONS SEE WIRING DIAGRAMS: WRG-0023(WYE DELTA) WRG-0024 VMC-2216, 3016, 3020, , 6030, RPM INV-0056 SPINDLE MOTOR CONNECTIONS SEE WIRING DIAGRAMS: WRG-0023(WYE DELTA) WRG-0024

33 WRG_0080X_104D_lube_pump 161

34 162 WRG_0082X_104D_wash Located at the bottom of CNC cabinet. TERMINAL BLOCK Located at Coolant tank lid.

35 163 WRG_0083A_sht1of2_104D_US wiring_hennig_chip_conveyor PARTS LIST IN ELECTRICAL CABINET: Contactor: ABB B , 120VDC coil ELE-1299 Circuit Breaker, 15A QOU315, ELE-1338 DIN Rail HDW-0668 Relay and Socket: Omron MY4N, 120 VAC, ELE-0072 Omron PYF14A-E, ELE-1440 Receptacle: Hubble HBL-4560 or equiv. ELE-0815 (250V 2-phase, twist-lock) Receptacle is located where auger receptacle went. TRANSFORMER 250V 2-PHASE RECEPTACLE (HUBBELL HBL4560 or equiv.) 250V 2-PHASE PLUG (HUBBELL HBL4570C or equiv.) 15A 250V CIRCUIT BREAKER QOU-315 ELE-1338 TO HENNIG SPEED CONTROL TB1 GND X AXIS Y AXIS Z AXIS B AXIS A AXIS ESTOP TB2 F23 1 C1 C2 2 SENSOR INPUTS (21060) CAN CONNECTOR PALLET CHANGER J5 J8 J7 J1 K1 F17 K2 DS27 K27 DS28 K28 DS15 K15 DS31 K31 DS32 K32 DS22 K22 DS20 K20 DS26 K26 DS25 K25 DS10 K10 DS16 K16 DS8 K8 DS17 K17 TO TB4 GND +5V M-RESET MFUNCT 1 MFUNCT 2 TB3 CB4 2.5 A CB7 2.5 A CB16 J2 10 A F25 F29 F42 F27 F43 F30 F31 F9 F40 F41 F18 F14 F22 F21 F34 F10 F44 F11 J3 J4 TB6 120V RET RET VAC RET VAC RET VAC RET VAC RET VAC RET TB K6 K5 SLIDE MOTOR CB1 2.5 A 2.5 A CB2 K33 K4 K3 F28 F24 TURRET MOTOR F8 F6 F32 F13 F33 F15 F20 F F4 10 A +5V TB6 CB26 K14 SLIDE MOTOR K13 SLIDE IN K12 TURRET MOTOR K11 TURRET REV K29 CONVEYOR K19 WAY LUBE K30 WASHDOWN K21 SPINDLE AIR K9 SPINDLE REV K7 SPINDLE FWD K24 DRAWBAR K23 ORIENTATION J RET 120VAC

