Common DC Bus. Selection Guide

Transcription

1 ommon us Selection Guide

2 Introduction ontents Overview this page Typical ommon us onfiguration this page Non-Regen us Supplies 3 Line Regeneration Solutions 8 hoppers & ynamic rakes 15 Input rives 21 Power omponents 21 Reference Materials 27 Overview An increasing number of drive systems in a wide range of industrial applications and power ranges are being configured today in a common bus configuration. This drive system configuration provides users with significant advantages such as; design flexibility, higher efficiency, and cost savings. A common rectifier can supply power to the bus for all the -A inverters instead of individual rectifiers in the stand-alone A drives. The power sharing on the bus is possible for applications where some inverters may be motoring while others in the same process may be simultaneously generating power. The power generating inverters feed power through the bus to the motoring inverters. This results in less power usage from the rectifier unit. ost savings are realized through the use of application rated system components such as reactors, braking units, contactors, etc. This reduces the number of parts used on the drive system as well as assembly, wiring, wiring costs, number of failures and spare parts. PowerFlex ommon us products provide a wide range of modular solutions for the common bus application. Refer to page 27 for product details. Typical ommon us onfiguration ommon us Three-Phase Source Main Switch or Input ontactor Fusing Line Reactor SR us Supply Fusing ommon us Inverters Three-Phase Motor Three-Phase Motor Three-Phase Motor 2

3 Non-Regen us Supplies PowerFlex 20S SR us Supply atalog Number Explanation Position Number S 400 N E N a b c d e f ode 20S a Product Type SR us Supply SR us Supply available through rive Systems only. Standards ompliance PowerFlex SR us Supply conforms to the following: onformity to: Approvals & Standards UL Listed UL 508 c-ul Listed AN/SA-22.2 No. 14-M91 E ompliant EN , EN50178 SR us Supply will meet the essential requirements for E compliance provided an externally mounted line reactor and HF filter is used. escription PowerFlex SR us Supplies are single-direction power converters for the front-end of common bus drive systems. The supplies convert incoming three-phase A line voltage to a common bus voltage and current. The SR us Supply offers the following features: Six-pulse, full-wave, three-phase SR bridge rectifier unit. uilt-in A line and bus fuses (400 & 600A units). Rectifier branch fuses, snubber circuit and bus feedback fuses (1,000A units). All fuses feature trip indicator switches. Overtemperature sensor located in the heat sink for thermal protection of the SR bridge rectifier. R snubber circuit for dampening and linearity of overvoltages. MOV snubber circuit for surge protection. Precharge oard with enable contactor. Stand alone and master-slave configurations (1,000A units only). A maximum of four slave units may be connected in parallel. b Voltage Rating ode Input Voltage Ph. Output 400/480V ac V dc F 600/690V ac V dc c Rating ode Output A, 400/480V A, 400/480V 1K0 1000A, 400/480/600/690V d Enclosure ode Rating onformal oating N Open/IP00 No e ocumentation & Shipping arton ode User Manual arton E English Yes ode N M S f onfiguration Type Stand Alone Master (1000A Only) Slave (1000A Only) PowerFlex SR us Supply units with Master and Slave configurations are available for 480 and 690 volts, but only with a 1000A output current rating. 3

4 Non-Regen us Supplies Product Selection PowerFlex SR us Supplies 400/480V 600/690V HF Filter Voltage escription at. No. 400A, Stand Alone 20S400NEN 600A, Stand Alone 20S600NEN 1000A, Stand Alone 20S1K0NEN 1000A, Master 20S1K0NEM 1000A, Slave 20S1K0NES 1000A, Stand Alone 20SF1K0NEN 1000A, Master 20SF1K0NEM 1000A, Slave 20SF1K0NES When this filter is used, the HF emission limits for class A, group 2 (EN55011) in the second environment (industrial supply network) according to the product standard EN are met, and the us Supply fulfills E conformity. escription HF Filter, 690V A Line Reactors Specifications at. No. 20S-RF A minimum reactance is required to limit peak currents in the A line and the bridge circuit. This can be accomplished with a matched supply transformer or by adding a line reactor to ensure the requested minimum voltage drop over the total line impedance. The minimum voltage drop must be 3%. Line Reactor selection is based on the Amps sum of the connected drives and the supply transformer used. Refer to page 21 for selection information. Input Ratings escription/at.no. 20S400 20S600 20S1K0 20SF1K0 Nominal A Input Voltage: 400/480V 600/690V Frequency: Hz Hz Operational A Input Voltage: V V Input urrent (Max. ont. RMS): Input kva at Max. ont. RMS Amps: 246/ / / /1007 Output Ratings us Amps ontinuous: Sec. Every Minute: Max. ontinuous us Amps without Overload: Power issipation - Watts at Max. ontinuous Amps: us Voltage: A Input Nominal Maximum 400V 540V 750V 480V 650V 750V 600V 810V 1080V 690V 930V 1080V Specifications ommon to All SR us Supply Units Voltage Tolerance: 10% of minimum, +10% of maximum Frequency Tolerance: Hz isplacement Power Factor: 0.92 lagging (entire load range) Efficiency: 99.5% at rated amps, nominal line volts. Line Transients: up to 6000 volts peak per IEEE Maximum Short ircuit urrent Rating: 85 ka ooling: Forced ventilation cooled by tangential blower below heat sink. lower Power onsumption: 200 VA ooling Air: 600 m 3 /h ontrol Input Specifications Enable ontactor oil: Single-Phase 115V ac, 30 VA (pickup), 4.5 VA (hold) lower urrent onsumption: Single-Phase 115V ac, 50/60 Hz, 1A ontrol Output Specifications Heat Sink Temperature Sensor: N ontact Output Rating (max.): Fuse Trip Indication Micro Switches F1-F11, N ontact Output Rating (max.): Enable ontactor K1, N ontact Output Rating (max.): Permitted Max. apacitance for onnection to the us Supply: Approvals and Standards ompliance The us Supply is designed to meet the following specifications: Sensor trips if heat sink temperature exceeds maximum temperature. Resistive Rating: 15A at 125V ac, 10A at 250V ac, 7A at 24V dc Inductive Rating: 10A at 125V ac, 6A at 250V ac Resistive Rating: 10A at 30 to 250V ac, 8A at 30V dc Inductive Rating: L/R=25ms, 10A at 30 to 250V ac Resistive Rating: 10A at 24 to 230V ac, 3A at 30V dc Inductive Rating: L2.2A at 24 to 230V ac This is the total us capacitance sum of the permitted drives to connect. NFPA 70 - US National Electrical ode NEMA IS Safety standards for onstruction and Guide for Selection, Installation and Operation of Adjustable Speed rive Systems. NEMA Enclosures for Electrical Equipment IE International Electrical ode. UL and cul Listed to UL508 and AN/SA-22.2 Marked for all applicable European irectives EM irective (89/336/EE) Emissions: EN Adjustable Speed electrical power drives systems Part 3 Immunity: EN Second Environment, Restricted istribution Low Voltage irective (73/23/EE) EN Electronic Equipment for use in Power Installations Environmental Specifications Altitude: Ambient Operating Temperature without erating: Open Type/IP00: Storage Temperature (all): Relative Humidity: Shock: Vibration: 1000 m (3300 ft.) max. without derating. Above 1000 m the derating for the output current is 1% per 100 m (330 ft). 0 to 40 (32 to 104 F) Above 40 up to 50 (122 F) maximum temperature the output Amps must be derated by 1% per (1.8% per F). 40 to 70 ( 40 to 158 F) 5 to 95% non-condensing 15G peak for 11ms duration (±1.0 ms) mm (0.006 in.) displacement, 1G peak 4

