High Current Connector

Transcription

1 High Current Connector PS2 Series and signal contacts together in one unit with dedicated power contacts to handle 100, 200 or 300 Amps. 2. Floating Structure The structure allows up to ±2.5 mm of float in the X and Y directions, which makes mating easier even when the mating position is not clearly visible. This series utilizes sequential contacts, the power contacts mate before the signal contacts. This prevents incomplete mating and also prevents hot swapping. 4. Finger Protection Structure For added safety, the plug side (battery side) is designed to prevent shock hazard and provides for more user safety and security. Features 5. Plug-in Design 1. Power/Signal Hybrid Connector Its unique plug-in design provides enhanced safety features, reduced production costs related to its installation and the maintenance of high current units. The Hybrid design saves space by combining power (Installation) New Connection Conventional Connection Risk of electric shock during cable wiring work Battery installation is completed Connector assembly and wiring Cable wiring on site is eliminated and risk of accidental touch to electrical lines is reduced. Battery installation is completed (Maintenance) Conventional Connection Risk of electric shock during cable removal work Risk of electrical shock during battery module installation Old Battery New Battery New Connection 3. Sequential Contact System Cable wiring on site is eliminated and risk of accidental touch to electrical lines is reduced. Battery module removal Old Battery Battery installation is completed New Battery ② 1

2 Applications Storage Battery, UPS Usage example System Side Battery Side Attached Table : Contact Resistance 100A 200A 300A Power Signal Power Signal Power Signal Initial After Test 0.6mø 5mø 0.8mø 10mø 0.5mø 5mø 0.3mø 35mø 0.7mø 10mø 0.5mø 40mø Product Specifications Ratings Power Part Current 300A 200A 100A Voltage Item Derating curve, Applicable cables ambient temp 25ç sq, 300MCM 330A 180sq, AWG#3/0 175A 38sq, AWG#2 1,000V Specifications 1. Contact resistance Attached table 2. Insulation resistance 5,000 Mø or more 3. Withstand voltage No flashover or breakdown 4. Durability Attached table 5. Shock resistance No electrical discontinuity of 10 µs or more 7. Temperature cycles No electrical discontinuity of 10 µs or more Attached table Minimum of 1,000 Mø 8. Salt water spray No significant corrosion 6. Vibration resistance Signal Part 5A Operating Temp. Range 40~105ç Storage Temp. Range 55~60ç 100V Conditions Measured at DC 1 A Measured at DC 100 ma Measured at DC 250 V Power: Apply AC 2,000 V for one minute Signal: Apply AC 1,000 V for one minute 50 mating cycles Acceleration 490 m/s2, duration 11 ms, halfsine wave, 3 times each for each of the 3 axes. 10 cycles in each of 3 axial directions at frequency Hz, half amplitude 0.75 mm Temperature: ç Time: min 5% salt water spray concentration while keeping samples at 35ç for 48 hours. Materials / Finish Receptacle Parts Insulation case Power contact Contact spring Rotation stopper Crimp case Signal contact Floating screw Materials Brass/Copper alloy Copper alloy Copper alloy Stainless steel/steel Color/Finish Silver plated Silver plated Gold plated /Trivalent chrome Remarks UL94V UL94V-0 UL94V Materials Brass/Copper alloy Copper alloy Color/Finish Silver plated Gold plated Remarks UL94V UL94V-0 UL94V-0 UL94V Plug Parts Insulation case Power contact Rotation stopper Cap Crimp case Signal contact 2

3 Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. ❶ Series name Connector ❷ No. of power contacts ❸ R : 100A V : 200A W : 300A ❹ P : Male S : Female PS2 2 W P / 6C / 6C ❶ ❷ ❸ ❹ ❺ ❻ Crimp Case ❺ Signal contact block 1 PS2 6 PC ❶ ❼ ❻ Signal contact block 2 ❼ No. of signal contacts ❽ PC : Male crimp case SC : Female crimp case ❾ Applicable wires of signal contact AWG ❽ Crimp Contact Crimp contact PS P C F A ❶ ❾ F : Reel contacts None: Loose piece contacts ❹ Gold plating Functional Diagram 100A type PS2-9PC PQ50SA-1822PCFA or PQ50SA-1822PCA or PQ50SA-2428PCFA or PQ50SA-2428PCA PS2-2RP/9C/9C PS2-9SC PQ50S-1822SCFA or PQ50S-1822SCA or PQ50S-2428SCFA or PQ50S-2428SCA PS2-2RS/9C/9C 3

4 200A type PQ50SA-1822PCFA or PQ50SA-1822PCA or PQ50SA-2428PCFA or PQ50SA-2428PCA PS2-18PC PS2-42PC PS2-2VP/42C PQ50S-1822SCFA or PQ50S-1822SCA or PQ50S-2428SCFA or PQ50S-2428SCA PS2-42SC PS2-18SC PS2-2VS/42C 300A type PS2-6PC PS2-1618PCFA or PS2-1618PCA PS2-6SC PS2-1618SCFA or PS2-1618SCA PS2-2WP/6C/6C PS2-2WS/6C/6C 4

5 Plug Current Part No. 100A PS2-2RP/9C/9C A PS2-2VP/42C A PS2-2WP/6C/6C Sales Unit RoHS Each 100A φ R R φ 2 M A φ PS22VP φ R8 2 M A φ φ 2 M R PS2-2RP

