PowerFlex 750-Series AC Drives

Transcription

1 Technical Data PowerFlex 7-Series AC Drives Original Instructions Topic Page Summary of Changes 2 Additional Resources 2 Product Overview 3 Certifications and Specifications 8 Design Considerations 4 Fuse and Circuit Breaker Ratings 52 Cable Considerations Motor Considerations 82 Dimensions and Weights 85 Drive Options 45

2 PowerFlex 7-Series AC Drives Summary of Changes This publication contains new and updated information as indicated in the following table. Topic Page Added Code B 2V AC (8V AC)/ 325V DC (28V DC) and normal duty ratings for 8V and 2V, Hz Input to the 5 Catalog Number Explanation table Added a 8/2V AC column to the Altitude Limit Above Sea Level section of the Environmental Specifications table 9 Added 0/8V ACand 2V AC columns to the Motor Voltage section of the Technical Specifications table Added a 0 2 Drive Rating row to the Input Voltage Tolerance table 4 Added a Watts Loss for 8/2V AC Drives table 5 Added Ambient Temperature/Load and Altitude/Load for 8V AC and 2V AC tables 9 26 Added a Brake Resistance for 8/2V AC Drives table 48 Added 8V AC, 28V DC and 2V AC, 324V DC Input Protection Devices tables Added a 8V AC and 2V AC table to the section that describes frame and rating cross-references 85 Added a 2V, Hz, Three-phase, 2V Primary and 2V Secondary table 6 Added a 0 2V, Hz, Three-phase, 3%, and 5% Impedance table 62, 63 Additional Resources These documents contain additional information concerning related products from Rockwell Automation. Resource PowerFlex 7-Series Drive Installation Instructions, publication 7-IN00 PowerFlex 7-Series Programming Manual, publication 7-PM00 PowerFlex -HIM-A6 and -HIM-C6S HIM (Human Interface Module) User Manual, publication HIM-UM00 PowerFlex 755 Integrated Safety - Safe Torque Off Option Module User Manual, publication 7-UM004 PowerFlex 7-Series Safe Torque Off User Manual, publication 7-UM002 Safe Speed Monitor Option Module for PowerFlex 7-Series AC Drives Safety Reference Manual, publication 7-RM00 PowerFlex 7-Class Network Communication Adapter User Manuals, publication 7COM-UM PowerFlex Dynamic Braking Resistor Calculator Application Technique, publication PFLEX-AT00 Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN00 Preventive Maintenance of Industrial Control and Drive System Equipment Service Bulletin, publication DRIVES-TD00 Safety Guidelines for the Application, Installation, and Maintenance of Solid-State Control, publication SGI-. Industrial Automation Wiring and Grounding Guidelines, publication 7-4. Product Certifications website, certification/overview.page Description Provides detailed information on how to install PowerFlex 7-Series AC drives. Provides detailed information on I/O, control, and feedback options; parameters and programming; faults, alarms, and troubleshooting. Provides detailed information on HIM components, operation, and features. Provides detailed information on how to install and use the Integrated Safety - Safe Torque Off option module. Provides detailed information on how to install and use the Safe Torque Off option module. Provides detailed information on how to install and use the Safe Speed Monitor option module. These publications provide detailed information on to configure, use, and troubleshoot PowerFlex 7-Series communication option modules and adapters. To display a list of the available adapters, enter 7com-um in the search field. Provides information to help you understand dynamic braking and how to apply dynamic braking to drive systems. Provides basic information to properly wire and ground PWM AC drives. Provides information for preventative maintenance and periodic inspection of drive systems. Provides general guidelines for the application, installation, and maintenance of solidstate control. Provides general guidelines for installing a Rockwell Automation industrial system. Provides declarations of conformity, certificates, and other certification details. 2 Rockwell Automation Publication 7-TD00K-EN-P - October 7

3 PowerFlex 7-Series AC Drives You can view or download publications at overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Product Overview The PowerFlex 7-Series is a robust family of AC drives that provide ease of use, flexibility, and performance for various industrial applications. PowerFlex 753 drives provide general-purpose control for applications up to 0 Hp and 2 kw. PowerFlex 755 drives provide maximum flexibility and performance up to 00 Hp and kw. Maximize your productivity by taking advantage of these key features that are offered in the PowerFlex 7-Series drives: DeviceLogix Embedded control technology that supports the manipulation of discrete outputs and drive control functions, while using discrete inputs and drive status information onboard the drive. Predictive Diagnostics Tracks information that affects the life of the drive cooling fans and relay outputs. The drive can also be programmed to monitor the runtime hours for machine or motor bearings. Option Cards Each drive has a slot-based architecture. Supported hardware control options are available for both products, to help reduce your inventory and spare parts requirements. Safe Torque Off, Safe Speed Monitor, and Integrated Safety - Safe Torque Off Provides a choice for safety levels depending on your application requirements. Communication The PowerFlex 755 drives come with a built-in Ethernet port. Ethernet can easily be added to the PowerFlex 753 drives with a communication module. I/O Option cards are available for additional analog and digital I/O. The PowerFlex 753 drives come with builtin I/O that can also be expanded with option cards. Packaging Factory and field-installable enclosure options are available to meet most environmental requirements. Options include Open Type and flange mount to support cabinet mount requirements, extra protection wall-mount for harsh environments, and debris hoods and conduit plate kits. Standard Power Structure A common power structure is shared to provide the same physical size and power range. Rockwell Automation Publication 7-TD00K-EN-P - October 7 3

4 PowerFlex 7-Series AC Drives PowerFlex 7-Series Drive Family This section provides a brief introduction to the different PowerFlex 7-Series drives. Wall Mount Frames 7 Floor Mount Frames 8 IP00/IP, NEMA/UL Type Open Drive IP, NEMA/UL Type Drive (20 MCC style cabinet) Includes a DC link choke on all Frames and internal brake transistor, standard on Frames 5, and optional on Frames 6 and 7. Includes a DC link choke, integrated AC line fuses, and roll-out design. Hood that is shown on top of cabinets is optional. To order the hood, see page 57 for information. Floor Mount Frames 8 IP, NEMA/UL Type Drive with Options (20 MCC style cabinet) Roll-out Design (Frame 8 shown) Includes a DC link choke, integrated AC line fuses, roll-out design, and option bay for control/protection devices. A roll-out cart is required for Frames 8 drives and Frame 9 option bay chassis. The roll-out cart has an adjustable curb height of 0 82 mm (0 7.2 in.) and curb offset/reach of 0 4 mm (0 4.5 in.). See page 57 for information to order the roll-out cart. 4 Rockwell Automation Publication 7-TD00K-EN-P - October 7

5 PowerFlex 7-Series AC Drives Catalog Number Explanation G A N D 248 A A O N N N N N LD - P3 - P a b c d e f f6 g h i Positions 4 8 are not used. a e Drive Code Type Frames F PowerFlex G PowerFlex 755 2G PowerFlex 755 Drive with Options 8 b Future Use c Input Type Code Description Frames AC Input with Precharge, 5 includes DC Terminals 8 4 DC Input with Precharge 5 A AC Input with Precharge, no DC Terminals 6 8 () () The DC Bus Bar kit (-7-DCBB-Fx) is available for Frames 6 7 AC input drives t h a t require DC bus terminals. d Enclosure Code Description Frames R IP, NEMA/UL Type Open, Frame F () Flange (NEMA/UL Type 4X/2 back) 2 5 G IP54, NEMA/UL Type N (2) IP/IP00, NEMA/UL Type Open 2 7 B (3) IP, NEMA/UL Type, 0 mm (23.6 in.) Deep, 8 Standard Cabinet Color (RAL 32) J (3) 0 mm (3.5 in.) Deep, 8 IP54, UL Type 2, Standard Cabinet Color (RAL 32) K (3) 20 MCC Style Cabinet and Options w/mcc Power Bus, 0 mm (3.5 in.) Deep, 8 IP54, NEMA 2, Standard Cabinet Color (RAL 32) L (3) 0 mm (3.5 in.) Deep, 8 IP, NEMA/UL Type, Standard Cabinet Color (RAL 32) P (3) 20 MCC Style Cabinet and Options w/mcc Power Bus, 0 mm (3.5 in.) Deep, 8 IP, NEMA/UL Type, Standard Cabinet Color (RAL 32) W (3) 20 MCC Style Cabinet and Options w/mcc Power Bus, 0 mm (3.5 in.) Deep, 8 IP, NEMA/UL Type, CenterLine 20 Gray (ASA49) Y (3) 20 MCC Style Cabinet and Options w/mcc Power Bus, 0 mm (3.5 in.) Deep, 8 IP54, NEMA 2, CenterLine 20 Gray (ASA49) T IP00, UL Open Type without Control POD 8 () For Frames 6 7, a user installed flange kit (-7-FLNG4-Fx) is available to convert a Code N drive that provides a NEMA/UL Type 4X/2 back. (2) Frames 2 5 are IP, Frames 6 7 are IP00. (3) Available as a drive with options (2G). Voltage Rating Code Voltage B 2V AC (8V AC) () / 325V DC (28V DC) () C D E F 0V AC/5V DC 4V AC/6V DC 0V AC/8V DC 6V AC/932V DC (not UL Listed) () Drive must be programmed to obtain low (8V AC) voltage rating. Code kw 2P f ND Rating 8V (), Hz Input B, J, L, T Frame Enclosure Code F G N 4P P P P P P P (2) K, P, W, Y () Drive must be programmed to obtain low (8VAC) voltage rating. (2) For Frames 6 and 7, a user-installed flange kit (-7-FLNG4- Fx) is available to convert a Code N drive that provides a NEMA/ UL Type 4X/2 back. (2) R ND Rating 2V, Hz Input Frame Enclosure Code Code Hp B, J, K, P, F G N L, T W, Y 2P P P P P P P P () () f2 () For Frames 6 and 7, a user-installed flange kit (-7-FLNG4- Fx) is available to convert a Code N drive that provides a NEMA/ UL Type 4X/2 back. R Rockwell Automation Publication 7-TD00K-EN-P - October 7 5

6 PowerFlex 7-Series AC Drives G A N D 248 A A O N N N N N LD - P3 - P a b c d e f f6 g h i Positions 4 8 are not used. f3 f4 f5 Code kw 2P P P P ND Rating 0V, Hz Input B, J, L, T Frame Enclosure Code F G N () 6 K, P, W, Y (2) K0 5 K 6 K K K5 4 8 K K () For Frames 6 7, a user installed flange kit (-7-FLNG4-Fx) is available to convert a Code N drive that provides a NEMA/UL Type 4X/2 back. (2) Available as a drive with options (2G). () (2) 9 9 (2) (2) R Code Hp 2P 2. 3P P P ND Rating 4V, Hz Input B, J, L, T Frame Enclosure Code F G N () 6 K, P, W, Y (2) K K K K4 4 2 K K0 7 () For Frames 6 7, a user installed flange kit (-7-FLNG4-Fx) is available to convert a Code N drive that provides a NEMA/UL Type 4X/2 back. (2) Available as a drive with options (2G). 8 () (2) 9 9 (2) (2) R Code Hp ND Rating 0V, Hz Input B, J, L, T Frame Enclosure Code F G N K, P, W, Y P7.7 2P P P P () () () () () () () () (2) (3) (3) K 0 K4 4 (3) () Required for uncontrolled common DC bus applications. Optional for all AC applications. (2) For Frames 6 7, a user installed flange kit (-7-FLNG4-Fx) is available to convert a Code N drive that provides a NEMA/UL Type 4X/2 back. (3) Available as a drive with options (2G). R 6 Rockwell Automation Publication 7-TD00K-EN-P - October 7

