Rugged and Sealed (IP68) Plugs and Receptacles For Use with APP Powerpole Signal, Power & Ground Contacts & Housings
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- Damian Powers
- 5 years ago
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2 Rugged and Sealed (IP68) Plugs and Receptacles For Use with APP Powerpole Signal, Power & Ground Contacts & Housings The SPEC Pak Extreme uses rugged and environmentally sealed (IP68) shells to protect APP Powerpole contacts and housings. Customer configured SPEC Pak Extreme Connectors are capable of up to 32 amps and may be used anywhere a rugged and/or waterproof high power, signal and ground interconnect solution is required. The SPEC Pak Extreme shell accepts 75 to 18 amp Powerpole contacts. The wide range of Powerpole housing colors and contact sizes, coupled with the available Powerpole holders, offers the user a wide array of design options. Flexibility can be enhanced by replacing a PP12 housing with the PP 15/45 adapter to provide auxiliary signal options. Wire sizes ranging from 2 to 3/ AWG (.5 to 85. mm²) can be accommodated. SPEC Pak Extreme is highly configurable with thousands of design options in a single interconnect Powerpole Insert Holders E2 E4 E6 E9 1 - Chemical & UV Resistant Ruggedized Plug Shell 8 - Powerpole Insert Holders (user configurable) 2 - Color Coded Powerpole Housings Match Wire Colors E2 Arrangement - up to two PP18 E4 Arrangement - up to four PP Power Contacts (up to 31 amps) E6 Arrangement - up to six PP12 (4) & PP75 (2) 4 - Stainless Steel Latches (securing plug to receptacle) E9 Arrangement - up to nine PP IP68 Interfacial Sealing O-Ring 9 - Industry Standard Sealing (IP68) Components PG Gland Compatible - Size IP68 Panel Mount Sealing Gasket Multi-hole Glands For Use With Discrete Wires 7 - Chemical & UV Resistant Ruggedized Panel Mount Single Hole Glands For Use With Jacketed Cable Receptacle Shell
3 Specifications Extreme SPEC Pak Shell / Components Electrical Extreme UL Voltage Rating (AC/DC) 6 Dielectric Withstanding Voltage (AC) 3 Operating Temperature ( C ) -2 to + 15 ( F ) -4 to 221 Flammability Rating of SPEC Pak Shells UL94 V- UV Rating (equivalent) UL746C F1 Panel Mount Receptacle Mechanical Shell/Latch Mating Cycles 1,5 Average Connect/Disconnect (lbf) 37 (N) 165 IP Rating IP68 Sealing Exceeds IP68, Meets Sealing Requirements of UL5E Crush Test per EIA-364-4B Pass Plug PG Gland Material SPEC Pak - Receptacle, Plug & Holders Latch Latch Retainer Holder Retention Hardware (M8 x 18 & M8 x 25 screws) PBT Stainless Steel Stainless Steel NI Plated Steel Extreme Plug Mated To Panel Mount Receptacle Powerpole Contacts PP18 PP12 PP75 PP15/45 & Ground UL Current Rating (Amperes) to 45 CSA (3C Rise) (Amperes) to 29 Voltage Rating (AC/DC) Contact Barrel Wire Size (AWG) - Power 3/ to 6 1/ to 6 6 to 12 1 to 2 - Ground to 14 (mm²) - Power 85 to to to to.5 - Ground to 1.5 Average Contact Resistance (micro-ohms) Contact Retention Force (lbf) (N) Operating Temperature ( C) -2 to 15-2 to 15-2 to 15-2 to 15 ( F) -4 to to to to 221 Flammability Rating UL94 V- UL94 V- UL94 V- UL94 V- Contact Materials Copper Copper Copper Copper Contact Plating Silver Silver Silver Tin or Silver Mechanical Mating Cycles - No Load 1, 1, 1, 1, Average Connect/Disconnect (lbf) (Low Detent) 3 (Low Detent) (single mated pair) 7 (High Detent) 5 (High Detent) Material Powerpole Housing Material Polycarbonate Polycarbonate Polycarbonate Polycarbonate Agency approvals - TUV Pending / Patents & Patents Pending
