PCNC 1100 Series 3 (32085) Column and Head Assembly

Size: px

Start display at page:

Download "PCNC 1100 Series 3 (32085) Column and Head Assembly"

Gwen Stafford
6 years ago
Views:

1 PCNC 1100 Series 3 (32085) Column and Head Assembly

2 Parts List for PCNC 1100 Series 3 (Upper Exploded) April 2012 ID Number Description ID Number Description Lower spindle bearing Screw M6x Screw M8x Spring Spindle cartridge Screw M6x40 3A Spindle cartridge assembly Screw M6x Screw M5x Screw M5x Screw M3x Z axis step motor w/brake Latch Screw M5x26 6A Latch Kit Washer Nut, M Washer Nut, M Clamping shaft collar Screw M5x Nut M14X Screw M6x Lock washer 14mm Motor cover Cover plate Upper spindle bearing Screw M10x Nut M33x Z axis motor base Screw M5x Pin 6x Screw 12x Screw M16x Pin 8x Screw M Washer 12mm Spacer Washer 12mm Z ball screw cover plate Head casting Z axis ball screw bearing Spindle motor base Spacer Washer 10mm Z axis ball screw upper bumper Washer 10mm Column cover plate Screw M10x Spacer Nut M Z axis way cover Pin 5X Column Spindle lock Screw M12x Spindle lock pivot Pin 10X Spindle pulley Z axis ball screw & nut Nut M27x Washer Screw M4x Z axis gib Motor pulley Screw Handle pin Z axis slide Set screw M5X Z nut carrier Spring 1x4.8x Z axis screw lower bumper Adjustable base handle Belt 3V280 Gates Adjustable base pivot pin 6X Unused Adjustable base spindle motor Spindle R Adjustable base clamp bolt Pin Pin Key 8X Spring 1x4.8x Lower spindle spacer Adjustable base clamp handle Cylindrical pin 4X Spindle motor Big washer Spacer Z axis lower way cover Bracket Key 8X Pin, M6x Screw M12x Screw, M5x Sleeve Drawbar for R8 taper Pulley washer Drawbar for BT30 taper Screw M8x Alignment washer for drawbar 1 Annular Bearing Engineering Council identification: DT7008/DT (double tandem pair- ORDERED AS A PAIR) 2 Spindle Cartridge Assembly for R8 includes callout numbers 1,3, 12,13,14,73, 87, 88, and 90. For BT30 Spindle Cartridge Assembly, use PN Latch Kit Assembly includes callout numbers 5,6,7 4 Annular Bearing Engineering Council identification: D7007C/DT (double tandem pair ORDERED AS A PAIR) 5 Annular Bearing Engineering Council identification: ABEC7202B/P5 (qty 2 needed per axis)

3 PCNC 1100 Series 3 (32085) Base Assembly (Tool Tray not shown)

4 Parts List for PCNC 1100 Series 3 (Lower Exploded) April 2012 ID Number Description ID Number Description Screw M6x Lock washer 8mm Manifold Screw M8x Base Pin 8x X & Y axis rubber bumper X & Y axis spacer Washer X, Y axis bearing Nut M14x X axis ball screw & nut Screw M4x X axis motor base Pad block 37A Table Tray (not shown) Screw M6x Shaft clamp Y axis cover mounting plate Block, x axis Y axis front or rear way cover Screw, M4x Screw M6x Table Oil pump LK-8TL Screw 6x X axis rubber bumper left Washer Screw M5x Pin 6X Screw Filter screen Y axis gib X nut carrier Table slide Manifold Front Bed Pan X axis gib Screw M5x Sleeve Screw M5x Y axis motor base Plate Bumper Washer Cover Plate Washer Y axis ball screw & nut X,and Y axis motor Screw M5x X & Y axis motor coupling Block Screw M5x Screw M5x X & Y ball screw cover plate Cover limit switch Washer Y axis carrier Washer 8mm Elec. Box Cover Plate 1 Annular Bearing Engineering Council identification: ABEC7202AC/P5 (qty 2 needed per axis)

