PowerFlex 750-Series AC Drives

Transcription

1 Technical Data PowerFlex 7-Series AC Drives Original Instructions Topic Page Additional Resources 2 Product Overview 2 Certifications and Specifications 6 Design Considerations 11 Fuse and Circuit Breaker Ratings 36 Cable Considerations 59 Motor Considerations 61 Dimensions and Weights 64 Drive Options 115

2 PowerFlex 7-Series AC Drives Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Title PowerFlex 7-Series Drive Installation Instructions PowerFlex 7-Series Programming Manual Enhanced PowerFlex 7-Class Human Interface Module (HIM) User Manual PowerFlex 7-Series Safe Torque Off User Manual Safe Speed Monitor Option Module for PowerFlex 7-Series AC Drives Reference Manual PowerFlex 7-Class Network Communication Adapter User Manuals Dynamic Braking Resistor Calculator Wiring and Grounding Guidelines for PWM AC Drives Preventive Maintenance of Industrial Control and Drive System Equipment Safety Guidelines for the Application, Installation and Maintenance of Solid State Control Publication 7-IN001 7-PM001 HIM-UM001 7-UM002 7-RM001 7COM-UM PFLEX-AT001 DRIVES-IN001 DRIVES-TD001 SGI-1.1 You can view or download publications at To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Product Overview The PowerFlex 7-Series is a robust family of AC drives that provide ease of use, flexibility, and performance for a variety of industrial applications. The PowerFlex 753 provides general purpose control for applications ranging up to 3 Hp and 2 kw. The PowerFlex 755 provides maximum flexibility and performance ranging up to 00 Hp and kw. Maximize your productivity by taking advantage of the following key features offered in the PowerFlex 7-Series: DeviceLogix Embedded control technology that supports the manipulation of discrete outputs and drive control functions, while using discrete inputs and drive status information onboard the drive. Predictive Diagnostics Allows the drive to keep track of information that affects the life of its cooling fans and relay outputs. The drive can also be programmed to monitor the run time hours for machine or motor bearings. Option Cards Each drive has a slot-based architecture. Supported hardware control options are common for both products, to help reduce your inventory and spare parts requirements. Safe Torque-Off and Safe Speed Monitor provides a choice for safety levels depending on your application requirements. Communications The PowerFlex 755 comes with a built-in Ethernet port. Ethernet can easily be added to the PowerFlex 753 with a communication module. 2 Rockwell Automation Publication 7-TD001H-EN-P - June 13

3 PowerFlex 7-Series AC Drives I/O option cards are available for additional analog and discrete I/O. The PowerFlex 753 comes with built-in I/O that can also be easily expanded with option cards. Packaging Factory and field installable enclosure options are available to meet most environmental requirements: Open Type and Flange Mount options to support Cabinet Mount requirements, Extra Protection Wall Mount for harsh environments, and supporting debris hoods and conduit plate kits. Standard Power Structure a common power structure is shared to provide the same physical footprint and power range. PowerFlex 7-Series Drive Family 1 7 IP00/IP, NEMA/UL Type Open Drive includes: DC link choke Internal brake transistor standard on s 1 5 and optional on s 6 7 s 8 IP, NEMA/UL Type 1 Drive (20 MCC Style Cabinet) includes: DC link choke Integrated AC line fuses Roll-out design s 8 IP, NEMA/UL Type 1 Drive with Options (20 MCC Style Cabinet) includes: DC link choke Integrated AC line fuses Roll-out design Option bay for control/protection devices Roll-out Cart Required for 8 and larger drives Adjustable Curb Height: mm (0 7.2 in.) Adjustment for Curb Offset/Reach: mm (0 4.5 in.) Rockwell Automation Publication 7-TD001H-EN-P - June 13 3