5 Non-Regen us Supplies us Supply Mounting imensions The dimensions and weights provided in the following drawing are for estimating purposes only. ontact your local Rockwell Automation Sales Office if certified drawings are required. 200 (7.87) 9.5 (0.37) 35.0 (1.40) ia. Lifting Holes 3.0 (1.20) Front View A Side View 9.5 (0.37) Unit Type A Weight 400A 535 (21.1) 404 (15.9) 580 (22.8) 276 (10.9) 30 kg (66 lb) 600A 740 (29.1) 490 (19.3) 785 (30.9) 276 (10.9) 43 kg (95 lb) 1000A 740 (29.1) 490 (19.3) 785 (30.9) 276 (10.9) 67 kg (147 lb) imensions are in millimeters and (inches) 5

6 Non-Regen us Supplies PowerFlex 20T iode us Supply atalog Number Explanation Position Number T 120 A E a b c d e ode 20T a Product Type iode us Supply b Voltage Rating ode Input Voltage Ph. Output V ac V dc E V ac V dc Standards ompliance PowerFlex iode us Supply conforms to the following: onformity to: Approvals & Standards UL Listed UL 508 c-ul Listed AN/SA-22.2 No. 14-M91 E ompliant EN , EN50178 escription PowerFlex iode us Supplies are single-direction power converters for the front-end of common bus drive systems. The supplies convert incoming three-phase A line voltage to a common bus voltage and current. The diode us Supply offers the following features: Six-pulse, full-wave, three-phase diode bridge rectifier unit directly connected to the line input terminals. us supply overtemperature sensors located in the heat sink for thermal protection of the diode bridge rectifier. MOV circuit for surge protection connects to the three input phases. ooling fans powered by integral 24V supply. bus snubber circuit for dampening and linearity of overvoltages. Integral chokes, input filter capacitors and common mode capacitors compose an RFI filter meeting the requirements of EM product standard for industrial environments. Product Selection PowerFlex iode us Supplies c Rating ode Output Frame A 2 d Enclosure ode Rating A NEMA Type 1/IP20 e ocumentation & Shipping arton ode User Manual arton E English Yes Voltage escription at. No. 240/480V 120A 20T120AE 500/600V 120A 20TE120AE 6

7 Non-Regen us Supplies Specifications us Supply Mounting imensions Input/Output Ratings A Input Voltage Range V Unit V Unit Nominal A Input Voltage: 240V 400V 480V 500V 600V Nominal us Voltage: 325V 540V 648V 675V 810V ontinuous RMS A Input 105A 105A 105A 105A 105A urrent: 15 (0.59) ontinuous us urrent: 120A 120A 120A 120A 120A 5.8 (0.23) The dimensions and weights provided in the following drawing are for estimating purposes only. ontact your local Rockwell Automation Sales Office if certified drawings are required (8.74) 192 (7.56) 5.5 (0.22) (7.87) Voltage Tolerance: 10% of minimum, +10% of maximum. Frequency Tolerance: Hz. isplacement Power Factor: 0.92 lagging (entire speed range) Efficiency: 99.5% at rated amps, nominal line volts. Line transients: up to 6000 volts peak per IEEE Heat issipation: 500 W Max. Short ircuit urrent Rating using Recommended Fuse or ircuit reaker Type: Maximum short circuit current rating to match specified fuse/circuit breaker capability. ontrol Output Specifications Heat Sink Temperature Sensor: ontact Output Rating (max.): Approvals and Standards ompliance The us Supply is designed to meet the following specifications: The two temperature sensors trip if heat temperature exceeds 85. Resistive Rating: 15A at 125V ac, 10A at 250V ac, 7A at 24V dc Inductive Rating: 10A at 125V ac, 6A at 250V ac NFPA 70 - US National Electrical ode NEMA IS Safety standards for onstruction and Guide for Selection, Installation and Operation of Adjustable Speed rive Systems. NEMA Enclosures for Electrical Equipment IE International Electrical ode (13.48) (12.60) 8.0 (0.31) 71.0 (2.83) (5.63) (4.59) Front View 5.5 (0.22) (6.03) (4.37) Side View 50.5 (2.00) for Gland M (0.66) for Gland M16 Approximate Shipping Weight 23 kg (50.7 lbs) UL and cul Listed to UL508 and AN/SA 2.2 No. 14-M91 Marked for all applicable European irectives EM irective (89/336/EE) Emissions: EN Adjustable Speed electrical power drives systems Part 3 Immunity: EN Second Environment, Restricted istribution Low Voltage irective (73/23/EE) EN Electronic Equipment for use in Power Installations Environmental Specifications Altitude: Ambient Operating Temperature without erating: Storage Temperature (all): Relative Humidity: Shock: Vibration: Permitted A-rives for connection to the -us Supply 1000 m (3300 ft.) max. without derating. Above 1000 m the derating for the output current is 1% per 100 m (330 ft). Open Type/IP00: 0 to 50 (32 to 122 F) NEMA Type 1/IP20: 0 to 40 (32 to 104 F) 40 to 70 ( 40 to 158 F) 5 to 95% non-condensing 15G peak for 11ms duration (±1.0 ms) mm (0.006 in.) displacement, 1G peak PowerFlex A rives with built-in precharge circuit, 1336 and GV3000 A rives ottom View imensions are in millimeters and (inches) 7