5 PCNC1100 SERIES 3 ELECTRICAL SCHEMATIC LABEL: COOLANT POWER LABEL: COMPUTER LABEL: COMPUTER MONITOR connector on cabinet. External connection is made to computer I/O MOUNT PLATE DB25 MALE 206 COOLANT SW5 SW6 COMPUTER FU6-6 AMP ALL THICK LINES = 14GA WIRE (BROWN/BLUE) PB1 ESTOP NOTE: FU3 AND FU7 MOUNTED TO TRANSFORMER PB2 START L01 (Brown Wire) L VAC LINE L02 (Blue Wire) L2 5 6 DISCONNECT L11 FU1-15 AMP L21 FU2-15 AMP XFM1 FU AMP FU AMP 230/120 PRIMARY/SECONDARY CONTROL POWER TRANSFORMER C1 C FAN KEY SWITCH DISABLE SW7 105 BELT GUARD 106 LS5 C2 107 F2-7 AMP F1-1 AMP Tormach Machine Control Board MACHINE FRAME BONDED TO EARTH GROUND FILTER PN C L13 L23 C1 230/48 PRIMARY/SECONDARY DC BUS POWER L24 L25 DC BUS BOARD X ALL THICK LINES = 14GA WIRE (BLACK) L C2 M1 L26 C2 C1 L14 XMF2 (FUTURE ADDITION) (CONVENTIONAL BIPOLAR MOTOR AND DRIVER) A DRIVE 325 P2-2 P2-1 L15 CAP - 15,000 uf (FUTURE ADDITION) POWER DRAWBAR 324 X- 48VAC Y+ Y- F1, F2, F3, F4, F7, F8-8 AMP F6-15 AMP Z+ F5-2 AMP Z- +CAP -CAP DB+ Brake+ Brake- Brake RLY+ Brake RLY+ DB- ATC+ ATC- (FUTURE ADDITION) AUTOMATIC TOOL CHANGER A+ A C1 Z DRIVE P1 P (connects to J1-7 on control board) 330 (connects to J1-8 on control board) LS1 LS2 LS3 X LIMIT Y LIMIT Z UPPER Y DRIVE P1 P X DRIVE P1 P SW1 FWD/REV SW2 STOP SW3 START SW4 AUTO/MAN Connection Board PN version 1.3 LED2 COMPUTER LED1 MACHINE ACCESSORY P2-3 P2-4 P2-5 P Motor P3 P4 P Motor Wires Brake Wires Motor P3 P4 P P3 Motor P P5 Motor J6-19 thru J6-24 J6-13 thru J6-18 J6-6 thru J6-12 J6-1 thru J6-6 POT1 (31041) MANUAL SPEED All control wires 18GA Wire (Blue) T2 to J1-1 T1 to J1-2 B5 to J1-3 T5 to B2 to B4 to J1-4 B6 to J1-6 (J1-4 jumpered to J1-5) T1 to LM1 (J1-2) B1 to LM2

6 DC BUS BOARD STEPPER DRIVER STEPPER DRIVER STEPPER DRIVER X AXIS Y AXIS Z AXIS STEPPER DRIVER or A AXIS (OPTION) , Fuse FU7 POT1 6 XFM2 (30459) XFM Fuse FU A 7B TORMACH MACHINE CONTROL BOARD Fuse F1 Fuse F2 BRAKING RESISTOR VFD SEE MOUNTING BOLT PATTERN IN DETAIL BELOW 2, Cabinet Layout: PCNC 1100 Series 3 April,