4 PowerFlex 7-Series AC Drives Catalog Number Explanation G 1 A N D 248 A A 0 N N N N N -LD-P3-P11 a b c d e f1 f4 g h i Cabinet Options (21G) a Drive Code Type s F PowerFlex G PowerFlex G PowerFlex 755 Drive with Options 8 b Future Use d Enclosure Code Description s R IP, NEMA/UL Type Open, 1 1 F Flange (NEMA/UL Type 4X/12 back) 2 5 G IP54, NEMA/UL Type N IP/IP00, NEMA/UL Type Open 2 7 B Δ IP, NEMA/UL Type 1, 0 mm (23.6 in.) Deep, Standard Cabinet Color (RAL 32) 8 J Δ K Δ L Δ P Δ W Δ Y Δ IP54, UL Type 12, 0 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 32) IP54, NEMA 12, 20 MCC Style Cabinet & Options w/mcc Power Bus, 0 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 32) IP, NEMA/UL Type 1, 0 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 32) IP, NEMA/UL Type 1, 20 MCC Style Cabinet & Options w/mcc Power Bus, 0 mm (31.5 in.) Deep, Standard Cabinet Color (RAL 32) IP, NEMA/UL Type 1, 20 MCC Style Cabinet & Options w/mcc Power Bus, 0 mm (31.5 in.) Deep, CenterLine 20 Gray (ASA49) IP54, NEMA 12, 20 MCC Style Cabinet & Options w/mcc Power Bus, 0 mm (31.5 in.) Deep, CenterLine 20 Gray (ASA49) T IP00, UL Open Type without Control POD 8 For s 6 7 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. s 2 5 are IP, s 6 7 are IP00. Δ Available as a drive with options (21G). c Input Type Code Description s 1 AC Input with Precharge, includes DC Terminals AC Input without Precharge, includes DC Terminals 1 4, 8 4 DC Input with Precharge 5 A AC Input with Precharge, no DC Terminals 6 8 The DC Bus Bar kit (-7-DCBB1-Fx) is available for s 6 7 AC input drives requiring DC bus terminals. 5 Code C D E F Code Amps kw 2P P P P K0 5 1K1 6 1K K K K K e Voltage Rating Voltage 0V AC/5V DC 4V AC/6V DC 0V AC/8V DC 6V AC/932V DC (not UL listed) f1 ND Rating 0V, Hz Input B, J, L, T 8 Enclosure Code F G N K, P, W, Y 8 Δ 9 9Δ Δ For s 6 7 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. Δ Available as a drive with options (21G). R 1 Code Amps Hp 2P P P P K K K K K K0 17 f2 ND Rating 4V, Hz Input B, J, L, T 8 Enclosure Code F G N K, P, W, Y 8 Δ 9 9Δ Δ For s 6 7 a User Installed Flange Kit is available to convert a Code N drive that provides a NEMA/UL Type 4X/12 back. Δ Available as a drive with options (21G). R 1 4 Rockwell Automation Publication 7-TD001H-EN-P - June 13

5 PowerFlex 7-Series AC Drives f3 f4 h Code Amps Hp 1P P P P P ND Rating 0V, Hz Input B, J, L, T Enclosure Code F G N K K4 14 Δ Available as a drive with options (21G) K, P, W, Y 8 Δ 9 9Δ Δ R Code Amps kw ND Rating 6V, Hz Input (not UL listed) 1K0 00 1K4 g B, J, L, T Δ Available as a drive with options (21G). Filtering and CM Cap Configuration Code Filtering Default CM Cap Connection A Yes Jumper Removed J Yes Jumper Installed 4V drives must select code "A." Jumpers are included for field reconfiguration as desired. 8 Enclosure Code F G N K, P, W, Y 8 Δ 9 9Δ Δ R Dynamic Braking & Code Internal Resistor Internal Transistor A No Yes N No No s 1 2 only. Standard on s 1 5, optional on 6 7. & Not available on s 8, specify Code "N." PowerFlex 755 w/options (21G) - Required Selections Code Option s Type LD ND HD P3 P5 Light Duty Normal Duty Heavy Duty Input Thermal Magnetic Circuit Breaker Input Non-Fused Molded Case Disconnect Switch Only 8 Only 8 Only 8 Only System Overload Duty Cycle Power Disconnect P14 Wiring Only Bay 8 Wiring Only Bay Only one option of this type ma y be selected. PowerFlex 755 w/options (21G) - Additional Selections Code Option s Type P11 P12 L1 L2 L3 L4 P P22 P24 P X1 Input Contactor Output Contactor 3% Input Reactor 3% Output Reactor 5% Input Reactor 5% Output Reactor Amp Bus 00 Amp Bus 00 Amp Bus UPS Control Bus, DC Input w/precharge only Auxiliary Transformer (0VA available), IP Cabinet Only Only one option of this type ma y be selected. Contactors Reactors MCC Power Bus Capacity 8 UPS Control Bus Auxiliary Power Contactor options are not available for systems with MCC power bus. i Door Mounted HIM (s 8 ) Code Operator Interface 0 No Door Mounted HIM 2 Enhanced LCD, Full Numeric, IP 4 Enhanced LCD, Full Numeric, IP66 NEMA Type 4X/12 Rockwell Automation Publication 7-TD001H-EN-P - June 13 5

