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Hubert Norman
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10 10-32 x 1/2" PAN HEAD BOLT 14 PLACES, 7 PER BRACKET # 10/12 GROUND WASHER 2 PLACES, 1 PER BRACKET # 10 FLAT WASHER 12 PLACES, 6 PER BRACKET BRACKET, P/N PLACES RIGHT SIDE VIEW (LEFT SIDE SIMILAR)

13 FRONT VIEW (DOOR NOT SHOWN) SHUNT POD CIRCUIT CARD A1 P/N SWITCH S2 OPEN CLOSED SWITCH S1

15 NOTE APPLY ELECTRICAL ANTI OXIDIZING COMPOUND TO BUSBAR MATING SURFACES BEFORE INSTALLING HARDWARE. BUSBAR P/N BUSBAR P/N /8-16 X 1-1/2" HEX HEAD BOLT 3-8" BELLEVILLE WASHER 3/8" FLAT WASHER 12 PLACES, 6 PER BUSBAR TORQUE TO 180 IN. LBS.

16 NO. 12 GROUND WASHER 2 PER BRACKET X 1/2" THREAD FORMING SCREWS 4 PER BRACKET INTO RELAY RACK SIDE RAIL COVER MTG BRACKET P/N PLACES 6-32 X 3/8" THREAD- FORMING SCREW 16 PER SIDE COVER SIDE COVER P/N PLACES 6-32 X 3/8" THREAD- FORMING SCREW 16 PLACES X 1/2" THREAD FORMING SCREWS 4 PLACES INTO RELAY RACK SIDE RAIL REMOVE CUTOUTS (SHOWN SHADED) FROM TOP, BOTTOM OR REAR AS REQUIRED FOR WIRING. COVER P/N

18 LEFT SIDE CUTAWAY VIEW FRONT VIEW (DOOR REMOVED) RIGHT SIDE CUTAWAY VIEW INPUT (BATTERY) OUTPUT (LOAD)

19 USE THESE HOLES FOR VERTICAL LUGS USE THESE HOLES FOR HORIZONTAL LUGS RIGHT SIDE VIEW

22 ENTRANCE HOLE FOR ALARM, REFERENCE, & CONTROL WIRING CABLE TIE ANCHOR CABLE TIE ANCHOR POINTS CABLE TIE ANCHOR POINTS

23 CONTROLLED BAT SOURCE GND CONTACTOR CONTROL GND EMERGNECY POWER OFF DATA IN DATA OUT NEG SHUNT POS SHUNT NC C NO Normally Closed (NC) & Normally Open (NO) refer to contact state with relay deenergized. See text for operational status. Note: A diode assembly may be required on Emergency Power Off lead. See text. See detail on next page for diode installation. FUSE ALARM FA1 FA2 FA3 DOOR ALARM NC C NO NC C NO NC C NO NC C NO SHUNT POD OPEN CONTACTOR ALARM NC C NO TB1 TB2

24 LBD2000 LIST 1 ( 48V) INSTALLING P/N DIODE ASSEMBLY Control lead from Emergency Power Off or Fire Alarm Disconnect switch LBD2000 LIST 11 (+24V) INSTALLING P/N DIODE ASSEMBLY Control lead from Emergency Power Off or Fire Alarm Disconnect switch Strip 1/4" of insulation. Insert wire. Crimp with AMP or equivalent crimp tool. 1/4" Strip 1/4" of insulation. Insert wire. Crimp with AMP or equivalent crimp tool. 1/4" Connect to terminal 5 of TB2. Connect to terminal 5 of TB2. Slide tubing on. Leave 1/4" of diode lead exposed. Use heat gun to shrink. Slide tubing on. Leave 1/4" of diode lead exposed. Use heat gun to shrink.

27 14 (GREEN / WHITE) (RED) 4 3 (BLACK) (RED / BLACK) 8 (RED / WHITE) 13 PIN-SIDE VIEW CABLE PART NO (P/O P/N KIT) (MATES WITH JB IN SPEC. NO DISTRIBUTION BAY) PIN-SIDE VIEW CABLE PART NO (P/O P/N KIT) (MATES WITH J1 IN SPEC. NO , OR MAIN BAY OR SUPPLEMENTAL BAY) 1 8 ISOMETRIC VIEW ORANGE (PIN 4) PIN-SIDE VIEW WHITE / BROWN (PIN 7) CABLE PART NO (P/O P/N KIT) (MATES WITH J3A OR J2A IN VPS SPEC. NO DISTRIBUTION BAY)

