MCON INTERCONNECTION SYSTEM

Transcription

1 MON INTERONNETION SYSTEM FOR THE UTOMOTIVE INDUSTRY TE UTOMOTIVE /// TLOG

2 SOLUTIONS FOR FUTURE MOILITY The pace at which the E&E architecture of vehicles is being innovated is one of the major challenges facing the automotive industry. n increasing number of electric and electronic POWERTRIN SYSTEMS systems enriches modern vehicles and makes them more attractive. t the same time, reliability is one of the automotive industry s core strengths. Within this area of potential conflict, everything depends on constant innovation and proven technology. Is that a contradiction in terms? Not for us. SFETY & SEURITY SYSTEMS TE Transportation Solutions, which is part of TE onnectivity, is a company driven by technology. With this philosophy, we have become one of the ONVENIENE world s largest manufacturers of passive components. It s part of our DN to reconcile innovation and reliability. To do that, we have invested in modern R&D and testing infrastructure. We will show you how TE onnectivity s passive components can contribute to vehicle function enrichment, better efficiency DRIVER INFORMTION and greater comfort. ODY & HSSIS SYSTEMS PGE II TE UTOMOTIVE /// TLOG

3 TE UTOMOTIVE ONLINE The TE Transportation Solutions website is an innovative and interactive source for application information, product updates and technical solutions. Please contact us at: STY ONNETED TE UTOMOTIVE OFFERS VRIETY OF PRODUT SPEIFI TLOGS, ROHURES ND HIGH IMPT FLYERS TO HELP ETTER SERVE YOU! TE Literature For more information on literature for TE utomotive, please contact your local organization or go to: TE Products Product Information enter (PI) You can rely on TE onnectivity s PI Team to provide you support for answers to your general information or technical questions in an efficient and effective manner. To reach our PI staff, please contact your local organization or see our Global ontacts page. Please contact us at TE UTOMOTIVE /// TLOG PGE III

4 INNOVTIVE TEHNOLOGIES TE utomotive a business segment of TE onnectivity follows the globalization goals of our customers, speeds up the integration of new technologies and enables our customers access to our vast product portfolio and services. Interconnection Systems TE onnectivity s electrical and electronic interconnection products and solutions are used to electrically and mechanically join wires and cables, printed circuit boards, integrated circuit packages and batteries. able ssemblies TE onnectivity is your partner for vehicle-specific cable assemblies. We offer research and development capabilities, prototypes and samples, as well as manufacturing facilities for special cable assemblies. Hybrid & Electric Mobility Solutions Electric mobility is changing the way engineers think about vehicles. The way they re designed and engineered. The way they re fueled. Even the way the fuel is delivered. nd we re right there with you helping complete the connections for current and nextgeneration hybrid and electric mobility and the charging infrastructure. TE onnectivity s complete porfolio of connection and protection systems includes battery connectivity systems, connectors, cable assemblies, high-voltage relays and contactors, power distribution units and customer-specific designs. PGE IV TE UTOMOTIVE /// TLOG

5 Quality Guidelines Sensor Solutions TE onnectivity provides contactless and electromechanical sensor products with robust housing technologies, connection systems and temperature-resistant design for use in a variety of industrial and commercial transportation applications. Relays TE onnectivity s 24 V relay product line includes a broad range of robust and versatile relays for many diverse applications within trucks, buses, agricultural tractors, construction equipment and other heavy duty commercial vehicles. With increased contact gaps and other key design features, these relays are designed for use in challenging environments where they may regularly encounter extended periods of shock and vibration. Infotainment TE onnectivity offers a wide variety of infotainment solutions for consumer port connections, high data rate applications, next-generation harness architecture, board-to-board connections and vehicle-to-vehicle communication. TE UTOMOTIVE /// TLOG PGE V

6 atalog IP ode Elements and Significance acc. to IE and DIN PGE VI TE UTOMOTIVE /// TLOG

7 atalog Revised IP ode Elements and Significance acc. to IE and DIN TE UTOMOTIVE /// TLOG PGE VII