8 Line Regeneration Solutions 1336 REGEN Line Regeneration Package atalog Number Explanation Position Number R - V AA - HA a b c d e ode 1336R a Product Type 1336 REGEN b rive Rating ode Input Voltage Ph. Hz V V ac 3 50/60 Standards ompliance The 1336 REGEN conforms to the following: onformity to: UL Listed SA ertified (c-ul) escription Standard Product The 1336 REGEN Line Regeneration Package can be configured to address the needs of two operating modes; the Regenerative us Supply mode and the Regenerative rake mode. The selected operating mode will result in different implementation costs and hardware requirements. In the Regenerative rake Mode the 1336 REGEN is used to remove braking energy from the bus and return it back to the three-phase A utility. In many regenerative applications, the 1336 REGEN offers an energy-efficient alternative to dynamic brakes and chopper module/resistor combinations. In the Regenerative us Supply Mode, the 1336 REGEN supplies both motoring and regenerative current to one or more input drives. When the net power requirements of the attached common bus drives demand motoring power, energy flows from the utility to the common bus. When the net power requirements of the attached common bus drives demand regenerative power, energy flows from the common bus to the utility. c Rating ode kw (Hp) (48.2) (78.2) (180.4) d Enclosure ode Rating AA IP 20 (NEMA Type 1) AN IP 00 (Open) HIM ode escription HA lank - No Functionality HAP Programmer Only IP20 (NEMA Type 1) - Field must be specified. e 8

9 Line Regeneration Solutions Product Selection 1336 REGEN us Supply Example The 1336 REGEN Line Regeneration Package consists of: A converter that transforms a three-phase A input source into a output source. A precharge unit that limits the inrush current and provides A line voltage phase and magnitude information to the converter. A Input 3% Line Reactor EMI Filter 1336 REGEN Precharge 10% Line Reactor 1336 REGEN onverter ommon us rive ommon us rive When configured as a regenerative brake, a 3% 1321 line reactor will be required to limit current harmonics on the A line and to provide impedance between the regenerative brake and the attached drives. When configured as a regenerative bus supply, a 10% line reactor and an EMI filter/3% reactor combination for high frequency noise attenuation will be required. The 3 or 10% 1321 line reactor and EMI filter are not included in the line regeneration package and must be ordered separately REGEN Operating Mode Selection Application Requirements Regen us Supply Mode Regen rake Mode Low urrent Harmonics X Multiple rive Applications X High Power Factor X Equal raking and Motoring HP X Less raking Than Motoring HP X Single rive Application X Intermittent raking or Low raking uty ycle X The Regenerative us Supply Mode can also be used for these applications, but will result in a more complex hardware configuration and a higher total system cost. Regenerative us Supply operation requires a custom ulletin % line reactor, while Regenerative rake operation requires a standard ulletin % line reactor. The mode of operation is selected by a parameter setting in the 1336 REGEN onverter REGEN Frame esignations 1336 REGEN onverter Rating 1336 REGEN Precharge Rating Frame Reference A Input kw Amp Rating A Input kw Amp Rating REGEN rake Example A Input 1336 REGEN Precharge included in REGEN part number 1336R-V078 3% Line Reactor R100- A rive 1336 REGEN onverter 1336R-V078-AN 1336 REGEN Package (includes onverter & Precharge Module) IP20 Nominal rake Rating IP00 (Open) No Enclosure (NEMA Type 1) General Purpose Input Frame Amps Output kw ode ode R-V048-AN 1336R-V048-AA R-V078-AN 1336R-V078-AA R-V180-AN 1336R-V180-AA 1321 Line Reactors and EMI Filters Refer to page 23. User Installed Options Human Interface Module Option Kits escription Used with at. No. IP 20 (NEMA Type 1) HIM lank - No Functionality Programmer Only All Open hassis and IP 20 (NEMA Type 1) converter ratings Factory Installed Options 1201-HA 1201-HAP Option able Kit - onnect to HIM radle Port 0.33 Meters (1.1 Feet) 1202-H03 1 Meter (3.3 Feet) All HIMs not mounted 1202-H10 on the converter 3 Meter (9.8 Feet) chassis 1202-H30 9 Meter (29.5 Feet) 1202-H90 Gasket & Enclosure Kits escription at. No. at. No. Gasket Kits for mounting 1336 REGEN Frame 1336-RF4 onverter Units in User Supplied IP 54 or Frame 1336-RF5 65 (NEMA Type 12 or 4) Encl. Frame 1336-RF6 Enclosure Kits for 1336 REGEN onverter IP 20 (NEMA Type 1) Interface Options Frame Frame Frame escription Used with Human Interface Module, IP 20 (NEMA Type 1) lank - No Functionality IP 00 (Open) and Programmer Only IP 20 (NEMA Type 1) rives 1336R-AA4 1336R-AA5 1336R-AA6 at. ode (Position e) -HA -HAP 9