7 PowerFlex 7-Series AC Drives G A N D 248 A A O N N N N N LD - P3 - P a b c d e f f6 g h i Positions 4 8 are not used. f6 i Code kw K0 00 K4 ND Rating 6V, Hz Input (not UL Listed) B, J, L, T g h Frame Enclosure Code F G N () K, P, W, Y () For Frames 6 7, a user installed flange kit (-7-FLNG4-Fx) is available to convert a Code N drive that provides a NEMA/UL Type 4X/2 back. (2) Available as a drive with options (2G) (2) 9 (2) (2) Filtering and CM Cap Configuration Code Filtering Default CM Cap Connection A Yes Jumper Removed J Yes Jumper Installed Dynamic Braking () Code Internal Resistor (2) Internal Transistor (3) A No Yes N No No () Not available on Frames 8, specify Code N. (2) Frames 2 only. Internal Resistor kits (-7-DB-Dx) sold separately. (3) Standard on Frames 5, optional on 6 7. R Door Mounted HIM (Frames 8 ) Code Operator Interface 0 No Door Mounted HIM 2 Enhanced LCD, Full Numeric, IP 4 Enhanced LCD, Full Numeric, IP66 NEMA Type 4X/2 PowerFlex 755 w/options (2G) Required Selections Code Option Frames Type LD Light Duty System Overload ND Normal Duty 8 Duty Cycle () HD Heavy Duty P3 Input Thermal- magnetic Circuit Breaker Input Non-Fused Molded Case Disconnect Switch 8 () Only one option of this type can be selected. PowerFlex 755 w/options (2G) Additional Selections Power Disconnect () P5 8 Only P4 Wiring Only Bay 8 Wiring Only Bay Code Option Frames Type P Input Contactor 8 Only Contactors ()(2) P2 Output Contactor L 3% Input Reactor 8 9 L2 3% Output Reactor Reactors () L3 5% Input Reactor 8 Only L4 5% Output Reactor P P22 P24 A Bus 00 A Bus 00 A Bus 8 MCC Power Bus Capacity () P UPS Control Bus, DC Input w/precharge only 8 UPS Control Bus Auxiliary Transformer X (0VA available), IP 8 Only (3) Auxiliary Power Cabinet Only () Only one option of this type can be selected. (2) Contactor options are not available for systems with MCC power bus. (3) Standard on all other cabinet configurations. Rockwell Automation Publication 7-TD00K-EN-P - October 7 7

8 PowerFlex 7-Series AC Drives Certifications and Specifications This section provides information for certifications and specifications. Certifications Certification ABS c-ul-us CE SEMI F47 Description American Bureau of Shipping Certificate -HS Listed to UL8C and CSA22.2 No. 4 (does not apply to 2G drives with enclosure code P or W). In conformity with these European Directives EMC Directive EN 60-3 Low Voltage Directive EN ATEX Directive (94/9/EC and 4/34/EU) EC-Type-Examination Certificate Number TÜV 2 ATEX 7328 X EN 495 Certified compliant with the following standards SEMI F47 IEC EAC Low Voltage TP TC 004/ EMC TP TC 0/ Functional Safety TÜV Rheinland Certification applies to -7-S, -7-S, and -7-S3 Safety Options when installed in drive. Standards applied EN 60-3, EN 68 PARTS -7 EN 60-5-, EN 66 EN , EN 4- EN ISO KCC KCC-REM-RAA-F-A, KCC-REM-RAA-G-A, MSIP-REM-RAA-F-C KCC-REM-RAA-F-B, KCC-REM-RAA-G-B, MSIP-REM-RAA-F-D KCC-REM-RAA-G-C, MSIP-REM-RAA-G-D MSIP-REM-RAA-F-E, MSIP-REM-RAA-G-E See the certificate of registration for specific drive catalog numbers that have this certification. () Lloyd's Register Lloyd s Register Type Approval Certificate /008 RCM Australian Communications and Media Authority In conformity with the following items Radiocommunications Act: 992 Radiocommunications Standard: 08 Radiocommunications Labeling Notice: 08 Standards applied EN 60-3 RINA RINA Certificate ELE3498CS () See the product certifications website, for declarations of conformity, certificates, and other certification details. 8 Rockwell Automation Publication 7-TD00K-EN-P - October 7

9 PowerFlex 7-Series AC Drives Environmental Specifications Category Altitude Specification Based on load. See derating guidelines on pages Maximum surrounding air temperature IP, NEMA/UL Open Type 0 C (32 22 F) Frames 5, all ratings IP00, NEMA/UL Open Type 0 C (32 22 F) 0 C (32 4 F) Frames 6 and 7, A ratings Frame 7, 477 A rating IP, NEMA/UL Type 0 C (32 4 F) Frames 5, all ratings (with hood) IP, NEMA/UL Type 0 C (32 4 F) Frames 6 and 7, all ratings (with label) IP00, NEMA/UL Open Type 0 C (32 4 F) () Frames 8, all ratings IP, NEMA/UL Type 0 C (32 4 F) () Frames 8, all ratings IP54, NEMA 2 0 C (32 4 F) () Frames 8, all ratings Flange mount front IP, NEMA/UL Open Type 0 C (32 22 F) Frames 2 5, all ratings IP00, NEMA/UL Open Type 0 C (32 22 F) 0 C (32 4 F) Frames 6 and 7, A ratings Frame 7, 477 A rating Back/Heat sink IP66, NEMA/UL Type 4X 0 C (32 4 F Frames 2 7, all ratings Stand-alone/Wall-mount IP54, NEMA/UL Type 2 0 C (32 4 F) Frames 2 7, all ratings Storage temperature (all constructions) - C (- 58 F) Atmosphere IMPORTANT: Do not install the drive in an area where the ambient atmosphere contains volatile or corrosive gas, vapors, or dust. If the drive is not going to be installed right away, store the drive in an area where it is not exposed to a corrosive atmosphere. UV radiation The HIM and IP54, NEMA/UL Type 2 drive plastics are not UV rated. Relative humidity 5 95% noncondensing Shock operating Frames 6 Frame 7 Frames 8 Based on voltage. See this table and the footnotes that are based on EN60-5- (Electro-thermal Safety Standard for drives). System and Ground Configuration Overvoltage Category (2) Altitude Limit Above Sea Level, mm (ft) (3)(4) 8/2V AC 0/4V AC 0V AC 6V AC Center grounded (Y neutral) II (2) 00 (29,527.5) (5) 00 (29,527.5) (5) (24,6.3) (5) (24,6.3) (5) With solid ground III (3) 00 (29,527.5) (5) 40 (5,748.0) 40 (5,748.0) 40 (5,748.0) Ungrounded, impedance () II (2) 00 (29,527.5) (5) 40 (5,748.0) (24,6.3) (5) 40 (5,748.0) Grounded, or corner grounded () III (3) 40 (5,748.0) 00 (6,56.7) 40 (5,748.0) 00 (6,56.7) () In CE installations, Frame drives do not support ungrounded or corner grounded configurations. (2) Category II (Isolation Transformer Level) - Typically two levels of isolation or protection from outdoor power lines. Category III (most common) Distribution Level Inside a Building - Typically one level of isolation or protection from outdoor power lines. (3) Excluding failure from cosmic radiation. Cosmic radiation increases rate of IGBT malfunction at altitudes greater than 00 m (9842.6) above sea level. Concrete walls and ceilings or concrete walls and large bottles of water overhead are examples of ways to shield against cosmic radiation. (4) Frame drives are limited to a maximum of 00 m (6,56.7 ft) thermally. See Derating Guidelines on page 9. (5) Drive is limited to a maximum of 40 m (5,748.0 ft) thermally. See Derating Guidelines on page 9. 5 g peak for ms duration (±.0 ms) g peak for ms duration (±.0 ms) Power core - g peak for ms duration (±.0 ms) in cabinet with option bay 5 g peak for ms duration (±.0 ms) Rockwell Automation Publication 7-TD00K-EN-P - October 7 9

10 PowerFlex 7-Series AC Drives Environmental Specifications (continued) Category Shock packaged for shipment Frames and 2 Frames 3 and 4 Frame 5 Frames 6 Vibration operating Frames and 2 Frames 3 5 Frames 6 and 7 Frames 8 Vibration packaged for shipment, sinusoidal loose load Vibration packaged for shipment, random secured Required airflow Sound IMPORTANT: Sound pressure level is measured at 2 m (6.7 ft). Surrounding environment pollution degree Pollution Degree and 2 Pollution Degree 3 and 4 Specification Frames 5 Frames 6 Frames 5 38 mm (5 in.) drop height 3 mm (3 in.) drop height 5 mm (2 in.) drop height Meets International Safe Transit Association (ISTA) test procedure 2B.000 mm (0.0 in.) displacement, 2 g peak.000 mm (0.0 in.) displacement,.5 g peak.000 mm (0.0 in.) displacement, g peak Power core, drive in cabinet with option bay.000 mm (0.0 in.) displacement, g peak.0 mm (0.8 in.) peak to peak, Hz;. g peak from 5.86 Hz Meets ISTA 2B packaging standards Frequency (Hz) PSD (g 2 /Hz) Frames 6 Meets International Safe Transit Association (ISTA) test procedure 2B. Frame and Frame and Total fan airflow m 3 /h ( CFM) m 3 /h ( CFM) m 3 /h (3 CFM) m 3 /h (5 CFM) 856. m 3 /h (4CFM) Sound level 63 db 64 db 72 db 77 db 73 db See page 88 for descriptions of each pollution degree rating. All enclosures acceptable. Enclosure that meets or exceeds IP54, NEMA/UL Type 2 required. () Maximum surrounding air temperature of C (22 F) with derating. See Derating Guidelines on page 9. Frame Frame Total fan airflow m 3 /h (756 CFM) m 3 /h (3 CFM) m 3 /h (20 CFM) m 3 /h ( CFM) Sound level 74 db 79 db 79 db 83 db Rockwell Automation Publication 7-TD00K-EN-P - October 7

11 PowerFlex 7-Series AC Drives Technical Specifications Category Protection Specification Motor Voltage 0/8V 2V 3/0V 4V 0V 6V AC input overvoltage trip 288V AC 288V AC 576V AC 576V AC 825V AC 825V AC AC input undervoltage trip 25V AC V AC 2V AC 0V AC 0V AC 0V AC Bus overvoltage trip 8V DC 8V DC 85V DC 85V DC 67V DC 67V DC Bus undervoltage shutoff Frames 7 Frames 8 V DC V DC 0V DC 0V DC 0V DC 0V DC 0V DC (Frames 3 7) 0V DC Nominal bus voltage (full load) 28V DC 324V DC 5V DC 648V DC 8V DC 932V DC Drive overcurrent trip Software overcurrent trip Instantaneous current limit Hardware overcurrent trip Line transients Control logic noise immunity Power ride-through 0% of drive rated 0% of 3 s rating (58 2%) 43% of 3 s rating (25 287%) Up to 00V peak per IEEE C Showering arc transients up to V peak 5 ms at full load 0V DC (Frames 6 and 7) 0V DC Logic control ride-through Ground fault trip Short circuit trip 0.5 s min, 2 s typical Phase-to-ground on drive output Phase-to-phase on drive output Rockwell Automation Publication 7-TD00K-EN-P - October 7

12 PowerFlex 7-Series AC Drives Technical Specifications (continued) Category Specification Electrical AC input voltage tolerance See Input Voltage Tolerance on page 4 for full power and operating range. Frequency tolerance Hz Input phases Three-phase input provides full rating for all drives. For Frames 7 (output current up to 456 A), single-phase operation provides up to % of rated current at 25 C (77 F) surrounding temperature. Single-phase operation is not recommended for Frames 8 and larger. DC input voltage tolerance ±% of nominal bus voltage (see Nominal bus voltage (full load) on page ) Displacement power factor 0.98 across entire speed range DC link impedance 4% Efficiency 97.5% at rated amps, nominal line volts Maximum short circuit rating 0,000 A RMS symmetrical (F and G drives only) Actual short circuit rating Determined by AIC rating of installed fuse/circuit breaker. See page 73 for 2G drives. Drive to motor power ratio Min Max Brake IGBT rating Control POD current draw Digital inputs Nominal Maximum High state Low state PTC inputs Standard Trip resistance Nominal resistance Reset resistance Short circuit trip resistance Recommended not less than :2 ratio Recommended not greater than 2: ratio 0% of motor-rated torque 5 A DC 24V DC V DC 24V DC 0 5V DC PowerFlex 753 MCB N/A () 3. kω.8 kω 2.2 kω N/A (2) AC V AC 32V AC 0 32V AC 0 V AC 22-Series I/O option module DIN kω.8 kω 2.2 kω Ω ATEX option module for -Series I/O option module IEC kω.6 kω N/A (3) 0 Ω Battery () Not designed to a standard. (2) No short circuit fault. (3) No hysteresis, fault is latched. User-installed CR2 lithium coin cell battery provides power to the real-time clock (optional, not supplied). Preserves the clock setting in the event power to the drive is lost or cycled. Approximate life is 4.5 years with drive unpowered, or lifetime if drive is powered. 2 Rockwell Automation Publication 7-TD00K-EN-P - October 7

