NHP SAFETY REFERENCE GUIDE

Transcription

1 NHP SAFETY REFERENCE GUIDE PRODUCTS Safety Outputs

2 Safety Drives PowerFlex 525 Safe Torque-off The PowerFlex 525 provides Safe Torque-off functionality as a hardwired feature. This type of built-in safety can help lower your total system costs, boost machine availability and reduce downtime. Rated SIL 2 / PLd Cat 3. Hardwired Safety Solution SensaGuard CompactLogix Controller POINT I/O Guardmaster 440R-ENETR Stratix 5700 PowerFlex 525 AC drives with built-in Safe Torque-off Motors NHP Safety Reference Guide > Safety Products 4-2

3 Safety Drives PowerFlex 525 Features: Power ratings: V: kw / Hp / A V: kw / Hp / A V: kw / Hp / A V: kw / Hp / A Modular design features an innovative, removable control core that allows simultaneous installation and configuration Embedded EtherNet/IP supports seamless integration into the Logix environment and EtherNet/IP networks Safe Torque-Off feature is certified at PLd/SIL2 Cat 3. Removes rotational power to the motor without removing power from the drive for faster start-up after a demand on the safety system Dimensions & Wiring: Dimensions are in mm and (in.). Weights are in kg and (lb). A D C B E Frame Size A B C D E Weight A 72.0 (2.83) (5.98) (6.77) 57.5 (2.26) (5.51) 1.1 (2.4) B 87.0 (3.43) (7.09) (6.77) 72.5 (2.85) (6.61) 1.6 (3.5) C (4.29) (8.66) (7.24) 90.5 (3.56) (8.15) 2.3 (5.0) D (5.12) (10.24) (8.35) (4.57) (9.72) 3.9 (8.6) E (7.28) (11.81) (10.98) (6.30) (11.02) 12.9 (28.4) NHP Safety Reference Guide > Safety Products 4-3

4 PowerFlex 525 Ordering Details: 50/60Hz V, 10 No Filter V, 10 No Filter V, 10 EMC Filter V, 30 No Filter V, 30 No Filter V, 30 EMC Filter V, 30 No Filter * With EMC filter PowerFlex 525 AC Drives Normal Duty (ND) Heavy Duty (HD) Hp kw Hp kw Output Current Cat. No. Frame Size A 25B-V2P5N104 A A 25B-V4P8N104 B A 25B-V6P0N104 B A 25B-A2P5N104 A A 25B-A4P8N104 A A 25B-A8P0N104 B A 25B-A011N104 B A 25B-A2P5N114 A A 25B-A4P8N114 A A 25B-A8P0N114 B A 25B-A011N114 B A 25B-B2P5N104 A A 25B-B5P0N104 A A 25B-B8P0N104 A A 25B-B011N104 A A 25B-B017N104 B A 25B-B024N104 C A 25B-B032N104 D A 25B-B048N104 E A 25B-B062N104 E A 25B-D1P4N104 A A 25B-D2P3N104 A A 25B-D4P0N104 A A 25B-D6P0N104 A A 25B-D010N104 B A 25B-D013N104 C A 25B-D017N104 C A 25B-D024N104 D A 25B-D030N104 D A 25B-D037N114* E A 25B-D043N114* E A 25B-D1P4N114 A A 25B-D2P3N114 A A 25B-D4P0N114 A A 25B-D6P0N114 A A 25B-D010N114 B A 25B-D013N114 C A 25B-D017N114 C = 24A 25B-D024N114 D A 25B-D030N114 D A 25B-D037N114 E A 25B-D043N114 E A 25B-E0P9N104 A A 25B-E1P7N104 A A 25B-E3P0N104 A A 25B-E4P2N104 A A 25B-E6P6N104 B A 25B-E9P9N104 C A 25B-E012N104 C A 25B-E019N104 D A 25B-E022N104 D A 25B-E027N104 E A 25B-E032N104 E NHP Safety Reference Guide > Safety Products 4-4