10 Line Regeneration Solutions Specifications Altitude erating Electrical 100% A Input Voltage Range: V ac, Three-Phase, +10%/ 15% Nominal, 48-62Hz V ac, Single-Phase, ±10% Nominal, 48-62Hz 90% ontrol Output Specifications Heat SinkTemperature Sensor ontact Output Rating (max.): Environmental Specifications Ambient Operating Temperature: Storage Temperature: Relative Humidity: Shock: Vibration: ES Susceptibility, IP20 (NEMA Type 1) Only: Protection A Input Overvoltage Trip: Heatsink Over Temperature Trip: 1336R onverter Overcurrent Trip: Line Transients: The two temperature sensors trip if heat temperature exceeds 85. Resistive Rating: 15A at 125V ac, 10A at 250V ac, 7A at 24V dc Inductive Rating: 10A at 125V ac, 6A at 250V A IP00 (Open): 0-50 IP20 (NEMA Type 1): 0-40 All Ratings -40 to to 95% non-condensing 15G peak for 11ms duration (±1.0 ms) mm (0.006 in.) displacement, 1G peak 15 kv Factory Set to +15% of Nominal Line Voltage 100 Software Overcurrent Limit - Factory Set to 192% of A Input urrent Hardware Overcurrent Limit - Factory Set to 245% of A Input urrent Up to 6000 Volts Peak per ANSI ontrol Logic Noise Immunity: Showering Arc Transients Up to 1500 Volts Peak Power Ride-Thru: 6 ms at Full Load ontrol Logic Ride-Thru: 0.5 Sec. Minimum, 2 Sec. Typical Protection - Regenerative us Supply Mode us Overvoltage Trip: us Undervoltage Trip: Nominal us Voltage: 670V dc at 380V ac Input, 850V dc at 480V ac Input 430V dc at 380V ac Input, 520V dc at 480V ac Input 610V dc at 380V ac Input, 735V dc at 480V ac Input % of Rated Amps 80% 0 1,000 2,000 3,000 4,000 m (3,300) (6,600) (9,900) (13,200) (ft) Altitude Regenerative us Supply Operation Only V A Input Rating onverter onverter Heat Sink Precharge Unit 10% Line Reactor Power Line Filter Package Total 48A 141W 820W 15W 186W 173W 1335W 78A 193W 1110W 29W 258W 236W 1826W 180A 522W 2664W 58W 474W 317W 4035W Regenerative rake Operation Only V A Input Rating onverter onverter Heat Sink Precharge Unit 3% Line Reactor Package Total 48A 141W 656W 15W 65W 877W 78A 193W 888W 29W 84W 1194W 180A 522W 2131W 58W 168W 2879W 10

11 Line Regeneration Solutions 1336 REGEN onverter Unit Mounting imensions The dimensions and weights provided in the following drawings are for estimating purposes only. ontact your local Rockwell Automation Sales Office if certified drawings are required REGEN onverter Unit - Frames and E A Z Knockout iameters ➊ ual Knockout 3 Places 28.6/34.9 (1.13/1.38) ➋ Single Knockout 1 Place 22.2 (0.88) Shipping Weight Frame 22.7 kg (50 lbs.) Frame 38.6 kg (85 lbs.) F Q P O N ➋ ➊ ➊ ➊ J I Front Side ottom Mounting Holes (4) 7.0 (0.28) 7.0 (0.28) 12.7 (0.50) 12.7 (0.50) Frame Reference A (10.88) (11.88) (18.75) (27.60) (8.86) (8.86) (8.37) (9.37) E (18.15) (27.00) I (7.15) (7.15) J (6.58) (6.58) N 26.5 (1.04) 26.5 (1.04) O (6.44) (7.19) P (4.44) (4.69) Q 62.0 (2.44) 68.4 (2.69) Z 7.6 (0.30) 7.6 (0.30) imensions are in millimeters and (inches) 11

12 Line Regeneration Solutions 1336 REGEN onverter Unit - Frame E A Z Knockout iameters ➊ ual Knockout 1 Place 34.9/50.0 (1.38/1.97) ➋ ual Knockout 2 Places 62.7/76.2 (2.47/3.00) ➌ Single Knockout 3 Places 34.9 (1.38) F Shipping Weight Frame kg (240 lbs.) N O P Q ➊ ➌ ➋ ➌ I J K LM Mounting Slots (2) Front Side ottom 7.0 (0.28) 7.0 (0.28) 12.7 (0.50) 12.7 (0.50) Frame Reference A E F I J K L M N O P Q Z (15.02) (48.82) (10.66) (12.83) (1.10) (47.88) (7.8) (5.18) (6.05) (6.67) (8.05) 52.1 (2.05) (5.67) (10.29) (13.54) (0.47) imensions are in millimeters and (inches) 12

13 SERVIING AT 1336R-V048PRE-AN SER A K W VOLTS A PH HZ A INPUT /60 A OUTPUT /60 OUTPUT REFER TO USER MANUAL FOR INSTALLATION ISNTRUTIONS ALLEN-RALEY MAE IN U.S.A. IN IN O N T O N T E Q E Q ommon us Applications Line Regeneration Solutions 1336 REGEN Precharge Unit - Frames and Knockout iameters ➊ ual Knockout 3 Places 28.6/34.9 (1.125/1.375) Shipping Weight and Frame 9.1 kg (20 lbs.) E A H Mounting Slots (2) 7.0 (0.28) LISTE 966X UL LISTE 966X UL 7.0 (0.28) L1 L2 L (0.50) R1 S1 T (0.50) F K G! ANGER RISK OF SHOK REPLAE AFTER R S T PE PE ➊ ➊ ➊ Interconnection Power Wiring Area Mounting Hole ia. (2) 7.0 (0.28) Approx x x (3.00 x 8.00 x 4.06) (H x W x ) N I J L M Front (over Removed) Side ottom Frame Reference A E F G H I J K L M N and (8.00) (14.00) (7.25) (6.00) (1.00) (10.00) (12.50) (0.50) (1.12) (2.00) (11.0) (2.38) (1.30) (2.34) imensions are in millimeters and (inches) 13

