PRODUCT SPECIFICATION

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1 PROUCT SPECIFICATION TABLE OF CONTENTS 1.0 SCOPE 2.0 PROUCT ESCRIPTION 3.0 APPLICABLE OCUMENTS AN SPECIFICATIONS 4.0 RATINGS 5.0 PERFORMANCE 5.1 ELECTRICAL PERFORMANCE 5.2 MECHANICAL PERFORMANCE 5.3 ENVIRONMENTAL PERFORMANCE 6.0 TEST SEQUENCES AN QUALIFICATION REQUIREMENTS 7.0 PACKAGING 8.0 MISCELLANEOUS PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 1 of 12 FILENAME:PS71425.OC

2 PROUCT SPECIFICATION 1.0 SCOPE This specification covers the.8mm centerline VHCI Plug and Receptacle assemblies. 2.0 PROUCT ESCRIPTION 2.1 PROUCT NAME AN PART NUMBER Product Name VHCI PLUG KIT RIGHT ANGLE RECEPTACLE ASSEMBLY SMT RECEPTACLE ASSEMBLY STACKE RECEPTACLE ASSEMBLY Part Number Series Series Series Series 2.2 IMENSIONS, MATERIALS, PLATINGS AN MARKINGS See the appropriate Sales rawings for information on dimensions, materials, plating and markings, recommended panel mounting procedures, and specifications. 3.0 APPLICABLE OCUMENTS AN SPECIFICATIONS S Right Angle Receptacle Sales rawing PK Right Angle Receptacle Packaging Specification S Vertical SMT Receptacle Sales rawing PK Vertical SMT Receptacle Packaging Specification MS Plug Assembly Kit PK Plug packaging specification EIA SP-3652, REV. O Industry Standard for.8mm VHCI Connector (ated 31/07/97) TS Test Summary for VHCI Plug assembly S , -011, -003 Stacked Receptacle Sales rawing AS Wire Termination Specification VHCI Plug PK Stacked Receptacle Packaging rawing PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 2 of 12 FILENAME:PS71425.OC

3 PROUCT SPECIFICATION 14.0 RATINGS 4.1 VOLTAGE: 30 Volts AC (RMS)/C 4.2 CURRENT:.5 50% Energized 4.3 TEMPERATURE: Operating: - 55 C to + 85 C 4.4 UL/CSA CERTIFICATION: , 71430, Series: UL file: E , 71430, Series: CSA file: LR Series: UL file: 01NK Series: CSA file: PERFORMANCE 5.1 ELECTRICAL PERFORMANCE: Item Test Condition Requirement (Low Level) per EIA SP-3652, Rev.0 Mated Connectors with a maximum voltage of 20mV and a current of 100 ma. 50 milliohm Maximum Initial Insulation Resistance Test # ielectric Withstanding Voltage Test # Temperature Rise Test # Shell Interface Resistance Test #23 Mated Connectors with a voltage of 100 VC between adjacent terminals and between terminals and mounting panel. Mated Connectors with a voltage of 250 VAC for 1 min. between adjacent terminals. 1.5 A max with 1 contact energized, 0.5 A max with 50% of the contacts energized, and 0.3 A max with 100% of the contacts energized. Mated connector shells with a maximum voltage of 20mV and a current of 100mA, between the ground leg of the receptacle shield and the solder tab of the plug shell. 500 Mega Ohms Minimum 1 ma max leakage and no breakdown or flashover Maximum Temperature Rise: 30 C, 10 milliohm change maximum 50 milliohm Maximum Initial PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 3 of 12 FILENAME:PS71425.OC

4 PROUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE: Item Test Condition Requirement Measure force to mate at a rate of 13mm per minute max Mating force Test # urability Test # Mechanical Shock Test # Vibration Test # Unmating force Test # Solderability Test # 52 Mate connectors up to 500 cycles at a maximum rate of 500 cycles per hour. When required Pre-conditioning to be done for 10 cycles at a rate of 500 cycles per hour. 30 g's peak acceleration half sine; 11 ms, 3 shocks applied along 3 mutually perpendicular planes, total 18 shocks. Amplitude: 4.44 g's RMS. Sweep: Hz random uration: 20 minutes Measure force to unmate at a rate of 13mm per minute max. Category 1, no steam age; RMA class 1 flux immerse in molten solder at a temperature of 245 o C at a rate of 25.4 mm per sec. Hold in solder for 5 +/-.5 sec. Maximum force: 0.54 N (55 grams) per contact : 10 milliohms Maximum Increase from Initial; No physical damage allowed : 10 milliohms Maximum Increase from Initial; iscontinuity: not greater than one microsecond : 10 milliohms Maximum Increase from Initial; iscontinuity: not greater than one microsecond.15n (15 g) minimum per contact Solderable area shall have a minimum of 95% solder coverage Measure force to extract terminal from plastic Receptacle terminal retention 0.5 Kg min. extraction force PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 4 of 12 FILENAME:PS71425.OC

