MCON INTERCONNECTION SYSTEM

Transcription

1 MON INTERONNETION SYSTEM for the utomotive Industry TE UTOMOTIVE /// MON Interconnection System

2 INNOVTIVE TEHNOLOGIES TE onnectivity (TE) is a leader in automotive connectivity and sensor technology. Our engineers are always working to meet complex requirements. We connect nearly every electronic function in the vehicle from alternative power systems to infotainment and sensor technologies. Our technologies withstand harsh environments and tolerate high temperature, vibration, shock, pressure and long-life in electronic control systems. INTERONNETION SYSTEMS Our electrical and electronic interconnection products and solutions are used to electrically and mechanically connect wires and cables, printed circuit boards, integrated circuit packages, batteries and more. LE SSEMLIES TE is your partner for vehicle-specific cable assemblies. We offer research and development capabilities, prototypes and samples, as well as manufacturing facilities. HYRID & ELETRI MOILITY SOLUTIONS Our technologies leverage decades of innovation and experience with high-voltage transmission and distribution. Our hybrid and electric mobility solutions include a complete line of connectors, terminals, sensors, cable assemblies, contactors, and battery connection protection to help safeguard the flow of power in hybrid and electric vehicles. onnection after connection, you can count on TE for smaller, greener, lighter and smarter solutions you can trust. PGE II TE UTOMOTIVE /// MON Interconnection System

3 SENSOR SOLUTIONS Data is critical for making vehicles safer, greener, smarter and more connected. ustomers rely on our sensor technology to provide data for control, adaptation and response of vehicle functions and features that increase safety, comfort, efficiency, and more. We collaborate to provide solutions for demanding and harsh applications such as automated transmissions, engines, chassis, clutch, brake and exhaust. Our products can be found in vehicles traveling the world s roads and highways. INFOTINMENT Our wide range of infotainment solutions are ideal for consumer port connections, high data rate applications, next-generation harness architecture, board-to-board connections and vehicle-to-vehicle communication. RELYS From passenger comfort and infotainment to higher D voltages and power levels to harsh environments, our relays and contactors provide critical switching functions in multiple vehicle applications. With increased contact gaps and other key design features, our relays are ideal for harsh environments such as shock and vibration. TE UTOMOTIVE /// MON Interconnection System PGE III

4 atalog IP ode Elements and Significance acc. to IE and DIN PGE IV TE UTOMOTIVE /// MON Interconnection System

5 atalog IP ode Elements and Significance acc. to IE and DIN TE UTOMOTIVE /// MON Interconnection System PGE V

6 atalog PGE VI Quality Guidelines TE UTOMOTIVE /// MON Interconnection System

7 atalog Quality Guidelines TE UTOMOTIVE /// MON Interconnection System PGE VII

8 atalog RoHS* Ready * Restriction on the Use of Hazardous Substances (RoHS) t TE onnectivity, we support your RoHS requirements. We ve assessed more than 1.5 million end items/components for RoHS compliance, and issued new part numbers where any change was required to eliminate the restricted materials. Part numbers in this catalog are identified as: RoHS ompliant Part numbers in this catalog are RoHS ompliant, unless marked otherwise. These products comply with European Union Directive 2002/95/E as amended 1 January 2006 that restricts the use of lead, mercury, cadmium, hexavalent chromium, P, and PDE in certain electrical and electronic products sold into the EU as of 1 July Note: For purposes of this atalog, included within the definition of RoHS ompliant are products that are clearly Out of Scope of the RoHS Directive such as hand tools and other non-electrical accessories. Non-RoHS ompliant These part numbers are identified with a t symbol. These products do not comply with the material restrictions of the European Union Directive 2002/95/E. 5 of 6 ompliant l symbol identifies these part numbers. These products do not fully comply with the European Union Directive 2002/95/E because they contain lead in solderable interfaces (they do not contain any of the other five restricted substances above allowable limits). However, these products may be suitable for use in RoHS applications where there is an application-based exception for lead in solders, such as the server, storage, or networking infrastructure exemption. Note: Information regarding RoHS compliance is provided based on reasonable inquiry of our suppliers and represents our current actual knowledge based on the information provided by our suppliers. This information is subject to change. For latest compliance status, refer to our website referenced below. So whatever your questions when it comes to RoHS, we ve got the answers at Getting the information you need Our comprehensive on-line RoHS ustomer Support enter provides a forum to answer your questions and support your RoHS needs. RoHS FQ (Frequently sked Questions) is available with links to more detailed information. You can also submit RoHS questions and receive a response within 24 hours during a normal work week. The Support enter also provides: ross-reference from Non-compliant to ompliant Products bility to browse RoHS ompliant Products in our on-line catalog: Downloadable Technical Data ustomer Information Presentation More detailed information regarding the definitions used above PGE VIII TE UTOMOTIVE /// MON Interconnection System