8 atalog RoHS* Ready * Restriction on the Use of Hazardous Substances (RoHS) t TE onnectivity, we support your RoHS requirements. We ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: Getting the information you need Our comprehensive on-line RoHS ustomer Support enter provides a forum to answer your questions and support your RoHS needs. RoHS FQ (Frequently sked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support enter also provides: ross-reference from Non-compliant to ompliant Products bility to browse RoHS ompliant Products in our on-line catalog: Downloadable Technical Data ustomer Information Presentation More detailed information regarding the definitions used above RoHS ompliant Part numbers in this catalog are RoHS ompliant, unless marked otherwise. These products comply with European Union Directive 2002/95/E as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, P, and PDE in certain electrical and electronic products sold into the EU as of 1 July Note: For purposes of this atalog, included within the definition of RoHS ompliant are products that are clearly Out of Scope of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS ompliant These part numbers are identified with a t symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/E. 5 of 6 ompliant l symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/E because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. So whatever your questions when it comes to RoHS, we ve got the answers at PGE VIII TE UTOMOTIVE /// TLOG

9 atalog onversion Tables WG onversion Table (verage Value) WG ode Diameter (Inch) Diameter (mm) F (mm 2 ) Remark: Starting from 0.03 mm2 (WG 32) a wire can be crimped. TE UTOMOTIVE /// TLOG PGE IX

10 atalog Table of ontents MON Interconnection System Page Powertrain Systems Safety & Security Systems onvenience Driver Information ody & hassis Systems MON Tab and Receptacle ontacts Introduction 1 MON 0.50mm ontact System Receptacle ontacts 2 l l l l l MON 1.2mm ontact System Receptacle ontacts Locking Lance (LL) 3 l l l l l Tab ontacts Locking Lance (LL) 4 l l l l l Receptacle ontacts lean ody () 5 l l l l l Tab ontacts lean ody () 6 l l l l l HPF 1.2mm ontact System Receptacle ontacts Locking Lance (LL) 7 l l l l l MON 2.8mm ontact System Receptacle ontacts Locking Lance (LL) 8 l l l l l MON 6.3mm ontact System Receptacle ontacts Locking Lance (LL) 9 l l l l l Receptacle ontacts lean ody () 10 l l l l l MON 8mm ontact System Receptacle ontacts 11 l l l l l MON 9.5mm ontact System Receptacle ontacts 12 l l l l l Single Wire Seals and Sealing Plugs Single Wire Seals and Sealing Plugs 13 l l l l l MON Housings and onnectors Introduction 15 Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts 2 to 3 Positions Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts 4 to 8 Positions Sealed MON 1.2 Tab Housing for Locking Lance ontacts 2 to 8 Positions Sealed MON 1.2 Gen2 Receptacle Housing for Locking Lance ontacts 2 to 5 Positions Sealed MON 1.2 Gen2 Tab Housing for Locking Lance ontacts 2 to 5 Positions Sealed MON 1.2 V4 / HPF 1.2 Series Housing 2 Positions Sealed MON 1.2 Receptacle Housing for lean ody ontacts - up to l l l l l 17 l l l l l 18 l l l l l 19 l l l l l 20 l l l l l 21 l l l l l 22 l l l l l PGE X TE UTOMOTIVE /// TLOG

11 atalog Table of ontents MON Interconnection System Page Powertrain Systems Safety & Security Systems onvenience Driver Information ody & hassis Systems MON Housings and onnectors Sealed MON 1.2 Receptacle Housing for lean ody ontacts - up to 150 Sealed MON 1.2 Receptacle Housing for lean ody ontacts - Low Profile Sidelatch up to l l l l l 24 l l l l l Sealed MON Positions Mixed Housing 25 l l l l l MON 1.2 Sealed Wire-to-wire or ulkhead Housing 18 Positions MON Mixed Wire-to-wire onnector 26 l l l l l 27 l l l l l pplication Tooling 29 Numerical Index Imprint 34 Global ontacts 35 TE UTOMOTIVE /// TLOG PGE XI