4 Part Number Configurator PART NUMBER PLAN SPEC Pak Series Shell Color Shell Style Shell Size Insert Arrangement (1 Fixed Character) (1 Character) (1 Character) Dash (mm) (3 Characters) (3 Characters) S K E2 S = SPEC Pak Series K = Black 2 = Panel Mount Receptacle 142 = 142mm shell Detailed Information 6 = Straight Plug Is Available On: 9P = Environmental Plug Cover E2 = PP18, 2 Pole... Page 7 E4 = PP12 Housing, 4 Pole... Page 8 E6 = PP12 (4), PP75 (2), 6 Pole... Page 9 E9 = PP75, 9 Pole... Page 1 PLUG KIT Plug Shell Powerpole Retaining Pins RECEPTACLE KIT Panel Mount Receptacle Shell Powerpole Retaining Pins Panel Mount Receptacle Gasket PLUG COVER IP68 Sealing Cover - Panel mount receptacle mounting hardware (8 each ¼ inch or M6 screw) not included - Recommended torque for panel mount receptacle mounting hardware is 26 to 3 inch - lbs [3 to- 3.4Nm] SPEC Pak Kits Powerpole Holder Holder Retention Screws Powerpole Holder Holder Retention Screws Latch ORDERING INFORMATION Lanyard Component Replacement Parts Part Number SK2-142E2 SK2-142E4 SK2-142E6 Description Receptacle Kit - Panel mount shell with latches - Panel mount gasket - Powerpole holder - 2 pole - Retaining pins x Holder retention screws - M5 x 25 Receptacle Kit - Panel mount shell with latches - Panel mount gasket - Powerpole holder - 4 pole - Retaining pins x 2. - Holder retention screws - M5 x 25 Receptacle Kit - Panel mount shell with latches - Panel mount gasket - Powerpole holder - 6 pole - Retaining pins x 2. - Retaining pins x.87 - Holder retention screws - M5 x 25 Part Number SK6-142E2 SK6-142E4 SK6-142E6 SK6-142E9 Description Plug Kit - Plug shell - Powerpole holder - 2 pole - Retaining pins x Holder retention screws - M5 x 18 Plug Kit - Plug shell - Powerpole holder - 4 pole - Retaining pins x 2. - Holder retention screws - M5 x 18 Plug Kit - Plug shell - Powerpole holder - 6 pole - Retaining pins - Retaining pins x 2. - Retaining pins x.87 - Holder retention screws - M5 x 18 Plug Kit - Plug Shell - Powerpole holder - 9 pole - Holder retention screws - M5 x 18 Part Number H112P49 Description Screw M5x25 (for use in w/ receptacle) Screw M5x18 (for use in w/ plug) H112P P12 Retaining pin.187 x P11 Retaining pin.187 x P1 Retaining pin.94 x P P8 Retaining pin.187 x G1 PP15/45 housing adapter Cover Kit Part Number SK9P-142 Panel gasket (for use w/ receptacle) Description Plug Protective Cover - Protective sealing (IP68) cover - Lanyard SK2-142E9 Receptacle Kit - Panel mount shell with latches - Panel mount gasket - Powerpole holder - 9 pole - Holder Retention Screws - M5 x Contact factory for receptacle cover.