9 atalog onversion Tables WG onversion Table (verage Value) WG ode Diameter (Inch) Diameter (mm) F (mm 2 ) Remark: Starting from 0.03 mm2 (WG 32) a wire can be crimped. TE UTOMOTIVE /// MON Interconnection System PGE IX

10 atalog Table of ontents MON Interconnection System Page Powertrain Systems Safety & Security Systems onvenience Driver Information ody & hassis Systems MON Tab and Receptacle ontacts Introduction 1 MON 0.50 mm ontact System Receptacle ontacts 2 l l l l l MON 1.2 mm ontact System Receptacle ontacts Locking Lance (LL) 3 l l l l l Tab ontacts Locking Lance (LL) 4 l l l l l Receptacle ontacts lean ody () 5 l l l l l Tab ontacts lean ody () 6 l l l l l HPF 1.2 mm ontact System Receptacle ontacts Locking Lance (LL) 7 l l l l l MON 2.8 mm ontact System Receptacle ontacts Locking Lance (LL) 8 l l l l l MON 6.3 mm ontact System Receptacle ontacts lean ody () 9 l l l l l MON 8 mm ontact System Receptacle ontacts 10 l l l l l MON 9.5 mm ontact System Receptacle ontacts 11 l l l l l Single Wire Seals and Sealing Plugs for MON ontacts Single Wire Seals and Sealing Plugs 12 l l l l l Housings and onnectors Introduction 15 Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts 2 to 3 Positions up to 130 Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts 4 to 8 Positions up to 130 Sealed MON 1.2 Tab Housing for Locking Lance ontacts 2 to 8 Positions up to 130 Sealed MON 1.2 Gen2 Receptacle Housing for Locking Lance ontacts 2 to 5 Positions up to l l l l l 17 l l l l l 18 l l l l l 19 l l l l l PGE X TE UTOMOTIVE /// MON Interconnection System

11 atalog Table of ontents MON Interconnection System Page Powertrain Systems Safety & Security Systems onvenience Driver Information ody & hassis Systems Housings and onnectors Sealed MON 1.2 Gen2 Tab Housing for Locking Lance ontacts 2 to 5 Positions up to 150 Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts 2 Row Design 20 l l l l l 21 l l l l l HPF 1.2 Series up to l l l l l Sealed MON 1.2 Receptacle Housing for lean ody ontacts up to 125 Sealed MON 1.2 Receptacle Housing for lean ody ontacts up to 150 Sealed MON 1.2 Receptacle Housing for lean ody ontacts Low Profile Sidelatch up to l l l l l 24 l l l l l 25 l l l l l 3 Positions MON 6.3 Housing 26 l l l l l 32 Positions Mixed Housings 27 l l l l l 10 Positions Mixed Housings l l l l l 10 Positions Sealed Wire-to-wire or ulkhead Housings 16 Position MON 1.2 and MON 2.8 Mixed Wire-to-wire onnector 18 Position MON 1.2 and MON 2.8 Mixed Wire-to-wire onnector 30 l l l l l 31 l l l l l 32 l l l l l pplication Tooling 33 Numerical Index TE onnectivity online 40 Global ontacts 41 Imprint 41 TE UTOMOTIVE /// MON Interconnection System PGE XI

12 atalog MON Interconnection System PGE XII TE UTOMOTIVE /// MON Interconnection System