5 Tech Data: V: kw / Hp V: kw / Hp Volts per hertz Sensorless vector control Closed loop velocity vector control Open loop speed regulation Normal Duty Application: 110% - 60 secs, 150% - 3 secs (For 20 Hp & above) Heavy Duty Application: 150% - 60 secs, 180% - 3 secs (200% - 3 secs programmable) 1 phase voltage: V/ V Voltage: adjustable 0V to rated motor voltage; -15% / +10% voltage tolerance 3 phase voltage: V/ V/ V frequency: 50 to 60 Hz Logic control ride through: >0.5 seconds, 2 seconds typical 1/2 DC bus operation (selectable) Maximum short circuit rating: 100,000 amps symmetrical Adjustable 0V to rated motor voltage Max output frequency 500 Hz IP20: -20 C to 50 C (-4 to 122 F) IP20 Zero Stacking: -20 C** to 45 C (-4 to 113 F) IP20: -20 C to 60 C (140 F), with current derating IP20: -20 C to 70 C: (158 F) with current derating and optional control module fan kit PowerFlex 525 AC Drives V: kw / Hp V: kw / Hp Sensorless vector control with Economizer Permanent magnet motor control* Closed loop speed regulation Intermittent current: 150% for 60 seconds Input frequency variation 47 to 63 Hz 1000 m (3,280 ft) with derating guideline for up to max 4000 m (13,123 ft), with the exception of 600V at max 2000 m (6,561ft)4.8A IP20 NEMA/Open IP30 NEMA/UL Type 1 (with conduit kit) DIN rail (frames A,B and C) Zero Stacking For horizontal mounting options and temperatures, please refer to the user manual (520- UM001) 50 mm (1.96 in) air-flow gap at the top and bottom. (Frame E at 60 C to 70 C requires 95 mm (3.74 in) air-flow gap at the top of the drive and a control module fan kit) Integral HIM Remote Keypad Connected Components Workbench software English, French, Spanish, Italian, German, Portuguese, Polish, Turkish, Czech 7 digital inputs (24V DC, 6 programmable) 2 analog inputs (1 bipolar voltage, 1 current) 2 digital outputs 7th IGBT braking, DC braking 2 to 16 khz. 4 khz default (2 to 8 khz for closed loop velocity vector control) Embedded 1 ph 240V and 3 ph 480V. Available as an external option for all voltages Embedded ISO SIL2/PLd Cat 3 Safe Torque-off Integral RS485 with Modbus RTU/DSI Embedded EtherNet/IP port Dual-port EtherNet/IP option card Line driver type encoder quadrature (dual channel) or single channel - Single ended or differential (A, B channel); Duty cycle of 50%, +10% Pulse-train input (1 to 100kHz) - Configurable input voltage: 5VDC (±10%); 10-12VDC (±10%), or 24V DC (±15%) Allowance pulse frequency - DC to 250 khz Frequency controlled PWM allowable pulse frequency Fault history log, password-lock security UL TUV EAC Semi-F47 ATEX Marine (Lloyds) RoHS ACS156 CE c-ul RCM KCC REACH Flying start V/F ratio Bus regulator Process PID Common DC bus StepLogic functions (relays and timers) Fiber application specific features PTC input compatible 70 C (158 F) control module fan kit (requires external power, except frame E ) NEMA/UL Type 1 kits EMC plates Frame A: 152 (5.98) H x 72 (2.83) W x 172 (6.77) D Frame B: 180 (7.08) H x 87 (3.42) W x 172 (6.77) D Frame C: 220 (8.66) H x 109 (4.29) W x 184 (7.24) D Frame D: 260 (10.23) H x 130 (5.11) W x 212 (8.34) D Frame E: 300 (11.81) H x 185 (7.28) W x 279 (10.98) D * Permanent magnet motor control is scheduled for a future firmware release. MainsFree Programming via USB Application specific parameter group AppView and CustomView Studio 5000 Logix Designer application 1 analog output (1 unipolar voltage or current) 2 relays (1 form A relay & 1 form B relay; 24V DC, 120V AC, 240V AC) DeviceNet option card PROFIBUS DP option card Position control Regulation with encoder feedback or analog input 1/2 DC bus operation 8 datalinks (4 in and 4 out) Mutli-drive connectivity 16 preset speeds PointStop function EMC line filters Line reactors Dynamic brake resistors Mounting Adaptor Plate for Bulletin 160 drive NHP Safety Reference Guide > Safety Products 4-5