12 atalog MON Interconnection System PGE XII TE UTOMOTIVE /// TLOG

13 POWERTRIN SYSTEMS SFETY & SEURITY SYSTEMS ONVENIENE DRIVER INFORMTION ODY & HSSIS SYSTEMS 4 4 MON T ND REEPTLE ONTTS MON INTERONNETION SYSTEM INTRODUTION MON is a series of contact systems commonly used for electrical and electronic applications for passenger cars and commercial vehicles. The contact design meets standardized blade sizes and interface requirements of the automotive industry. Except the miniaturized MON 0.50 contact system, all contacts follow the two-piece contact design strategy to separate the electrical from the mechanical performance. The MON contact series is available for sealed and unsealed applications. For a fast and economic termination process, TE pplication Tooling is offering a vast portfolio of application equipment. The MON advantages: n High performance copper alloy n Redundant contact point technology for higher reliability n High vibration level support to meet future requirements n Overstress protection of the contact springs n ontact box with polarization and secondary locking feature* n Protected locking lance** n Sealed and unsealed version n -40 up to 150 temperature range*** n 3 directional secondary locking access * MON 0.50, MON 1.2, MON 2.8 and MON 6.3 same level for locking lance and secondary feature ** Except MON 0.50 clean body version *** -40 to 180 with innovative surface technology available ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 1

14 atalog MON Interconnection System MON 0.50mm ontact System Receptacle ontacts ontact Material: unisi/usn Wire Size Range : mm² urrent arrying apacity : up to 3 mpere (@ 80 ambient temperature) Total Temperature Range : (tin plated) (gold plated) (silver plated) Insertion Force : Max 3.5 N Extraction Force: Max 3 N 1.0 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Recectaple ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool complete r ) /-2 / x /-2 / x /-2 / x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative PGE 2 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

15 atalog MON Interconnection System MON 1.2mm ontact System Receptacle ontacts Locking Lance (LL) ontact Material: usn / unisi mm² urrent arrying apacity: up to 17 mpere (@ 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) Insertion Force: Max 5 N Extraction Force: Max 2.5 N 1.83 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Recectaple ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Tab ontact /-2/ -3 x x On request r ) On request r ) /-2/ -3 x x /-2/ -3 x x /-2/ -3 x x Receptacle ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Tab ontact /-2/ -3 x x On request r ) On request r ) x x /-2/ -3 a) x x b) /-2/ -3 x x /-2/ -3 x x a) Sealed pplication b) Sealed pplication Insulation crimp width 3.05mm [.120 ], applies insulation diameter range of mm [ ] *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 3

16 atalog MON Interconnection System MON 1.2mm ontact System Tab ontacts Locking Lance (LL) ontact Material: usn/unisi mm² urrent arrying apacity: up to 17 mpere 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) 7.5 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Tab ontact Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Rec ontact /-2/ -3 x x On request r ) On request r ) /-2/ -3 x x /-2/ -3 x x /-2/ -3 x x Tab ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool r ) Die Set r ) Mating Rec ontact /-2/ -3 x x On request On request /-2/ -3 x x /-2/ -3 x x /-2/ -3 x x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative PGE 4 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

17 atalog MON Interconnection System MON 1.2mm ontact System Receptacle ontacts lean ody () ontact Material: usn / unisi mm² urrent arrying apacity: up to 17 mpere (@ 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) Insertion Force: Max 5 N Extraction Force: Max 2.5 N 1.83 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Recectaple ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool r ) Die Set r ) Mating Tab ontact /-2/ -3 x x x /-2/ -3 x x x /-2/ -3 x x N/ Receptacle ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool r ) Die Set r ) Mating Tab ontact x /-2/ -3 x x /-2/ -3 x x x /-2/ -3 x x x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 5

18 atalog MON Interconnection System MON 1.2mm ontact System Tab ontacts lean ody () ontact Material: usn mm² urrent arrying apacity: up to 17 mpere 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) 7.5 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Tab ontact Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Rec ontact x /-2 /-3 x x /-2 /-3 x x x Tab ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Rec ontact x x x x x On request r ) On request r x ) x x x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative PGE 6 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

19 atalog MON Interconnection System HPF 1.2mm ontact System Receptacle ontacts Locking Lance (LL) mm² urrent arrying apacity: up to 17 mpere 80 ambient temperature) Total Temperature Range: (silver plated) 2.65 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Receptacle ontacts with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) mm x x mm x x mm x x pplicator R ) Hand Tool Die Set On request r ) *) Material and Finish: xxx-3 = unisi, selective silver plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 7