13 PowerFlex 7-Series AC Drives Technical Specifications (continued) Category Specification Control Method Sine coded PWM with programmable carrier frequency. Ratings apply to all drives. Carrier frequency Default settings Frames 3 4 khz Frames 4 2 khz Settings Frames 6 2, 4, 8, 2 khz () (2) Frame 7 2, 4, 8 khz () Frames 8 2, 4 khz Output voltage range 0 to rated motor voltage Output frequency range Hz at 2 khz carrier 0 5 Hz at 4 khz carrier Frequency accuracy Digital input Analog input Frequency control Speed control Torque regulation Within ±0.0% of set output frequency Within ±0.4% of maximum output frequency Speed regulation with slip compensation (V/Hz and Sensorless Vector modes) 0.5% of base speed across : speed range, : operating range Without feedback (Flux Vector mode), 0.% of base speed across 0: speed range, : operating range, rad/s bandwidth With feedback (Flux Vector mode), 0.00% of base speed across 0: speed range, 00: operating range, rad/s bandwidth Without feedback (Flux Vector mode), ±5%, 0 rad/s bandwidth With feedback (Flux Vector mode), ±2%, 20 rad/s bandwidth Selectable motor control Standard V/Hz with full custom capability Sensorless Vector mode with full tuning Flux Vector mode with and without a feedback device Induction motor control Surface-mount permanent magnet motor control with encoder feedback (Frames ) (3) Surface-mount permanent magnet motor control without encoder feedback (Frames 7) (3) Internal permanent-magnet motor control with encoder feedback (Frames ) Internal permanent-magnet motor control without encoder feedback (Frames 7) Stop modes Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold, Fast Braking, and Current Limit Stop. Accel/Decel Two independently programmable accel and decel times. Each time can be programmed from 0 seconds in 0. second increments (0 to motor nameplate speed). S-curve time Adjustable from 0 0% of ramp time (normal duty rating) Intermittent overload Light duty (only Frames % overload capability for up to min out of mins 8 ) Normal duty % overload capability for up to min out of mins % overload capability for up to 3 s out of s Heavy duty % overload capability for up to min out of mins % overload capability for up to 3 s out of s Current limit capability Proactive current limit programmable from % of rated output current. Independently programmable proportional and integral gain. Electronic motor overload protection () Frames 6 and 7 0/6V AC input drives can be set to 2 khz or 4 khz. (2) Frames 3 5 0/6V AC input drives can be set to 2, 4, or 8 khz. (3) Only PowerFlex 755 drives. Class motor overload protection according to NEC article 4 and motor over-temperature protection according to NEC article 4.26 (A)(2). UL 8C File E Rockwell Automation Publication 7-TD00K-EN-P - October 7 3

14 PowerFlex 7-Series AC Drives Design Considerations This section provides information for design considerations. Input Voltage Tolerance Drive Rating Nominal Line Voltage Nominal Motor Voltage Drive Full Power Range Drive Operating Range Motor (Drive Output) No Drive Output Nominal Motor Voltage -% Nominal Motor Voltage Derated Power Range Full Power Range Drive Operating Range Actual Line Voltage (Drive Input) Drive Rated Voltage Drive Rated Voltage +% Drive full power range = Drive operating range = Nominal motor voltage to drive-rated voltage + %. Rated current is available across the entire drive full-power range. Lowest nominal motor voltage - % to drive-rated voltage + %. Drive output is linearly derated when actual line voltage is less than the nominal motor voltage EXAMPLE Calculate the maximum power of a 5.0 Hp, 4V motor connected to a 4V-rated drive supplied with 342V actual line voltage input. Actual line voltage/nominal motor voltage = 74.3% 74.3% x 5.0 Hp = 3.7 Hp 74.3% x Hz = 44.6 Hz At 342V actual line voltage, the maximum power the 5.0 Hp, 4V motor can produce is 3.7 Hp at 44.6 Hz. Motor (Drive Output) 5 Hp 3.7 Hp No Drive Output 342V 4V Actual Line Voltage (Drive Input) 4V 528V IMPORTANT For maximum protection of the drive and its internal components, we recommend the use of semiconductor fuses to other methods of circuit protection. Semiconductor fuses reduce the risk of drive damage from power quality events and improves machine and process utilization. 4 Rockwell Automation Publication 7-TD00K-EN-P - October 7

15 PowerFlex 7-Series AC Drives Approximate Watts Loss The following table lists watts loss data for PowerFlex 7-Series drives running at full load, full speed, and default carrier frequency. Internal watts are the watts that the control structure of the drive dissipates into the cabinet, regardless of mounting style. External watts are the watts that are dissipated directly through the heatsink and are outside the cabinet for flange mount, and inside the cabinet for other mounting types. Watts Loss for 8/2V Drives Drive Cat. No. () (2) Normal Duty kw () Select the watts loss based on the catalog number. (2) Frames 8, enclosure codes B, J, L, P, and W. (3) Frame watts loss in parentheses. External Watts (3) Internal Watts (3) Total Drive Cat. No. () (2) Normal Duty External Watts (3) Watts (3) Continuous Hp Continuous Output (3) Output Internal Watts (3) Total Watts (3) 8 Volt 2 Volt x B2P (23) 57 (57) 9 () x B2P () 6 (56) (76) x B4P (46) (62) 24 (8) x B4P () 63 () 5 (0) x B6P (72) 64 (75) 44 (47) x B6P (6) 66 (7) 33 (32) x B9P6 2.2 (99) (82) (8) x B9P (84) 7 (76) 63 () x B (5.3) 69 (57) 76 (79) 245 (236) x B (58) 76 () 27 (238) x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B x B Rockwell Automation Publication 7-TD00K-EN-P - October 7 5

16 PowerFlex 7-Series AC Drives () (2) Watts Loss for 0/4V Drives () (2) Drive Cat. No. Normal Duty External Internal Total Internal Total kw Continuous Watts (3) Watts (3) Drive Cat. No. Normal Duty External Watts (3) Watts (3) Hp Continuous Watts (3) Watts (3) Output Output 0 Volt 4 Volt x C2P (6) 55 (56) 7 (72) x D2P (2) (6) 77 (82) x C3P (33) 57 () 83 (93) x D3P (39) 6 (64) 88 (3) x C5P (44) 58 (62) 97 (6) x D5P (54) 63 (67) 4 (2) x C8P (79) 64 () 39 (59) x D8P (9) 68 (82) 39 (73) x C (7) (85) 78 (92) x D (8) 74 (88) 82 (6) x C (66) () 24 (246) x D (52) 8 (8) 2 (233) x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D x C x D xG C xG D x C x D xG C xG D xG C xG D xG C xG D xG C xG D xG C xG D xG C xG D xG CK xG D xG CK xG DK xG CK xG DK xG CK xG DK xG CK xG DK xG CK xG DK xG C2K xG D2K () Select the watts loss based on the catalog number. (2) Frames 8, enclosure codes B, J, L, P, and W. (3) Frame watts loss in parentheses. 6 Rockwell Automation Publication 7-TD00K-EN-P - October 7

17 PowerFlex 7-Series AC Drives Watts Loss for 0/6V Drives () (2) Drive Cat. No. Normal Duty External Internal Total Watts Drive Cat. No. () (2) Normal Duty External Internal Total kw Continuous Watts Watts Hp Continuous Watts Watts Watts Output Output 6 Volt 0 Volt x EP x E2P x E3P x E6P x E9P x E x F x E x E x F x E x E x F x E x F x E x E x F x E x E x F x E x E x F x E x E x F x E x F x E x F x E x F x E x F x E x F x E x F x E x F x E x F x E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG F xG E xG FK xG EK xG FK xG EK () Select the watts loss based on the catalog number. (2) Frames 8, enclosure codes B, L, P, and W. Rockwell Automation Publication 7-TD00K-EN-P - October 7 7

18 PowerFlex 7-Series AC Drives Additional Watts Loss for Cabinet Options Bay Drive Cat. No. () Normal Duty Cabinet Options Bay Drive Cat. No. () Normal Duty Cabinet Options Bay kw Continuous Output Hp Continuous Output Without Input or Output Line Reactor (Watts) (2) With Input or Output Line Reactor (Watts) (2) () Select the watts loss based on the catalog number. (2) For MCC power bus options, add the following watts: 2 A power bus = 88 watts; 00 A power bus = 26 watts; A power bus = 42 watts. Without Input or Output Line Reactor (Watts) (2) 0V 4V 2G C G D G C G D G C G D G C G D G C G D G C G D G C G D G CK G D G CK G DK G CK G DK G CK G DK G CK G DK V 0V 2G F G E G F G E G F G E G F G E G F G E G F G E G F G E G F G E G F G E G F G E G F G E G F G E With Input or Output Line Reactor (Watts) (2) 8 Rockwell Automation Publication 7-TD00K-EN-P - October 7

19 PowerFlex 7-Series AC Drives Derating Guidelines If a catalog number is not shown, you can operate that drive without derating as long as the limits specified on page 9 and page are followed. Ambient Temperature/Load and Altitude/Load 8V AC (Frames 7) Cat. No. (see page 9) 8V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B6P8 (Frame ) x B9P6 (Frame ) x B05 (Frame ) x B05 (Frame 2) Rockwell Automation Publication 7-TD00K-EN-P - October 7 9

20 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 8V AC (Frames 7) (continued) Cat. No. (see page 9) 8V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B x B x B x B x B Rockwell Automation Publication 7-TD00K-EN-P - October 7

21 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 8V AC (Frames 7) (continued) Cat. No. (see page 9) 8V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B x B x B 37 5 x B x B Rockwell Automation Publication 7-TD00K-EN-P - October 7 2

22 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 8V AC (Frames 7) (continued) Cat. No. (see page 9) 8V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B x B x B x B () Other enclosure types follow the same derating, while not exceeding, the maximum surrounding air temperature listed in Environmental Specifications on page Rockwell Automation Publication 7-TD00K-EN-P - October 7

23 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 2V AC (Frames 7) Cat. No. (see page 9) 2V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B6P8 (Frame ) x B9P6 (Frame ) x B05 (Frame ) x B05 (Frame 2) x B Rockwell Automation Publication 7-TD00K-EN-P - October 7 23

24 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 2V AC (Frames 7) (continued) Cat. No. (see page 9) 2V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B x B x B x B x B Rockwell Automation Publication 7-TD00K-EN-P - October 7

25 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 2V AC (Frames 7) (continued) Cat. No. (see page 9) 2V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B4 4 x B 4 x B54 54 x B x B Rockwell Automation Publication 7-TD00K-EN-P - October 7 25

26 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 2V AC (Frames 7) (continued) Cat. No. (see page 9) 2V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x B x B x B () Other enclosure types follow the same derating, while not exceeding, the maximum surrounding air temperature listed in Environmental Specifications on page Rockwell Automation Publication 7-TD00K-EN-P - October 7

27 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 7) Cat. No. (see page 9) 0V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x C8P7 (Frame ) x C0 (Frame ) x C05 (Frame ) x C05 (Frame 2) x C Rockwell Automation Publication 7-TD00K-EN-P - October 7 27

28 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 7) (continued) Cat. No. (see page 9) 0V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x C x C x C x C x C Rockwell Automation Publication 7-TD00K-EN-P - October 7

29 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 7) (continued) Cat. No. (see page 9) 0V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x C x C x C x C 75 x C Rockwell Automation Publication 7-TD00K-EN-P - October 7 29

30 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 7) (continued) Cat. No. (see page 9) 0V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x C x C x C x C x C () Other enclosure types follow the same derating, while not exceeding, the maximum surrounding air temperature listed in Environmental Specifications on page 9. Rockwell Automation Publication 7-TD00K-EN-P - October 7

31 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 8 ) Cat. No. (see page 9) 0V AC, Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG C4 35 (0) 5 (42) 2 (86) 4 (359) 0 () 385 (0) xG C5 35 (2) 585 (456) 35 (224) 5 (42) 2 (86) 456 (356) xG C (2) 62 (477) 35 (2) 567 (442) 2 (0) 472 (368) xG C6 0 (35) 7 (585) 355 (0) 6 (7) 35 (224) 5 (42) xG C7 4 (35) 796 (62) 0 (35) 7 (585) 35 (2) 585 (456) Rockwell Automation Publication 7-TD00K-EN-P - October 7 3

32 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 8 ) (continued) Cat. No. (see page 9) 0V AC, Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG C7 4 (355) 832 (649) 0 (355) 7 () 355 (0) 642 () xG C9 5 (425) (8) 0 (375) 9 (7) 0 (35) 7 (585) See 2xG C4 See 2xG C4 2xG CK0 6 (475) (8) 5 (425) (8) 0 (355) 8 (686) See 2xG C5 See 2xG C5 2xG CK 7 (0) 75 (97) 6 (475) (8) 0 (375) 9 (7) See 2xG C567 See 2xG C567 2xG CK2 0 (6) 465 (43) 7 (0) 75 (97) 5 (425) (8) See 2xG C6 See 2xG C6 2xG CK4 8 (6) 4 (54) 0 (6) 465 (43) 6 (4) (8) See 2xG C7 See 2xG C7 2xG CK5 0 (7) (248) 8 (6) 4 (54) 7 (0) 75 (97) See 2xG C7 See 2xG C7 2xG CK6 00 (7) 75 (338) 0 (7) 5 (2) 7 (0) 325 (34) See 2xG C567 See 2xG C567 2xG C2K (00) 23 (87) 2 (9) 2 (677) 00 (7) 0 (4) See 2xG C7 See 2xG C7 32 Rockwell Automation Publication 7-TD00K-EN-P - October 7