6 PowerFlex 7-Series AC Drives Certifications and Specifications Certifications ABS (s 2 8, 0/4V AC) C-Tick c-ul-us CE EPRI/SEMI F47 American Bureau of Shipping Certificate 11-HS PDA Australian Communications and Media Authority In conformity with the following: Radiocommunications Act: 1992 Radiocommunications Standard: 08 Radiocommunications Labelling Notice: 08 Standards applied: EN 610-3:04 Listed to UL8C and CAN/CSA-C22.2 No (does not apply to 21G drives with enclosure code P or W ). In conformity with the following European Directives: EMC Directive (04/8/EC) Low Voltage Directive (06/95/EC) Standards applied: EN 610-3:04 EN :07 Electric Power Research Institute Certified compliant with the following standards: SEMI F47 IEC GOST-R (s 2 8, 0/4V AC) Russian GOST-R Certificate no. POCC US.ME92.H000 Lloyds Register (s 2 8, 0/4V AC) Lloyd s Register Type Approval Certificate 11/008 RINA (s 2 8, 0/4V AC) RINA Certificate ELE349811CS TÜV TÜV Rheinland - Certification applies to -7-S and -7-S1 Safety Options when installed in drive. Standards applied: EN 610-3:04 EN :07 EN :07 EN 618 PARTS 1-7:00 EN ISO :08 EN 661:05 EN ISO :03 EN 4-1:06 6 Rockwell Automation Publication 7-TD001H-EN-P - June 13

7 PowerFlex 7-Series AC Drives Environmental Specifications Category Altitude: Based on Load: Based on Voltage: Maximum Surrounding Air Temperature IP, NEMA/UL Open Type: IP00, NEMA/UL Open Type: IP, NEMA/UL Type 1 (w/hood): IP, NEMA/UL Type 1 (w/label): IP, NEMA/UL Type 1 (MCC Cabinet): IP54, NEMA 12 (MCC Cabinet): Flange Mount Front: IP, NEMA/UL Open Type: IP00, NEMA/UL Open Type: Back/Heat Sink: IP66, NEMA/UL Type 4X Stand-alone/Wall Mount IP54, NEMA/UL Type 12 Storage Temperature (all const.): Atmosphere: UV Radiation Relative Humidity: Shock - Operating Shock - Packaged for Shipment Specification See Derating Guidelines on pages Altitude Limit Above Sea Level (2)(5) System & Ground Configuration Overvoltage Category (1) 0/4V AC 0V AC 6V AC Center Grounded (Y Neutral) II (2) 00 m (3) m (3) m (3) w/solid Ground III (3) 40 m 40 m 40 m Ungrounded, Impedance (4) II (2) 40 m m (3) 40 m Grounded, or Corner Grounded (4) III (3) 00 m 40 m 00 m Notes: Based on EN (Electro-thermal Safety Standard for drives) (1) Overvoltage Categories: Category II (Isolation Transformer Level) - Typically two levels of isolation or protection from outdoor power lines. Category III (Most Common) Distribution Level Inside a Building - Typically one level of isolation or protection from outdoor power lines. (2) Excluding failure from cosmic radiation. Cosmic radiation will increase rate of IGBT malfunction at altitudes greater than 00 m above sea level. Concrete walls and ceilings or concrete walls and large bottles of water overhead are examples of ways to shield against cosmic radiation. (3) Drive is limited to a maximum of 40 m thermally. Refer to the Ambient Temperature/Load Derating Guidelines starting on page 14. (4) In CE installations, 1 does not support ungrounded or corner grounded configurations. (5) 1 drives are limited to a maximum of 00 m thermally. Refer to the Derating Guidelines starting on page C ( F) 0 C ( F) 0 C (32 4 F) 0 C (32 4 F) 0 C (32 4 F) 0 C (32 4 F) 0 C ( F) 0 C ( F) 0 C (32 4 F) 0 C (32 4 F) - C (- 158 F) s 1 5, All Ratings s 6 7, All Ratings s 1 5, All Ratings s 6 7, All Ratings s 8, All Ratings s 8, All Ratings s 2 5, All Ratings s 6 7, All Ratings s 2 7, All Ratings s 2 7, All Ratings Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere. The HIM and IP54, NEMA/UL Type 12 drive plastics are not UV rated. 5 95% non-condensing s 1 6: 7: s 8 : s 1 2: s 3 4: 5: s 6 : 15 g peak for 11 ms duration (±1.0 ms) g peak for 11 ms duration (±1.0 ms) Power Core - g peak for 11 ms duration (±1.0 ms) in Cabinet w/option Bay - 5 g peak for 11 ms duration (±1.0 ms) 381 mm (15 in.) drop height 3 mm (13 in.) drop height 5 mm (12 in.) drop height Meets International Safe Transit Association (ISTA) test procedure 2B Rockwell Automation Publication 7-TD001H-EN-P - June 13 7