14 SERVIING AT 1336R-V180PRE-AN SER A K W VOLTS A PH HZ A INPUT /60 A OUTPUT /60 OUTPUT REFER TO USER MANUAL FOR INSTALLATION ISNTRUTIONS ALLEN-RALEY MAE IN U.S.A. LISTE 966X UL IN O N T E Q LISTE 966X UL IN O N T E Q ommon us Applications Line Regeneration Solutions 1336 REGEN Precharge Unit - Frame Knockout iameters ➊ ual Knockout 2 Places 62.7/76.2 (2.47/3.00) ➋ Single Knockout 1 Place 34.9 (1.38) Shipping Weight Frame 18.6 kg (41 lbs.) E A H Mounting Slots (2) 7.0 (0.28) 7.0 (0.28) 1 L1 3 L2 5 L (0.50) (0.50) R1 S1 T1 TORQUE TERMINALS TO 275 L-IN USE 75 WIRE ONLY F K G! ANGER RISK OF SHOK REPLAE AFTER R S T PE PE Mounting Hole ia. (2) 7.0 (0.28) Interconnection Power Wiring Area Approx x x (7.18 x x 5.80) (H x W x ) ➊ ➋ N O Front (over Removed) Side I J L M ottom Frame Reference A E F G H I J K L M N O (10.00) (21.00) (9.00) (8.00) (1.00) (12.75) (19.00) (0.50) (2.12) (3.88) (13.82) (2.75) (1.25) (1.25) (2.00) imensions are in millimeters and (inches) 14

15 hoppers & ynamic rakes raking Solutions - Non-Regenerative raking solutions protect against unnecessary drive shut-downs due to overvoltage conditions when operating in the regenerative mode. The non-regenerative braking products offering should be utilized in those processes when regenerative energy is dissipated on an occasional or periodic basis WA, W or W rake hopper Module atalog Number Explanation Position W 009 a b c a Product ode Type W rake hopper Module ode A b Voltage Rating Input Voltage 230V ac 380/415/460V ac 575V ac Standards ompliance The 1336-WA, W and W conforms to the following: onformity to: UL Listed c-ul Listed E ompliant c ontinuous Amp Rating ode Voltage Rating V dc, 18A V ac 375V dc, 70A V dc, 115A V dc, 9A /415/460V ac 750V dc, 35A V dc, 110A V dc, 9A V ac 935V dc, 35A V dc, 85A escription The 1336 rake hopper Module includes the following features: Protective fuses sized to work in conjunction with a crowbar SR. A sensing circuit within the chopper transistor voltage control isolates the chopper module from the bus when an abnormal condition is sensed. hopper transistor voltage control (hysteretic voltage comparator) regulates the voltage of the bus during regeneration. A freewheel diode in parallel with the dynamic brake resistor allows any magnetic energy stored in the parasitic inductance of that circuit to be safely dissipated during turn off of the chopper transistor. hopper modules can be applied in parallel in a master-follower configuration if the individual current rating is insufficient for the application. LE indicators: Power On indicates when power has been applied to the chopper module. rake On flickers when the chopper module is operating (chopping). Product Selection ynamic rake, hopper Only Kits escription hopper Rating at. No. 18A 1336-WA V ac 70A 1336-WA A 1336-WA115 9A 1336-W V ac 35A 1336-W A 1336-W110 9A 1336-W V ac 35A 1336-W035 85A 1336-W085 15

16 INPUT 750 V 9.0 A (RMS) FOR USE WITH MAE IN U.S.A. GN MAE IN U.S.A. POWER ULLETIN 1336 RAKING HOPPER AT 1336-W110 SER A RAKE ON INPUT 750 V A (RMS) FOR USE WITH 460 VA A.F. RIVES MAE IN U.S.A. ommon us Applications hoppers & ynamic rakes Specifications 1336-WA070, W035 and W035 raking Torque & uty ycle: Input Power: rake Fault ontact: Operating Temperature: Storage Temperature: Humidity: Atmosphere: Altitude erating: Enclosure Type: Watts issipated: Minimum rake Resistance (based on peak amps): Refer to publication power supplied from us. (1) N.. contact, TTL compatible, closed when power is applied to the brake module, open when a brake fault or loss of power occurs. UL/SA Rating: 1.0 Amps, 125V ac/1.0 Amps, 110V ac/2.0 Amps, 30V dc. E ertification: Low Voltage EN PREN Initial ontact Resistance: 100mOhms maximum. hopper: -10 to 40 (14 F to 104 F) Resistor: -10 to 50 (14 F to 122 F) hopper: -10 to 40 (14 F to 104 F) Resistor: -10 to 50 (14 F to 122 F) 5 to 95% non-condensing Non-corrosive/non-hazardous dust, vapor or gas. 1,000 meters (3,300 feet) maximum without derating. IP00 (Open) WA018/W009/W009: 75W at 100% uty ycle WA070/W035/W035: 115W at 100% uty ycle WA115/W110/W085: 190W at 100% uty ycle WA018 = 9.00 Ohms WA070 = 2.30 Ohms WA115 = 1.25 Ohms W009 = Ohms W035 = 9.00 Ohms W110 = 2.50 Ohms W009 = Ohms W035 = Ohms W085 = 3.00 Ohms (9.50) (9.06) POWER ULLETIN 1336 RAKING HOPPER AT 1336-W035 SER A RAKE ON INPUT 750 V 35.0 A (RMS) FOR USE WITH 460 VA A.F. RIVES (Front) 5.6 (0.22) ia. (4 places) (ottom) E11 E12 A P\N REV 01 GN (7.00) (8.00) 12.7 (0.50) (4.86) (Side) Weight = 4.08 kg (9.0 lbs) 1336-WA115, W110 and W (11.44) (11.00) (9.44) 1336 hopper Mounting imensions The dimensions and weights provided in the following drawings are for estimating purposes only. ontact your local Rockwell Automation Sales Office if certified drawings are required WA018, W009 and W009 A P\N REV (9.00) (12.00) (9.50) (4.11) (Front) (Side) (9.06) POWER ULLETIN 1336 RAKING HOPPER AT 1336-W009 SER A RAKE ON 460 VA A.F. RIVES A P\N XX REV (7.00) (8.00) 5.6 (0.22) ia. (4 places) 38.1 (1.50) (Front) (Side) Weight = kg (25.0 lbs) 5.6 (0.22) ia. (4 places) 12.7 (0.50) (ottom) Weight = 3.18 kg (7.0 lbs) (ottom) imensions are in millimeters and (inches) 16