33 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 4V AC (Frames 7) Cat. No. (see page 9) 4V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x D8P0 (Frame ) x D0 (Frame ) x D04 (Frame ) x D04 (Frame 2) x D Rockwell Automation Publication 7-TD00K-EN-P - October 7 33

34 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 4V AC (Frames 7) (continued) Cat. No. (see page 9) 4V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x D x D x D x D x D Rockwell Automation Publication 7-TD00K-EN-P - October 7

35 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 4V AC (Frames 7) (continued) Cat. No. (see page 9) 4V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x D x D x D x D x D Rockwell Automation Publication 7-TD00K-EN-P - October 7 35

36 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 4V AC (Frames 7) (continued) Cat. No. (see page 9) 4V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 5) and IP00 NEMA/UL Type Open (Frames 6 and 7) () Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x D x D x D x D x D () Other enclosure types follow the same derating, while not exceeding, the maximum surrounding air temperature listed in Environmental Specifications on page Rockwell Automation Publication 7-TD00K-EN-P - October 7

37 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 4V AC (Frames 8 ) Cat. No. (see page 9) 4V AC Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG D4 0 (0) 485 (378) 3 (2) 4 (335) 0 (2) 3 (289) xG D485 4 (3) 545 (425) 0 (0) 485 (378) 3 (2) 44 (323) xG D545 0 (0) 5 (4) 4 (3) 545 (425) 3 (0) 454 (354) xG D67 0 (4) 7 (554) 0 (0) 67 (48) 0 (0) 485 (378) xG D7 6 (0) 765 (597) 0 (4) 7 (554) 4 (3) 545 (425) Rockwell Automation Publication 7-TD00K-EN-P - October 7 37

38 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 4V AC (Frames 8 ) (continued) Cat. No. (see page 9) 4V AC Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG D7 0 (0) 0 (624) 6 (4) 7 (577) 0 (0) 67 (48) xG D0 0 (6) 9 (749) 0 (0) 0 (624) 0 (4) 7 (554) See 2xG D4 See 2xG D4 2xG D9 0 (7) 45 (85) 0 (6) 9 (749) 0 (0) 795 (6) See 2xG D485 See 2xG D485 2xG DK0 00 (8) 35 (885) 0 (0) 45 (85) 7 (0) 0 (624) See 2xG D545 See 2xG D545 2xG DK2 0 (0) 365 (65) 00 (0) 35 (885) 0 (0) 9 (749) See 2xG D67 See 2xG D67 2xG DK3 2 (9) 4 (8) 0 (0) 365 (65) 0 (0) 45 (85) See 2xG D7 See 2xG D7 2xG DK4 3 (00) 5 () 2 (9) 4 (8) 00 (7) 35 (885) See 2xG D7 See 2xG D7 2xG DK5 (0) 655 (29) 3 (00) 525 () 0 (0) 2 (99) See 2xG D545 See 2xG D545 2xG D2K0 00 (6) 22 (747) 7 (3) (65) 6 (0) 7 (349) See 2xG D7 See 2xG D7 38 Rockwell Automation Publication 7-TD00K-EN-P - October 7

39 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 3 7) Cat. No. (see page 9) 0V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 3 5), and IP00 NEMA/UL Type Open (Frames 6 and 7) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x E x E x E x E x E Rockwell Automation Publication 7-TD00K-EN-P - October 7 39

40 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 3 7) (continued) Cat. No. (see page 9) 0V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 3 5), and IP00 NEMA/UL Type Open (Frames 6 and 7) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x E x E x E x E x E Rockwell Automation Publication 7-TD00K-EN-P - October 7

41 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 3 7) (continued) Cat. No. (see page 9) 0V AC Power Rating Derating for IP NEMA/UL Type Open (Frames 3 5), and IP00 NEMA/UL Type Open (Frames 6 and 7) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) x E x E Rockwell Automation Publication 7-TD00K-EN-P - October 7 4

42 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 8 ) Cat. No. (see page 9) 0V AC Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG E295 3 (2) 355 (277) 0 (0) 295 (2) 2 (0) 272 (22) xG E355 0 (0) 395 (8) 3 (2) 355 (277) 0 (0) 295 (2) xG E395 4 (0) 435 (339) 0 (0) 395 (8) 3 (2) 329 (257) xG E435 0 (3) 4 (359) 4 (0) 435 (339) 3 (2) 355 (277) xG E4 0 (0) 5 (398) 0 (3) 4 (359) 0 (0) 395 (8) Rockwell Automation Publication 7-TD00K-EN-P - October 7

43 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 0V AC (Frames 8 ) (continued) Cat. No. (see page 9) 0V AC Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load Hp Cont. Hp Cont. Hp Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG E5 5 (0) 545 (425) 0 (0) 5 (398) 4 (0) 425 (332) xG E595 0 (0) 6 (538) 0 (4) 595 (464) 0 (0) 5 (398) See 2xG E295 See 2xG E295 2xG E6 0 (5) 7 (593) 0 (0) 6 (49) 0 (4) 595 (464) See 2xG E395 See 2xG E355 2xG E7 0 (6) 835 (65) 0 (5) 7 (593) 0 (0) 6 (49) See 2xG E395 See 2xG E395 2xG E825 9 (0) 0 (2) 0 (0) 825 (644) 7 (5) 0 (546) See 2xG E435 See 2xG E435 2xG E0 00 (7) 9 (764) 9 (0) 0 (2) 0 (0) 7 (593) See 2xG E4 See 2xG E4 2xG E9 0 (0) 45 (85) 00 (7) 9 (764) 0 (625) 85 (636) See 2xG E5 See 2xG E5 2xG EK (9) 2 (952) 0 (8) (866) 00 (0) 9 (78) See 2xG E395 See 2xG E395 2xG EK4 (0) 5 (93) (00) 4 (5) 2 (0) (928) See 2xG E5 See 2xG E5 Rockwell Automation Publication 7-TD00K-EN-P - October 7 43

44 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 6V AC (Frames 6 and 7) Cat. No. (see page 9) 6V AC Power Rating Derating for IP00 NEMA/UL Type Open (Frames 6 and 7) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG F xG F xG F xG F xG F Rockwell Automation Publication 7-TD00K-EN-P - October 7

45 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 6V AC (Frames 6 and 7) (continued) Cat. No. (see page 9) 6V AC Power Rating Derating for IP00 NEMA/UL Type Open (Frames 6 and 7) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG F xG F xG F xG F xG F Rockwell Automation Publication 7-TD00K-EN-P - October 7 45

46 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 6V AC (Frames 6 and 7) (continued) Cat. No. (see page 9) 6V AC Power Rating Derating for IP00 NEMA/UL Type Open (Frames 6 and 7) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG F xG F Rockwell Automation Publication 7-TD00K-EN-P - October 7

47 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 6V AC (Frames 8 ) Cat. No. (see page 9) 6V AC Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG F (2) 3 (257) 2 (0) 265 (7) 0 () 25 (68) xG F3 355 (2) 3 (289) 35 (224) 3 (257) 2 (0) 265 (7) xG F3 0 (35) 4 (3) 355 (2) 3 (289) 0 (224) 8 (2) xG F45 4 (355) 4 (359) 0 (35) 45 (324) 355 (2) 3 (289) xG F4 0 (375) 0 (3) 4 (3) 4 (359) 375 (0) 375 (293) Rockwell Automation Publication 7-TD00K-EN-P - October 7 47

48 PowerFlex 7-Series AC Drives Ambient Temperature/Load and Altitude/Load 6V AC (Frames 8 ) (continued) Cat. No. (see page 9) 6V AC Power Rating at C (4 F) (Power Rating at C [22 F]) Derating for IP NEMA/UL Type (Frames 8 ), IP00 NEMA/UL Type 0 (Frames 8 ), and IP54 NEMA/UL Type 2 (Frames 8 ) Light Duty Normal Duty Heavy Duty Ambient Temperature/Load Altitude/Load kw Cont. kw Cont. kw Cont. 2 khz 4 khz 8 khz 2 khz 2 khz 4 khz 8 khz 2 khz 2 khz w/cabinet Option (2G) 4 khz w/cabinet Option (2G) 2xG F0 5 (0) 5 (43) 0 (0) 0 (3) 0 (35) 43 (322) xG F5 6 (0) 6 (7) 5 (4) 5 (4) 4 (355) 4 (359) See 2xG F265 See 2xG F265 2xG F6 7 (5) 7 (554) 6 (0) 6 (7) 0 (375) 0 (3) See 2xG F3 See 2xG F3 2xG F7 0 (5) 7 (66) 7 (5) 7 (554) 5 (4) 5 (4) See 2xG F3 See 2xG F3 2xG F765 8 (6) 8 (67) 7 (0) 765 (597) 6 (0) 6 (7) See 2xG F45 See 2xG F45 2xG F795 0 (7) 9 (749) 0 (6) 795 (6) 7 (0) 7 (585) See 2xG F4 See 2xG F4 2xG F9 00 (0) (796) 0 (7) 9 (749) 0 (0) 795 (6) See 2xG F0 See 2xG F0 2xG FK0 0 (0) (897) 00 (7) (8) 0 (6) 865 (675) See 2xG F3 See 2xG F3 2xG FK4 () 485 (58) (00) (92) (0) (5) See 2xG F0 See 2xG F0 Minimum Dynamic Brake Resistance The tables in this section show the minimum dynamic brake resistance when you use the internal dynamic braking transistor. Brake Resistance for 8/2V Drives Frame 2V 8V ND Hp Catalog Code Min Resistance Max DB Current ND kw Catalog Code Min Resistance Max DB Current 0.5 B2P B2P B4P B4P B6P B6P B9P B9P B B Rockwell Automation Publication 7-TD00K-EN-P - October 7

49 PowerFlex 7-Series AC Drives Brake Resistance for 8/2V Drives (continued) Frame 2V 8V ND Hp Catalog Code Min Resistance Max DB Current ND kw Catalog Code Min Resistance Max DB Current B2P B2P B4P B4P B6P B6P B9P B9P B B B B B B B B B B B B B B () B0 () () B0 () B B B B B B B B B B () B2 () () B2 () B B B B B B () IP54, NEMA/UL Type 2 (enclosure code G). Brake Resistance for 0/4V Drives Frame 4V 0V ND Hp Catalog Code Min Resistance Max DB Current ND kw Catalog Code Min Resistance Max DB Current.0 D2P C2P D3P C3P D5P C5P D8P C8P D C D C Rockwell Automation Publication 7-TD00K-EN-P - October 7 49

50 PowerFlex 7-Series AC Drives Brake Resistance for 0/4V Drives (continued) Frame 4V 0V ND Hp Catalog Code Min Resistance Max DB Current ND kw Catalog Code Min Resistance Max DB Current 2.0 D2P C2P D3P C3P D5P C5P D8P C8P D C D C D C D C D C D C D C0 5.8 D C () D065 () () C075 () D C D C () D096 () () C4 () D C D C D C D C () D248 () () C2 () D C D C D C D C () IP54, NEMA/UL Type 2 (enclosure code G). Brake Resistance for 0V Drives (Frames 3 5) Frame 0V ND Hp Catalog Code Min Resistance Max DB Current 3.0 EP E2P E3P E6P E9P0 32 E E07 32 E Rockwell Automation Publication 7-TD00K-EN-P - October 7

51 PowerFlex 7-Series AC Drives Brake Resistance for 0V Drives (Frames 3 5) Frame 0V ND Hp Catalog Code Min Resistance Max DB Current 4 25 E E E E Brake Resistance for 0/6V Drives (Frames 6 and 7) Frame 0V 6V ND Hp Catalog Code Min Resistance Max DB Current ND kw Catalog Code Min Resistance Max DB Current 6 E F E F E F E F E F E F E F E F E F E F E F E F E F E F E F E F Rockwell Automation Publication 7-TD00K-EN-P - October 7 5