13 POWERTRIN SYSTEMS SFETY & SEURITY SYSTEMS ONVENIENE DRIVER INFORMTION ODY & HSSIS SYSTEMS 4 4 MON T ND REEPTLE ONTTS MON INTERONNETION SYSTEM INTRODUTION MON is a series of contact systems commonly used for electrical and electronic applications for passenger cars and commercial vehicles. The contact design meets standardized blade sizes and interface requirements of the automotive industry. Except the miniaturized MON 0.50 contact system, all contacts follow the two-piece contact design strategy to separate the electrical from the mechanical performance. The MON contact series is available for sealed and unsealed applications. For a fast and economic termination process, TE pplication Tooling is offering a vast portfolio of application equipment. The MON advantages: n High performance copper alloy n Redundant contact point technology for higher reliability n High vibration level support to meet future requirements n Overstress protection of the contact springs n ontact box with polarization and secondary locking feature* n Protected locking lance** n Sealed and unsealed version n -40 up to 150 temperature range*** n 3 directional secondary locking access * MON 0.50, MON 1.2, MON 2.8 and MON 6.3 same level for locking lance and secondary feature ** Except clean body version *** -40 to 180 with innovative surface technology available ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 1

14 atalog MON Interconnection System MON 0.50 mm ontact System Receptacle ontacts ontact Material: unisi/usn Wire Size Range : mm² urrent arrying apacity : up to 3 mpere (@ 80 ambient temperature) Total Temperature Range : (tin plated) (gold plated) (silver plated) Insertion Force : Max 3.5 N Extraction Force: Max 3 N 1.0 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Recectaple ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool complete r ) / x / x / x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative PGE 2 TE UTOMOTIVE /// MON Interconnection System

15 atalog MON Interconnection System MON 1.2 mm ontact System Receptacle ontacts Locking Lance (LL) ontact Material: usn / unisi mm² urrent arrying apacity: up to 17 mpere (@ 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) Insertion Force: Max 4 N Extraction Force: Max 2.5 N 1.83 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Recectaple ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Tab ontact / -2 / -3 x x On request r ) On request r ) / -2 / -3 x x / -2 / -3 x x / -2 / -3 x x Receptacle ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Tab ontact / -2 / -3 x x On request r ) On request r ) x x / -2 / -3 a) x x b) / -2 / -3 x x / -2 / -3 x x a) Sealed pplication b) Sealed pplication Insulation crimp width 3.05mm [.120 ], applies insulation diameter range of mm [ ] *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 3

16 atalog MON Interconnection System MON 1.2 mm ontact System Tab ontacts Locking Lance (LL) ontact Material: usn/unisi mm² urrent arrying apacity: up to 17 mpere 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) 1.15 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Tab ontact Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Rec ontact /-2/ -3 x x On request r ) On request r ) /-2/ -3 x x /-2/ -3 x x /-2/ -3 x x Tab ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool r ) Die Set r ) Mating Rec ontact /-2/ -3 x x On request On request /-2/ -3 x x /-2/ -3 x x /-2/ -3 x x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative PGE 4 TE UTOMOTIVE /// MON Interconnection System

17 atalog MON Interconnection System MON 1.2 mm ontact System Receptacle ontacts lean ody () ontact Material: usn / unisi mm² urrent arrying apacity: up to 17 mpere (@ 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) Insertion Force: Max 4 N Extraction Force: Max 2.5 N 1.83 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Recectaple ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool r ) Die Set r ) Mating Tab ontact /-2/ -3 x x x /-2/ -3 x x x /-2/ -3 x x N/ Receptacle ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool r ) Die Set r ) Mating Tab ontact x /-2/ -3 x x /-2/ -3 x x x /-2/ -3 x x x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 5