20 atalog MON Interconnection System MON 2.8mm ontact System Receptacle ontacts Locking Lance (LL) ontact Material: usn/unisi mm 2 urrent arrying apacity: up to 36 mpere (at 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) Insertin Force: Max. 7 N Extraction Force: Max. 6 N Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Receptacle ontacts (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR s Material and Finish *) Strip Form pplicator R ) Hand Tool Die Set / x x / x x / x x > / x x a) x x b) > / x x a) all wire sizes except for 2.5 OME b) for 2.5mm 2 OME Wire only (preliminary) Receptacle ontacts with Single Wire Seal (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR s Material and Finish *) Strip Form pplicator R ) Hand Tool Die Set / x x On request r ) / x x > / x x a) x x b) > / x x a) all wire sizes except for 2.5 OME b) for 2.5mm 2 OME Wire only *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative PGE 8 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

21 atalog MON Interconnection System MON 6.3mm ontact System Receptacle ontacts Locking Lance (LL) ontact Material: usn/unisi > mm 2 urrent arrying apacity: up to 54 mpere (at 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) Inserting Force: Max. 15 N Extraction Force: Max. 10 N Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Receptacle ontacts with Single Wire System (SWS) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) > / x x > / x x s Strip Form pplicator R ) Hand Tool Die Set On request r ) On request r ) *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 9

22 atalog MON Interconnection System MON 6.3mm ontact System Receptacle ontacts lean ody () ontact Material: usn/unisi > mm 2 urrent arrying apacity: up to 54 mpere (at 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) Inserting Force: Max. 15 N Extraction Force: Max. 10 N Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Receptacle ontacts (SR) in lean ody Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) > / x x > / x x s Strip Form pplicator R ) Hand Tool Die Set On request r ) On request r ) *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative PGE 10 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

23 atalog MON Interconnection System MON 8mm ontact System Receptacle ontacts >2.5 16mm 2 urrent arrying apacity: up to 90 mpere (@ 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) 4.55 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Receptacle ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) > /-3 x x /-3 x x max /-3 x x pplicator R ) Hand Tool Die Set On request r ) Receptacle ontacts with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) > /-3 x x /-3 x x pplicator R ) Hand Tool Die Set On request r ) *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 11

24 atalog MON Interconnection System MON 9.5mm ontact System Receptacle ontacts ontact Material: unisi/usn >10 16 mm 2 urrent arrying apacity: up to 100 mpere (at 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) Inserting Force: Max. 35 N Extraction Force: Max. 10 N Product Drawing: pplication Specification: Standard Receptacle ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) > /-3 x x /-3 x x pplicator R ) Hand Tool Die Set On request r ) On request r ) *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative PGE 12 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

25 atalog MON Interconnection System Single Wire Seals and Sealing Plugs for MON ontacts Single Wire Seals and Sealing Plugs for MON ontacts Single Wire Seals and Sealing Plugs for MON ontacts avity Diameter (mm) Insulation Diameter (mm) FLR olor Yellow Dimensions Used for MON 1.2 / HPF Green MON 1.2 / HPF Red * MON Yellow MON 1.2 Sealing Plug lue MON 1.2 / HPF Gray Green Sealing Plug White lue White Sealing Plug Natural Green Sealing Plug rown Green lue MON MON MON MON 6.3 * ) Seals for 150 applications. Wire used must be able to whithstand 150 for 1008 hours. ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 13

26 atalog MON Interconnection System PGE 14 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

27 POWERTRIN SYSTEMS SFETY & SEURITY SYSTEMS ONVENIENE DRIVER INFORMTION ODY & HSSIS SYSTEMS HOUSINGS ND ONNETORS MON INTERONNETION SYSTEM INTRODUTION MON connectors offer high reliability for use in the automotive industry The new generation MON connector system offers receptacle and tab housings with capability for waterproofing and resistance to conditions of extreme vibration. The system is designed for electronic and electrical applications in motor vehicles, where vibrations and mechanical stress, in the long term, can affect the quality on the contact system. Features n P (onnector Position ssurance) capability n High reliability status - supported for long term use n High vibration level supported n Perfect design to avoid quality problems, reduce manufacturing and service cost n Integrated secondary locking device delivered in pre-locked position n Wire-to-Wire sealed and un-sealed connectors (SWS) n Polarization, several keyings n Locking mechanism for smaller connectors/ mating aid for higher numbers of ways ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 15