5 PROUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE (Cont d) Item Test Condition Requirement Apply force at a rate of 13mm/min. max. until insert 3.0 Kg min. pushout Threaded insert moves 0.50mm force push-out Threaded insert Torque-out Boardlock Insertion force Apply maximum recommended tightening torque to screwlocks the have been started into the threaded inserts Apply force to connector at a rate of 13mm/min. max. rate. Measure force to insert boardlock pc board. Hole diameter = 1.20±.08mm.34 Nm with no damage to inserts or housing 5.1 Kg max/connector Boardlock Withdrawal force Boardlock Retention to housing (73776 Housing) Measure force required to remove boardlock pc board. Hole diameter = 1.20±.08 mm Pull at a rate of 13mm/min. max. rate. Apply force at a rate of 13mm/min. max. rate. Measure force to extract boardlock from housing..50 Kg min. max/connector 2.0 Kg min. 5.3 ENVIRONMENTAL PERFORMANCE: Humidity-Temp cycling per EIA 364, Test # Thermal Shock per EIA 34, Test #32 Item Test Condition Requirement Mated connectors exposed for 10 cycles (240 hours total) at 90-95% humidity and vary temperature from 25 C to 65 C. Remove surface moisture and air dry for 1 hour prior to measurements. Mated connectors exposed to 25 cycles 55 C to +85 C, half hour dwell, at extemes. 10 mate/unmate precycles required (See 5.2.2) Appearance: No amage Contact Resistance: 10 milliohms Maximum increase from initial; Insulation Resistance: 500 Megohms Minimum, ielectric Withstanding: Voltage 250 VAC No physical damage and pass subsequent tests. Contact resistance: 10 milliohms Maximum increase from initial. PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 5 of 12 FILENAME:PS71425.OC

6 PROUCT SPECIFICATION 5.3 ENVIRONMENTAL PERFORMACE (Cont). Item Test Condition Requirement Temperature Life Test # C for 500 hours No physical damage and pass subsequent tests. : 10 milliohms Maximum Increase from Initial Flowing Mixed Gas (FMG) Test # Resistance to soldering heat Test # Resistance to solvents Test #11 Mated connector exposed to Class III for 20 days Surface mount at 235 C +10 C, -0 C; all other specimens at 260 C ±5 C Trichloroethylene No physical damage and pass subsequent tests. : 10 milliohms Maximum Increase from Initial There shall be no defects that would impair normal operations. There shall be no defects that would impair normal operations. PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 6 of 12 FILENAME:PS71425.OC

7 PROUCT SPECIFICATION Mechanical Test Group I (EIA Group AP) Mechanical Test Group II (EIA Group EP) Vibration per Para Initial Contact Resistance urability (500 cycles) per Para Solderability per Para Unmating Force per Para Mechanical Shock per Para PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 7 of 12 FILENAME:PS71425.OC

8 PROUCT SPECIFICATION Enviromental Test Group I (EIA Group P) Initial Contact Resistance Humidity- Temperature Cycling per Para Insulation Resistance per Para ielectric Withstanding Voltage per Para Insulation Resistance per Para Cycles pre-conditioning cycles per Para ielectric Withstanding Voltage per Para Thermal Shock per Para PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 8 of 12 FILENAME:PS71425.OC

9 PROUCT SPECIFICATION Enviromental Test Group II (EIA Group BP) Enviromental Test Group III (EIA Group CP) Initial Contact Resistance Initial Contact Resistance urability (pre-conditioning) per Para urability (pre-conditioning) per Para Temperature Life per Para Mixed Flowing Gas per Para PROUCT SPECIFICATION 0.8mm PITCH VHCI OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: 9 of 12 FILENAME:PS71425.OC

10 PROUCT SPECIFICATION 6.0 TEST SEQUENCE AN QUALIFICATION Enviromental Test Group IV (EIA Group GP) Enviromental Test Group V (EIA Group HP) Resistance to soldering heat per Para Resistance to solvents per Para PROUCT SPECIFICATION 0.8mm PITCH VHCI 10 of 12 OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: FILENAME:PS71425.OC

11 PROUCT SPECIFICATION Electrical Test Group I (EIA Group FP) Current VS temperature rise per Para QUALIFICATION REQUIREMENT Samples shall be taken from approved production processes The chart below specifies the number of samples required to be tested within each test group Acceptance criteria shall be as defined in the applicable test requirement in sections PROUCT SPECIFICATION 0.8mm PITCH VHCI 11 of 12 OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: FILENAME:PS71425.OC

12 PROUCT SPECIFICATION 7.0 PACKAGING 7.1 METHO Product shall be tray and tube packaged per the packaging specification as called out on the applicable assembly print. 7.2 REQUIREMENTS Packaging shall meet the requirements and be tested per Molex specification PK MISCELLANEOUS 8.1 Test groups Test group Minimum number of samples Permitted # of defects Mechanical Test Group I 5 Assemblies 0 Mechanical Test Group II 5 Assemblies 0 Environmental Test Group I 15 Assemblies 0 Environmental Test Group II 15 Assemblies 0 Environmental Test Group III 15 Assemblies 0 Environmental Test Group IV 5 Assemblies 0 Environmental Test Group V 5 Assemblies 0 Electrical Test Group I 5 Assemblies 0 PROUCT SPECIFICATION 0.8mm PITCH VHCI 12 of 12 OCUMENT NUMBER: CREATE / REVISE BY: CHECKE BY: APPROVE BY: FILENAME:PS71425.OC

PRODUCT SPECIFICATION

MICRO-FIT BMI FLOATING CONNECTOR SYSTEM 1.0 SCOPE This Product Specification covers the 3.00 mm (.118 inch) centerline (pitch) connector system terminated with 20 to 30 AWG wire using crimp technology