36 WRG_0083A_sht2of2_CE_wiring_Hennig_Chip_Conveyor 104D A 250V J101 J102 J103 J9 R122 R48 K106 K108 K107 CIRCUIT BREAKER QOU-315 ELE AWG BLACK B12 18 AWG BLACK A12 TRANSFORMER K J4 TB1 TB3 LEFT TOOL 14 RIGHT FRONT J3 TB5 TB2 250V 2-PHASE RECEPTACLE (HUBBELL HBL4560 or equiv.) EMERGENCY STOP NEXT TO EXIT CHUTE AXIS 18 AWG BLACK 250V 2-PHASE PLUG (HUBBELL HBL4570C or equiv.) EMERGENCY STOP FOR CONVEYOR ONLY TB1 GND X AXIS Y AXIS Z AXIS B AXIS A AXIS ESTOP TB2 C1 C2 F TO HENNIG SPEED CONTROL SENSOR INPUTS (21060) CAN CONNECTOR PALLET CHANGER J5 J8 J7 J1 K1 F25 F17 K2 M-RESET F29 F42 MFUNCT 1 F27 MFUNCT 2 F43 TB3 DS27 F30 K27 DS28 F31 K28 CB4 2.5 A F9 DS15 K15 DS31 F40 K31 DS32 F41 K32 DS22 F18 K22 DS20 F14 K20 DS26 F22 K26 CB7 2.5 A DS25 F21 K25 DS10 F34 K10 F10 DS16 K16 DS8 K8 F44 DS17 K17 F11 CB16 TO J2 10 A J3 J4 TB4 TB6 GND +5V 120V RET RET VAC RET VAC RET VAC RET VAC RET VAC RET TB K6 K5 SLIDE MOTOR CB1 2.5 A 2.5 A CB2 K33 K4 K3 F28 F24 TURRET MOTOR F8 F6 F32 F13 F33 F15 F20 F F4 10 A +5V TB6 CB RET 120VAC K14 SLIDE MOTOR K13 SLIDE IN K12 TURRET MOTOR K11 TURRET REV K29 CONVEYOR K19 WAY LUBE K30 WASHDOWN K21 SPINDLE AIR K9 SPINDLE REV K7 SPINDLE FWD K24 DRAWBAR K23 ORIENTATION J1 PARTS LIST IN ELECTRICAL CABINET: Contactor: ABB B , 120VDC coil ELE-1299 Circuit Breaker, 15A QOU315, ELE-1338 DIN Rail HDW-0668 Relay and Socket: Omron MY4N, 120 VAC, ELE-0072 Omron PYF14A-E, ELE-1440 Receptacle: Hubble HBL-4560 or equiv. WIR-0815 (250V 2-phase, twist-lock) Receptacle is located where auger receptacle went. PARTS LIST ON HENNIG CHIP CONVEYOR: Emergency Stop Switch: Estop Button ELE-0674 Switch Body ELE-0673 Contacts (2), Normally Closed ELE-0094 Cord Grips (2): WIR-0108 Finger Guard: STM-1316 Box and Lid: STM-1317 & STM-1318