6 Safety Drives PowerFlex 527 Safe Torque-off The PowerFlex 525 and 527 drives both offer Safe Torque-off functionality to help address safety concerns. Safe Torque-off removes rotational power from the motor without powering down the drive when a safety circuit is triggered. This offers the benefit of quick start-up after a demand on the safety system and helps reduce wear from repetitive start-up. The PowerFlex 525 and 527 drives both offer hardwired safety to help protect your personnel and assets. Built-in safety also helps to reduce wiring and save on installation space PowerFlex SIL2 / PLd Cat 3 PowerFlex SIL3 / PLe Cat 3 PowerFlex 527 Integrated Safety Solution SensaGuard POINT I/O with Safety GuardLogix Controller PowerFlex 527 AC drives with ntegrated Safety Motors NHP Safety Reference Guide > Safety Products 4-6

7 Safety Drives PowerFlex 527 Features: Power ratings: V: kw / Hp / A V: kw / Hp / A V: kw / Hp / A V: kw / Hp / A Offers built-in dual-port EtherNet/IP to support a variety of topologies as well as Device Level Ring functionality Features Safe Torque-off as a standard feature that can be applied through either hardwired safety or Integrated Safety. Both are certified to SIL 3 / PLe Cat 3 Offers Integrated Safety which is controller-based safety with instructions delivered on an Reduce hardware, wiring, and labor costs associated with implementing a SIL 3/PLe safety solution Allow acces to more diagnostic data on machine safety faults and causes, without requiring contactors or relays Dimensions & Wiring: Dimensions are in mm and (in.). Weights are in kg and (lb). A D C B E Frame Size A B C D E Weight A 72.0 (2.83) (5.98) (6.77) 57.5 (2.26) (5.51) 1.1 (2.4) B 87.0 (3.43) (7.09) (6.77) 72.5 (2.85) (6.61) 1.6 (3.5) C (4.29) (8.66) (7.24) 90.5 (3.56) (8.15) 2.3 (5.0) D (5.12) (10.24) (8.35) (4.57) (9.72) 3.9 (8.6) E (7.28) (11.81) (10.98) (6.30) (11.02) 12.9 (28.4) NHP Safety Reference Guide > Safety Products 4-7

8 PowerFlex 527 Ordering Details: PowerFlex 527 AC Drives 50/60Hz V, 10 No Filter V, 10 No Filter V, 10 EMC Filter V, 30 No Filter V, 30 No Filter V, 30 EMC Filter V, 30 No Filter Normal Duty (ND) Heavy Duty (HD) Hp kw Hp kw Output Current Cat. No. Frame Size A 25C-V2P5N104 A A 25C-V4P8N104 B A 25C-V6P0N104 B A 25C-A2P5N104 A A 25C-A4P8N104 A A 25C-A8P0N104 B A 25C-A011N104 B A 25C-A2P5N114 A A 25C-A4P8N114 A A 25C-A8P0N114 B A 25C-A011N114 B A 25C-B2P5N104 A A 25C-B5P0N104 A A 25C-B8P0N104 A A 25C-B011N104 A A 25C-B017N104 B A 25C-B024N104 C A 25C-B032N104 D A 25C-B048N104 E A 25C-B062N104 E A 25C-D1P4N104 A A 25C-D2P3N104 A A 25C-D4P0N104 A A 25C-D6P0N104 A A 25C-D010N104 B A 25C-D013N104 C A 25C-D017N104 C A 25C-D024N104 D A 25C-D030N104 D A 25C-D037N114* E A 25C-D043N114* E A 25C-D1P4N114 A A 25C-D2P3N114 A A 25C-D4P0N114 A A 25C-D6P0N114 A A 25C-D010N114 B A 25C-D013N114 C A 25C-D017N114 C A 25C-D024N114 D A 25C-D030N114 D A 25C-D037N114 E A 25C-D043N114 E A 25C-E0P9N104 A A 25C-E1P7N104 A A 25C-E3P0N104 A A 25C-E4P2N104 A A 25C-E6P6N104 B A 25C-E9P9N104 C A 25C-E012N104 C A 25C-E019N104 D A 25C-E022N104 D A 25C-E027N104 E A 25C-E032N104 E NHP Safety Reference Guide > Safety Products 4-8

