High Current Plug-in Connector
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- Agnes Floyd
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1 High Current Plug-in Connector PS3F Series Front access is best suited to the systems with limited rear access. No working space <Inside the container> Overview High current plug-in connector Contributes to operators safety in installing. While reducing installation man-hours. Front access is best suited to the systems without rear assess Supports IP2X finger protection. Harness operation is possible with multi-purpose tools. Features 1. Allows high current Power contact supports rated current up to 100Amps. (Derating curve, ambient temp 25ç : 125A) 2. Front access is best suited to the systems without rear assess Front access on system rack side allows maintenance from mating side (front side of the component), and is best suited for installing components in places without rear assess. 3. Floating amount : ±2.5mm Floating design of the receptacle requires a rotation of ±2.5mm by the dedicated staged screw in X and Y axis directions. 4. The signal section uses the Hirose GT8E connector. The signal line uses the connector with proven records in automobile markets (GT8E). 5. Supports IP2X finger protection Finger protection of the plug provides safety operation for field operators when it is used on the battery side. 6. UL, C-UL and TÜV-certified Both the plug and the receptacle meet safety standards (UL, C-UL, TÜV standards). 7. Harness operation is possible with multi-purpose tools Harness operations includes screwing the plug with a torque wrench etc. and crimping of the receptacle. All of these operations can be carried out with multi-purpose tools. (Torque wrench : JIS B 4652, crimp : JIS C 9711) Usage Power supply devices such as batteries and UPS etc. Supports IP2X finger protection Test finger
2 Product Specifications Ratings Rated Current Applicable Cable Power : 100A/1pin Note 1, 125A/1pin (Derating curve, ambient temp 25ç) Signal : 1A/1pin Power : 22sq WL1,WL2 Note 1, 3 AWG Signal : 20 to 22AWG Rated Voltage Op. Temp. Range Stor. Temp. Range Power : AC/DC 1000V Note 1 Signal : AC/DC 250V 40 to +105 C (including temperature rise due to electric current) 40 to +60 *1 : UL, C-UL and TÜV certifications have been obtained while changing conditions such as rated current and voltage multiple times. For details, see the "Conditions on Safety Standards (UL, C-UL, TÜV)" on page 6. Materials / Finish Receptacle Plug Parts Materials Color/Finish Remarks Insulator PBT Black UL94V-0 Power male contact Copper alloy Silver plated Signal male contact Copper alloy Contacting part : Gold-plated, GT8E section : Tin-plated Case A PBT Black UL94V-0 Case B PBT Black UL94V-0 Floating screw Steel Nickel plated Parts Materials Color/Finish Remarks Insulator PBT Black UL94V-0 Power female contact Copper alloy Silver plating Signal female contact Copper alloy Contacting part : Gold-plated, GT8E section : Tin-plated Contact Retention plate C PBT Black UL94V-0 Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. 1. Connector PS3F 2 R S / 12 S 2. Power male contact PS3F R P C (22) / 12 S 3. Power male contact PS3F P C HOLDER Series name : PS3F No. of power contacts : Current capacity of power contact : R : 100A Contact shapes : P : Male contact S : Female contact No. of signal contacts : Power contact shapes : C : Crimp contacts Applicable wire : 22sq Shape of case : Mating case 2
3 Receptacle Main receptacle body (4.5) M6 1 (5.5) (10) (10.5) Ø20 (11.6) (109.5) (60) (130.4) M6 1 2 R4 2 R (Intersection point) 4 R Power male contact for receptacles (34) (Intersection point) Panel thickness : 3mm max. Panel dimension (22.2) (29.7) (37) (Ø11.5) ( ) ( ) Specified dimension between panels (Ø7.7) (Dimension between panels) PS3F-2R/8P/10P box (32pcs.) PS3F-2R/8P/10P pcs. (12) (31.1) (40.35) PS3F-RPC box (64pcs.) PS3F-RPC pcs. 3
4 Power male contact cover (2.85) (49) (44.2) (24) (16.5) (49) Plug M6 1 (46) (24.5) (27.5) PS3F-PC-HOLDER box (64pcs.) PS3F-PC-HOLDER pcs. 171(Intersection point) 162(Intersection point) R R2 2 Ø6.4 Panel thickness : 3mm max. Panel dimension (15.05) (12.4) ( ) ( ) Specified dimension between panels (Dimension between panels) PS3F-2RS/8S/10S box (32cs.) PS3F-2RS/8S/10S pcs. 4