18 atalog MON Interconnection System MON 1.2 mm ontact System Tab ontacts lean ody () ontact Material: usn mm² urrent arrying apacity: up to 17 mpere 80 ambient temperature) Total Temperature Range: (tin plated) (gold plated) (silver plated) 1.2 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Tab ontact Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Rec ontact x /-2 /-3 x x /-2 /-3 x x x Tab ontact with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) pplicator R ) Hand Tool Die Set Mating Rec ontact x x x x x On request r ) On request r x ) x x x *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-2 = unisi, selective gold plated RoHS and ELV compliant applicators depends on the please contact your local xxx-3 = unisi, selective silver plated applied termination equipment TE onnectivity representative PGE 6 TE UTOMOTIVE /// MON Interconnection System

19 atalog MON Interconnection System HPF 1.2 mm ontact System Receptacle ontacts Locking Lance (LL) mm² urrent arrying apacity: up to 17 mpere 80 ambient temperature) Total Temperature Range: (silver plated) 2.65 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Receptacle ontacts with Single Wire Sealing (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) mm x x mm x x mm x x pplicator R ) Hand Tool Die Set On request r ) *) Material and Finish: xxx-3 = unisi, selective silver plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 7

20 atalog MON Interconnection System MON 2.8mm ontact System Receptacle ontacts Locking Lance (LL) ontact Material: usn/unisi mm 2 urrent arrying apacity: up to 36 mpere (at 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) Insertion Force: Max. 7 N Extraction Force: Max. 6 N 4.3 Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Receptacle ontacts (SR) Wire Size Range Insulation Diameter s (mm 2 ) (mm) FLR Strip Form Material and Finish *) pplicator R ) Hand Tool Die Set / -3 x x / -3 x x / -3 x x > / -3 x x a) x x b) > / -3 x x a) all wire sizes except for 2.5 OME b) for 2.5 mm 2 OME Wire only (preliminary) Receptacle ontacts with Single Wire Seal (SWS) System Wire Size Range Insulation Diameter s (mm 2 ) (mm) FLR Strip Form Material and Finish *) pplicator R ) Hand Tool Die Set / -3 x x On request r ) / -3 x x > / -3 x x a) x x b) > / -3 x x a) all wire sizes except for 2.5 OME b) for 2.5mm 2 OME Wire only *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative PGE 8 TE UTOMOTIVE /// MON Interconnection System

21 atalog MON Interconnection System MON 6.3mm ontact System Receptacle ontacts lean ody () ontact Material: usn/unisi > mm 2 urrent arrying apacity: up to 54 mpere (at 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) Insertion Force: Max. 15 N Extraction Force: Max. 10 N Extraction Tool*: Product Drawing: pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. Standard Receptacle ontacts (SR) in lean ody Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Strip Form Material and Finish *) s > / -3 x x > / -3 x x pplicator R ) Hand Tool Die Set On request r ) On request r ) *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 9

22 atalog MON Interconnection System MON 8 mm ontact System Receptacle ontacts > mm 2 urrent arrying apacity: up to 90 mpere (@ 80 ambient temperature) Total Temperature Range: (silver plated) 4.55 oding 1 oding 2 oding 5 Standard Receptacle ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Extraction Tool*: Product Drawing: oding P ) Material and Finish *) pplication Specification: * The option which extraction tool is the right tool for the application is dependent on the assembly of the contact and the connector. > / 2- / x x / 2- / x x max. 1- / 2- / x x pplicator R ) Hand Tool Die Set On request r ) Receptacle ontact with Single Wire Seal (SWS) System Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR oding P ) Material and Finish *) > / x x / x x pplicator R ) Hand Tool Die Set On request r ) P ) oding: 1-xxx = oding 1 2-xxx = oding 2 5-xxx = oding 5 *) Material and Finish: xxx-3 = unisi, selective silver plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative PGE 10 TE UTOMOTIVE /// MON Interconnection System

23 atalog MON Interconnection System MON 9.5 mm ontact System Receptacle ontacts ontact Material: unisi/usn >10 16 mm 2 urrent arrying apacity: up to 100 mpere (at 80 ambient temperature) Total Temperature Range: (tin plated) (silver plated) Insertion Force: Max. 35 N Extraction Force: Max. 10 N 3.75 Product Drawing: pplication Specification: Standard Receptacle ontact (SR) Wire Size Range (mm 2 ) Insulation Diameter (mm) FLR Material and Finish *) > /-3 x x /-3 x x pplicator R ) Hand Tool Die Set On request r ) On request r ) *) Material and Finish: xxx-1 = unisi, pre-tin plated Note: ll part numbers are R ) The pre- and suffix for the r ) In case of Tooling query xxx-3 = unisi, selective silver plated RoHS and ELV compliant applicators depends on the please contact your local applied termination equipment TE onnectivity representative ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 11