17 hoppers & ynamic rakes AK U ynamic rake Unit atalog Number Explanation Position Number AK U F 300 N E a b c d e ode AKU a Product Type ynamic raking Unit b Voltage Rating ode Input Voltage Full On Voltage F 600/690V ac 950/1090V dc Standards ompliance The AK U ynamic raking Unit conforms to the following: onformity to: Approvals & Standards UL Listed UL 508 c-ul Listed AN/SA-22.2 No. 14-M91 E ompliant EN , EN V rating only. c Rating ode Peak urrent A d Enclosure ode Rating onformal oating N Open/IP00 No e ocumentation & Shipping arton ode User Manual arton E English Yes escription The AK U includes the following features: 600/690V ac, 300A peak. PWM chopper IGT voltage control regulates the bus voltage during regeneration. Overtemperature sensor located in the heat sink for thermal protection of the brake unit with N.. output contact. " Power On" indicates bus voltage greater than 50V dc. "rake On" indicates braking current flow. Product Selection AK U ynamic rake Units escription Voltage at. No. 950/1090V dc, 300A peak 600/690V AKUF300NE 17

18 hoppers & ynamic rakes Specifications Power Ratings Input Voltage: 600V 690V Peak raking Power: 268 kw 305 kw Min. rake Resistor Value permitted for Peak raking 3.2 ohm 3.7 ohm Power: Max. Peak raking urrent with 150 sec. ON time at up to 300 Amp 25% uty ycle: Max. Mean RMS raking urrent: 150 Amp Heat issipation (Average) at 25% uty ycle: 170 W Power onsumption of the ontrol ircuits: 27 ma Max. us Voltage at +, - Terminals: 1150V PWM Switching Frequency: 0.67 khz apacitance of Internal Snubber: 4µF ontrol Output Specifications Heat Sink Temperature Sensor ontact Output Rating (max.): Approvals and Standards ompliance The U is designed to meet the following specifications: The temperature sensor trips if heat sink temperature exceeds maximum. Resistive Rating: 15A at 125V ac, 10A at 250V ac, 7A at 24V dc Inductive Rating: 10A at 125V ac, 6A at 250V ac NFPA 70 - US National Electrical ode NEMA IS Safety standards for onstruction and Guide for Selection, Installation and Operation of Adjustable Speed rive Systems IE International Electrical ode UL and cul Listed to UL508 and AN/SA-2.2 No. 14-M91 (600V ac only) Marked for all applicable European irectives EM irective (89/336/EE) Emissions: EN Adjustable Speed electrical power drives systems Part 3 Immunity: EN Second Environment, ategory 3 Low Voltage irective (73/23/EE) EN Electronic Equipment for use in Power Installations Environmental Specifications Altitude: egree of Protection: Ambient Operating Temperature without derating: Storage Temperature: Transportation Temperature: Relative Humidity: Shock: Vibration: 1000 m (3300 ft.) max. without derating. Above 1000 m the derating for the nominal current is 1% per 100 m (330 ft). Open/IP00 0 to 40 (32 to 104 F) For temperatures higher than 40 up to a maximum 55 (131 F), the maximum peak braking current must be derated by 1.5% per (0.8% per F). 25 to 55 ( 25 to 131 F) 25 to 70 ( 25 to 158 F), 70 max. for 24 hours 5 to 95% non-condensing 15G peak for 11ms duration (±1.0 ms) mm (0.006 in.) displacement, 1G peak AK U imensions The dimensions and weights provided in the following drawing are for estimating purposes only. ontact your local Rockwell Automation Sales Office if certified drawings are required (4.00) Minimum 32.0 (1.30) (13.80) (12.20) (3.15) (0.30) (4.00) Minimum 42.0 (1.65) PE 36.0 (1.42) 36.0 (1.42) 36.0 (1.42) Front View 25.0 (1.00) R2 - + R (2.00) 6.50 (0.26) ia (3.50) Side View Airflow (8.46) 5.0 (0.20) (6.18) (8.86) imensions are in millimeters and (inches) 5.0 (0.20) Weight = 10.0 kg (22.0 lbs) Required ooling Airflow = 158 m 3 /h (14.00) 18

19 hoppers & ynamic rakes 1336-MO-KA, K or K Heavy uty ynamic raking Standards ompliance The 1336-MO-KA, K and K conforms to the following: atalog Number Explanation Position MO - K 005 a b c UL Listed c-ul Listed E ompliant onformity to: a Product ode Type MO - K Heavy uty ynamic rake Unit escription The 1336-MO-KA, K and K includes the following features: ode A b Voltage Rating Input Voltage 230V ac 380/415/460V ac 500/575V ac All dynamic brakes are internally fused to protect brake components. Self-contained NEMA Type 1 enclosed assembly Master-Slave operation when more than one brake is needed to obtain the required braking load. LE indicators: Power indicates the drive bus voltage is greater than 40V. rake On when illuminated, indicates the brake is On. Typical 100% braking torque for 20 seconds. Typical 20% duty cycle. A brake fault contact for all brake ratings has been included to provide a remote output signal to a PL. If a loss of power or a brake malfunction occurs, the N.. fault contact will open. A separate 115V ac power supply is required. c rake Rating ode rive Voltage rake Rating V ac V ac V ac V ac V ac V ac 3.7kW (5 Hp) Max. 7.5kW (10 Hp) Max V ac kW (50 Hp) Max V ac Multiple chopper kits may be utilized together to obtain higher ratings. Refer to publication for further information. Product Selection ynamic rake, omplete Kits escription rake Rating at. No. For V ac rives For V ac rives For V ac rives 3.7 kw (5 Hp) Max MO-KA kw (10 Hp) Max MO-KA kw (5 Hp) Max MO-K kw (10 Hp) Max MO-K kw (50 Hp) Max MO-K kw (5 Hp) Max MO-K kw (10 Hp) Max MO-K kw (50 Hp) Max MO-K050 Multiple chopper kits may be utilized together to obtain higher ratings. Refer to Publication for information. 19