5 PART NUMBER PLAN Housing Wire Protection Arrangement Contact See page 6 For more information see pages 7 thru 1 APP Content (4 Characters) Dash (1 Character) (2 Characters) Dash (3 Characters) PS - - A1 = None = None * Custom PS = Plastic Short - 99 = Various Gland Type Configurator PM = Plastic Multi-hole Available in Contact Wire Size Available in Housing Arrangement Insert Arrangement Code Contact AWG (mm²) Insert Arrangement = Custom Configuration - = Custom Configuration - Use Next section A = AC Single Phase E4 11 = 59 #6 (13.3) E6, E9 B = AC 3 Phase, 3 Wire E4 12 = 5952 #8 (8.4) E6, E9 C = DC 2 Circuit, 4 wire E4 13 = 5915 #1/12 (5.3/3.3) E6, E9 Q = DC 2 Circuit, 4 wire with E6 2 = 1323G2 1/ (53.5) E4, E6 2 power Auxiliary Circuits 21 = 1323G1 #1 (42.4) E4, E6 R = DC 1 Circuit, 2 Wire E2 22 = 1319 #2 (33.6) E4, E6 Z = All Black E2, E4, E6 & E9 23 = 1319G4 #4 (21.2) E4, E6 24 = 1319G6 #6 (13.3) E4, E6 8 = 1328G2 3/ (85.) E2 81 = 1328G1 2/ (67.4) E2 82 = / (53.5) E2 83 = 1347 #1 (42.4) E2 84 = 1383 #2 (33.6) E2 85 = 1384 #4 (21.2) E2 86 = 1348 #6 (13.3) E2 Part Numbering Notes: 1) To order SPEC Pak Kits only (no internal Powerpole housings or contacts), use part numbering on page 4 only. Plug Kit Example: SK6-142E4. Powerpole housings, contacts and wire protection may be ordered separately, see pages 7 thru 1 for information. 2) To order customer configured SPEC Pak connectors (including internal Powerpole housings and contacts) use Part Number Plan across the top of pages 4 and 5. Customer Configured SPEC Pak Plug Connector Example: SK6-142E4PS1-A23. 3) To order a custom configuration which is not listed on page 7 thru 1, use APP custom part number configurator on the APP website, or contact factory. * Custom configurations may not be UL Recognized
6 Wire Protection - PG Gland SPECIFICATIONS Material Mechanical Torque Requirements Shell Gasket Color Nylon PA 66 (UL94 V-2)* EPDM Black Operating Temp IP Rating UV Rating Thread Type -4 C to 15 C (-4 F to 221 F) IP68 Equivalent to UL746C F1 PG Cable Gland Body to Plug Housing - Hand tighten until snug, tighten additional 1/8-1/4 turn with wrench Sealing Nut to Cable - Hand tighten until snug, tighten additional 1/2-3/4 turn with wrench * Contact factory for UL94 V- material Only UL listed cable glands are UL recognized components when used with SPEC Pak connector(s). STRAIGHT PLASTIC SHORT THREAD TYPE - STD PACK 1 / UL LISTED C1 Lock Nut Washer Body Seal Sealing Nut C2 Wire Protection Cable Range Thread Panel Thread Wrench Wrench Designation Number Wire Outer O.D. C1 Mounting Length Size Lock Size Sealing APP P/N (4 Characters) Of Holes Dia. mm (in) mm (in) Hole mm (in) C2 mm (in) Nut mm Nut mm PL1P42-19X PS ( ) 54 (2.13) ( ) 15.5 (.61) PS1P42-32X PS ( ) 54 (2.13) ( ) 15.5 (.61) STRAIGHT PLASTIC MULTI-HOLE TYPE - STD PACK 1 / NOT UL LISTED C1 Lock Nut Washer C2 Body Seal Claw Sealing Nut Wire Protection Cable Range Thread Panel Thread Wrench Wrench Designation Number Wire Outer O.D. C1 Mounting Length Size Lock Size Sealing APP P/N (4 Characters) Of Holes Dia. mm (in) mm (in) Hole mm (in) C2 mm (in) Nut (mm) Nut (mm) PL4P42-1X PM ( ) 54 (2.13) ( ) 15.5 (.61) PL6P42-7X PM ( ) 54 (2.13) ( ) 15.5 (.61) PL8P42-7X PM ( ) 54 (2.13) ( ) 15.5 (.61) Custom PG Glands may be available. Contact customer service for more information