24 atalog MON Interconnection System Single Wire Seals and Sealing Plugs for MON ontacts Single Wire Seals and Sealing Plugs for MON ontacts Single Wire Seals and Sealing Plugs for MON ontacts avity Diameter (mm) Insulation Diameter (mm) FLR olor Yellow Green Sealing Plug lue White Green Orange Yellow Gray Green Sealing Plug White lue White Sealing Plug Natural Green Sealing Plug rown Green lue White rown * Gray * Yellow * lue * Green * Dimensions (mm) Used for MON HPF MON MON MON MON MON 8 *) On request PGE 12 TE UTOMOTIVE /// MON Interconnection System

25 POWERTRIN SYSTEMS SFETY & SEURITY SYSTEMS ONVENIENE DRIVER INFORMTION ODY & HSSIS SYSTEMS HOUSINGS ND ONNETORS MON Interconnection System INTRODUTION MON connectors offer high reliability for use in the automotive industry The new generation MON connector system offers receptacle and tab housings with capability for waterproofing and resistance to conditions of extreme vibration. The system is designed for electronic and electrical applications in motor vehicles, where vibrations and mechanical stress, in the long term, can affect the quality on the contact system. Features n P (onnector Position ssurance) capability n High reliability status - supported for long term use n High vibration level supported n Perfect design to avoid quality problems, reduce manufacturing and service cost n Integrated secondary locking device delivered in pre-locked position n Wire-to-Wire sealed and un-sealed connectors (SWS) n Polarization, several keyings n Locking mechanism for smaller connectors/ mating aid for higher numbers of ways ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 15

26 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 2 to 3 Positions up to to 3 Positions max. 1.0 mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 2 to 3 Positions No. of Positions * on request Keying Options Housing olor lack P Yes / No 180 turned Outer Housing Yes Dimensions (mm) Mating Tab Housing x No x Yes Yes N/ No Yes N/ Yellow Yes x Natural Yes x No x Yes Yes N/ No * N/ Yellow Yes x lue Yes No * N/ Yes Yes N/ No * N/ Yellow Yes N/ lack Natural lue Yes Yes x No x N/ x No x Yes * N/ No * N/ PGE 16 TE UTOMOTIVE /// MON Interconnection System

27 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for Locking Lance contacts - 4 to 8 Positions up to to 8 Positions max. 1.0 mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 4 to 8 Positions No. of Positions Keying Options Housing olor lack Natural lue lack Natural lue lack Natural lack Natural P Yes / No Yes 180 turned Outer Housing Dimensions (mm) Mating Tab Housing x No x No N/ Yes Yes N/ Yes x No x Yes * N/ No * N/ Yes x No x Yes Yes N/ Yes x No x Yes * N/ No * N/ Yes x No x Yes * N/ No * N/ Yes No Yes * N/ No * N/ * on request ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 17

28 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Tab Housing for Locking Lance ontacts - 2 to 8 Positions up to to 8 Positions max. 1.0 mm 2 Total Temperature Range: 130 1ß pplication Specification: Extraction Tool: X-XXXXXXX-1 X-XXXXXXX-2 X-XXXXXXX-3 Sealed MON 1.2 Tab Housing for Locking Lance ontacts - 2 to 8 Positions No. of Positions * on request Keying Options Housing olor lack Gray lack Gray lack Gray lack Gray lack Gray lack Gray Dimensions (mm) Mating Rec Housing or or or or or or * or * or or * or or * or * or * or or or * or * or PGE 18 TE UTOMOTIVE /// MON Interconnection System