8 PowerFlex 7-Series AC Drives Category Vibration - Operating Vibration - Packaged for Shipment Sinusoidal Loose Load: Random Secured: Required Airflow: Sound: Surrounding Environment Pollution Degree Pollution Degree 1 & 2: Pollution Degree 3 & 4: Specification s 1 2: s 3 5: s 6 7: s 8 : s 1 5: s 6 : s 1 5: s 6 : mm (0.0 in.) displacement, 2 g peak mm (0.0 in.) displacement, 1.5 g peak mm (0.0 in.) displacement, 1 g peak Power Core, Drive in Cabinet w/option Bay mm (0.0 in.) displacement, 1 g peak.0 mm (0.8 in.) peak to peak, Hz; 1.1 g peak from Hz Meets ISTA 2B packaging standards Frequency (Hz) PSD (g 2 /Hz) Meets International Safe Transit Association (ISTA) test procedure 2B Total Fan Air Flow CMS ( CFM) CMS ( CFM) CMS (3 CFM) CMS (5 CFM) CMS (4CFM) Sound Level 63 db 64 db 72 db 77 db 73 db (See page 66 for descriptions of each pollution degree rating.) All enclosures acceptable. Enclosure that meets or exceeds IP54, NEMA/UL Type 12 required. Total Fan Air Flow CMS (756 CFM) CMS (13 CFM) CMS (20 CFM) CMS ( CFM) Sound Level 74 db 79 db 79 db 83 db Note: Sound pressure level is measured at 2 meters. 8 Rockwell Automation Publication 7-TD001H-EN-P - June 13

9 PowerFlex 7-Series AC Drives Technical Specifications Category Protection Specification Motor Voltage 3/0 4V 0V 6V AC Input Overvoltage Trip: 576V AC 576V AC 825V AC 825V AC AC Input Undervoltage Trip: 2V AC 0V AC 0V AC 0V AC Bus Overvoltage Trip: 815V DC 815V DC 1167V DC 1167V DC Bus Undervoltage Shutoff: s 1 7: s 8 : 0V DC 0V DC 0V DC 0V DC 0V DC (s 3 7) 0V DC Nominal Bus Voltage (Full Load): 5V DC 648V DC 8V DC 932V DC Drive Overcurrent Trip Software Overcurrent Trip: Instantaneous Current Limit: Hardware Overcurrent Trip: Line transients: Control Logic Noise Immunity: Power Ride-Thru: Logic Control Ride-Thru: Ground Fault Trip: Short Circuit Trip: 0% of drive rated 0% of 3 sec. rating (158 2%) 143% of 3 sec. rating ( %) up to 00 volts peak per IEEE C Showering arc transients up to V peak 15 milliseconds at full load 0.5 seconds minimum, 2 seconds typical Phase-to-ground on drive output Phase-to-phase on drive output 0V DC (s 6 7) 0V DC Electrical AC Input Voltage Tolerance: See page 11 for full power and operating range Frequency Tolerance: Hz Input Phases: Three-phase input provides full rating for all drives. Single-phase operation on s 1 7 provides up to % of rated current at 25 C (77 F) surrounding temperature. Single-phase operation is not recommended for s 8 and larger. DC Input Voltage Tolerance: ±% of Nominal Bus Voltage (above) Displacement Power Factor: 0.98 across entire speed range DC Link Impedance: 5% Efficiency: 97.5% at rated amps, nominal line volts Maximum Short Circuit Rating: 0,000 Amps RMS symmetrical (F & G drives only) Actual Short Circuit Rating: Determined by AIC rating of installed fuse/circuit breaker. See page 53 for 21G drives Drive to Motor Power Ratio Minimum: Maximum: Brake IGBT Rating: Control POD Current Draw: Digital Inputs Nominal: Maximum: High State: Low State: Battery: Recommended not less than 1:2 ratio Recommended not greater than 2:1 ratio 0% of motor rated torque 5A DC 24V DC V DC 24V DC 0 5V DC AC 1V AC 132V AC 0 132V AC 0 V AC User installed CR12 lithium coin cell battery provides power to the real time clock (optional, not supplied). Preserves the clock setting in the event power to the drive is lost or cycled. Approximate life is 4.5 years with dive unpowered, or lifetime if drive is powered. Rockwell Automation Publication 7-TD001H-EN-P - June 13 9