7 R Z E2 Insert Arrangement Configured with up to 2 PP18 Contacts (up to 31 amps) Standard & Custom Configuration Options HOUSING ARRANGEMENT Custom Configuration * DC 1 Circuit, 2 Wire 1381G1 1381G1 All Black 1381G3 1381G1 (1) For agency approval, contact factory. * For custom configurations, use APP custom part number configurator at or contact the factory. Contacts Temperature ( C) TEMPERATURE CHART SPEC Pak Extreme - E2 Insert Arrangement 2 x PP Amperes 3/ AWG 2/ AWG 1 AWG 2 AWG Contact Housings 1/ AWG 4 AWG POWERPOLE CONTACTS & HOUSINGS FOR E2 INSERT ARRANGEMENT Contact Code Standard Standard Bulk Part Bulk Wire Size Designation Part Number Package Number Package Description (AWG) PP18 Contacts G G2-BK 1 Individual 3/ G G1-BK 1 Individual 2/ BK 5 Individual 1/ BK 5 Individual # BK 5 Individual # BK 5 Individual # BK 5 Individual #6 Standard Standard Bulk Bulk Bulk Part Number Package Part Number Package Description PP G G1-BK 25 Black BK 25 Blue 1381G G4-BK 25 Green 1381G G3-BK 25 Red 1381G G2-BK 25 White (1) See Powerpole & Mulitpole Power Connectors Catalog for additional contacts and/or housings options. (2) Application tooling information is available on page 11. E2 Powerpole Insert Holder
8 A B C E4 Insert Arrangement Configured with up to 4 PP12 Contacts (up to 2 amps) Standard & Custom Configuration Options HOUSING ARRANGEMENT Custom Configuration * AC Single Phase 1321G4 1321G3 1321G2 E AC 3 Phase, 3 Wire 1321G2 1321G4 DC 2 Circuit, 4 Wire 1321G3 1321G3 Temperature ( C) TEMPERATURE CHART SPEC Pak Extreme - E4 Insert Arrangement 4 x PP Amperes 1/ AWG 1 AWG 2 AWG 4 AWG 6 AWG Z All Black (1) E = Empty (2) For agency approval, contact factory. * For custom configurations, use APP custom part number configurator at or contact the factory. POWERPOLE CONTACTS & HOUSINGS FOR E4 & EO6 INSERT ARRANGEMENTS Contacts Contact Housings Contact Code Standard Standard Bulk Part Bulk Wire Size Designation Part Number Package Number Package Description (AWG) PP 12 Contacts (for E4 & E6 insert arrangement) G G2-BK 1 Individual 1/ G G1-BK 1 Individual # BK 5 Individual # G G4-BK 5 Individual # G G6-BK 5 Individual #6 PP 75 Contacts (for E6 insert arrangement only) BK 1 Individual # BK 1 Individual # BK 1 Individual #1 to 12 Standard Standard Bulk Bulk Part Number Package Part Number Package Description PP 12 Housings 2 -BK 5 Black BK 5 Blue 1321G G4-BK 5 Green 1321G G3-BK 5 Red 1321G G2-BK 5 White PP 75 Housings 5916G G4-BK 1 Black BK 1 Blue 5916G G6-BK 1 Green 5916G G7-BK 1 Red 5916G G5-BK 1 White E4 Powerpole Insert Holder E6 Powerpole Insert Holder (1) See Powerpole & Multipole Power Connectors Catalog for additional contacts and/or housings options. (2) Application tooling information is available on page 11. (3) PP15/45 housing adapter (custom configuration) information is available on page 9.