29 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Gen2 Receptacle Housing for Locking Lance ontacts up to to 5 Positions max. 1.0 mm 2 Total Temperature Range: pplication Specification: Extraction Tool: Sealed MON 1.2 Gen2 Receptacle Housing for Locking Lance ontacts No. of Positions Keying Options Housing olor P Yes / No 180 Turned Outer Housing Dimensions (mm) Mating Tab Housing Yes Yes N/ lack Yes No Yes Natural No Yes N/ lue No N/ D Violett Yes N/ E Green Yes N/ F Yellow Yes N/ lack Yes No Natural Yes No D Violett Yes N/ No N/ Yes N/ lack No N/ Yes N/ Natural No N/ Yes lack No Yes Natural No Yes N/ lack No N/ Yes N/ Natural No N/ ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 19

30 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Gen2 Tab Housing for Locking Lance ontacts up to to 5 Positions max. 1.0 mm 2 Total Temperature Range: 150 N/ pplication Specification: Extraction Tool: Sealed MON 1.2 Gen2 Tab Housing for Locking Lance ontacts No. of Positions Keying Options Housing olor Dimensions (mm) Mating Rec Housing or lack or or lack or lack or or PGE 20 TE UTOMOTIVE /// MON Interconnection System

31 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 2 Row Design Number of Positions: 4, 6, 8, 10 max. 1.0 mm 2 Temperature Range: pplication Specification: Sealed MON 1.2 Receptacle Housing for Locking Lance ontacts - 2 Row Design No. of Positions 4 Keying Options Housing olor Dimensions (mm) lack ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 21

32 atalog MON Interconnection System Housings and onnectors HPF 1.2 Series - up to 150 max. 1.0 mm² Temperature Range: 150 N/ pplication Specification: Extraction Tool: HPF 1.2 Series Sealed, 2 Positions No. of Positions Keying Options Housing olor Vibration Level Dimensions (mm) Used for lack rown V lue HPF 1.2 max. 1.0 mm² Temperature Range: 150 N/ pplication Specification: Extraction Tool: HPF 1.2 Series Sealed, 3 Positions No. of Positions Keying Options Housing olor Vibration Level Dimensions (mm) Used for black brown V blue HPF 1.2 PGE 22 TE UTOMOTIVE /// MON Interconnection System

33 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for lean ody ontacts up to 125 max. 1.0 mm 2 (20 16 WG) Total Temperature Range: 125 N/ pplication Specification: Sealed MON 1.2 Receptacle Housing for lean ody ontacts No. of Positions Keying Options D D Housing olor lack Natural lue lack Natural lue Gray lack Natural lue Gray P Yes / No No Yes / Violet Yes / Red No Yes / Violet Yes / Red No Yes / Violet Yes / Red No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes Dimensions (mm) ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 23

34 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for lean ody ontacts up to 150 max. 1.0 mm 2 (20 16 WG) Total Temperature Range: 150 N/ pplication Specification: Sealed MON 1.2 Receptacle Housing for lean ody ontacts No. of Positions Keying Options D D D Housing olor rown rown lack Natural lue Gray Natural P Yes / No No Yes No Yes No Yes No Yes No No No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes Dimensions (mm) PGE 24 TE UTOMOTIVE /// MON Interconnection System

35 atalog MON Interconnection System Housings and onnectors Sealed MON 1.2 Receptacle Housing for lean ody ontacts - Low Profile Sidelatch up to 150 max. 1.0 mm 2 (20 16 WG) Total Temperature Range: 150 N/ pplication Specification: Sealed MON 1.2 Receptacle Housing for lean ody ontacts No. of Positions 2 Keying Options Housing olor P Yes / No 180 turned Outer Housing No Yes rown Yes Yes Dimensions (mm) ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 25

36 atalog MON Interconnection System Housings and onnectors 3 Positions MON 6.3 Housing No. of Positions: mm² N/ pplication Specification: Positions MON 6.3 Housing No. of Positions 3 Keying Options Housing olor lack Gray Dimensions (mm) PGE 26 TE UTOMOTIVE /// MON Interconnection System