52 PowerFlex 7-Series AC Drives Fuse and Circuit Breaker Ratings The tables in this section provide recommended AC line input fuse and circuit breaker information. See Fusing on page 53 and Circuit Breakers on page 53 for UL and IEC requirements. The size recommendations are based on C (4 F) and the U.S. NEC. Other country, state, or local codes can require different ratings. DC link fuse recommendations for DC input drives are also provided. In addition, Frame 8 and larger drives include AC line fuses (with blown fuse indicators) to provide drive short circuit protection. Input Device Requirements Frames Enclosure Catalog Code R IP NEMA/UL Open Type 2 5 N IP NEMA/UL Open Type F N F Enclosure Type Installation Type UL Certification Required Flange IP NEMA/UL Open Type Flange G IP54 NEMA/UL Type 2 6 and 7 N IP00 NEMA/UL Open Type G IP54 NEMA/UL Type 2 8 B, L, P, W IP NEMA/UL Type J, K, Y IP54 NEMA 2 Installed in a ventilated or non-ventilated cabinet. Installed outside of cabinet by using NEMA Type kit or in a ventilated cabinet. Installed in a ventilated or non-ventilated cabinet. Heat sink is inside or outside of cabinet. Installed outside of cabinet by using NEMA Type kit or in a ventilated cabinet. All devices that are listed on pages 54, 56, 58 and 62 are acceptable. When installed in a ventilated cabinet, time delay fuses, circuit breakers, and M combination motor controllers must meet or exceed the listed minimum enclosure volume on pages 58 and 62. Only non-time delay fuses that are listed on pages 54, 56, 58 and 62, excluding maximum value, are acceptable. All devices that are listed on pages 54, 56, 58, 62, and 66 are acceptable. When installed in a ventilated cabinet, time delay fuses, circuit breakers, and M combination motor controllers must meet or exceed the listed minimum enclosure volume on pages 54, 56, 58, 62, and 66. 8V AC/28V DC or 2V AC/324V DC drives. Only non-time delay fuses that are listed on pages 54 and 56, excluding maximum value, are acceptable. 0V AC/5V DC or 4V AC/6V DC drives. Only non-time delay fuses that are listed on pages 58 and 62, excluding maximum value, are acceptable. 0V AC/8V DC drives. Only non-time delay fuses that are listed on page 66 are acceptable, with maximum value of A (Frame 3), A (Frame 4), and 0 A (Frame 5). Installed inside or outside of any cabinet. All devices that are listed on pages 54, 56, 58, 62, and 66 are acceptable. Installed in any cabinet. Heat sink is inside or outside of cabinet. Installed outside of cabinet by using NEMA Type kit. 8V AC/28V DC or 2V AC/324V DC drives. Only non-time delay fuses that are listed on pages 54 and 56, excluding maximum value, are acceptable. 0V AC/5V DC or 4V AC/6V DC drives. All devices that are listed on pages 58 and 62 are acceptable. 0V AC/8V DC drives. Only time delay and non-time delay fuses that are listed on page 66 are acceptable. Installed inside or outside of any cabinet. All devices that are listed on pages 54, 56, 58, 62, and 66 are acceptable. Installed inside of any cabinet. All devices that are listed on pages, 64, and 68 are acceptable. Installed inside or outside of any cabinet. All devices that are listed on pages, 64, and 68 are acceptable. UL Certification Not Required All devices that are listed on pages 54 through are acceptable. 52 Rockwell Automation Publication 7-TD00K-EN-P - October 7

53 PowerFlex 7-Series AC Drives IMPORTANT For maximum protection of the drive and its internal components, we recommend the use of semiconductor fuses to other methods of circuit protection. Semiconductor fuses reduce the risk of drive damage from power quality events and improves machine and process utilization. Fusing The recommended fuse types are listed here. If available current ratings do not match the ratings that are listed in these tables, choose the next higher fuse rating. IEC BS88 (British Standard) Parts & 2, EN269-, Parts & 2 (), type gg or equivalent must be used. UL UL Class CC, T, RK, J, or L must be used. Circuit Breakers The non-fuse listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors), and M self-protected combination motor controllers. If one of these methods are chosen for protection, the following requirements apply: IEC Both types of circuit breakers and M self-protected combination motor controllers are acceptable for IEC installations. UL - Only inverse time circuit breakers and the specified M self-protected combination motor controllers are acceptable for UL installations. () Typical designations include, but is not limited to the following; Parts & 2: AC, AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH. Rockwell Automation Publication 7-TD00K-EN-P - October 7 53

54 PowerFlex 7-Series AC Drives 8 Volt AC and 28 Volt DC Input Protection Devices Wall Mount Frames 7 Applied Rating () Cont. Outp ut Drive Sized for Normal Duty Drive Sized for Heavy Duty Input Quantities Cat. No. Output Overload Cat. No. Output Overload Continuous AC Input AC Input Protection Devices Input Quantities Dual Element Time Delay Fuse Non-time Delay Fuse Circuit Breaker Max Size (6) Circuit Breaker, Dual Element Time Delay Fuse Motor Circuit Protector (8) M Type E Combination Motor Controller with Adjustable Current Range (9) () Continuous DC Input DC Input Protection (4) Non-time Delay Fuse (x = F or G) min 3 s (x = F or G) min 3 s kva Min (4) Max (5) Min (4) Max (5) Min Enclosure Volume (in. 3 ) (7) Cat. No. Min Enclosure Volume (in. 3 ) (3) Frame (2) 8 Volt AC Input 28 Volt DC Input 0.37 kw 2.5 x B2P x B4P M-xxx-B25 () JKS kw 4.8 x B4P x B6P M-xxx-B63 () JKS-.5 kw 7.8 x B6P x B9P M-xxx-C () HSJ kw x B9P x B M-xxx-C6 () HSJ- 4 kw 5.3 x B x B022 (3) M-xxx-C () HSJ kw x B2P x B2P M-xxx-B25 () JKS kw x B4P x B4P M-xxx-B63 () JKS-.5 kw x B6P x B6P M-xxx-C () HSJ kw 2 x B9P x B9P M-xxx-C6 () 86.6 HSJ- 4 kw x B x B M-xxx-C () HSJ- 5.5 kw 2 22 x B x B028 (3) M-xxx-C25 (2) HSJ kw x B x B M-F8E-C HSJ- kw 3 43 x B x B054 (3) M-F8E-C HSJ- 5 kw 4 x B x B0 (3) HSJ kw x B x B HSJ- 22 kw 5 92 x B x B4 (3) HSJ-0 kw 6 x B4 32 x B HSJ kw 6 x B x B HSJ-0 45 kw 6 77 x B x B HSJ-3 55 kw 6 22 x B x B HSJ-0 66 kw 6 2 x B x B32 (3) HSJ-0 kw x B x B Bussman 4MM62 kw 7 44 x B Bussman 4MM63 32 kw x B Bussman 4MM63 54 Rockwell Automation Publication 7-TD00K-EN-P - October 7

55 PowerFlex 7-Series AC Drives () Applied Rating refers to the motor that will be connected to the drive. For example, a C022 drive can be used in Normal Duty mode on an kw motor, or in Heavy-duty mode on a 7.5 kw motor. A C05 drive can be used in Heavy-duty mode on a 5.5 kw motor with the same ratings as a C0. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current regarding Heavy-duty mode. See parameter 6 [Duty Rating]. (2) Enclosure codes F, N, and R only. See Frame/Rating Cross-reference in PowerFlex 7-Series AC Drives Technical Data, publication 7-TD00, for frame sizes of other enclosure types. (3) This drive is the next larger frame size. (4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) Circuit Breaker inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (7) When using a circuit breaker or time-delay fuse with a drive installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger enclosure. (8) Recommended Motor circuit protector Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system. (9) For Bulletin M with adjustable current range, set the current trip to the minimum range that the device will not trip. () Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 8 Wye or Delta, 2 Wye or Delta, 4Y/277V, and 0Y/347V AC Input. Not UL Listed for use on 4V or 0V Delta/Delta, corner ground, or high-resistance ground systems. () Bulletin M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E). (2) Bulletin M must be Frame D (D8E) or Frame F (F8E). (3) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations may require a larger enclosure. (4) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann M and JKS fuses recommended for the DC bus fusing. Rockwell Automation Publication 7-TD00K-EN-P - October 7 55

56 PowerFlex 7-Series AC Drives 2 Volt AC and 324 Volt DC Input Protection Devices Wall Mount Frames 7 Applied Rating () Cont. Output Drive Sized for Normal Duty Drive Sized for Heavy Duty Input Quantities Cat. No. Output Overload Cat. No. Output Overload Continuous AC Input AC Input Protection Devices Input Quantities Dual Element Time Delay Fuse Non-time Delay Fuse Circuit Breaker Max Size (6) Circuit Breaker, Dual Element Time Delay Fuse Motor Circuit Protector (8) M Type E Combination Motor Controller with Adjustable (9) () Current Range (x = F or G) min 3 s (x = F or G) min 3 s kva Min (4) Max (5) Min (4) Max (5) Min Enclosure Volume (in. 3 ) (7) Cat. No. Min Enclosure Volume (in. 3 ) (3) Continuous DC Input DC Input Protection (4) Non-time Delay Fuse Frame (2) 2 Volt AC Input 324 Volt DC Input 0.5 Hp 2.2 x B2P x B4P M-xxx-B25 () JKS-6 Hp 4.2 x B4P x B6P M-xxx-B63 () JKS- 2 Hp 6.8 x B6P x B9P M-xxx-C () HSJ-5 3 Hp 9.6 x B9P x B M-xxx-C6 () HSJ- 5 Hp 5.3 x BO x B022 (3) M-xxx-C () HSJ- 0.5 Hp x B2P x B2P M-xxx-B25 () JKS-6 Hp x B4P x B4P M-xxx-B63 () JKS- 2 Hp x B6P x B6P M-xxx-C () HSJ-5 3 Hp x B9P x B9P M-xxx-C6 () HSJ- 5 Hp x BO x B M-xxx-C () HSJ- 7.5 Hp 2 22 x BO x B028 (3) M-xxx-C25 (2) HSJ-45 Hp 3 28 x BO x B M-F8E-C HSJ- 5 Hp 3 42 x BO x B054 (3) M-F8E-C HSJ- Hp 4 54 x BO x B0 (3) HSJ-0 25 Hp 5 x BO 77 5 x BO HSJ- Hp 5 x BO 88 x B4 (3) HSJ-0 Hp 6 4 x B x B HSJ-225 Hp 6 x B x B HSJ-0 Hp 6 54 x B x B HSJ-3 75 Hp 6 92 x B x B HSJ-0 0 Hp 6 2 x B x B32 (3) HSJ-0 25 Hp 7 32 x B x B Bussman 4MM8 Hp 7 3 x B Bussman 4MM62 0 Hp x B Bussman 4MM63 56 Rockwell Automation Publication 7-TD00K-EN-P - October 7

57 PowerFlex 7-Series AC Drives () Applied Rating refers to the motor that will be connected to the drive. For example, a C022 drive can be used in Normal Duty mode on an kw motor, or in Heavy-duty mode on a 7.5 kw motor. A C05 drive can be used in Heavy-duty mode on a 5.5 kw motor with the same ratings as a C0. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current regarding Heavy-duty mode. See parameter 6 [Duty Rating]. (2) Enclosure codes F, N, and R only. See Frame/Rating Cross-reference in PowerFlex 7-Series AC Drives Technical Data, publication 7-TD00, for frame sizes of other enclosure types. (3) This drive is the next larger frame size. (4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) Circuit Breaker inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (7) When using a circuit breaker or time-delay fuse with a drive installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger enclosure. (8) Recommended Motor circuit protector Instantaneous trip circuit breaker. Set the trip setting to the input current of the drive and size for the continuous current of the system. (9) For Bulletin M with adjustable current range, set the current trip to the minimum range that the device will not trip. () Manual Self-Protected (Type E) Combination Motor Controller, UL Listed for 8 Wye or Delta, 2 Wye or Delta, 4Y/277V, and 0Y/347V AC Input. Not UL Listed for use on 4V or 0V Delta/Delta, corner ground, or high-resistance ground systems. () Bulletin M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E). (2) Bulletin M must be Frame D (D8E) or Frame F (F8E). (3) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations may require a larger enclosure. (4) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann M and JKS fuses recommended for the DC bus fusing. Rockwell Automation Publication 7-TD00K-EN-P - October 7 57