9 E6 Insert Arrangement Configured with up to 4 PP12 & 2 PP75 Contacts (up to 2 amps) Standard & Custom Configuration Options HOUSING ARRANGEMENT Custom Configuration * 6 TEMPERATURE CHART SPEC Pak Extreme - E6 Insert Arrangement 4 x PP12 Q DC 2 Circuit, 4 Wire With 2 Power Auxiliary Circuits G5 1321G3 1321G3 Temperature ( C) Z 5916G4 All Black 5916G4 (1) For agency approval, contact factory. * For custom configurations, use APP custom part number configurator at or contact the factory. Contacts Amperes 1/ AWG 1 AWG E6 Standard Powerpole Contacts and Housings Options Are Available On Page 8. 2 AWG 4 AWG 6 AWG POWERPOLE CONTACTS & HOUSINGS FOR PP15/45 HOUSING ADAPTER FOR E4 & E6 INSERT ARRANGEMENTS Contact Housings Part Standard Bulk Wire Size Number Package Package Description AWG PP 15/45 2G1L - 5 Reeled-LD-Tin Plated #1 to 2 2G1L-LPBK 1 - Superflex, Sing. Reel-LD-Tin Plated #1 to 2 261G2-5 Reeled-HD-Tin Plated #1 to 2 261G2-LPBK 1 - Singulated-LD Tin Plate #1 to Individual-LD-Silver Plated #12 to BK - 1 Individual-LD-Silver Plated #12 to G1-5 Reeled-LD-Tin Plated #12 to G1-LBBK 1 - Singulated-LD Tin Plate #12 to Individual-LD-Silver Plated #16 to BK - 1 Individual-LD-Silver Plated #16 to 2 262G1-5 Reel-LD-Silver Plated #16 to 2 262G1-LPBK 1 - Singulated-LD Silver Plate #16 to 2 PP 15/45 Ground 183G1-5 Reel-LD-Tin Plated #1 to G1-LPBK 1 - Singulated Reel-LD-Tin Plated #1 to G2-5 Reel-LD-Silver Plated #1 to G2-LPBK 1 - Singulated Reel-LD-Silver Plated #1 to 14 (1) See Powerpole & Mulitpole Power Connectors Catalog for additional contacts and/or housings options. (2) Application tooling information is available on page 11. (3) Housing adapter (p/n 24G1) can be used in place of PP12 housing and contact. Standard Standard Bulk Bulk Part Number Package Part Number Package Description PP 15/ G6FP G6FP-BK 1 Black 1327G8FP G8FP-BK 1 Blue 1327G5FP G5FP-BK 1 Green 1327FP FP-BK 1 Red 1327G7FP G7FP-BK 1 White 1327G16FP G16FP-BK 1 Yellow PP 15/45 Ground 1827G G1-BK 1 Green Powerpole Retaining Pins Powerpole Housing Adapter Housing Adapter Part Number 24G1 PP15/45 Powerpole (sold separately)
10 Z HOUSING ARRANGEMENT Custom Configuration * 5916G4 5916G4 5916G4 E9 Insert Arrangement Configured with up to 9 PP75 Contacts (up to 75 amps) Standard & Custom Configuration Options All Black 5916G4 5916G4 5916G4 5916G4 5916G4 5916G4 * For custom configurations, use APP custom part number configurator at or contact the factory. Contacts Temperature ( C) TEMPERATURE CHART SPEC Pak Extreme - E9 Insert Arrangement Amperes 8 AWG POWERPOLE CONTACTS & HOUSINGS FOR E9 INSERT ARRANGEMENT Contact Housings Contact Code Standard Standard Bulk Part Bulk Wire Size Designation Part Number Package Number Package Description (AWG) PP BK 1 Individual # BK 1 Individual # BK 1 Individual #1 to 12 Standard Standard Bulk Bulk Bulk Part Number Package Part Number Package Description PP G G4-BK 1 Black BK 1 Blue 5916G G6-BK 1 Green 5916G G7-BK 1 Red 5916G G5-BK 1 White E9 Powerpole Insert Holder (1) See Powerpole & Mulitpole Power Connectors Catalog for additional contacts and/or housings options. (2) Application tooling information is available on page 11. (3) Shaded box are