9 Tech Data: Power Ratings Motor Control V: kw / Hp V: kw / Hp Volts per hertz Sensorless vector control Closed loop velocity vector control PowerFlex 527 AC Drives V: kw / Hp V: kw / Hp Sensorless vector control with Economizer Application Open loop speed regulation Closed loop speed regulation Overload Capability Normal duty application: 110% for 60 seconds, 150% for 3 sec (For 20 Hp & above) Heavy duty application: 150% for 60 seconds, 180% for 3 sec (200% - 3 secs programmable) 1 phase voltage: V / V Voltage: adjustable 0V to rated motor voltage; -15% / +10% voltage tolerance Input Specifications 3 phase voltage: V / V / V frequency: 50 to 60 Hz Logic control ride through: >0.5 seconds, 2 seconds typical 1/2 DC bus operation (selectable) Maximum short circuit rating: 100,000 amps symmetrical Output Voltage Range Adjustable 0V to rated motor voltage Intermittent current: 150% for 60 seconds Frequency Range Max output frequency 590 Hz Input frequency variation 47 to 63 Hz Ambient Operating Temperatures** Altitude IP20: -20 C to 50 C (-4 F to 122 F) IP20 Zero Stacking: -20 C** to 45 C (-4 F to 113 F) IP20: -20 C to 70 C (-4 F to 158 F) with current derating and optional control module fan kit 1000 m (3,280 ft) with derating guideline for up to max 4000 m (13,123 ft), with the exception of 600V at max 2000 m (6,561 ft) Enclosures IP20 NEMA/Open IP30 NEMA/UL Type 1 (with conduit kit) Mounting Configuration DIN rail (frames A,B and C) Zero Stacking For horizontal mounting options and temperatures, please refer to the user manual (520-UM001) Studio 5000 Logix Designer application 50 mm (1.96 in) air-flow gap at the top and bottom. (Frame E at 60 C to 70 C requires 95 mm (3.74 in) air-flow gap at the top of the drive and a control module fan kit) Human Interface Module (HIM) Languages English, French, Spanish, Italian, German, Portuguese, Polish, Turkish, Czech Control I/O Dynamic Braking Carrier Frequency EMC Filtering Safety Communications Feedback Types Protection Standards 4 digital inputs (24V DC, 3 programmable) 2 analog inputs (1 bipolar voltage, 1 current) 2 digital outputs 7th IGBT braking, DC braking 2-8 khz with 4 khz default Embedded 1 ph 240V and 3 ph 480V. Available as an external option for all voltages Built-in Hardwired Safe Torque-off, SIL3, PLe, Cat 3. (ISO ) Built-in Integrated Safety SIL3, PLe, Cat 3. (ISO ) Built-in Dual-port EtherNet/IP Line driver type encoder quadrature (dual channel) or single channel - Single ended or differential (A, B, Z channel) Duty cycle of 50%, +10% (Z channel with marker pulse) Pulse-train input (1 to 100k Hz) - Configurable input voltage: 5V DC (±10%); 10-12V DC (±10%), or 24V DC (±15%) Allowance pulse frequency - DC to 250 khz Frequency controlled PWM allowable pulse frequency - Line Driver Type Encoder Quadrature (dual channel) or Single Channel Fault history log in Studio 5000, FactoryTalk security UL TUV EAC Semi-F47 ATEX Marine (Lloyds) RoHS ACS156 CE c-ul RCM KCC REACH 1 analog output (1 unipolar voltage or current) 2 relays (1 form A relay & 1 form B relay; 24V DC, 120V AC, 240V AC) Control Features Accessories Dimensions mm (in) Flying start V/F ratio Bus regulator Process PID Common DC bus 70 C (158 F) control module fan kit (requires external power, except frame E ) NEMA/UL Type 1 kits EMC plates Frame A: 152 (5.98) H x 72 (2.83) W x 172 (6.77) D Frame B: 180 (7.08) H x 87 (3.42) W x 172 (6.77) D Frame C: 220 (8.66) H x 109 (4.29) W x 184 (7.24) D Frame D: 260 (10.23) H x 130 (5.11) W x 212 (8.34) D Frame E: 300 (11.81) H x 185 (7.28) W x 279 (10.98) D Position control Regulation with encoder feedback or analog input 1/2 DC bus operation EMC line filters Line reactors Dynamic brake resistors ** These temperatures are for typical vertical drive mounting. For other mounting options and temperatures, please refer to the user manual (520-UM001). NHP Safety Reference Guide > Safety Products 4-9