28 RED / WHITE GREEN / WHITE RED / BLACK P/N HARNESS (P/O P/N HARNESS KIT) MAKE NO CONNECTION P/N (P/O P/N HARNESS KIT) TO J1 OR J2 IN VORTEX MAIN BAY OR SUPPLEMENTAL BAY Install Diode Assembly P/N (List 1) P/N (List 2) TB1 TB FIRST BATTERY DISCONNECT PANEL FURNISHED BY INSTALLER MAKE NO CONNECTION TB1 TB SECOND BATTERY DISCONNECT PANEL (IF PRESENT) FURNISHED BY INSTALLER MAKE NO CONNECTION TB1 TB THIRD BATTERY DISCONNECT PANEL (IF PRESENT) 11 12

29 RED BLACK P/N HARNESS (P/O P/N HARNESS KIT) MAKE NO CONNECTION TO JB IN SPEC. NO DISTRIBUTION BAY P/N P/O P/N HARNESS KIT TB1 TB FIRST BATTERY DISCONNECT PANEL FURNISHED BY INSTALLER MAKE NO CONNECTION TB1 TB SECOND BATTERY DISCONNECT PANEL (IF PRESENT) FURNISHED BY INSTALLER MAKE NO CONNECTION TB1 TB THIRD BATTERY DISCONNECT PANEL (IF PRESENT) 11 12

30 ORANGE WHITE / BROWN P/N HARNESS (P/O P/N HARNESS KIT) MAKE NO CONNECTION TO J3A OR J2A IN SPEC. NO DISTRIBUTION BAY P/N P/O P/N HARNESS KIT TB1 TB FIRST BATTERY DISCONNECT PANEL FURNISHED BY INSTALLER MAKE NO CONNECTION TB1 TB SECOND BATTERY DISCONNECT PANEL (IF PRESENT) FURNISHED BY INSTALLER MAKE NO CONNECTION TB1 TB THIRD BATTERY DISCONNECT PANEL (IF PRESENT) 11 12

34 CONTR ALARMS FUSE BEHIND DOOR EPO RESET (Emergency Power Off Reset) Switch BATTERY DISCONNECT Switch

37 DO THIRD! LOOSEN BUT DO NOT REMOVE 3/8-16 BOLTS (3 PLACES) DO FIRST! REMOVE 1/4-20 BOLT & WASHERS (1 PLACE) & 4-40 SCREWS & WASHERS (2 PLACES). REMOVE CONTACTOR COVER. DO SECOND! LOOSEN BUT DO NOT REMOVE 3/8-16 BOLTS (2 PLACES) AFTER COMPLETING FUSE REPLACEMENT, REPLACE OPEN ALARM FUSE. ALARM FUSE MUST HAVE SAFETY COVER INSTALLED. DO FOURTH! SUPPORT FUSE. REMOVE 3/8-24 BOLTS FROM FUSE (8 PLACES, 4 PER END). REMOVE FUSE. Safety Cover WHEN INSTALLING NEW FUSE: APPLY THERMAL COMPOUND TO BOTH CONTACT ENDS OF FUSE AND TO FUSE BOLT THREADS BEFORE INSTALLING. TO AVOID DAMAGE, SEE TEXT FOR CORRECT INSTALLATION SEQUENCE. TORQUE ALL 3/8" BOLTS TO 180 IN. LBS.

39 CONTACTOR (1) RING LUG (2) RING LUGS CONTACTOR COVER REMOVE/ INSTALL 1/4-20 BOLT & WASHER (1 PLACE1) AND 4-40 SCREWS & WASHERS (2 PLACES) (2) RED (1) RED RED (1) RED / WHITE RED REMOVE / INSTALL 3/8-16 X 1-1/4" BOLT 3/8" BELLEVILLE WASHER 3/8" FLAT WASHER TORQUE TO 180 IN. LBS. (4 PLACES) NO WHITE CONNECTION RED BLUE WHITE SLATE BLUE / WHITE CONTACTOR LEFT SIDE VIEW CONTACTOR FRONT VIEW (2) VIOLET VIOLET CONTACTOR RIGHT SIDE VIEW

41 1 TB1 10 FRONT VIEW (DOOR NOT SHOWN) SHUNT POD CIRCUIT CARD A2 P/N FUSE ALARM CIRCUIT CARD A1 P/N J1

Method Of Procedure For Retrofitting ECS Power Systems (CC )

Method Of Procedure For Retrofitting ECS Power Systems (CC ) For Retrofitting ECS Power Systems (CC848791491) Notice: Every effort was made to ensure that the information in this document was complete and accurate at the time of printing. However, information is