7 Parts List for PCNC 1100 Series 3 (Electrical Overview) April 2012 ID Number Description ID Number Description Number Description Fuse FU LED Flex Conduit 16 mm OD 12 1A Fuse Holder for FU VFD Motor Driver Connector for 16 mm flex Fuse FU1, FU DC Bus Board Flex Conduit 12 mm OD 12 2A Double Fuse Block 22A DC Bus Fuse F1,2,3,4,7, Connector for 12 mm flex Fuse FU6 3 22B DC Bus Fuse F Flex Conduit 10 mm OD 12 3A Single Fuse Block 22C DC Bus Fuse F Connector for 10 mm flex Fuse FU On-Off Rocker Tormach Logo -vinyl 4A Fuse Holder for FU (On)-Off Momentary Rocker PCNC 1100 Series 3 Logo -vinyl Transformer XFM On Off-On Rocker Label, Belt Position Transformer XFM Side Terminal Strip Label, Machine Safety Machine Control Board Operator Console Assembly Label, Dual Power Safety 7A Control Board Fuse F Stepper Driver Label, Retain Voltage Safety 7B Control Board Fuse F Fan, 115 VAC Z Limit Switch Estop PB Terminal Block X Limit Switch (sealed) Push button PB Braking Resistor Y Limit Switch Key switch with keys SW AC Power Outlet Y Limit Switch w/ enclosure Relay contactor C I/O Mount Plate Spindle Door Switch Relay Contactor C AC Power Inlet Cabinet latch & key I/O Mount Plate Capacitor J3 cable (console) Filter J4 cable (computer) Accessory / Probe Port J6 Ribbon Cable (Axis Drivers) Potentiometer Disconnect switch Knob 1 Metric size is 5x20 mm, 3 amp. Use Bussmann GMD-3A, Littlefuse P, or Ferraz GSC -3A 2 Metric size is 10x38 mm, 15A. Use Bussmann KTK-15, Littlefuse KLK-15, or Ferraz ATM-15 3 Metric size is 10x38 mm, 6A. Use Bussmann KTK-6, Littlefuse KLK-6, or Ferraz ATM-6 4 Metric size is 5x20mm.75A. Use Bussmann GMD-750mA, Littlefuse P 5 Control Transformer is 230/ VA 6 Axis Power Transformer is 230/48-500VA 7 Inch size is 1.25x.25, 1 amp. Use JVP AGC 1 8 Inch size is 1.25x.25, 6.3 amp. Use JVP AGC Preprogrammed with current PCNC software 10.1 Fuse for dc bus board, F1, 2, 3, 4, 7,8. Use Bussmann GMD-8A, Littlefuse P, or Ferraz GSC -8A 10.2 Fuse for dc bus board, F5. Use Bussmann GMD-2A, Littlefuse P, or Ferraz GSC -2A 10.3 Fuse for dc bus board, F6. Use Bussmann GMD-15A, Littlefuse P, or Ferraz GSC -15A 11 Some newer machines will have discrete terminal blocks, 32667, instead of a terminal strip. 12 This10mm used for the X limit switch, 12mm used for the y limit switch, all axis motors and spindle motor use 16mm

8 J1-48VAC L25 J2-48VAC L15 BRAKE RLY Optional ATC Optional ATC - BRK- 327 BRAKE RLY- 329 F8 8 A BRK+ 326 DAUGHTERBOARD FOR OPTIONAL PDB F5 2 A F4 8 A A+ 324 A- 325 F3 8 A F6 15 A F2 8 A F7 8 A F1 8 A 502 Optional PDB Optional PDB - CAP- 300 Y+ 304 Y- 305 Z+ 306 Z- 307 CAP+ 301 X+ 302 X- 303 F1 = X AXIS F2 = Y AXIS F3 = Z AXIS F4 = A AXIS F5 = DC BRAKE F6 = MAIN F7 = PDB F8 = ATC Connections Layout: PCNC 1100 Series 3 Dec., 2012 White Wire 200 Black Wire 206 GRN/YEL Wire Ground White Wire 200 Black Wire 204 or 203 Green/Yellow Wire Ground WIRE NUMBER WIRE COLORS/GAUGE COLOR SIZE (AWG) 100 WHITE 14/ RED WHITE GREEN/YELLOW BLACK MULTI COLOR BLACK 14 J1-1 - J1-6 BLUE 18 L00-L99 BROWN/BLUE 14 J1-2 J1-1 J1-4 NOTE ORDER OF WIRES FROM T5 TO B2 TO B4 PIN 1 PIN 1 +12VDC +5VDC L26 L16 J1-6 J PIN 1 0 VDC Common Wire Indentifier Machine serial number Din Pin # present 1 J3 15 White 2 none none 3 J3 16 Red 4 J3 7 Green 5 J3 6 Blue LOAD METER (OPTIONAL) LM2 T1 to LM1 (J1-2) B1 to LM2