37 atalog MON Interconnection System Housings and onnectors 32 Positions Mixed Housing No. of Positions: mm pplication Specification: Used Terminals Systems: MON 1.2 MON 2.8 MP MP 6.3 Extraction Tool: MON MON MP MP Positions Mixed Receptacle Housing No. of Positions 32 Keying Housing Dimensions (mm) Required Mating Options olor Secondary Lock Tab Housing lack or Gray or No. of Positions: mm pplication Specification: Used Terminals Systems: MON 1.2 Tab Tab 2.8 x 0,8 Tab 5.8 x 0,8 Extraction Tool: MON Tab Tab Positions Mixed Tab Housing No. of Positions Keying Options Housing olor P Yes / No Dimensions (mm) Required Secondary Lock Mating Receptacle Housing 32 lack Grey Yes Yes ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 27

38 atalog MON Interconnection System Housings and onnectors 10 Positions Mixed Housing Number of Positions: 10 Housing Material: P mm 2 Used Terminal System: MON 1.2 MP MP Positions Mixed Housing No. of Positions Keying Options Housing olor Dimensions (mm) Mating Tab Housing 10 lack Positions Mixed Receptacle Housing Number of Positions: 10 Housing Material: P mm 2 Used Terminal System: MON 1.2 Tab Tab 2.8 x Positions Mixed Receptacle Housing No. of Positions Keying Options Housing olor Dimensions (mm) Mating Tab Housing 10 lack PGE 28 TE UTOMOTIVE /// MON Interconnection System

39 atalog MON Interconnection System Housings and onnectors 10 Positions Mixed Receptacle Housing Number of Positions: 10 Housing Material: P mm 2 Used Terminal System: MON 1.2 MP MP Positions Mixed Receptacle Housing No. of Positions Keying Options Housing olor Dimensions (mm) Required Secondary Lock Mating Tab Housing 10 lack Positions Mixed Receptacle Housing Number of Positions: 10 Housing Material: P mm 2 Used Terminal System: MON 1.2 Tab Tab 2.8 x Positions Mixed Tab Housing No. of Positions Keying Options Housing olor P Yes / No Dimensions (mm) Required Secondary Lock Mating Tab Housing 10 lack No ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 29

40 atalog MON Interconnection System Housings and onnectors 10 Positions Sealed Wire-to-Wire or ulkhead Housing No. of Positions: mm pplication Specification: Extraction Tool: Insertion Tool: Locking Tool: or Positions MON 1.2 Sealed Receptacle Housing No. of Positions 10 Keying Options Housing olor Dimensions (mm) Mating Tab Housing lack Grey lue D Green E Red No. of Positions: mm pplication Specification: Extraction Tool: Insertion Tool: Locking Tool: or Positions MON 1.2 Sealed Tab Housing No. of Positions 10 Keying Options Housing olor Dimensions (mm) Mating Tab Housing lack Grey lue D Green E Red No. of Positions: mm pplication Specification: N/ Extraction Tool: Positions MON 1.2 ulkhead No. of Positions 10 Keying Options Housing olor Dimensions (mm) Mating Rec Housing lack Grey PGE 30 TE UTOMOTIVE /// MON Interconnection System

41 atalog MON Interconnection System Housings and onnectors 16 Position MON 1.2 and MON 2.8 Mixed Wire-to-wire onnector No. of Positions: 16 Wire Size Range 1.2 mm: mm² pplication Specification: N// 16 position MON 1.2 and MON 2.8 Mixed Receptacle Housing No. of Positions 16 *) On request Keying Options D E Housing olor lack Gray lue rown Purple P Yes / No Yes * No * Yes * No * Yes * No * Yes * No * Yes * No * Dimensions (mm) Mating Tab Housing x x x x x Position MON 1.2 and MON 2.8 Mixed Tab Housing No. of Positions: 16 Wire Size Range 1.2 mm: mm² pplication Specification: N// 16 position MON 1.2 and MON 2.8 Mixed Tab Housing No. of Positions 16 Keying Options D E Housing olor lack Gray lue rown Purple P Yes / No Yes No Yes No Yes No Yes No Yes No * Dimensions (mm) Mating Tab Housing x * x * x * x * x *) On request ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 31