37 Wrg_0084_104d_pendant_

38 166 WRG_0087A_CE_Interlock_Wiring_Diagram_104D SPINDLE ENABLED SPINDLE MOVING PALLET MOVING INTERLOCKS SHOWN IN DOOR-CLOSED STATE. BLUE ORANGE FRONT DOOR WHITE-BLK WHITE RED-BLK RED GREEN BLACK 8 CONDUCTOR, 20 AWG min. PINS ORANGE BLUE WHITE-BLK RED-BLK BLACK RED GREEN WHITE SOCKETS BLACK GREEN WHITE RED BLACK RED GREEN WHITE 1 BLACK 2 GREEN 3 WHITE 4 RED J8 1 BLACK 2 GREEN J7 3 WHITE 4 RED 4 CONDUCTOR, 20 AWG min. RED BLACK RED BLACK BROWN 1 WHITE 2 BROWN 3 WHITE BLACK 1 GREEN 2 WHITE 3 RED 4 BROWN 5 BROWN 6 BROWN 7 BROWN 8 WHITE 9 BROWN 10 BROWN 11 WHITE BROWN 18 AWG WHITE 18 AWG 2 CONDUCTOR, 22 AWG min. BROWN 18 AWG BROWN 18 AWG J5 J9 J J8 J1 J101 J102 J103 J9 K106 K SPINDLE LEFT SIDE DOOR RIGHT SIDE DOOR BLACK BROWN BLUE WHITE BLACK BROWN BLUE WHITE SHIELD J3-12 GREEN J3-11 WHITE J3-9 RED J3-7 BLACK J3-5 BLACK J3-4 RED J3-3 BLACK J3-2 RED J3-1 GREEN WHITE BLACK RED GREEN WHITE BLACK RED J6 TOOL RIGHT LEFT FRONT ALL HOLD J CONDUCTOR, 22 AWG 4 CONDUCTOR, 22 AWG C J (This diagram only shows the wiring relevant to the CE door interlocks. See VMC wiring diagram for all other wiring.) J2 #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #11 #12 BLACK WHITE RED GREEN TO TB1 BLACK WHITE TB LEFT RED GREEN 4 56 BLACK WHITE 7 89 RED GREEN TOOL RIGHT FRONT R Generates its own 5V TB #16 RED #17 BLACK J4 J J3 BLACK 3 RED J4 RED 2 BLACK 3 R48 TB TO TB5 BLACK 1 RED 2 WHITE 3 GREEN 4 SHIELD 5 n.c. 6 K108 K1 BROWN 18 AWG min. TB2 FROM j SENSOR INPUTS J9 J9A J9B J9C J9D J10 J5 J10A SPARE OUT J2 J10C TO J101-4 TO J101-5 J3 SPINDLE J11 J11A J11B OUT J1 J11C J11D J12 J12A J12B J12C J12D J13 J4 J13A J13B PROBE OUT 2 CONDUCTOR, 22 AWG J13C J13D J13C SHIELD J13C-4 RED J13C-2 BLACK J13C-1 J2 RED J2-2 BLACK J2-3 J10C BLACK J10C-1 WHITE J10C-2 RED J10C-3 SHIELD J10C-4 3 CONDUCTOR, 22 AWG min. BROWN 18 AWG min. BROWN 18 AWG min. (This diagram only shows the wiring relevant to the CE door interlocks. See VMC wiring diagram for all other wiring.) AXIS DATC ON J7 #7 J7 #8 J6 #7 DATC (This diagram only shows the wiring relevant to the CE door interlocks.) See DATC wiring diagram for all other wiring TOOL INSERTER INTERLOCK #2 #4 or WHITE 18 AWG min. BROWN 18 AWG min. GENEVA SLIDE MOVING (This diagram only shows the wiring relevant to the CE door interlocks. See VMC wiring diagram for all other wiring.) TB K6 K5 SLIDE MOTOR F4 K4 K3 F28 F24 C1 2.5 A CB2 CB1 K A 10 A C2 TURRET MOTOR F8 F6 F32 F13 F33 F15 F20 F V K14 SLIDE MOTOR K13 K12 K11 SLIDE IN TURRET MOTOR TURRET REV K29 CONVEYOR K19 WAY LUBE K30 WASHDOWN K21 SPINDLE AIR K9 SPINDLE REV K7 SPINDLE FWD K24 DRAWBAR K23 ORIENTATION J (This diagram only shows the wiring relevant to the CE door interlocks. See VMC wiring diagram for all other wiring.) SENSOR INPUTS (21060) CAN CONNECTOR PALLET CHANGER J5 TB1 J8 J7 J1 #8 #9 # GND X AXIS Y AXIS Z AXIS B AXIS A AXIS ESTOP K1 K2 F17 DS27 K27 DS28 K28 DS15 K15 DS31 K31 DS32 K32 DS22 K22 DS20 K20 DS26 K26 DS25 K25 DS10 K10 DS16 K16 DS8 K8 DS17 K17 TO J3 TB3 CB4 CB7 J2 J M-RESET MFUNCT 1 MFUNCT 2 CB A 2.5 A 10 A F23 F25 F29 F42 F27 F43 F30 F31 F9 F40 F41 F18 F14 F22 F21 F34 F10 F44 F11 TB RET VAC RET VAC RET VAC RET VAC RET VAC RET #1 #2 #7 BROWN 18 AWG min. #8 WHITE 18 AWG min. F42-3A FUSE 2 CONDUCTOR, 22 AWG min. PALLET CHANGER (This diagram only shows the wiring relevant to the CE door interlocks. See pallet changer wiring diagram for all other wiring.) FADAL #2 #1 BROWN 18 AWG min. WHITE 18 AWG min. SPINDLE ORIENTATION SENSOR This diagram only shows the wiring relevant to the CE door interlocks. See VMC wiring diagram for all other wiring. TB RET 120VAC CB26 TB4 GND +5V 120V RET TB6 RED (1) (If not C or later, connect to TB4 +5V.) BLACK (2)

39 167 WRG_0142A_NC4_Probe_Wiring_Diagram_104D SET SWITCH 3 OF SW1 TO POSITION ON SET SWITCH 1 OF SW2 TO POSITION ON

40 168

Table of Contents SECTION

Table of Contents SECTION 1... 1 Electrical / CE interlocks... 1 Wrg_1002P_sht_1of6_vmc_electrical... 2 Wrg_1002M_sht_2of6_vmc_electrical... 3 Wrg_1002J_sht_3of6_vmc_electrical... 4 Wrg_1002J_sht_4of6_vmc_electrical...