5 BUsage Precautions M6 screws are used to attach to the panels. The recommended amount of torque used to tighten the screws should be 2.5 to 5.2 N m. The recommended fastening torque of the screw attached to the power supply female contact on the plug side is 2.5 to 5.2 N m. Please use multi-purpose tools including torque wrench etc. (JIS B 4652) for screw-fastening. In addition, please use multi-purpose tools (JIS C 9711) for crimping the power male contact on the receptacle side. Power contacts are silver plated and may react with the sulfide in the atmosphere. This might cause the color to change to a dark brown. The power contacts do not support hot-pluggable, so it cannot be used to shut off the power. BSafety Standards Certifications (UL, C-UL, TÜV) The PS3F series has received safety certifications from the UL, C-UL, and TÜV under the conditions provided in Table 1 and Table 2. Conditions for safety standards vary depending on submitted applications of current and voltage ratings. See Table 1 and Table 2. Rated Voltage (AC/DC) Rated Current Cable Creepage Distance (Note 2) Clearance (Note 2) Rated Voltage (AC/DC) Rated Current Power 600V Signal 50V Power 100A Signal 1A Power 22sq (Note 1), 3 AWG Signal 22 AWG MIN : 3.2mm MIN : 3.2mm Power 1000V Signal 50V Power 100A Signal 1A Power 22sq (Note 1), 3 AWG Cable Signal 22 AWG Overvoltage Category III Contamination Level 3 Creepage Distance (Note 2) MIN : 16mm Clearance (Note 2) MIN : 8mm Insulation System Basic insulation (Panel should be grounded) Note 1 : Use the screw and crimp contact combination recommended below. The use of other screws and crimp contacts can affect clearance and creepage distance. If you choose to use a different screw/contact combination, be sure to check the measurements for clearance and creepage. Make sure that these conditions will meet the UL, C-UL and TÜV. Recommended screw: JIS B 1188 spring lock washer + cross recessed head screw with captive flat washer M6 12 Recommended crimp contacts Note 2 : Subjects of clearance and creepage distance are as follows. Between crimp contacts Between power contact and panel Between crimp contact and panel Between screw (attached to power contact) and panel 5
6 Powered by TCPDF ( PS3F Series High Current Plug-in Connector USA: HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE 2300 Warrenville Road, Suite 150, Downers Grove, IL Phone : USA: HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE 2841 Junction Ave, Suite 200 San Jose, CA Phone : Fax : USA: HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE) N. Laurel Park Drive, Suite 253, Livonia, MI Phone : Fax : THE NETHERLANDS: HIROSE ELECTRIC EUROPE B.V. Hogehillweg # CC Amsterdam Z-O Phone : Fax : GERMANY: HIROSE ELECTRIC EUROPE B.V. HANOVER OFFICE Bayernstr. 3, Haus C Langenhagen, Germany Phone : Fax : CHINA: HIROSE ELECTRIC (SHANGHAI) CO., LTD. 1601, Henderson Metropolitan, NO.300, East Nanjing Road, Huangpu District, Shanghai, China Phone : Fax : HONG KONG: HIROSE ELECTRIC HONGKONG TRADING CO., LTD. Room 1001, West Wing, Tsim Sha Tsui Centre, 66 Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : Fax : SINGAPORE: HIROSE ELECTRIC SINGAPORE PTE. LTD. 10 Anson Road #26-16, International Plaza , Singapore Phone : Fax : GERMANY: HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH Schoenbergstr. 20, ostfildern Phone : Fax : FRANCE: HIROSE ELECTRIC EUROPE B.V. PARIS OFFICE Regus La Garenne Colombes,Place de La Belgique, 71 Boulevard National La Garenne Colombes, 92250, France Phone : +33 (0) Fax : +33 (1) CHINA: HIROSE ELECTRIC (SHANGHAI) CO.,LTD. BEIJING BRANCH A1001, Ocean International Center, Building 56# East 4th Ring Middle Road, ChaoYang District, Beijing, Phone : Fax : TAIWAN: HIROSE ELECTRIC TAIWAN CO., LTD F, No.87, Zhengzhou Rd., Taipei Phone : Fax : INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE Office NO.552, Regus-Green Boulevard, Level5, Tower C, Sec62, Plot B-9A, Block B, Noida, , Uttar Pradesh, India Phone : Fax : GERMANY: HIROSE ELECTRIC EUROPE B.V. NUREMBERG OFFICE Neumeyerstrasse 22-26, Nurnberg Phone : Fax : UNITED KINGDOM: HIROSE ELECTRIC EUROPE BV (UK BRANCH) 4 Newton Court, Kelvin Drive, Knowlhill, Milton Keynes, MK5 8NH Phone : Fax : CHINA: HIROSE ELECTRIC TECHNOLOGIES (SHENZHEN) CO., LTD. Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, 5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, Phone : Fax : KOREA: HIROSE KOREA CO.,LTD. 250, Huimanggongwon-ro, Siheung-si, Gyeonggi-do, Korea, Phone : or 7124 Fax : INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma Gandhi (MG) Road, Bangalore , Karnataka, India Phone : Fax : MALAYSIA: PENANG REPRESENTATIVE OFFICE , Penang Cybercity (1164), Lintang Mayang Pasir 3,11950, Bayan Baru, Penang, Malaysia. Phone : Fax : THAILAND: BANGKOK OFFICE (REPRESENTATIVE OFFICE) Unit 4703, 47th FL., 1 Empire Tower, South Sathorn Road, Yannawa, Sathorn, Bangkok Thailand Phone : Fax : ,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi ,JAPAN TEL: Fax: The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 02/2017. Contents are subject to change without notice for the purpose of improvements.
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