28 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 2 to 3 Positions up to to 3 Positions max. 1.0mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 2 to 3 Positions No. of Positions 2 3 Keying Options Housing olor lack Natural lue lack Natural lue P Yes / No 180 turned Outer Housing Dimensions (mm) Mating Tab Housing Yes x No x Yes N/ Yes No N/ Yes x No x Yes * N/ Yes No * N/ Yes N/ _ No * N/ Yes * N/ Yes No * N/ Yes x No x Yes x No x Yes * N/ No * N/ * on request PGE 16 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

29 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for Locking Lance contacts - 4 to 8 Positions up to to 8 Positions max. 1.0mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 4 to 8 Positions No. of Positions * on request Keying Options Housing olor lack Natural lue lack Natural lue lack Natural lack Natural P Yes / No Yes 180 turned Outer Housing Dimensions (mm) Mating Tab Housing x No x No Yes N/ Yes x No x Yes * N/ No * N/ Yes x No x Yes x No x Yes * N/ No * N/ Yes x No x Yes * N/ No * N/ Yes No Yes * N/ No * N/ ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 17

30 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Tab Housing for Locking Lance ontacts - 2 to 8 Positions up to to 8 Positions max. 1.0mm 2 Total Temperature Range: 125 N/ pplication Specification: Extraction Tool: X-XXXXXXX-1 X-XXXXXXX-2 X-XXXXXXX-3 Sealed MON 1.2 Tab Housing for Locking Lance ontacts - 2 to 8 Positions No. of Positions * on request Keying Options Housing olor lack Gray lack Gray lack Gray lack Gray lack Gray lack Gray Dimensions (mm) Mating Rec Housing or or or or or or * or * or or * or or * or * or * or or or or or PGE 18 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

31 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Gen2 Receptacle Housing for Locking Lance ontacts up to to 5 Positions max. 1.0mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 Gen2 Receptacle Housing for Locking Lance ontacts No. of Positions Keying Options D Housing olor lack Natural lue lack Natural Violett lack Natural P Yes / No Yes Dimensions (mm) Mating Tab Housing No Yes No Yes N/ No N/ Yes No Yes No Yes N/ No N/ Yes No Yes No ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 19

32 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Gen2 Tab Housing for Locking Lance ontacts up to to 5 Positions max. 1.0mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 Gen2 Tab Housing for Locking Lance ontacts No. of Positions Keying Options Housing olor Dimensions (mm) Mating Rec Housing lack or Gray or lack or Gray or lack or Gray or PGE 20 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

33 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 V4 Series / HPF 1.2 Series - 2 Positions up to 150 Short Shroud Long Shroud max. 1.0mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 V4 series No. of Positions 2 Keying Options Housing olor lack rown Long / Short Shroud Vibration Level Long Short V4 Long Short Dimensions (mm) Used able Fixation Used Terminal System MON 1.2 LL Short Shroud Long Shroud max. 1.0mm 2 Temperature Range: pplication Specification: Extraction Tool: Sealed HPF 1.2 Series - 2 Positions No. of Positions 2 Keying Options Housing olor lack rown Long / Short Shroud Long Vibration Level Short V5 Long Short Dimensions (mm) Used able Fixation Used Terminal System HPF 1.2 ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 21

34 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for lean ody ontacts up to 125 max. 1.0mm 2 (20 16 WG) Total Temperature Range: 125 N/ pplication Specification: Sealed MON 1.2 Receptacle Housing for lean ody ontacts No. of Positions 2 6 Keying Options D Housing olor lack Natural lue lack Natural lue Gray P Yes / No No Yes / Violet Yes / Red No Yes / Violet Yes / Red No Yes / Violet Yes / Red No Yes No Yes No Yes No Yes Dimensions (mm) Sealed MON 1.2 Receptacle Housing for lean ody ontacts - Low Profile Sidelatch No. of Positions 2 Keying Options Housing olor rown P Yes / No No Yes No Yes No Yes Dimensions (mm) PGE 22 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