10 Safety Drives PowerFlex 750 To help you protect personnel and assets while improving machine uptime, the PowerFlex 750-Series is available with two safety options: 1. Safe Torque-Off option or 2. Safe Speed Monitor option. Safe Torque-Off is ideal for safety-related applications requiring removal of rotational power to the motor without removing power from the drive. Safe Torque-Off functionality offers the benefit of quick start-up after a demand on the safety system, helps reduce wear from repetitive start-up, and provides safety ratings up to and including SIL, PLe, and CAT 3. The Safe Speed Monitor option provides a solution for applications that can benefit from access to a safety zone while there is limited motion. It helps you safely monitor and control the speed of your application, which allows operators to perform process or maintenancework without stopping the machine. In addition, Safe Speed Monitor has an integrated monitoring relay to save additional panel-space installation labor. This option carries a safety rating up to and including SIL, PLe and Cat 4. The Safe Speed Monitor option provides the following functionality: Safe Torque-Off Stop Categories 0, 1 and 2 Safe Stop Safe Limited Speed Safe Maximum Speed Safe Maximum Acceleration Safe Direction Zero-Speed Monitoring Door Control and Monitoring Enabling switch input NHP Safety Reference Guide > Safety Products 4-10

11 Safety Drives PowerFlex 750 Features: PowerFlex 753 Power ratings: V: kw / Hp / A - 600V: Hp / A - 690V: kw / A Dual-port EtherNet/IP Option Module helps you leverage EtherNet/IP networks, minimize the number of managed switches, and reduce cabling needs when using Device Level Ring (DLR) networks Slot-based architecture provides three option slots for feedback, safety,communications, additional I/O, or an auxiliary power supply Safe Torque-Off option is certified at PLe/SIL3 CAT 3 Safe Speed Monitor combines the Safe Torque-Off capability and an embedded safety relay with the Rockwell Automation Safe-Speed Control core technology in one hardware option embedded in the drive. Certified PLe/SIL3 CAT 4 PowerFlex 755 Power ratings: V: kw / Hp / A - 600V: Hp / A - 690V: kw / A Dual-port EtherNet/IP Option Module helps you leverage EtherNet/IP networks, minimize the number of managed switches, and reduce cabling needs when using Device Level Ring (DLR) networks Automatic Device Configuration (ADC) allows Logix controllers to detect a replaced drive and download all configuration parameters automatically Integrated Motion on EtherNet/IP eases drive configuration and control by using profiles and instruction sets embedded in the Studio 5000 Logix Designer application Supports easy integration through the embedded EtherNet/IP port and five option slots that support feedback, I/O, safety, and communications modules and an auxiliary 24V DC power supply Safe Torque-Off option is certified at PLe/SIL3 Cat 3. Removes rotational power to the motor without removing power from the drive for faster start-up after a demand on the safety system. All safety options are available as a kit for user installation Safe Speed Monitor option is certified at PLe/SIL3, Cat 4 and allows you to safely monitor and control the speed of your application which allows operators to perform some process or maintenance work without stopping the machine Ordering Details: Description Safe Torque-Off Cat. No S Safe Speed Monitor S1 NHP Safety Reference Guide > Safety Products 4-11

12 Safety Drives PowerFlex 750 Dimensions for PowerFlex 755 with IP00/IP20 Ratings*** Approximate Dimensions Millimeters (Inches) Frame Height Width Depth (15.77) 110 (4.33) 211 (8.31) (16.7) (5.30) 212 (8.35) (17.87) 190 (7.48) 212 (8.35) (18.66) 222 (8.74) 212 (8.35) (21.65) 270 (10.63) 212 (8.35) (26.20) 308 (12.13) (13.64) (34.70) 430 (16.93) 350 (13.78) (88.36) 600 (23.6) 600 (23.6)** (96.60) 600 (23.6) 800 (31.50)** (96.60) 1200 (47.20) 600 (23.6)** (96.60) 1200 (47.20) 800 (31.50)** (96.60) 1800 (70.90) 600 (23.60)** (96.60) 1800 (70.90) 800 (31.50)** ** Available in 600 mm and 800 mm depths to provide options based on cable entry and exit requirements. See publication PFLEX-SG002 or 750-TD001 for selection information. *** IP00 for frames 6 and 7 NHP Safety Reference Guide > Safety Products 4-12

13 Safety Drives PowerFlex 750 Tech Data: Frame Amps Frame/Rating Cross-Reference 400V AC (540V DC) Input 480V AC (650V DC) Input Normal Duty kw Heavy Duty kw Amps Normal Duty Hp Heavy Duty Hp NHP Safety Reference Guide > Safety Products 4-13