6 Receptacle Current Part No. 100A PS2-2RS/9C/9C A PS2-2VS/42C A PS2-2WS/6C/6C Sales Unit RoHS Each 100A PS22RS 2 M R M 2 M A PS22VS 2 M R M 6 1 R8 2 M A M R M M 6 1

7 Crimp Contact Housing Part No. RoHS Part No. PS2-6PC PS2-18PC PS2-6SC PS2-18SC PS2-9PC PS2-42PC PS2-9SC PS2-42SC pieces RoHS 50 pieces PS2-6SC PS2-9PC PS2-9SC PS2-18SC PS2-18PC PS2-42PC PS2-42SC PS2-6PC Sales Unit Sales Unit

8 BCrimp Contact Parts No. PS2-1618PCFA PS2-1618PCA PS2-1618SCFA PS2-1618SCA PQ50SA-1822PCFA PQ50SA-1822PCA PQ50SA-2428PCFA PQ50SA-2428PCA PQ50S-1822SCFA PQ50S-1822SCA PQ50S-2428SCFA PQ50S-2428SCA PS2-1618PCFA S 16-18P PQ50SA-1822PCFA PQ50SA-2428PCFA RoHS PS2-1618SCFA Packagiging 3,500pcs/reel 100pcs/pack 3,500pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack 6,000pcs/reel 100pcs/pack PQ50S-1822SCFA PQ50S-2428SCFA S BManual Crimp Tools Target product 100A type 200A type 300A type 8 ①Tool Frame Upper row : Part No. / Lower row : HT Die set Part No. Applicable contacts PQ50S-1820(1007) PQ50S-2022(1007) PQ50SA-1820(1007) PQ50SA-2022(1007) PQ50S-2428(1007) PQ50S-2428SCA PQ50SA-2428(1007) PQ50SA-2428PCA PS2-1618(3385) PS2-1618PCA PS2-1618SCA PQ50S-1822SCA PQ50SA-1822PCA Applicable cables 18 AWG 20 AWG 22 AWG 18 AWG 20 AWG 22 AWG 24 AWG 26 AWG 28 AWG 24 AWG 26 AWG 28 AWG 18 AWG

9 BManual Crimp Tools The Hirose hand tool for the PS2 series features replaceable die sets and parts. This allows you the ability to use one Hirose tool body and switch between the two Hirose die sets to crimp either of the PS2 terminals. Due to wear, neglect or loss, replacement parts are also available for the Hirose die sets. Please see the chart at the bottom of page seven for these part numbers. Please be careful to select the correct replacement part based on the terminal and wire size you are trying to crimp. If you have any concern on the correct part to purchase, a Hirose sales representative will be glad to assist in selecting the correct part. *Please refer to the bottom of page 8 and 9 for product numbers and descriptions. ①Tool Frame Part No. HT ①Tool Frame ⑧Crimp Spacer The wire crimper and insulation crimper are wire gauge specific. Each crimping location is marked on the part. Please make sure that you have each crimper orientated to the specific wire gauge you are using. ③Wire Crimper M3 Screw (included with tool frame ①) ② Insulation Crimper ① Tool Frame M2 Screw (included with tool frame ①) ⑦ Contact Holder B ⑥⑦Contact Holders A, B assembled ⑥Contact Holder A ⑤Wire Anvil ④ Insulation Anvil M3 Screw (included with tool frame ①) BAutomatic Crimper Please call us. Upper row : Part No. / Lower row : Target product ② IC Insulation Crimper ③ WC ④ IA ⑤WA (Wire Crimper) (Insulation Anvil) (Wire Anvil) ⑥ Contact Holder A ⑥ Contact Holder B ⑦ Contact Holder C (61) (62) (63) (64) (65) (66) (67) (61) (62) (63) (64) (65) (66) (67) A type (61) (62) (63) (64) (65) 200A type (61) (62) (63) (64) (65) (66) (67) (67) (61) (62) (63) (64) (65) 300A type (66) (67) (61) (62) (63) (64) (65) (66) ⑧ Crimper Spacer (66) (67) (61) (62) (63) (64) (65) (66) (67) 9

10 BSafety Standards Certifications (UL, C-UL, TÜV) The PS3C, PS3CS series has received safety certifications from the UL, C-UL, and TÜV under the conditions provided in Table 1 and Table 2. Table 1. Conditions for UL and C-UL 100A Type Condition Rated Voltage (AC/DC) Rated Current Cable Creepage Distance (Note 2) Clearance (Note 2) 200A Type Condition 600V 100A 38sq, 2 AWG (Note 1) 200A 80sq, 2/0 AWG (Note 1) MIN : 3.2mm MIN : 3.2mm Table 2. Conditions for TÜV 100A Type Condition Rated Voltage (AC/DC) Rated Current Cable Overvoltage Category Contamination Level Creepage Distance (Note 2) Clearance (Note 2) Insulation System 200A Type Condition 1000V 100A 38sq, 2 AWG 200A 80sq, 2/0 AWG III 3 MIN : 16mm MIN : 8mm Basic insulation (Panel should be grounded) Note 1 : Use the crimp contact combination recommended below. The use of other crimp contacts can affect clearance and creepage distance. If you choose to use a different contact combination, be sure to check the measurements for clearance and creepage. Make sure that these conditions will meet the UL, C-UL and TÜV. Recommended crimp contacts Cable 38sq : NICHIFU R38-6 Cable 80sq : NICHIFU R80-8 Note 2 : Subjects of clearance and creepage distance are as follows. Between the power contacts. Between the signal contacts. Between power contact and signal contact. Between power contact and panel. Between signal contact and panel. 10

11 MEMO 11

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