9 Stepper Connections: PCNC 1100 Series 3 April, 2012 X, Y, and Z Axis are Three Phase A Axis (4th axis) is Bipolar J6 Stepper Signal Pin Out from Control Board 26 pin header Function Axis 10 Pin Connector 2 Direction X 2 3 Step/Pulse X V Common X 4 8 Direction Y 2 9 Step/Pulse Y V Common Y 4 14 Direction Z 2 15 Step/Pulse Z V Common Z 4 20 Direction A 2 21 Step/Pulse A V Common A 4 (pins not listed are not used) Stepper Motors To Stepper Driver Motor Lead Color Wire Number Driver Pin Terminal Axis RED X GRN X YEL X RED Y GRN Y YEL Y RED Z GRN Z YEL Z RED A WHITE A YEL A GRN A Note: A axis uses standard Bipolar motor DC Bus Board to Stepper Drive SWITCH SETTINGS FOR X, Y, Z Connector Function PWR GND VDC U V W 8" ROTARY TABLE Connector P1 P2 P3 P4 P5 P6 6" ROTARY TABLE Function PWR GND VDC A+ A- B+ B- DC bus spade Wire Number Driver Pin Axis X X X X Y Y Y Y Z Z Z Z A A A A

10 User Control Panel Detail: PCNC 1100 Series 3 April, 2012 DETAILS: POT1 CONNECTIONS POT PCB for Spindle Control (not shown -see page 2) Switch (on)-off Momentary Switch (on)-off Momentary Switch On-Off Switch On-Off Switch, On-Off-On Push Button PB2 3 POT Switch On-Off 1 SCHEMATIC (THEORY) PHYSICAL BACK SIDE VIEW Potentiometer Knob POT1 (PN 31041) J3 POT1 CONNECTION BOARD Accessory/Probe Port Assembly Key Switch w/keys Front Panel Mounting Plate LED Assembly Estop Button PB1 OPERATOR PANEL with wire identification BACK SIDE OPERATOR PANEL with components identification (32097)

11 Ribbon Cable & Misc: PCNC 1100 Series 3 April, J4 - DB25 MALE IDC CABLE DB25 MALE PIN 2 PIN 1 TRIANGLE OUTLET COOLANT (PN 30177) OUTLET COMPUTER (PN 30177) 4-40 STANDOFF (PN 30211) 4-40 NUT (PN 30212) J3 - CONNECTION BOARD IDC (2) CABLE J6 - STEPPER DRIVERS X-Axis Y-Axis OUTLET COMPUTER (PN 30177) POWER INLET (PN 30258) 26 Pin IDC Connector Z-Axis A-Axis ESTOP INTERFACE PORT On side of cabinet See page 4 for location 4TH AXIS EXPANSION On side of cabinet See page 4 for location 2 wires not connected 21.4 in 24.6 in 4 empty 3.5mm 21.4 in 3.5mm 24.6 in Ø20 in

12 Tools and Related Items Number Description Manual oil pump Automatic Oiler Machine Way Oil Spanner Wrench mm -DIN 1804 applications, DIN 1810 form A standard. Used for setting preload on ballscrew mount bearings. Two wrenches are needed Pin spanner, adjustable. 4 mm pins (for adjusting spindle bearing preload) Optical Tachometer 100,000 RPM laser optical tachometer. 5 digit digital display. Useful for spindle speed calibration. Includes case. PCNC 1100 Manual: Replace your old manual with the latest version. Spiral bound. Manual PDF can also be downloaded from Touch Up Paint - Dark Gray 2.5 oz matching the lower section of the stand. Original paint is oil based, touchup is latex. Touch Up Paint - Light Gray 2.5 oz matching the PCNC 1100 and the upper section of the stand. Original paint is oil based, touchup is latex. We cannot ship paint during colder weather. NOTE: Valspar Tractor and Implement paint # Ford Gray is also a pretty close match. DIN connector - 5 pin. This is a plug that will fit in the accessory jack on the front of the machine cabinet. CPC connector - reverse gender. This is the plug that is on the end of the 4th axis and connects to the side of the PCNC cabinet Machine Stand Door latch Left Machine Stand Door latch Right Machine Stand Door latch Center Coolant hose, armored Coolant Pump, dual voltage Coolant hose mount bracket Segmented spray hose (blue/orange) Coolant mounting coupling Coolant Refractometer Spindle Load Meter Top Mounted Spindle Load Meter Face Mounted Pneumatic Power Draw Bar Foot Pedal for Power Draw Bar

Temperature Control Panel Wiring Diagram Model: ISPA-120-1P-15A

Temperature Control Panel Wiring Diagram Model: ISPA-0-P-5A Shift Controls, Inc. Installed Options: TC Jack Panel Connector Interlock Relay, RLY- 5A Power Cord www.shift-controls.com support@shift-controls.com