14 Safety Drives PowerFlex 750 Tech Data: 600V AC, Three-Phase Drives Output Amps 2 ) Frame Cont. 1 Min. 3 Sec. Normal Duty Hp Heavy Duty Hp (0.9) 1.9 (1.4) 2.6 (2.6) (1.7) 3.0 (2.6) 4.1 (4.6) (2.7) 4.3 (4.1) 5.9 (7.3) (3.9) 6.7 (5.9) 9.2 (10.5) (6.1) 9.9 (9.2) 12.1 (13.5) (9) 12.1 (13.5) 16.5 (24.3) (11) 18.7 (16.5) 25.5 (29.7) (17) 24 (26) 33 (46) (22) 30 (33) 41 (59) (27) 35 (41) 48 (73) (32) 45 (48) 62 (86) (41) 57 (62) 78 (111) V AC Input 690V AC Input Frame 1 ) Output Amps 2 ) Output Amps 2 ) Normal Duty Heavy Duty Cont. 1 Min. 3 Sec. Hp Hp Cont. 1 Min. 3 Sec. Normal Duty kw Heavy Duty kw (9.1) 13.2 (13.7) 18 (18) (9) 13.2 (13.5) 18 (18) (11.1) 19.8 (16.7) 27 (27) (11.5) 16.5 (17.3) 22.5 (22.5) (18) 25.3 (27) 34.5 (34.5) (15) 22 (22.5) 30 (30) (22) 26.4 (33) 36 (39.6) (20) 25.3 (30) 34.5 (36) (23) 30.8 (34.5) 42 (42) (23) 33 (34.5) 45 (45) (28) 36.3 (42) 49.5 (50.4) (30) 37.4 (45) 51 (54) (33) 46.2 (49.5) 63 (63) (34) 50.6 (51) 69 (69) (42) 58.3 (63) 79.5 (79.5) (46) 55 (69) 75 (82.8) (52) 69.3 (78) 94.5 (94.5) (50) 67.1 (75) 91.5 (91.5) (63) 84.7 (94.5) 116 (116) (61) 90.2 (91.5) 123 (123) (77) 109 (116) 149 (149) (82) 108 (123) 147 (148) (99) 138 (149) 188 (188) (98) 131 (147) 179 (179) (125) 158 (188) 216 (225) (119) 156 (179) 213 (214) (144) 211 (216) 288 (288) (142) 188 (213) 257 (257) (192) 266 (288) 363 (363) (171) 233 (257) 318 (318) (242) 318 (318) 434 (436) (212) 289 (289) 395 (395) ) Frame ratings based on open type cabinet mount enclosures. 2 ) These drives have dual current ratings; one for normal duty applications, and one for heavy duty applications (in parenthesis). The drive may be operated at either rating. NHP Safety Reference Guide > Safety Products 4-14

15 Safety Drives PowerFlex 750 Tech Data: V AC, Three-phase and 540V DC Input Drives Light duty Normal Duty Heavy Duty Frame size Output Amps Output Amps Output Amps kw kw Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. kw NA V AC, Three-phase and 650V DC Input Drives Light duty Normal Duty Heavy Duty Frame size Output Amps Output Amps Output Amps Hp Hp Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. Hp NA NHP Safety Reference Guide > Safety Products 4-15

16 Safety Drives PowerFlex 750 Tech Data: 600V AC, Three-phase and 725V DC Input Drives Light duty Normal Duty Heavy Duty Frame size Output Amps Output Amps Output Amps Hp Hp Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. Hp NA V AC, Three-phase and 932V DC Input Drives Light duty Normal Duty Heavy Duty Frame size Output Amps Output Amps Output Amps kw kw Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. Cont. 1 Min. 3 Sec. kw NA NHP Safety Reference Guide > Safety Products 4-16

17 Safety Contactors 100S-C, 100S-D Series Product Selection: 100S-C Safety Contactors Rated Operational Current (A) AC-3 AC-1 Features: 9 97A (100S-C) A (100S-D) SUVA third party certification AC and DC operating coils Mechanically linked or mirror contact performance Gold plated, bifurcated version for low level switching applications Three or four main contacts 100S-C Safety Contactors provide mechanically linked / positively guided auxiliary contacts, which are required in feedback circuits for modern safety applications. Optional bifurcated contacts are ideal for low energy feedback circuits where high contact reliability is required. 100S-D Safety Contactors provide safe isolation of hazardous motion loads, using mirror contactor performance on auxiliary contacts. Mirror contacts provide reliable indication about the open or closed status of the main power poles. Ratings for switching AC motors 3-Phase kw (50Hz) 400 / 415V Auxiliary Contacts N/O N/C No. of poles Cat. No. 1 ) 2 ) S-C09_14BC S-C12_14BC S-C16_14BC S-C23_14BC S-C30_14BC / S-C37_14BC S-C43_14BC S-C55_14BC S-C60_14BC 3 ) S-C72_14BC 3 ) S-C85_14BC 3 ) S-C97_14BC 3 ) 1) Add control voltage as per table below: AC Control DC Control Code (V) Code (V) K 24 D 110 VA T 240 G EJ DJ 24, Electronic coils (9 55A only) 24, Integrated diode (60 97A only) 2) Front auxiliary contact type: BC = bifurcated and C = standard. For additional contact configurations or control voltage options, please refer NHP. 3) Bifurcated front-mount auxiliary contacts on Cat. No. 100S-C60 C85 conform to mirror contact performance only. NHP Safety Reference Guide > Safety Products 4-17