11 Tooling Charts PP15/45 Contact Tools Contact Loose Piece Part Number Contact Part Number + Hand Tool or Hand Tool or 139G4 Pneumatic Tool Pneumatic Bench Tool + Die + Locator 1387G1 Reeled Part Number 1388G6 1388G7 APPLICATION TOOLING ATS Applicator 1332 N/A N/A 1367G N/A N/A 262G1-LPBK 139G2 261G G2L-LPBK 2G2L TBD 269G2-LPBK 269G G1-LPBK 261G G2-LPBK 261G G3 269G1-LPBK N/A 269G G3-LPBK 269G G1L-LPBK 2G1L G1H-LPBK 21G1H G6 183G1-LPBK 183G G2-LPBK 183G PP75 Contact Tools 1389G6 1388G7 PP12 Contact Tools Contact Part Number G4 1319G6 1323G1 1323G2 PP18 Contact Tools Contact Part Number G1 1328G2 Dieless Hydraulic Tool or G1 Dieless Hydraulic Tool 1368 or Pneumatic Bench Tool + Die + Locator Pneumatic Bench Tool + Die + Locator 1387G2 1387G1 1387G2 1388G4 1388G3 133G4 1388G3 1388G5 133G4 133G G4 1389G3 134G G3 1389G5 134G32 Visit for additional tooling options G
12 PLUG Top View Side View Mated Side View With Receptacle Dimensions [ 7. ] [ 5.6 ] [ 5.6 ] [ 8.93 ] [ 7. ] [ 6.88 ] [ 9.3 ] With Gland [ 1.32 ] 33.4 MAX PP18 Front View - E2 Front View - E4 Front View - E6 Front View - E9 [ 3.62 ] 91.9 [ 3.62 ] 91.9 [ 3.62 ] 91.9 [ 3.62 ] 91.9 [ 5.25 ] [ 5.6 ] [ 5.25 ] [ 5.6 ] RECEPTACLE [ 5.25 ] [ 5.6 ] [ 5.25 ] [ 5.6 ] Top View Side View Panel Cut Out [ 6.89 ] 175 [ 2.13 ] 54. Latch Range [.5 ] 12.7 [ 5.5 ] [ 2.98 ] [ 2.8 ] [ 3.6 ] [ 5.3 ] [.275 ] Ø 6.99 (8) FULL R. [ 2.3 ] 51.4 [ 4.5 ] [ ] 12.4 Front View - E2 Front View - E4 Front View - E6 Front View - E9 [ 5.5 ] [ 5.5 ] [ 5.5 ] [ 5.5 ] [ 6.89 ] 175 [ 6.89 ] 175 [ 6.89 ] 175 [ 6.89 ] 175. PLUG COVER KIT Front View [ ] 6.28 [ 97.6 ] 3.84 Side View [ 97.6 ] 3.84 A A All Data Subject To Change Without Notice Patents with Patents Pending DS-EXSPAK REV1 HEADQUARTERS: Anderson Power Products, 13 Pratts Junction Road, Sterling, MA USA T: F: EUROPE: Anderson Power Products Ltd., Unit 3, Europa Court, Europa Boulevard, Westbrook, Warrington, Cheshire, WA5 7TN United Kingdom T: +44 () F: +44 () ASIA / PACIFIC: IDEAL Anderson Asia Pacific Ltd., Unit Topsail Plaza, 11 On Sum Street, Shatin N.T., Hong Kong T:+(852) F:+(852) CHINA: IDEAL Anderson Technologies (Shenzhen) Ltd., Block A8 Tantou Western Industrial Park, Songgang Baoan District, Shenzhen, PR. China T: +(86) F: +(86) TAIWAN: IDEAL Anderson Asia Pacific Ltd., Taiwan Branch, 4F.-2, No.116, Dadun 2th St., Situn District, Taichung City 47, Taiwan (R.O.C.) T: +(886) F:+(886)
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