10 PowerFlex 7-Series AC Drives Category Specification Control Method: Sine coded PWM with programmable carrier frequency. Ratings apply to all drives. Carrier Frequency: Default Settings: s 1 4: s 5 : 4 khz 2 khz Settings: s 1 6: 7: s 8 : 2, 4, 8, 12 khz 2, 4, 8 khz 2, 4 khz Output Voltage Range: 0 to rated motor voltage Output Frequency Range: khz carrier khz carrier Frequency Accuracy Digital Input: Analog Input: Frequency Control: Speed Control: Torque Regulation: Selectable Motor Control: Stop Modes: Within ±0.01% of set output frequency Within ±0.4% of maximum output frequency Speed regulation - with Slip Compensation (V/Hz & Sensorless Vector modes) 0.5% of base speed across :1 speed range, :1 operating range Without feedback (Flux Vector mode), 0.1% of base speed across 0:1 speed range, 1:1 operating range, rad/sec bandwidth With feedback (Flux Vector mode), 0.001% of base speed across 0:1 speed range, 00:1 operating range, 1 rad/sec bandwidth Without feedback (Flux Vector mode), ±5%, 0 rad/sec bandwidth With feedback (Flux Vector mode), ±2%, 20 rad/sec bandwidth - Standard V/Hz with full custom capability - Sensorless Vector with full tuning - Flux Vector with and without a feedback device - Induction motor control - Surface mount permanent magnet motor control with encoder feedback (s 1 ) - Surface mount permanent magnet motor control without encoder feedback (s 1 7) - Internal permanent magnet motor control with encoder feedback (s 1 ) Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold, Fast Braking, and Current Limit Stop. Accel/Decel: Two independently programmable accel and decel times. Each time may be programmed from 0 to 30 seconds in 0.1 second increments (0 to motor nameplate speed). S Curve Time Adjustable from 0 to 0% of ramp time (normal duty rating) Intermittent Overload: Light Duty (s 8 Only) Normal Duty Heavy Duty Current Limit Capability: Electronic Motor Overload Protection: 1% Overload capability for up to 1 minute out of minutes 1% Overload capability for up to 1 minute out of minutes 1% Overload capability for up to 3 seconds out of seconds 1% Overload capability for up to 1 minute out of minutes 1% Overload capability for up to 3 seconds out of seconds Proactive Current Limit programmable from to 1% of rated output current. Independently programmable proportional and integral gain. Class motor overload protection according to NEC article 4 and motor over-temperature protection according to NEC article (A)(2). UL 8C File E Rockwell Automation Publication 7-TD001H-EN-P - June 13

11 PowerFlex 7-Series AC Drives Design Considerations Input Voltage Tolerance Drive Rating Nominal Line Voltage Nominal Motor Voltage Drive Full Power Range Drive Operating Range Drive Full Power Range = Nominal Motor Voltage to Drive Rated Voltage + %. Rated current is available across the entire Drive Full Power Range Motor (Drive Output) No Drive Output Nominal Motor Voltage -% Nominal Motor Voltage Derated Power Range Full Power Range Drive Operating Range Drive Rated Voltage Drive Rated Voltage +% Drive Operating Range = Lowest Nominal Motor Voltage - % to Drive Rated Voltage + %. Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage Actual Line Voltage (Drive Input) EXAMPLE Calculate the maximum power of a 5.0 Hp, 4V motor connected to a 4V rated drive supplied with 342V Actual Line Voltage input. Actual Line Voltage / Nominal Motor Voltage = 74.3% 74.3% x 5.0 Hp = 3.7 Hp 74.3% x Hz = 44.6 Hz At 342V Actual Line Voltage, the maximum power the 5.0 Hp, 4V motor can produce is 3.7 Hp at 44.6 Hz. Motor (Drive Output) 5 Hp 3.7 Hp No Drive Output 342V 4V Actual Line Voltage (Drive Input) 4V 528V IMPORTANT For maximum protection of the drive and its internal components, Rockwell Automation prefers the use of fast acting semiconductor fuses to other methods of circuit protection. This reduces risk of drive damage from power quality events, and improves machine and process utilization, thus maximizing productivity. Rockwell Automation Publication 7-TD001H-EN-P - June 13 11

12 PowerFlex 7-Series AC Drives Approximate Watts Loss The following table lists watts loss data for PowerFlex 7-Series drives running at full load, full speed and default carrier frequency. Internal watts are those dissipated by the control structure of the drive and will be dissipated into the cabinet regardless of mounting style. External watts are those dissipated directly through the heatsink and will be outside the cabinet for flange mount and inside the cabinet for other mounting types. Watts Loss for 0/4V Drives Normal Duty Drive Catalog (1) (2) Number kw Output Amps External Watts (3) Internal Watts (3) Total Watts (3) Drive Catalog (1) (2) Number Hp Output Amps External Watts (3) Internal Watts (3) Total Watts (3) 0 Volt 4 Volt x C2P (16) 55 (56) 71 (72) x D2P (21) (61) 77 (82) x C3P (33) 57 () 83 (93) x D3P (39) 61 (64) 88 (3) x C5P (44) 58 (62) 97 (6) x D5P (54) 63 (67) 4 (121) x C8P (79) 64 () 139 (159) x D8P (91) 68 (82) 139 (173) x C (7) (85) 178 (192) x D (118) 74 (88) 182 (6) x C (166) () 241 (246) x D (152) 81 (81) 2 (233) x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D xG C xG D xG C xG D xG C xG D xG C xG D xG C xG D xG C xG D xG C xG D xG C1K xG D xG C1K xG D1K xG C1K xG D1K xG C1K xG D1K xG C1K xG D1K xG C1K xG D1K xG C2K xG D2K (1) Select watts loss based on catalog number. (2) 8 enclosure code B, L, P, and W. (3) 1 watts loss in parenthesis. Normal Duty 12 Rockwell Automation Publication 7-TD001H-EN-P - June 13