58 PowerFlex 7-Series AC Drives 0 Volt AC and 5 Volt DC Input Protection Devices Wall Mount Frames 7 Applied Rating () Cont. Output Drive Sized For Normal Duty Drive Sized For Heavy Duty Input Quantities Cat. No. Output Overload Cat. No. Output Overload Continuous AC Input AC Input Protection Devices Input Quantities Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (5) Circuit Breaker, Dualelement Time-delay Fuse (x = F or G) Min 3 s (x = F or G) Min 3 s kva Min (3) Max (4) Min (3) Max (4) Min Enclosure Volume (in. 3 ) (6) Motor Circuit Protector (7) M Type E Combination Motor Controller with Adjustable Current Range (8) (9) Cat. No. Min Enclosure Volume (in. 3 ) (3) Continuous DC Input DC Input Protection (4) Non-Time Delay Fuse Frame (2) 0 Volt AC Input 5 Volt DC Input x C2P M-xxx-B25 () JKS kw 2. x C2P x C3P M-xxx-B25 () JKS-6.5 kw 3.5 x C3P x C5P M-xxx-B () JKS kw 5 x C5P x C8P M-xxx-B63 () JKS- 4.0 kw 8.7 x C8P x C M-xxx-C () HSJ5 5.5 kw.5 x C x C M-xxx-C6 () HSJ 7.5 kw 5.4 x C M-xxx-C () HSJ kw 2 2. x C2P x C2P M-xxx-B25 () JKS-6.5 kw x C3P x C3P M-xxx-B () JKS kw 2 5 x C5P x C5P M-xxx-B63 () JKS- 4.0 kw x C8P x C8P M-xxx-C () HSJ5 x C x C M-xxx-C6 () HSJ 5.5 kw 2.5 x C M-xxx-C6 () kw x C x C M-xxx-C () HSJ25 kw 2 22 x C x C0 (3) M-xxx-C25 (2) HSJ 5 kw 3 x C x C M-F8E-C HSJ 8.5 kw 3 37 x C x C M-F8E-C HSJ 22 kw 3 43 x C x C0 (3) HSJ kw 4 x C x C HSJ0 37 kw 4 72 x C x C085 (3) HSJ25 45 kw 5 85 x C x C HSJ 55 kw 5 4 x C x C (3) HSJ75 75 kw 6 x C x C HSJ2 kw 6 x C x C HSJ3 kw 6 5 x C x C HSJ3 32 kw 6 2 x C x C2 (3) HSJ0 kw 7 2 x C x C Bussman M68 58 Rockwell Automation Publication 7-TD00K-EN-P - October 7

59 PowerFlex 7-Series AC Drives 0 Volt AC and 5 Volt DC Input Protection Devices Wall Mount Frames 7 (continued) Applied Rating () Cont. Output 0 kw Drive Sized For Normal Duty Drive Sized For Heavy Duty Input Quantities Cat. No. Output Overload Cat. No. Output Overload Continuous AC Input AC Input Protection Devices Input Quantities Dual-element Time-delay Fuse Non Time-delay Fuse Frame (2) x C x C Bussman M662 x C Bussman M662 2 kw x C Bussman M663 2 kw x C Bussman M663 Circuit Breaker Max Size (5) Circuit Breaker, Dualelement Time-delay Fuse (x = F or G) Min 3 s (x = F or G) Min 3 s kva Min (3) Max (4) Min (3) Max (4) Min Enclosure Volume (in. 3 ) (6) Motor Circuit Protector (7) M Type E Combination Motor Controller with Adjustable Current Range (8) (9) Cat. No. Min Enclosure Volume (in. 3 ) (3) Continuous DC Input DC Input Protection (4) Non-Time Delay Fuse 0 Volt AC Input 5 Volt DC Input () Applied rating refers to the motor that is connected to the drive. For example, a C022 drive can be used in Normal Duty mode on an kw motor, or in Heavy Duty mode on a 7.5 kw motor. A C05 drive can be used in Heavy Duty mode on a 5.5 kw motor with the same ratings as a C0. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) Only enclosure codes F, N, and R. See Drive Rating Cross-reference in PowerFlex 7-Series AC Drives Installation Instructions, publication 7-IN00, for frame sizes of other enclosure types. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (5) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) When using a circuit breaker or time-delay fuse with a drive that is installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application-specific thermal considerations can require a larger enclosure. (7) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. (8) Bulletin M with adjustable current range must have the current trip set to the minimum range so that the device does not trip. (9) manual self-protected (Type E) combination motor controller, UL Listed for 4Y/277V and 0Y/347V AC Input. Not UL Listed for use on 4V or 0V Delta/Delta, corner ground, or high-resistance ground systems. () Bulletin M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E). () Bulletin M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E). (2) Bulletin M must be Frame D (D8E) or Frame F (F8E). (3) When using a manual self-protected (Type E) combination motor controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application-specific thermal considerations can require a larger enclosure. (4) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann M and JKS fuses recommended for the DC bus fusing. Rockwell Automation Publication 7-TD00K-EN-P - October 7 59

60 PowerFlex 7-Series AC Drives 0 Volt AC and 5 Volt DC Input Protection Devices Floor Mount Frames 8 Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuous AC Input AC Input Integral Semiconductor Fuse Size (M) (2) DC Bay to Bay Integral Semiconductor Fuse Size (M) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (6) Motor Circuit Protector (7) Input Quantities Continuous DC Input Min 3 s /Phase 2/Phase Max (5) /Phase 2/Phase Max (5) Min (4) Min (4) Min (4) Min (4) DC Input Integral Semiconductor Fuse Size (M) (8) Frame 0V AC Input 5V DC Input 0 kw Heavy G C kw 8 4 Normal G C Heavy G C Heavy G C kw 8 5 Light G C Normal G C Heavy G C kw Light G C Normal G C Heavy G C kw 8 62 Light G C Normal G C Heavy G C kw 8 7 Light G C Normal G C Normal G C kw Light G C Light G C kw 9 7 Heavy G C (3) (3) 0 kw 9 8 Heavy G CK (3) (3) 9 Heavy G CK (3) (3) 9 Normal G C (3) (3) 5 kw 9 Light G C (3) (3) Normal G CK (3) (3) Heavy G CK (3) (3) 6 kw 9 Light G CK (3) (3) Normal G CK (3) (3) Heavy G CK (3) (3) Rockwell Automation Publication 7-TD00K-EN-P - October 7

61 PowerFlex 7-Series AC Drives 0 Volt AC and 5 Volt DC Input Protection Devices Floor Mount Frames 8 (continued) Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuous AC Input AC Input Integral Semiconductor Fuse Size (M) (2) DC Bay to Bay Integral Semiconductor Fuse Size (M) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (6) 0V AC Input 5V DC Input 7 kw 9 75 Light G CK (3) (3) Motor Circuit Protector (7) Input Quantities Continuous DC Input Min 3 s /Phase 2/Phase Max (5) /Phase 2/Phase Max (5) Min (4) Min (4) Min (4) Min (4) DC Input Integral Semiconductor Fuse Size (M) (8) Frame 75 Normal G CK (3) (3) 75 Heavy G CK (3) (3) 325 Heavy G CK (3) (3) 0 kw Light G CK (3) (3) 465 Normal G CK (3) (3) 8 kw 9 4 Light G CK (3) (3) 4 Normal G CK (3) (3) 0 kw 9 Light G CK (3) (3) 5 Normal G CK (3) (3) 00 kw 75 Light G CK (3) (3) 0 Heavy G C2K (3) (3) 2 kw 2 Normal G C2K (3) (3) kw 23 Light G C2K (3) (3) () Applied rating refers to the motor that is connected to the drive. For example, a C4 drive can be used in Normal Duty mode on a 2 kw motor, in Heavy Duty mode on a 0 kw motor or in Light Duty mode on a 35 kw motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Each drive bay has one fuse per DC line. (4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (7) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. (8) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. 6 Rockwell Automation Publication 7-TD00K-EN-P - October 7

62 PowerFlex 7-Series AC Drives 4 Volt AC and 6 Volt DC Input Protection Devices Wall Mount Frames 7 Applied Rating () Cont. Output Drive Sized For Normal Duty Drive Sized For Heavy Duty Input Quantities Cat. No. Output Overload Cat. No. Output Overload Continuous AC Input AC Input Protection Devices Input Quantities Dual-element Time-delay Fuse Non-Time Delay Fuse Circuit Breaker Max Size (5) Circuit Breaker, Dual-element Time-delay Fuse Motor Circuit Protector (7) M Type E Combination Motor Controller with Adjustable Current Range (x = F or G) Min 3 s (x = F or G) Min 3 s kva Min (3) Max (4) Min (3) Max (4) Min Enclosure Cat. No. Min Enclosure Volume (in. 3 ) (6) Volume (in. 3 ) (3) (8) (9) Continuous DC Input DC Input Protection (4) Non-Time Delay Fuse Frame (2) 4 Volt AC Input 6 Volt DC Input 0.5 Hp. x D2P M-xxx-B25 () JKS-6.0 Hp 2. x D2P x D3P M-xxx-B25 () JKS Hp 3.4 x D3P x D5P M-xxx-B () JKS Hp 5 x D5P x D8P M-xxx-B63 () JKS- 5.0 Hp 8 x D8P x D M-xxx-C () HSJ5 7.5 Hp x D x D M-xxx-C6 () HSJ Hp 4 x D M-xxx-C6 () HSJ.0 Hp 2 2. x D2P x D2P M-xxx-B25 () 86.9 JKS Hp x D3P x D3P M-xxx-B () JKS Hp 2 5 x D5P x D5P M-xxx-B63 () JKS- 5.0 Hp 2 8 x D8P x D8P M-xxx-C () HSJ5 x D x D M-xxx-C6 () 86. HSJ 7.5 Hp 2 x D M-xxx-C6 () 86. HSJ Hp 2 4 x D x D M-xxx-C6 () HSJ 5 Hp 2 22 x D x D027 (3) M-xxx-C25 (2) HSJ Hp 3 27 x D x D M-F8E-C HSJ 25 Hp 3 34 x D x D M-F8E-C HSJ Hp 3 x D x D052 (3) M-F8E-C HSJ Hp 4 52 x D x D HSJ Hp 4 65 x D x D077 (3) HSJ0 Hp 5 77 x D x D HSJ 75 Hp 5 96 x D x D25 (3) HSJ75 0 Hp 6 25 x D x D HSJ0 25 Hp 6 56 x D x D HSJ0 Hp 6 86 x D x D HSJ0 0 Hp x D x D2 (3) HSJ0 2 Hp 7 2 x D x D Bussman M68 Rockwell Automation Publication 7-TD00K-EN-P - October 7 62

63 PowerFlex 7-Series AC Drives 4 Volt AC and 6 Volt DC Input Protection Devices Wall Mount Frames 7 (continued) Applied Rating () Cont. Output 0 Hp 7 36 Drive Sized For Normal Duty Drive Sized For Heavy Duty Input Quantities Cat. No. Output Overload Cat. No. Output Overload Continuous AC Input AC Input Protection Devices Input Quantities Dual-element Time-delay Fuse Non-Time Delay Fuse Frame (2) x D x D Bussman M662 x D Bussman M662 3 Hp 7 45 x D Bussman M662 0 Hp x D Bussman M663 Circuit Breaker Max Size (5) Circuit Breaker, Dual-element Time-delay Fuse Motor Circuit Protector (7) M Type E Combination Motor Controller with Adjustable Current Range (x = F or G) Min 3 s (x = F or G) Min 3 s kva Min (3) Max (4) Min (3) Max (4) Min Enclosure Cat. No. Min Enclosure Volume (in. 3 ) (6) Volume (in. 3 ) (3) (8) (9) Continuous DC Input DC Input Protection (4) Non-Time Delay Fuse 4 Volt AC Input 6 Volt DC Input () Applied rating refers to the motor that is connected to the drive. For example, a D022 drive can be used in Normal Duty mode on a 5 Hp motor, or in Heavy Duty mode on a Hp motor. A D04 drive can be used in Heavy Duty mode on a 7.5 Hp motor with the same ratings as a D0. The drive can be programmed for either mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) Only enclosure codes F, N, and R. See Drive Rating Cross-reference in PowerFlex 7-Series AC Drives Installation Instructions, publication 7-IN00, for frame sizes of other enclosure types. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (5) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) When using a circuit breaker or time-delay fuse with a drive that is installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application specific thermal considerations can require a larger enclosure. (7) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. (8) Bulletin M with adjustable current range must have the current trip set to the minimum range so that the device does not trip. (9) manual self-protected (Type E) combination motor controller, UL Listed for 4Y/277V and 0Y/347V AC Input. Not UL Listed for use on 4V or 0V Delta/Delta, corner ground, or high-resistance ground systems. () Bulletin M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E). () Bulletin M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E). (2) Bulletin M must be Frame D (D8E) or Frame F (F8E). (3) When using a manual self-protected (Type E) combination motor controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application specific thermal considerations can require a larger enclosure. (4) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann M and JKS fuses recommended for the DC bus fusing. 63 Rockwell Automation Publication 7-TD00K-EN-P - October 7