35 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for lean ody ontacts up to 150 max. 1.0mm 2 (20 16 WG) Total Temperature Range: 150 N/ pplication Specification: Sealed MON 1.2 Receptacle Housing for lean ody ontacts No. of Positions Keying Options D D D Housing olor rown rown lack Natural lue Gray Natural P Yes / No No Yes No Yes No Yes No Yes No No No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes Dimensions (mm) ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 23

36 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for lean ody ontacts - Low Profile Sidelatch up to 150 max. 1.0mm 2 (20 16 WG) Total Temperature Range: 150 N/ pplication Specification: Sealed MON 1.2 Receptacle Housing for lean ody ontacts No. of Positions 2 Keying Options Housing olor P Yes / No 180 turned Outer Housing No Yes rown Yes Yes Dimensions (mm) PGE 24 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

37 atalog MON Interconnection System Housings and onnectors Sealed MON Positions Mixed Housing No. of Positions: mm pplication Specification: Used Terminals Systems: MON 1.2 MON 2.8 MP MP 6.3 Extraction Tool: MON MON MP MP Positions Mixed Receptacle Housing No. of Positions 32 Keying Housing Dimensions Required Mating Options olor Secondary Lock Tab Housing lack or Gray or No. of Positions: mm pplication Specification: Used Terminals Systems: MON 1.2 Tab Tab 2.8 x 0,8 Tab 5.8 x 0,8 Extraction Tool: MON Tab Tab Positions Mixed Tab Housing No. of Positions 32 Keying Options Housing olor lack Grey P Yes / No Dimensions (mm) Required Secondary Lock Mating Receptacle Housing Yes Yes ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 25

38 atalog MON Interconnection System Housings and onnectors MON 1.2 Sealed Wire-to-wire or ulkhead Housing No. of Positions: mm pplication Specification: Extraction Tool: Insertion Tool: Locking Tool: or Positions MON 1.2 Sealed Receptacle Housing No. of Positions 10 Keying Options Housing olor Dimensions (mm) Mating Tab Housing lack Grey lue D Green E Red No. of Positions: mm pplication Specification: Extraction Tool: Insertion Tool: Locking Tool: or Positions MON 1.2 Sealed Tab Housing No. of Positions 10 Keying Options Housing olor Dimensions (mm) Mating Tab Housing lack Grey lue D Green E Red No. of Positions: mm pplication Specification: N/ Extraction Tool: Positions MON 1.2 ulkhead No. of Positions 10 Keying Options Housing olor Dimensions (mm) Mating Rec Housing lack Grey PGE 26 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

39 atalog MON Interconnection System Housings and onnectors 18 Positions MON Mixed Wire-to wire onnector No. of Positions: mm pplication Specification: Extraction Tool: Positions MON Mixed Receptacle Housing No. of Positions 18 Keying Options Housing olor Dimensions Mating Tab Housing lack Gray lue D rown E Purple No. of Positions: mm pplication Specification: Extraction Tool: Positions MON Mixed Tab Housing No. of Positions 18 Keying Options Housing olor Dimensions (mm) Mating Receptacle Housing lack Gray lue D rown E Purple ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 27

40 atalog MON Interconnection System PGE 28 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

41 atalog MON Interconnection System pplication Tooling Images representative of tool type only. PPLITION TOOLING ND EQUIPMENT FOR THE MON INTERONNETION SYSTEM TE pplication Tooling is dedicated to providing high quality equipment options to meet all levels of our connector products specifications. We are also able to provide a broad range of equipment for other manufacturer s products. Our equipment range is vast and almost unmatched by others operating in the same industry segments, as is our global presence and support network in the form of field service engineers and product managers. We supply everything from simple hand tools to the most complex automated systems. Equipment is segregated into two types and managed accordingly: Generic equipment Where we can supply you with sufficient information referenced by such that you can identify and order what you need yourself. Specialised Equipment Where you will need help from our specialist product managers to identify what s just right for your pplication. Finding Equipment Online n Powerful searches to find generic equipment options (Hand Tools / pplicators) n rochures and more detailed flyers for the specialised equipment. n It s quick, easy and more importantly the latest and most up to date information is available online. Regional ssistance ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 29

42 atalog MON Interconnection System PGE 30 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

43 atalog MON Interconnection System Numerical Index Numerical Index Page Page Page ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 31

