Sealed Sensor Connector (SSC) System

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Beverly Caldwell
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Introduction Product Features Robust housing, glass filled PBT for high temperature applications Terminal Position Assurance (TPA) to assure proper position of contact in housing

070 series receptacle and tab available in gold or tin plate High density 5 mm centerline spacing Audible Click during mating Multiple positions available Multiple keying and housing

Additionally, the system s waterproof and high temperature capabilities make it ideal for many different severe environmental applications.

Interfacial sealing is achieved with a pre-assembled seal ring located in the plug assembly. Another important feature of the plug assembly is the yellow double-lock plate.

not fully seated. Also, when mating, the SSC provides an audible click to indicate proper connector mating.

1 Introduction Product Features Robust housing, glass filled PBT for high temperature applications Terminal Position Assurance (TPA) to assure proper position of contact in housing Damage protected internal silicone seal interface Industry common.070 series receptacle and tab available in gold or tin plate High density 5 mm centerline spacing Audible Click during mating Multiple positions available Multiple keying and housing colors available Technical Documents The Sealed Sensor Connector (SSC) System has been developed to meet the severe requirements of the automotive under hood environment. Additionally, the system s waterproof and high temperature capabilities make it ideal for many different severe environmental applications. Both the wire seal and the connector seal ring are made of high temperature silicone and have 3 sealing ridges on their external circumferences for effective sealing and ease of assembly and connector mating. Wire sealing is acheived by means of an individual wire seal which is inserted on the wire and crimped in the insulation support of the contact simultaneously with the wire. Interfacial sealing is achieved with a pre-assembled seal ring located in the plug assembly. Another important feature of the plug assembly is the yellow double-lock plate. This pre-assembled plate is shipped in the open position and once closed provides additional retention of the contact in the housing as well as helping to detect contacts which are not fully seated. Also, when mating, the SSC provides an audible click to indicate proper connector mating. For applications where more than one connector is required, various keying and colors are available. The contact used in the system is an industry standard.070 tab and receptacle and comes in tin or gold platings. Performance Specifications: Resistance: 3 m max. (initial) 10 m max. (final) Insulation Resistance: 100 m max. (initial) Dielectric Strength: 1.0 K Vac Sealing: 7 Psi initial 4 Psi after heat age Conforms to IEC 529 I.P. 65/67 standard Temperature Range: Nylon s: 40 C to +150 C PBT s: 40 C to +125 C Current Rating: Size (AWG) Rated Current Amps Amps Amps Amps 18-1

2 Contact System Receptacle Contact Insertion : Force: 1USCAR Position (8/97) Vibration Material: (per USCAR): USCAR Glass-filled PBT (Rev. 4/01) Wire Random Size Vibration Range: Profile Dry Circuit mm Resistance: 2 (22 14 AWG) 20 Product milliohms Specification: final for crimp and interface per USCAR (Rev. 4/01) Isolation Reduction Resistance: Coefficient: V DC per Application USCAR Specification: (Rev. 8/97) Extraction Tool: Ref. application : specification: See page 18-6 Receptacle Contacts Wire Size Range (mm 2 ) (AWG) Wire Insulation Diameter (mm) (20 14) (22 18) Material and Finish Strip Package Loose- Package Hand Applicator Form Quantity Piece Quantity Tool Phosphor bronze, pre-tin plated Phosphor bronze, selective gold plated Phosphor bronze, selective gold plated Phosphor bronze, pre-tin plated 18-2

3 : 4 Material: Glass-filled PBT Wire Size Range: mm 2 (22 14 AWG) Reduction Coefficient: 0.6 A B 4 C Gray D

4 Sealed Sensor Connector (SSC) System (continued) 2 x 2 C x 2 C Natural x 2 D x 2 D Natural x 2 E x 2 F x 2 G Gray x 2 G Natural x 2 H Gray x 2 H Natural

5 Sealed Sensor Connector (SSC) System : 6 Material: Glass-filled PBT Wire Size Range: mm 2 (22 14 AWG) Reduction Coefficient: A A Circuits # A Circuit # Blocked A Circuit # Blocked (obs) A Circuits # A Circuit # Blocked B B Circuits # C C Circuits # D D Circuits #

Water-Proof Connectors

Water-Proof Connectors Edac s waterproof Wire-to-Wire and Wire-to-Board series was designed for both extreme moisture and nonsubmersion applications supporting both low-level signal and power applications