42 atalog MON Interconnection System Housings and onnectors 18 Positions MON Mixed Wire-to wire onnector No. of Positions: mm pplication Specification: Extraction Tool: Positions MON Mixed Receptacle Housing No. of Positions 18 Keying Housing Dimensions (mm) Mating Options olor Tab Housing lack Gray lue D rown E Purple No. of Positions: mm pplication Specification: Extraction Tool: Positions MON Mixed Tab Housing No. of Positions 18 Keying Options Housing olor Dimensions (mm) Mating Receptacle Housing lack Gray lue D rown E Purple PGE 32 TE UTOMOTIVE /// MON Interconnection System

43 atalog Revised MON Interconnection System pplication Tooling Images representative of tool type only. PPLITION TOOLING ND EQUIPMENT FOR THE MON Interconnection System TE pplication Tooling is dedicated to providing high quality equipment options to meet all levels of our connector products specifications. We are also able to provide a broad range of equipment for other manufacturer s products. Our equipment range is vast and almost unmatched by others operating in the same industry segments, as is our global presence and support network in the form of field service engineers and product managers. We supply everything from simple hand tools to the most complex automated systems. Equipment is segregated into two types and managed accordingly: Generic equipment Where we can supply you with sufficient information referenced by such that you can identify and order what you need yourself. Specialised Equipment Where you will need help from our specialist product managers to identify what s just right for your pplication. Finding Equipment Online n Powerful searches to find generic equipment options (Hand Tools / pplicators) n rochures and more detailed flyers for the specialised equipment. n It s quick, easy and more importantly the latest and most up to date information is available online. Regional ssistance ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 33

44 atalog MON Interconnection System Numerical Receptacle Index Housings Page Page Page PGE 34 TE UTOMOTIVE /// MON Interconnection System

45 atalog MON Interconnection System Numerical Index Page Page Page ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 35

46 atalog MON Interconnection System Numerical Receptacle Index Housings Page Page Page PGE 36 TE UTOMOTIVE /// MON Interconnection System

47 atalog MON Interconnection System ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 37

48 atalog MON Interconnection System PGE 38 TE UTOMOTIVE /// MON Interconnection System

49 atalog MON Interconnection System ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 39

50 TE ONNETIVITY ONLINE TE.com offers an enhanced digital experience, with more than 250,000 parts profiled. The site has deep, rich product data and easier access to tools and services. Other offerings include improved search and navigation and knowledge and idea sharing. OLLTERL TE.com offers a variety of product-specific catalogs, brochures, white papers and other technical information. To download our literature visit PRODUT INFORMTION Search for a specific product by category, part number or document number. STY ONNETED You can rely on TE s PI Team to answer your general or technical questions. To contact a PI representative, visit PGE 40 TE UTOMOTIVE /// MON Interconnection System

51 atalog ontact / Imprint EUROPE UNITED STTES SOUTH MERI FRI Germany Product Information enter: Phone: Fax: United States Harrisburg Product Information enter: Phone: Fax: South merica Phone: Fax: South frica Port Elizabeth Phone: Fax: SI / PIFI ustralia Sydney People s Republic of hina People s Republic of hina Korea Seoul Product Information enter: Phone: Fax: Hong Kong Phone: Fax: Shanghai Phone: Fax: Phone: Fax: DISLIMER While TE onnectivity (TE) has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. onsult TE for the latest dimensions and design specifications. TRDEMRKS MP MP, MON, TE, TE onnectivity, TE connectivity (logo), and EVERY ONNETION OUNTS are trademarks. OME is a trademark. Other product names, logos, and company names mentioned herein may be trademarks of their respective owners. OPYRIGHT 2016 TE onnectivity family of companies. ll rights reserved. TE onnectivity Germany GmbH certified acc. ISO and ISO/TS 16949:2002 TE onnectivity Germany GmbH mpèrestrasse ensheim Germany Phone: +49 (0) Fax: +49 (0) ll specifications subject to change. onsult TE onnectivity for latest specifications. PGE 41

52 TE UTOMOTIVE /// MON Interconnection System ST 1 M