20 FOR USE WITH 380/460 VA ULL A.F. RIVES (OUTPUT) HEAT ISSIPATION MAE IN U.S.A. ULLETIN 1336 YNAMI RAKE POWER AT 1336ÐMOÐK050 SER INPUT 935 V. 10 A (RMS) RAKE ON FOR USE WITH 500/600 VA ULL A.F. RIVES (OUTPUT) HEAT ISSIPATION 3750 WATTS MAXIMUM MAE IN U.S.A. ommon us Applications hoppers & ynamic rakes Specifications 1336-MO-KA050, K050 and K50 raking Torque: uty ycle: Input Power: Optional rake Fault ontact: Temperature: Humidity: Atmosphere: Altitude erating: Enclosure Type: 100% torque for 20 seconds (typical) 20% (typical) power supplied from us. ustomer supplied 115V ac, single-phase, 50/60 Hz required for K050 & K050 brake operation. Enable Signal: 50 ma, Fan Power: 600 ma (1) N.. contact, TTL compatible, closed when 115V ac is applied, open when a brake fault or loss of power occurs. ustomer supplied 115V ac, 50 ma required for KA005, K005, K005, KA010, K010 & K010 optional brake fault contact monitoring. UL/SA Rating: 0.6A at 125V ac, 0.6A at 110V ac, 2.0A at 30V ac. Initial ontact Resistance: 50 mω maximum. -10 to 50 (14 F to 122 F) 5% to 95% non-condensing NEMA Type 1 - annot be used in atmospheres having corrosive or hazardous dust, vapor or gas. 1,000 meters (3,300 feet) maximum without derating. KA005, K005, K005 - IP20 (NEMA Type 1) KA010, K010, K010 - IP20 (NEMA Type 1) K050, K050 - IP00 (Open) 1336-MO-KA, K and K Mounting imensions (24.00) 12.7 (0.50) 14.3 (0.56) (15.00) (16.00) Front View AÐ P\N REV (0.68) 8.4 (0.33) ia. 6 Places 12.7 (0.50) (12.00) (23.32) 17.3 (0.68) (9.75) Side View The dimensions and weights provided in the following drawings are for estimating purposes only. ontact your local Rockwell Automation Sales Office if certified drawings are required. Weight = 33.8 kg (75.0 lbs) 1336-MO-KA005-KA010, K005-K010 and K005-K010 onduit Entry 28.5 (1.12) ia (2.00) 50.8 (2.00) (6.00) 79.3 (3.12) 14.3 (0.56) ia. 7.1 (0.28) ia 4 Places 6.4 (0.25) ottom View imensions are in millimeters and (inches) (16.75) (17.38) ULLETIN 1336 YNAMI RAKE POWER AT 1336-MO-K005 SER INPUT V. 2.5 A (RMS) RAKE ON 375 WATTS MAXIMUM A P\N REV 01 Side View Front View 30.0 (1.18) 2 Places (5.25) (7.62) 9.7 (0.38) (6.87) ottom View Weight = 6.8 kg (15.0 lbs) 50.8 (16.75) onduit Entry 28.5mm (1.12") ia (2.00) 50.8 (2.00) 46.0 (1.81) 20

21 Input rives/power omponents Input rives For PowerFlex 700/700S Input rives product solution, refer to the PowerFlex Family of rives atalog (publication 115-A001). Power omponents Line Reactor Selection for the SR us Supply For line reactor specifications, refer to publication 1321-T V, 50 Hz Line Reactor Selection Amp Sum of onnected rives (Amps) up to kva, 5%, 43 mh Range of Amp Sum of onnected rives and Supply Transformer Used 800 kva, 5%, 35 mh 1000 kva, 5.5%, 31 mh 1250 kva, 6%, 27 mh 1600 kva, 6%, 22 mh 2500 kva, 6.5%, 16 mh Line Reactor 3000 kva, 6.5%, 13 mh Induct. (mh) at. No R R R R R R R R320-A R R400-A R R500-A R R600-A R R750-A The inductance value of the supply transformers includes 2.5 µh for 10 meter (131 feet) feeder cable. The number in the catalog string represents the fundamental A current rating of the reactor. 21

22 Power omponents 480V, 60 Hz Line Reactor Selection Amp Sum of onnected rives (Amps) up to kva, 5%, 51 mh Range of Amp Sum of onnected rives and Supply Transformer Used 800 kva, 5%, 41 mh 1000 kva, 5.5%, 36 mh 1250 kva, 6%, 32 mh 1600 kva, 6%, 26 mh 2500 kva, 6.5%, 19 mh Line Reactor 3000 kva, 6.5%, 16 mh Induct. (mh) at. No R R R R R R R250-A R R320-A R R400-A R R500-A R R600-A R R750-A The inductance value of the supply transformers includes 2.5 µh for 10 meter (131 feet) feeder cable. The number in the catalog string represents the fundamental A current rating of the reactor. 600V, 60 Hz Line Reactor Selection Amp Sum of onnected rives (Amps) up to kva, 5%, 78 mh Range of Amp Sum of onnected rives and Supply Transformer Used 800 kva, 5%, 62 mh 1000 kva, 5.5%, 55 mh 1250 kva, 6%, 48 mh 1600 kva, 6%, 38 mh 2500 kva, 6.5%, 27 mh Line Reactor 3000 kva, 6.5%, 21 mh Induct. (mh) at. No R R R R R R R250-A R R320-A R R R400-A R R500-A R R600-A R R750-A The inductance value of the supply transformers includes 2.5 µh for 10 meter (131 feet) feeder cable. The number in the catalog string represents the fundamental A current rating of the reactor. 22

23 Power omponents 690V, 50 Hz Line Reactor Selection Amp Sum of onnected rives (Amps) up to kva, 5%, 123 mh Range of Amp Sum of onnected rives and Supply Transformer Used 800 kva, 5%, 95 mh 1000 kva, 5.5%, 86 mh 1250 kva, 6%, 75 mh 1600 kva, 6%, 59 mh 2500 kva, 6.5%, 42 mh Line Reactor 3000 kva, 6.5%, 33 mh Induct. (mh) at. No x R R R x R R R x R R R R250-A R R R320-A R R R400-A R R R500-A R R R600-A R R R750-A The inductance value of the supply transformers includes 2.5 µh for 10 meter (131 feet) feeder cable. The number in the catalog string represents the fundamental A current rating of the reactor. onnect two reactors in series. Line Reactor and Filter Selection for 1336 REGEN Package 1321 Line Reactor V ac 3% Line Reactor for Regenerative rake Applications 10% Line Reactor for us Supply Applications IP 00 (Open) No Enclosure IP20 (NEMA Type 1) General Purpose IP 00 (Open) No Enclosure IP20 (NEMA Type 1) General Purpose at. No. Rated Amps at. No. Rated Amps at. No. Rated Amps at. No. Rated Amps R RA LR LRA R RA LR LRA R RA LR LRA EMI Filters V ac Nominal Rating IP00 Open Style IP20 (NEMA Type 1) Amps at. No. at. No V048FLT-AN 1321-V048FLT-AA V078FLT-AN 1321-V078FLT-AA V180FLT-AN 1321-V180FLT-AA 23