44 atalog MON Interconnection System Numerical Index Numerical Receptacle Index Housings Page Page Page PGE 32 TE UTOMOTIVE /// MON INTERONNETION SYSTEM

45 atalog MON Interconnection System Numerical Index Numerical Index Page Page Page ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 33

46 atalog Imprint Disclaimer While TE onnectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice.. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. onsult TE for the latest dimensions and design specifications. Trademarks MP MP, MON, TE, TE onnectivity, TE connectivity (logo), and EVERY ONNETION OUNTS are trademarks. OME is a trademark. Other product names, logos, and company names mentioned herein may be trademarks of their respective owners. opyright 2014 TE onnectivity family of companies. ll rights reserved. PGE 30 TE UTOMOTIVE /// TLOG

47 atalog Global ontacts MERIS rgentina uenos ires (hile, olombia, Ecuador, Venezuela) Phone: Fax: rasil São Paulo Phone: Fax: anada Toronto Phone: Fax: Product Information enter: Phone: Fax: Mexico Mexico ity Phone: Fax: United States Harrisburg, P Phone: Fax: Product Information enter: Phone: Fax: For South merican ountries not shown Phone: Fax: SI/PIFI ustralia Sydney Phone: Fax: Product Information enter: Phone: Fax: Indonesia Jakarta Phone: Fax: Japan Kawasaki, Kanagawa Phone: Fax: Korea Seoul Phone: Fax: Malaysia Kuala Lumpur Phone: Fax: New Zealand uckland Phone: Fax: Philippines Makati ity Phone: Fax: People s Republic of hina Hong Kong Phone: Fax: Shanghai Phone: Fax: Singapore Singapore Phone: Fax: Taiwan Taipei Phone: Fax: Thailand angkok Phone: Fax: Vietnam Ho hi Minh ity Phone: Fax: EUROPE/MIDDLE EST/FRI ustria Vienna Phone: Fax: Product Information enter: Phone: Fax: elarus Minsk Phone: Fax: Product Information enter: Phone: Fax: ulgaria Sofia Phone: Fax: zech Republic and Slovakia zech Republic Kurim, rno Phone: Fax: Product Information enter: Phone: Fax: Denmark Glostrup Phone: Fax: Product Information enter: Phone: Egypt airo Phone: Fax: Estonia Tartu Phone: Fax: Finland Helsinki Phone: Fax: Product Information enter: Phone: France ergy-pontoise edex Phone: Fax: Product Information enter: Phone: Fax: France Export Divisions ergy-pontoise edex Phone: Fax: Germany ensheim (Switzerland) Phone: Fax: Product Information enter: Phone: Fax: Hungary udapest Phone: Fax: Product Information enter: Phone: (toll free) India angalore Phone: Fax: /21 Italy ollegno (Torino) Phone: Fax: Product Information enter: Phone: Fax: Lithuania and Latvia Lithuania Vilnius Phone: Fax: Morocco Tangier Phone: Fax: Netherlands s-hertogenbosch (elgium, Luxemburg) Phone: Fax: Product Information enter: Phone: Fax: Norway Nesbru Phone: Fax: Product Information enter: Phone: Poland Warsaw Phone: Fax: Romania ucharest Phone: /3596 Fax: Russia Moscow Phone: Fax: Product Information enter: Phone: Fax: Nizhniy Novgorod Phone: /-06 Fax: /-40 Slovenia Ljubljana Phone: Fax: South frica Port Elizabeth Phone: Fax: Spain arcelona Phone: Fax: Product Information enter: Phone: Fax: Sweden Upplands Väsby Phone: Fax: Product Information enter: Phone: Turkey Istanbul Phone: Fax: Ukraine Kiev Phone: Fax: Product Information enter: Phone: Fax: United Kingdom and Ireland Swindon Phone: Fax: Product Information enter: Phone: For further contact information or countries not shown please go to: Status 04/2013 TE UTOMOTIVE /// TLOG PGE 31

48 Tyco Electronics MP GmbH a TE onnectivity Ltd. company MPèrestrasse ensheim Germany Phone: +49 (0) Fax: +49 (0) Tyco Electronics MP GmbH certified acc. ISO and ISO/TS 16949: M E TE UTOMOTIVE /// TLOG