64 PowerFlex 7-Series AC Drives 4 Volt AC and 6 Volt DC Input Protection Devices Floor Mount Frames 8 Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuous AC Input AC Input Integral Semiconductor Fuse Size (M) (2) DC Bay to Bay Integral Semiconductor Fuse Size (M) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (6) Input Quantities Motor Circuit Continuous DC Protector (7) Input Min 3 s /Phase 2/Phase Max (5) /Phase 2/Phase Max (5) Min (4) Min (4) Min (4) Min (4) DC Input Integral Semiconductor Fuse Size (M) (8) Frame 4V AC Input 6V DC Input 0 Hp 8 3 Heavy G D Hp 8 4 Normal G D Heavy G D Heavy G D Hp Light G D Normal G D Heavy G D Hp Light G D Normal G D Heavy G D Hp 8 5 Light G D Normal G D Heavy G D Hp 8 7 Light G D Normal G D Hp Light G D Normal G D Hp 8 0 Light G D Hp 9 7 Heavy G D (3) (3) 0 Hp Heavy G D (3) (3) 0 Normal G D (3) (3) 7 Hp 9 0 Heavy G DK (3) (3) 0 Hp 9 9 Light G D (3) (3) 9 Normal G D (3) (3) 9 Heavy G DK (3) (3) 0 Hp 9 45 Light G D (3) (3) 45 Normal G DK (3) (3) 45 Heavy G DK (3) (3) 00 Hp 9 35 Light G DK (3) (3) 35 Normal G DK (3) (3) 35 Heavy G DK (3) (3) 64 Rockwell Automation Publication 7-TD00K-EN-P - October 7

65 PowerFlex 7-Series AC Drives 4 Volt AC and 6 Volt DC Input Protection Devices Floor Mount Frames 8 (continued) Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuous AC Input AC Input Integral Semiconductor Fuse Size (M) (2) DC Bay to Bay Integral Semiconductor Fuse Size (M) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (6) 4V AC Input 6V DC Input 0 Hp Light G DK (3) (3) Input Quantities Motor Circuit Continuous DC Protector (7) Input Min 3 s /Phase 2/Phase Max (5) /Phase 2/Phase Max (5) Min (4) Min (4) Min (4) Min (4) DC Input Integral Semiconductor Fuse Size (M) (8) Frame 365 Normal G DK (3) (3) 2 Heavy G DK (3) (3) 2 Hp 9 4 Light G DK (3) (3) 4 Normal G DK (3) (3) 3 Hp 9 5 Light G DK (3) (3) 525 Normal G DK (3) (3) Hp 655 Light G DK (3) (3) 6 Hp 7 Heavy G D2K (3) (3) 7 Hp Normal G D2K (3) (3) 00 Hp 22 Light G D2K (3) (3) () Applied rating refers to the motor that is connected to the drive. For example, a D4 drive can be used in Normal Duty mode on a 3 Hp motor, in Heavy Duty mode on a 0 Hp motor or in Light Duty mode on a 0 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Each drive bay has one fuse per DC line. (4) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (7) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. (8) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. Rockwell Automation Publication 7-TD00K-EN-P - October 7 65

66 PowerFlex 7-Series AC Drives 0 Volt AC and 8V DC Input Protection Devices Wall Mount Frames 3 7 Applied Rating () Cont. Output Drive Sized For Normal Duty Drive Sized For Heavy Duty Continuous AC Input Cat. No. Output Overload Cat. No. Output Overload AC Input Protection Devices Input Quantities Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (6) Circuit Breaker, Dual-element Time-delay Fuse Motor Circuit Protector (8) M Type E Combination Motor Controller with Adjustable Current Range (x = F or G) Min 3 s (x = F or G) Min 3 s Min (2) Max (3) Min (2) Max (3) Min Enclosure Cat. No. Min Enclosure Volume (in. 3 ) (7) Volume (in. 3 ) (3) (9) () Continuous DC Input DC Input Protection (4) Non-Time Delay Fuse Frame 0 Volt AC Input 8 Volt DC Input 0.5 Hp x EP M-xxx-B6 () 86.0 JKS-2 Hp 3.7 x EP x E2P M-xxx-B25 () 86.9 JKS-4 2 Hp x E2P x E3P M-xxx-B () JKS-5 3 Hp x E3P x E6P (4), (4), (5) 40 5 M-D8E-B JKS-8 (5) 5 Hp 3 6. x E6P x E9PO M-D8E-B HSJ 7.5 Hp 3 9 x E9PO x E M-xxx-C (2) HSJ5 Hp 3 x E x E M-xxx-C6 (2) HSJ 5 Hp 3 7 x E x E M-F8E-C HSJ Hp 3 22 x E M-F8E-C HSJ 4 22 x E M-F8E-C HSJ 25 Hp 4 27 x E x E M-F8E-C HSJ Hp 4 32 x E M-F8E-C HSJ 5 32 x E M-F8E-C HSJ Hp 5 4 x E x E HSJ Hp 5 52 x E HSJ 7.5 Hp 6 9. x E M-xxx-C (2) 40.0 HSJ5 Hp 6 2 x E x E M-xxx-C6 (2) HSJ 5 Hp 6 8 x E x E M-F8E-C HSJ Hp 6 23 x E x E (4), 49 (4), 27 (4), 65 M-F8E-C HSJ 25 (5) (5) 25 (5) 6 24 x E M-F8E-C HSJ 6 22 x E M-F8E-C HSJ 25 Hp 6 28 x E x E M-F8E-C HSJ Hp 6 33 x E x E M-F8E-C HSJ Hp 6 42 x E x E HSJ Hp 6 53 (4), x E x E (4), (4), (4), HSJ 52 (5) 48.8 (5) 45 (5) 56.9 (5) Hp 6 63 x E x E HSJ 75 Hp 6 77 x E x E HSJ 0 Hp 6 99 x E x E HSJ75 66 Rockwell Automation Publication 7-TD00K-EN-P - October 7

67 PowerFlex 7-Series AC Drives 0 Volt AC and 8V DC Input Protection Devices Wall Mount Frames 3 7 (continued) Applied Rating () Cont. Output Drive Sized For Normal Duty Drive Sized For Heavy Duty Continuous AC Input Cat. No. Output Overload Cat. No. Output Overload AC Input Protection Devices Input Quantities Dual-element Time-delay Fuse Non Time-delay Fuse Frame 25 Hp 6 25 x E x E HSJ225 Hp 6 44 x E HSJ x E HSJ2 0 Hp 7 92 x E x E HSJ3 2 Hp x E x E HSJ0 0 Hp x E HSJ0 Circuit Breaker Max Size (6) Circuit Breaker, Dual-element Time-delay Fuse Motor Circuit Protector (8) M Type E Combination Motor Controller with Adjustable Current Range (x = F or G) Min 3 s (x = F or G) Min 3 s Min (2) Max (3) Min (2) Max (3) Min Enclosure Cat. No. Min Enclosure Volume (in. 3 ) (7) Volume (in. 3 ) (3) (9) () Continuous DC Input DC Input Protection (4) Non-Time Delay Fuse 0 Volt AC Input 8 Volt DC Input () Applied rating refers to the motor that is connected to the drive. For example, a E063 drive can be used in Normal Duty mode on a Hp motor, in Heavy Duty mode on a Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (3) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (4) Normal duty. (5) Heavy duty. (6) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (7) When using a circuit breaker or time-delay fuse with a drive that is installed in a ventilated enclosure, the enclosure volume must be greater than or equal to the minimum volume specified in this column. Application specific thermal considerations can require a larger enclosure. (8) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. (9) Bulletin M with adjustable current range must have the current trip set to the minimum range so that the device does not trip. () manual self-protected (Type E) combination motor controller, UL Listed for 4Y/277V and 0Y/347V AC Input. Not UL Listed for use on 4V or 0V Delta/Delta, corner ground, or high-resistance ground systems. () Bulletin M must be Frame C (C2E), Frame D (D8E), or Frame F (F8E). (2) Bulletin M must be Frame D (D8E) or Frame F (F8E). (3) When using a manual self-protected (Type E) combination motor controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume that is specified in this column. Application specific thermal considerations can require a larger enclosure. (4) See Fuse Certification and Test Data in PowerFlex AC Drives in Common Bus Configurations Application Guidelines, publication DRIVES-AT002, for fuse self-certification and test data for Bussmann M and JKS fuses recommended for the DC bus fusing. Rockwell Automation Publication 7-TD00K-EN-P - October 7 67

68 PowerFlex 7-Series AC Drives 0 Volt AC and 8V DC Input Protection Devices Floor Mount Frames 8 Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuo us AC Input AC Input Integral Semiconductor Fuse Size (M) (2) DC Bay to Bay Integral Semiconduct or Fuse Size (M6648) Min 3 s / Phase Min (3) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse 2/ Phase Min (3) Max (4) / Phase Min (3) Non Time-delay Fuse Circuit Breaker Max Size (5) 2/ Phase Min (3) Motor Circuit Protector (6) Input Quantities Continuous DC Input Max (4) DC Input Integral Semiconductor Fuse Size (M6253) (7) Frame 0V AC Input 8V DC Input 2 Hp Heavy G E Hp Heavy G E Normal G E Hp Light G E Normal G E Heavy G E Heavy G E Hp Light G E Normal G E Heavy G E Hp Light G E Normal G E Heavy G E Hp 8 4 Light G E Light G E Normal G E Normal G E Hp Light G E Hp 9 5 Heavy G E Hp Heavy G E Normal G E Hp 9 6 Heavy G E Normal G E Light G E Hp 9 0 Heavy G E Rockwell Automation Publication 7-TD00K-EN-P - October 7

69 PowerFlex 7-Series AC Drives 0 Volt AC and 8V DC Input Protection Devices Floor Mount Frames 8 (continued) Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuo us AC Input AC Input Integral Semiconductor Fuse Size (M) (2) DC Bay to Bay Integral Semiconduct or Fuse Size (M6648) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse Min 3 s / Min (3) Phase 2/ Phase Frame Min (3) Max (4) Non Time-delay Fuse Circuit Breaker Max / 2/ Phase Min (3) Max Phase Min (3) (4) Size (5) Motor Circuit Protector (6) Input Quantities Continuous DC Input DC Input Integral Semiconductor Fuse Size (M6253) (7) 0V AC Input 8V DC Input 0 Hp 9 7 Heavy G E Normal G E Light G E Hp 9 85 Heavy G E Normal G E Light G E Hp 9 0 Normal G E Light G E Hp 9 9 Normal G E Light G E Heavy G EK Hp 9 45 Light G E Normal G EK Hp 2 Light G EK Hp Heavy G EK Hp 4 Normal G EK Hp 5 Light G EK () Applied rating refers to the motor that is connected to the drive. For example, a E4 drive can be used in Normal Duty mode on a 4 Hp motor, in Heavy Duty mode on a 3 Hp motor or in Light Duty mode on a 0 Hp motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (5) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. (7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. Rockwell Automation Publication 7-TD00K-EN-P - October 7 69

70 PowerFlex 7-Series AC Drives 6 Volt AC and 932V DC Input Protection Devices - Wall Mount Frames 6 and 7 Applied Rating () Cont. Output Drive Sized For Normal Duty Drive Sized For Heavy Duty Continuous AC Input Cat. No. Output Overload Cat. No. Output Overload Dual Element Time Delay Fuse AC Input Protection Devices Input Quantities Non-Time Delay Fuse Circuit Breaker Max Size (6) Motor Circuit Protector (7) Continuous DC Input (x = F or G) Min 3 s (x = F or G) Min 3 s Min (2) Max (5) Min (2) Max (5) 6 Volt AC Input 932 Volt DC Input 5.5 kw 6 9 x F HSJ5 7.5 kw 6 2 x F x F HSJ kw 6 5 x F x F HSJ25 DC Input Protection Non-Time Delay Fuse Frame 5 kw 6 x F x F HSJ kw 6 23 x F x F (3), 25 (4) 48 (3), (4) 27 (3), 25 (4) HSJ 22 kw 6 x F x F HSJ kw 6 34 x F x F HSJ 37 kw 6 46 x F x F HSJ 45 kw 6 x F x F HSJ 55 kw 6 6 x F x F HSJ0 75 kw 6 82 x F x F HSJ kw 6 98 x F x F HSJ75 kw 6 9 x F x F HSJ0 32 kw 6 42 x F HSJ x F HSJ2 kw 7 7 x F x F HSJ0 0 kw 7 22 x F x F HSJ3 2 kw x F HSJ0 () Applied rating refers to the motor that is connected to the drive. For example, a F06 drive can be used in Normal Duty mode on a 55 kw motor, in Heavy Duty mode on a 45 kw motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (3) Normal duty. (4) Heavy duty. (5) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (7) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. Rockwell Automation Publication 7-TD00K-EN-P - October 7