13 PowerFlex 7-Series AC Drives Watts Loss for 0/6V Drives Normal Duty Drive Catalog (1) (2) Number kw Output Amps External Watts Internal Watts Total Watts Drive Catalog (1) (2) Number Hp Output Amps External Watts Internal Watts Total Watts 6 Volt 0 Volt x E1P x E2P x E3P x E6P x E9P x E x F x E x E x F x E x E x F x E x F x E x E x F x E x E x F x E x E x F x E x E x F x E x F x E x F x E x F x E x F x E x F x E x F x E x F x E x F x E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F1K xG E1K xG F1K xG E1K (1) Select watts loss based on catalog number. (2) 8 enclosure code B, L, P, and W. Normal Duty Rockwell Automation Publication 7-TD001H-EN-P - June 13 13

14 PowerFlex 7-Series AC Drives Additional Watts Loss for Cabinet Options Bay Drive Catalog Number (1) Normal Duty kw Output Amps Cabinet Options Bay without Input or Output Line Reactor (Watts) (2) 0V with Input or Output Line Reactor (Watts) (2) (1) Select watts loss based on catalog number. (2) For MCC Power Bus Options, add the following watts: 12A Power Bus = 188 Watts, 00A Power Bus = 261 Watts, 30A Power Bus = 421 Watts Drive Catalog Number (1) Normal Duty Hp Output Amps Cabinet Options Bay without Input or Output Line Reactor (Watts) (2) 4V 21G C G D G C G D G C G D G C G D G C G D G C G D V 0V 21G F G E G F G E G F G E G F G E G F G E G F G E with Input or Output Line Reactor (Watts) (2) Derating Guidelines If a catalog number is not shown, that drive can be operated without derating as long as the limits specified on pages 7 and 8 are followed. Ambient Temperature/Load and Altitude/Load - 0V AC Catalog Number x C8P7 ( 1) x C011 ( 1) Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 0V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw Amps khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

15 PowerFlex 7-Series AC Drives Catalog Number x C015 ( 1) x C015 ( 2) Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 0V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw x C x C Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) x C Rockwell Automation Publication 7-TD001H-EN-P - June 13 15

16 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 0V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw x C x C x C x C x C Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

17 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 0V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw x C x C x C x C x C Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13 17

18 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 0V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw x C x C xG C Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) xG C xG C Rockwell Automation Publication 7-TD001H-EN-P - June 13

19 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 0V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw 2xG C Amps 2 khz 4 khz 8 khz 12 khz 0 2 khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) xG C xG C xG C see 2xG C4 see 2xG C4 2xG C1K see 2xG C5 see 2xG C5 2xG C1K see 2xG C567 see 2xG C567 2xG C1K see 2xG C6 see 2xG C6 2xG C1K see 2xG C7 see 2xG C7 2xG C1K see 2xG C7 see 2xG C7 2xG C1K see 2xG C567 see 2xG C567 2xG C2K see 2xG C7 see 2xG C7 Rockwell Automation Publication 7-TD001H-EN-P - June 13 19

20 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load - 4V AC Catalog Number x D8P0 ( 1) x D011 ( 1) x D014 ( 1) x D014 ( 2) Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 4V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp Amps x D khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

21 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 4V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp x D x D x D x D x D Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13 21

22 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 4V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp x D x D x D x D x D Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

23 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 4V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp x D x D x D x D xG D Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13 23

24 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 4V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp 2xG D Amps 2 khz 4 khz 8 khz 12 khz 0 2 khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) xG D xG D xG D xG D xG D see 2xG D4 see 2xG D4 2xG D see 2xG D485 see 2xG D485 2xG D1K see 2xG D545 see 2xG D Rockwell Automation Publication 7-TD001H-EN-P - June 13

25 PowerFlex 7-Series AC Drives Catalog Number Derating for IP NEMA/UL Type Open (s 1 5), IP00 NEMA/UL Type Open (s 6 7) and 4V AC Power Rating IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp Amps 2 khz 4 khz 8 khz 12 khz 2 khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) 2xG D1K see 2xG D617 see 2xG D617 2xG D1K see 2xG D7 see 2xG D7 2xG D1K see 2xG D7 see 2xG D7 2xG D1K see 2xG D545 see 2xG D545 2xG D2K see 2xG D7 see 2xG D7 Rockwell Automation Publication 7-TD001H-EN-P - June 13 25

26 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load - 0V AC 0V AC Power Rating Derating for IP NEMA/UL Type Open (s 3 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Catalog Number Hp Amps Hp Amps Hp Amps x E x E x E x E x E khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

27 PowerFlex 7-Series AC Drives Catalog Number 0V AC Power Rating Derating for IP NEMA/UL Type Open (s 3 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp x E x E x E x E x E Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13 27

28 PowerFlex 7-Series AC Drives Catalog Number 0V AC Power Rating Derating for IP NEMA/UL Type Open (s 3 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp x E x E xG E xG E xG E Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