18 Safety Contactors 100S-C, 100S-D Series 100S-C Safety Contactors Rated Operational Current (A) AC-3 AC-1 Ratings for switching AC motors 3-Phase kw (50Hz) 415V Auxiliary Contacts N/O N/C 1 ) Coil Type 2 ) Cat. No. 3 ) 4 ) 2 2 C 100S-D115_22BC E 100S-D115_22BC 3 2 / 1L C 100S-D115_33LC 2 2 C 100S-D140_22BC E 100S-D140_22BC 3 2 / 1L C 100S-D140_33LC 2 2 C 100S-D180_22BC E 100S-D180_22BC 3 2 / 1L C 100S-D180_33LC E 100S-D210_22BC E 100S-D250_22BC E 100S-D300_22BC E 100S-D420_22BC E 100S-D630_22BC E 100S-D860_22BC 1) The N/C contacts meet IEC Annex F requirements to mirror contact performance. The N/C mirror contacts are wired in series or parallel and must be used as monitoring contacts with feedback to the safety circuit. 2) E = Electronic coil, C = Conventional coil. 3) Add control voltage as per table below: AC Control DC Control Conventional Coil, 100S-D115 D180 Code (V) Code (V) D VA T 240 G Electronic Coil w/ EI interface, 100S-D115 D860 Code (V) Code (V) EJ 24 EZJ 24V ED EA EN ) Auxiliary contact type: BC = bifurcated and C = standard. For additional contact configurations or control voltage options, please refer NHP. NHP Safety Reference Guide > Safety Products 4-18

19 Safety Contactors 100S-C, 100S-D Series Dimensions: 100S-C Contactors c2 c1 c 18 - Mounting Position 100-C Contactors; 100S-C AC Contactors and DC contactors with electro AC and DC Contactors with 24V Electronic Coils Cat. No. a b c c1 c2 Ød d1 d2 100S-C09 100S-C S-C30, 100S-C S-C43, 100S-C S-C60 100S-C DC Contactors with Conventional Coils Cat. No. a b c c1 c2 Ød d1 d2 100S-C09 100S-C S-D Contactors øe e1 e2 d1 b e3 e4 * Conventional DC coil contactors will have an additional auxiliary contact block that will add 13.5 mm to the a dimension on the righthand side d2 a ød AC and DC Contactors * Conventional DC coil contactors will have an additional auxiliary contact block that will add 13.5 mm to the a dimension on the right-hand side. Cat. No. a b c c1 Ød d1 d2 Øe e1 e2 e3 e4 100S-D S-D S-D S-D S-D S-D M NHP Safety Reference Guide > Safety Products 4-19

20 Safety Contactors 100S-C, 100S-D Series Tech data: Standards compliance EN50205, CSA C22.2 No. 14, UL 508, EN/IEC , IEC Annex F Mirror Contacts, IEC Annex L Mechanically Linked Contacts, Meets the material restrictions for European Directive 2002/95/IEC-EU-RoHS Certifications CE Marked, culus Listed (File No. E3125; Guide NLDX, NLDX7), SUVA Third-Party Certified 100S-D Series Standards compliance IEC , IEC Annex F, CSA C22.2 No. 14, IEC Type 2 Coordination, UL 508 Certifications CE Marked, culus Listed (File No. E 41850, Guide NLDX, NLDX7), SUVA Third-Party Certified, CCC ( A - conventional coil; A - electronic coil) For additional technical data consult NHP. NHP Safety Reference Guide > Safety Products 4-20