24 RL Manufactured y MTE orp. Menomonee Falls, WI A1 RL A2 Manufactured y MTE orp. Menomonee Falls, WI A1 A2 AT R200- PART# 0.11mH 200AMPS 1th=300A 1 2 AT R200- PART# 0.11mH 200AMPS 1th=300A 1 2 E PHASE REATOR 600V MAX 50/60 Hz 1 E PHASE REATOR 600V MAX 50/60 Hz ommon us Applications Power omponents Line Reactor imensions The dimensions and weights provided in the following drawings are for estimating purposes only. ontact your local Rockwell Automation Sales Office if certified drawings are required % Line Reators Open Type (IP00) TOP SIE EN A E G Mounting Hole NEMA Type 1 (IP20) F Important: Allow (6.00) on all sides for proper heat dissipation. All imensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Rating 48A Open (IP 00) 78A Open (IP 00) 180A Open (IP00) 48/78A NEMA Type 1 (IP 20) 180A NEMA Type 1 (IP20) A (9.00) (10.80) (10.80) (4.65) (5.67) (8.27) (13.00) (13.00) (13.00) (13.00) 76.0 (3.00) 92.0 (3.62) 92.0 (3.62) (11.00) (11.00) E 80.0 (3.15) 93.0 (3.66) (4.41) F (13.23) (13.23) G (7.36) (8.27) (8.31) Mounting Hole 9.50 (0.38) 12.7 (0.50) (0.56) Shipping Weight 12.2 (27) 23.1 (51) 30.4 (67) 14.5/25.4 (32/56) 32.7 (72) 24

25 RL Manufactured y MTE orp. Menomonee Falls, WI R1 R2 RL Manufactured y MTE orp. Menomonee Falls, WI R1 R2 AT LR180- PART# 0.430mH 180AMPS lth-270a 9730 S1 S2 AT LR180- PART# 0.430mH 180AMPS lth-270a 9730 S1 S2 E PHASE REATOR 600V MAX 50/60 Hz T1 T2 E PHASE REATOR 600V MAX 50/60 Hz T1 T2 ommon us Applications Power omponents % Line Reators Open Type (IP00) E A E TOP SIE EN G F J Mounting Hole 48A NEMA Type 1 (IP20) H 78/180A NEMA Type 1 (IP20) Mounting Hole H J Important: Allow (6.00) on all sides for proper heat dissipation. All imensions in Millimeters and (Inches) All Weights in Kilograms and (Pounds) Rating A E F G H J Mounting Hole Shipping Weight 48A Open (IP00) (12.00) (8.16) (11.00) 92.2 (3.63) 68.3 (2.69) (4.50) (6.16) (8.50) 9.7 x 19 (0.38 x 0.75) Slot 36.3 (80) 78A Open (IP00) (12.00) (9.16) (11.00) 92.2 (3.63) 68.3 (2.69) (5.50) (7.16) (8.50) 9.7 x 19 (0.38 x 0.75) Slot 59.0 (130) 180A Open (IP00) (12.00) (11.51) (14.50) (4.60) 94.0 (3.70) (7.25) (10.01) (12.50) (0.56) (300) 48A NEMA Type 1 (IP20) (13.00) (12.99) (10.98) (13.22) 38.6 (85) 78A/180A NEMA Type 1 (IP20) (24.00) (17.12) (17.00) (18.38) 11.2 x 17.6 (0.44 x 0.69) Slot 61.2/160.0 (135/353) 25

26 Power omponents 1321 Power Line Filter Top All ratings are Open (IP00) (11.00) (11.00) 8.0 (0.32) ia. 4 Places (10.00) (12.00) (13.00) End Side 26

27 Reference Materials Reference Materials The following reference documentation is available online at For: Refer to: Publication Number 1336-WA/W/W rake hopper Module Installation Instructions MO-KA/K/K Heavy uty ynamic raking Installation Instructions AK U ynamic raking Unit AK U ynamic raking Unit 600/690 VA User Manual AKU-UM001 20S SR us Supply PowerFlex SR us Supply User Manual 20S-UM001 20T iode us Supply PowerFlex iode us Supply User Manual 20T-UM001 PowerFlex 700 rive* PowerFlex 700 Ser. rive* *Standard and Vector ontrol. PowerFlex 700S rive (Frames 1 through 6) PowerFlex 700S rive (Frames 9 through 11) PowerFlex 700 User Manual PowerFlex 700 Series User Manual PowerFlex 70/700 Reference Manual PowerFlex 700 Technical ata PowerFlex ynamic raking Resistor alculator PowerFlex 700S Phase I ontrol User Manual PowerFlex 700S Phase II ontrol User Manual PowerFlex 700S Reference Manual PowerFlex 700S Technical ata PowerFlex ynamic raking Resistor alculator PowerFlex 700S Installation Manual PowerFlex 700S Phase I ontrol User Manual PowerFlex 700S Phase II ontrol User Manual PowerFlex 700S Reference Manual PowerFlex 700S Technical ata PowerFlex ynamic raking Resistor alculator 20-UM UM002 PFLEX-RM T001 PFLEX-AT UM UM006 PFLEX-RM T001 PFLEX-AT001 PFLEX-IN UM UM006 PFLEX-RM T001 PFLEX-AT REGEN rive Line Regeneration Package User Manual 1336 REGEN Line Reactor & Isolation Transformers Line Reactor and Isolation Transformer Technical ata 1321-T001 27

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