29 PowerFlex 7-Series AC Drives Catalog Number 0V AC Power Rating Derating for IP NEMA/UL Type Open (s 3 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Amps Hp Amps Hp 2xG E xG E xG E Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) xG E see 2xG E295 see 2xG E295 2xG E see 2xG E355 see 2xG E355 2xG E see 2xG E395 see 2xG E395 2xG E see 2xG E435 see 2xG E435 2xG E see 2xG E4 see 2xG E4 2xG E see 2xG E5 see 2xG E5 2xG E1K see 2xG E395 see 2xG E395 2xG E1K see 2xG E5 see 2xG E Rockwell Automation Publication 7-TD001H-EN-P - June 13 29

30 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load - 6V AC 6V AC Power Rating Derating for IP NEMA/UL Type Open (s 6 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Catalog Number kw Amps kw Amps kw Amps 2xG F xG F xG F xG F xG F khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

31 PowerFlex 7-Series AC Drives Catalog Number 6V AC Power Rating Derating for IP NEMA/UL Type Open (s 6 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw 2xG F xG F xG F xG F xG F Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13 31

32 PowerFlex 7-Series AC Drives Catalog Number 6V AC Power Rating Derating for IP NEMA/UL Type Open (s 6 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw 2xG F xG F xG F xG F xG F Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) Rockwell Automation Publication 7-TD001H-EN-P - June 13

33 PowerFlex 7-Series AC Drives Catalog Number 6V AC Power Rating Derating for IP NEMA/UL Type Open (s 6 7) and IP NEMA/UL Type 1 (s 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Amps kw Amps kw 2xG F xG F xG F Amps 2 khz 4 khz 8 khz 12 khz khz 4 khz 8 khz 12 khz 2 khz w/cabinet Option (21G) 4 khz w/cabinet Option (21G) xG F see 2xG F265 see 2xG F265 2xG F see 2xG F3 see 2xG F3 2xG F see 2xG F3 see 2xG F3 2xG F see 2xG F415 see 2xG F415 2xG F see 2xG F4 see 2xG F4 2xG F see 2xG F0 see 2xG F0 2xG F1K see 2xG F3 see 2xG F3 2xG F1K see 2xG F0 see 2xG F Rockwell Automation Publication 7-TD001H-EN-P - June 13 33

34 PowerFlex 7-Series AC Drives Minimum Dynamic Brake Resistance Table shows the minimum dynamic brake resistance when using the internal dynamic braking transistor. Brake Resistance for 0/4V Drives 0/4V ND Hp Catalog Code Minimum Resistance Maximum DB Current 1 (1) 1.0 D2P D3P D5P D8P D D D2P D3P D5P D8P D D D D D D D D (2) D065 (2) D D (2) D096 (2) D D D D (2) D248 (2) D D D (1) Enclosure code R. (2) IP54, NEMA/UL Type 12 (enclosure code G). 34 Rockwell Automation Publication 7-TD001H-EN-P - June 13

35 PowerFlex 7-Series AC Drives Brake Resistance for 0V Drives 0V ND Hp Catalog Code Minimum Resistance Maximum DB Current E1P E2P E3P E6P E9P0 32 E E E E E E E Brake Resistance for 0 6V Drives 0V 6V ND Hp Catalog Code Minimum Resistance Maximum DB Current ND kw Catalog Code Minimum Resistance Maximum DB Current 6 E F E F E F E F E F E F E F E F E F E F E F E F E F E F E F E F Rockwell Automation Publication 7-TD001H-EN-P - June 13 35