21 Safety Control Relays 700S-CF Series Features: Mechanically linked contacts as per IEC SUVA third party certification Red cover and mechanically linked contact symbol on front face Gold plated, bifurcated version for low level switching applications Permanently fixed front mounted auxiliary contact block 700S-CF Safety Control Relays provide mechanically or mirror contact performance, which are required in feedback circuits for safety applications. Optional bifurcated contacts are ideal for low energy feedback circuits where high contact reliability is required Product Selection: 100S-C Safety Contactors AC-12 I th (A) AC-15 I th (A) Contacts Standard contacts 40 C 60 C 240V 400V N/O N/C (all) 2 ) 3 ) Standard contacts (main), gold-plated bifurcated (front) 2 ) 3 ) Main contacts S-CF440_C 700S-CF440_BC S-CF530_C 700S-CF530_BC Adder deck contacts ) 3 1 ) S-CF620_C 700S-CF620_BC 1 ) AC-15 Ith (A) ratings reduce to 240V and 400V for front mount bifurcated auxiliary contact versions (BC). 2 ) Add control voltage as per table below AC Control DC Control Code (V) Code (V) K 24 EJ 24, Electronic coils D 110 VA T 240 G ) For additional contact configurations or control voltage options, please refer NHP. NHP Safety Reference Guide > Safety Products 4-21

22 Safety Contactors 700S-CF Series c2 ounting Position 100-C Contactors; 100S-C AC Contactors and DC contactors with elec c1 c AC and DC Safety control relays with 24V electronic coils Cat. No. a b c c1 c2 Ød d1 d2 700S-CF Tech data: 100S-C Contactors Standards compliance Certifications NKCR/NKCR7 CSA C22.2 No. 14, EN/IEC , -5-1, Meets the material restrictions for European Directive 2002/95/EC - EU-RoHS, UL 508 CE Marked, CCC Certified, culus Listed File No. E14840; Guide Nos. For additional technical data consult NHP. NHP Safety Reference Guide > Safety Products 4-22

23 Safety Servo Drives Kinetix 5500 Features: New option includes Intergated Safety over EtherNet/IP Smaller footprint with optimised power density Single cable including feedback, motor brake and motor power equipped with quick one turn connectors Drive power ranges of 600W to 15kW Uses the Integrated Motion on EtherNet/IP Encoder for auxiliary feedback support Product Selection: Kinetix 5500 Servo Drive Specifications Input Voltage Input Phases Amps Cont. (RMS) Amps Peak (RMS) Catalogue No. Frame Size Standard Cable Length max (m) phase and 3 phase H003-ERS* Frame phase and 3 phase H008-ERS* Frame phase and 3 phase H015-ERS* Frame phase H025-ERS* Frame phase H040-ERS* Frame phase H070-ERS* Frame * X=2 for Integrated Safety over EtherNet/IP Flex Cables Length max (m) VPL Low-Inertia Servo Motor Specifications Frame Size (mm) Rated Speed Range (RPM) Continuous Torque, max, at Rated Speed (Nm) Peak Stall Torque, max (Nm) Up to 50% smaller than competitors NHP Safety Reference Guide > Safety Products 4-23

24 Safety Servo Drives Kinetix 5700 Features: Features dual axis modules Provides a large 1.6 to 60kW power range Controls servo and induction motors Includes dual ethernet ports to support linear and device level ring topologies Reduces wiring with single cable technology Product Selection: Kinetix 5700 Power Supply Specifications Model Input Voltage Output Current Peak Output Current 2198-P VAC 10A 31A 55mm 2198-P VAC 25A 70A 55mm 2198-P VAC 47A 141A 85mm 2198-P VAC 69A 207A 85mm Module Width Kinetix 5700 Servo Drive Specifications Model Output Current (RMS) Peak Output Current Power Rating 2198-D006-ERS3 2x2.5A 2x6A 2x 1.6 kw 55mm 2198-D012-ERS3 2x5A 2x12A 2x 3.2kW 55mm 2198-D020-ERS3 2x8A 2x20A 2x 5.4 kw 55mm 2198-D032-ERS3 2x13A 2x32A 2x 8 kw 55mm 2198-D057-ERS3 2x23A 2x57A 2x 15 kw 85mm 2198-S086-ERS3 43A 8 6A 30 kw 85mm 2198-S130-ERS3 65A 130A 45 kw 85mm Module Width 2198-S160-ERS3 85A 160A 60 kw 100mm NHP Safety Reference Guide > Safety Products 4-24