36 PowerFlex 7-Series AC Drives Fuse and Circuit Breaker Ratings The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers on the next page for UL and IEC requirements. Sizes listed are the recommended sizes based on C (4 F) and the U.S. NEC. Other country, state, or local codes can require different ratings. DC link fuse recommendations for DC input drives are also provided. In addition, 8 and larger drives include AC line fuses (with blown fuse indicators) to provide drive short circuit protection. Input Device Requirements s Enclosure Catalog Code Enclosure Type Installation Type 1 R IP NEMA/UL Open Type 2 5 N IP NEMA/UL Open Type F Flange N IP NEMA/UL Open Type F Flange G IP54 NEMA/UL Type N IP00 NEMA/UL Open Type G IP54 NEMA/UL Type 12 8 B, L, P, W IP NEMA/UL Type 1 J, K, Y IP54 NEMA 12 UL Certification Required UL Certification Not Required Installed in a non-ventilated cabinet. All devices listed on pages 38 and 42 are acceptable. All devices listed on pages 38 Installed outside of cabinet using NEMA Only non-time delay fuses listed on pages 38 and through 51 are acceptable. Type 1 kit or in a ventilated cabinet. 42, excluding maximum value, are acceptable. Installed in a non-ventilated cabinet. Heat sink is inside or outside of cabinet. Installed outside of cabinet using NEMA Type 1 kit or in a ventilated cabinet. Installed inside or outside of any cabinet. Installed in any cabinet. Heat sink is inside or outside of cabinet. Installed outside of cabinet using NEMA Type 1 kit. Installed inside or outside of any cabinet. Installed inside of any cabinet. Installed inside or outside of any cabinet. All devices listed on pages 38, 42, 46 and are acceptable. 0V AC/5V DC or 4V AC/6V DC drives: Only non-time delay fuses listed on pages 38 and 42, excluding maximum value, are acceptable. 0V AC/8V DC drives: Only non-time delay fuses listed on page 46 are acceptable, with maximum value of A ( 3), A ( 4), and 0A ( 5). All devices listed on pages 38, 42, 46 and are acceptable. 0V AC/5V DC or 4V AC/6V DC drives: All devices listed on pages 38, 42, 46 and are acceptable. 0V AC/8V DC or 6V AC/932V DC drives: Only time delay and non-time delay fuses listed on pages 46 and are acceptable. All devices listed on pages 38, 42, 46 and are acceptable. All devices listed on pages, 44, 48 and 51 are acceptable. All devices listed on pages, 44, 48 and 51 are acceptable. 36 Rockwell Automation Publication 7-TD001H-EN-P - June 13

37 PowerFlex 7-Series AC Drives Fusing The recommended fuse types are listed below. If available current ratings do not match those listed in the tables provided, choose the next higher fuse rating. IEC BS88 (British Standard) Parts 1 & 2, EN269-1, Parts 1 & 2 (1), type gg or equivalent should be used. UL UL Class CC, T, RK1, J, or L should be used. Circuit Breakers The non-fuse listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 1M self-protected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply: IEC Both types of circuit breakers and 1M self-protected combination motor controllers are acceptable for IEC installations. UL - Only inverse time circuit breakers and the specified 1M self-protected combination motor controllers are acceptable for UL installations. (1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. Rockwell Automation Publication 7-TD001H-EN-P - June 13 37

38 PowerFlex 7-Series AC Drives 0 Volt AC and 5 Volt DC Input Protection Devices - s 1 7 (2) Applied Rating (1) Output Amps Drive Sized For Normal Duty Catalog Number Output Overload Amps Drive Sized For Heavy Duty Catalog Number Output Overload Amps Input Quantities AC Input Protection Devices Continuous AC Input Dual Element Time Delay Fuse Non-Time Delay Fuse Circuit Breaker Max Size (5) Motor Circuit Protector (6) Input Quantities 1M Type E Combination Motor Controller with Continuous Adjustable Current Range (7) (8) DC Input Min Enclosure Volume (in. 3 ) (9) Amps (x = F or G) 1 min 3 sec (x = F or G) 1 min 3 sec kva Amps Min (3) Max (4) Min (3) Max (4) Cat. No. 0 Volt AC Input 5 Volt DC Input 0.75 kw x C2P x C2P M-C2E-B25 M-D8E-B JKS kw x C3P x C3P M-C2E-B M-D8E-B JKS kw 1 5 x C5P x C5P M-C2E-B63 M-D8E-B JKS- 4.0 kw x C8P x C8P M-C2E-C M-D8E-C M-F8E-C HSJ kw x C x C M-C2E-C16 M-D8E-C16 M-F8E-C HSJ 7.5 kw x C x C M-C2E-C M-D8E-C M-F8E-C HSJ kw x C2P x C2P M-C2E-B25 M-D8E-B JKS kw x C3P x C3P M-C2E-B M-D8E-B JKS kw 2 5 x C5P x C5P M-C2E-B63 M-D8E-B JKS- 4.0 kw x C8P x C8P M-C2E-C M-D8E-C M-F8E-C HSJ kw x C x C M-C2E-C16 M-D8E-C16 M-F8E-C HSJ 7.5 kw x C x C M-C2E-C M-D8E-C M-F8E-C HSJ25 11 kw 2 22 x C x C M-D8E-C25 M-F8E-C HSJ 15 kw 3 x C x C M-F8E-C HSJ 18.5 kw 3 37 x C x C M-F8E-C HSJ 22 kw 3 43 x C x C HSJ kw 4 x C x C HSJ0 37 kw 4 72 x C x C HSJ kw 5 85 x C x C HSJ1 55 kw 5 4 x C x C HSJ kw 6 1 x C x C HSJ2 kw 6 1 x C x C HSJ3 1 kw 6 5 x C x C HSJ3 132 kw 6 2 x C x C HSJ0 1 kw 7 2 x C x C Bussman 1M68 0 kw x C x C Bussman 1M kw x C Bussman 1M6613 DC Input Protection () Non-Time Delay Fuse See page 39 for notes. 38 Rockwell Automation Publication 7-TD001H-EN-P - June 13