71 PowerFlex 7-Series AC Drives 6 Volt AC and 932V DC Input Protection Devices Floor Mount Frames 8 Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuous AC Input AC Input Integral Semiconduct or Fuse Size (M) (2) DC Bay to Bay Integral Semiconductor Fuse Size (M6648) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (5) Input Quantities Motor Circuit Continuous Protector (6) DC Input Min 3 s /Phase 2/Phase Max (4) /Phase 2/Phase Max (4) Min (3) Min (3) Min (3) Min (3) DC Input Integral Semiconductor Fuse Size (M6253) (7) Frame 6V AC Input 932V DC Input 0 kw 8 25 Heavy G F kw Normal G F Heavy G F kw 8 8 Heavy G F kw 8 3 Light G F Normal G F kw 8 3 Light G F Normal G F Heavy G F kw Heavy G F kw 8 4 Light G F Normal G F Heavy G F kw 8 4 Light G F Normal G F kw 8 0 Light G F Normal G F kw 8 5 Light G F kw 9 4 Heavy G F kw 9 0 Heavy G F kw 9 5 Heavy G F Normal G F kw 9 6 Heavy G F Normal G F Light G F kw 9 7 Heavy G F Normal G F Light G F kw Normal G F Rockwell Automation Publication 7-TD00K-EN-P - October 7 7

72 PowerFlex 7-Series AC Drives 6 Volt AC and 932V DC Input Protection Devices Floor Mount Frames 8 (continued) Applied Rating () Cont. Output Duty Cat. No. Output Overload Continuous AC Input AC Input Integral Semiconduct or Fuse Size (M) (2) DC Bay to Bay Integral Semiconductor Fuse Size (M6648) AC Input Protection Devices Recommended for Branch Circuit Protection (Does not apply to 2G Drives with Options) Dual-element Time-delay Fuse Non Time-delay Fuse Circuit Breaker Max Size (5) Frame 0 kw Heavy G F Normal G F Light G F kw 9 8 Light G F kw 9 9 Normal G F Light G F Heavy G FK kw 9 Light G F Normal G FK kw Light G FK kw Heavy G FK kw Normal G FK kw 485 Light G FK Input Quantities Motor Circuit Continuous Protector (6) DC Input Min 3 s /Phase 2/Phase Max (4) /Phase 2/Phase Max (4) Min (3) Min (3) Min (3) Min (3) DC Input Integral Semiconductor Fuse Size (M6253) (7) 6V AC Input 932V DC Input () Applied rating refers to the motor that is connected to the drive. For example, a F0 drive can be used in Normal Duty mode on a 0 kw motor, in Heavy Duty mode on a 355 kw motor or in Light Duty mode on a 4 kw motor. The drive can be programmed for each mode. Wiring and fuses can be sized based on the programmed mode. For any given drive catalog number, Normal Duty mode provides higher continuous current but smaller overload current when compared to Heavy Duty mode. See parameter 6 [Duty Rating]. (2) These AC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. AC input protection devices for branch circuit protection based on US NEC are listed in the table. Each drive bay has one fuse per phase. (3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping. (4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (5) Circuit breaker - inverse time breaker. For US NEC, minimum size is 25% of motor FLA. Ratings that are shown are maximum. (6) Recommended motor circuit protector - instantaneous trip circuit breaker. The trip setting must be set to the input current of the drive and must be sized for the continuous current of the system. (7) These DC line fuses (with blown fuse indicators) are included in the drive to provide drive short circuit protection. 72 Rockwell Automation Publication 7-TD00K-EN-P - October 7

73 PowerFlex 7-Series AC Drives Short Circuit Current Ratings for Drives with Options Default ratings (no added protection) shown. A indicates ratings that can be achieved with additional protection. 0V AC Input Drive Cat. No. Frame Duty kw Short Circuit Current Rating (ka) Cycle Circuit Breaker Only (P3) () Circuit Breaker with Input Contactor (P3 with P) () Molded Case Switch Only (P5) (2) 2G C4 8 LD or 0 with 0 0 A Class L fuse ND 2 0 or 65 with 0 A Class J fuse HD or 0 with 0 0 A Class J fuse 8 with 0 0 A Class L fuse 8 with 0 A CB 2G C5 8 LD or 0 with 7 0 A Class L fuse ND or 0 with 0 0 A Class L fuse HD 2 0 or 65 with 0 A Class J fuse 2G C567 8 LD or 0 with 0 A Class L fuse ND or 0 with 7 0 A Class L fuse HD 2 0 or 65 with 0 A Class J fuse 2G C6 8 LD or 0 with 00 A Class L fuse ND or 0 with 8 A Class L fuse HD or 0 with 0 0 A Class L fuse 2G C7 8 LD or 0 with 00 A Class L fuse ND or 0 with 00 A Class L fuse HD or 0 with 0 0 A Class L fuse 2G C7 8 LD or 0 with 00 A Class L fuse ND or 0 with 00 A Class L fuse HD or 0 with 0 0 A Class L fuse Molded Case Switch with Input Contactor (P5 with P) (2) 5 or with 0 A Class L fuse with 0 A CB 65 5 or 65 with 0 A Class J fuse with 0 00 A Class L fuse with 0 A CB 65 5 or 0 with 0 0 A Class J fuse 8 with 0 0 A Class L fuse 8 with 0 A CB 5 or with 7 A Class L fuse with 0 A CB 5 or with 0 A Class L fuse with 0 A CB 65 5 or 65 with 0 A Class J fuse with 0 00 A Class L fuse with 0 A CB 5 or with 0 A Class L fuse with 0 A CB 5 or with 7 A Class L fuse with 0 A CB 65 5 or 65 with 0 A Class J fuse with 0 00 A Class L fuse with 0 A CB 5 or 42 with 00 A Class L fuse 42 with 00 A CB 5 or 42 with 8 A Class L fuse 42with 0 A CB 5 or with 0 A Class L fuse with 0 A CB 5 or 42 with 00 0 A Class L fuse 42 with 00 A CB 5 or 42 with 00 A Class L fuse 42 with 00 A CB 5 or with 7 A Class L fuse with 0 A CB 5 or 42 with 0 0 A Class L fuse 42 with 0 A CB 5 or 42 with 00 0 A Class L fuse 42 with 00 A CB 5 or 42 with 0 A Class L fuse 42 with 0 A CB Rockwell Automation Publication 7-TD00K-EN-P - October 7 73

74 PowerFlex 7-Series AC Drives 0V AC Input (continued) Drive Cat. No. Frame Duty Cycle kw Short Circuit Current Rating (ka) Circuit Breaker Circuit Breaker with Input Only (P3) () Contactor (P3 with P) () Molded Case Switch Only (P5) (2) 2G C9 9 LD 5 0 ND 0 0 HD 0 0 2G CK0 9 LD 6 0 ND 5 0 HD 0 0 2G CK 9 LD 7 0 ND 6 0 HD 0 0 2G CK2 9 LD 0 0 ND 7 0 HD 5 0 2G CK4 9 LD 8 0 ND 0 0 HD 6 0 2G CK5 9 LD 0 0 ND 8 0 HD 7 0 2G CK6 LD 00 ND 0 HD 7 2G C2K LD ND 2 HD 00 () These circuit breakers are considered branch circuit protection for the unit. (2) No additional protection is provided with the P5 molded case switch option. Branch circuit protection is required based on NEC guidelines. Molded Case Switch with Input Contactor (P5 with P) (2) 74 Rockwell Automation Publication 7-TD00K-EN-P - October 7

75 PowerFlex 7-Series AC Drives 4V AC Input Drive Cat. No. Frame Duty Cycle Hp Short Circuit Current Rating (ka) Circuit Breaker Circuit Breaker with Input Only (P3) () Contactor (P3 with P) () 2G D4 8 LD 0 0 or 65 with 0 A Class J fuse Molded Case Switch Only (P5) (2) ND 3 0 or 65 with 5 0 A Class J fuse HD or 0 with 4 0 A Class J fuse 8 with 0 0 A Class L fuse 8 with 0 A CB 2G D485 8 LD or 0 with 0 A Class L fuse ND 0 0 or 65 with 0 A Class J fuse HD or 0 with 0 0 A Class J fuse 8 with 0 0 A Class L fuse 2G D545 8 LD or 0 with 0 A Class L fuse ND or 0 with 6 0 A Class L fuse HD 3 0 or 65 with 5 0 A Class J fuse 2G D67 8 LD or 0 with 8 A Class L fuse ND or 0 with 7 0 A Class L fuse HD 0 0 or 65 with 0 A Class J fuse Molded Case Switch with Input Contactor (P5 with P) (2) 65 5 or 65 with 0 A Class J fuse with 0 00 A Class L fuse with 0 A CB 65 or 65 with 5 0 A Class J fuse 65 5 or 0 with 0 0 A Class J fuse 8 with 0 0 A Class L fuse 8 with 0 A CB 5 or with 6 A Class L fuse with 0 A CB 65 5 or 65 with 0 A Class J fuse with 0 00 A Class L fuse with 0 A CB 65 5 or 0 with 0 0 A Class J fuse 8 with 0 0 A Class L fuse 5 or with 0 A Class L fuse with 0 A CB 5 or with 6 A Class L fuse with 0 A CB 65 5 or 65 with 5 0 A Class J fuse with 0 00 A Class L fuse with 0 A CB 5 or 42 with 8 A Class L fuse 42 with 0 A CB 5 or with 7 A Class L fuse with 0 A CB 65 5 or 65 with 0 A Class J fuse with 0 00 A Class L fuse with 0 A CB 2G D7 8 LD or 0 with 00 A Class L fuse ND or 0 with 8 A Class L fuse HD or 0 with 6 0 A Class L fuse 2G D7 8 LD or 0 with 00 A Class L fuse ND or 0 with 0 A Class L fuse HD or 0 with 7 0 A Class L fuse 5 or 42 with 00 0 A Class L fuse 42 with A CB 5 or 42 with 8 A Class L fuse 42 with 0 A CB 5 or with 6 A Class L fuse with 0 A CB 5 or 42 with 00 0 A Class L fuse 42 with A CB 5 or 42 with 0 A Class L fuse 42 with 0 00 A CB 5 or with 7 A Class L fuse with 0 A CB Rockwell Automation Publication 7-TD00K-EN-P - October 7 75

76 PowerFlex 7-Series AC Drives 4V AC Input (continued) Drive Cat. No. Frame Duty Cycle Hp Short Circuit Current Rating (ka) Circuit Breaker Circuit Breaker with Input Only (P3) () Contactor (P3 with P) () Molded Case Switch Only (P5) (2) 2G D0 9 LD 0 0 ND 0 0 HD 0 0 2G D9 9 LD 0 0 ND 0 0 HD 0 0 2G DK0 9 LD 00 0 ND 0 0 HD 7 0 2G DK2 9 LD 0 0 ND 00 0 HD 0 0 2G DK3 9 LD 2 0 ND 0 0 HD 0 0 2G DK4 9 LD 3 0 ND 2 0 HD G DK5 LD ND 3 HD 0 2G D2K0 LD 00 ND 7 HD 6 () These circuit breakers are considered branch circuit protection for the unit. (2) No additional protection is provided with the P5 molded case switch option. Branch circuit protection is required based on NEC guidelines. Molded Case Switch with Input Contactor (P5 with P) (2) 76 Rockwell Automation Publication 7-TD00K-EN-P - October 7

77 PowerFlex 7-Series AC Drives 0V AC Input Drive Cat. No. Frame Duty Cycle Hp Short Circuit Current Rating (ka) Circuit Breaker Only (P3) () Circuit Breaker with Input Contactor (P3 with P) () Molded Case Switch Only (P5) (2) Molded Case Switch with Input Contactor (P5 with P) (2) with 0 A Class J fuse 2G E295 8 LD 3 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse ND 0 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse HD 2 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse 2G E355 8 LD 0 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse ND 3 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse HD 0 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse 2G E395 8 LD 4 with 0 A Class L fuse with 00 A CB ND 0 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse HD 3 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse 2G E435 8 LD 0 with 00 A Class L fuse with 00 A CB ND 4 with 0 A Class L fuse with 00 A CB HD 3 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse 2G E4 8 LD 0 35 with 00 A Class L fuse with 00 A CB ND 0 with 00 A Class L fuse with 00 A CB HD 0 8 with 0 A Class L fuse 8 with 0 A CB 0 with 0 A Class J fuse 2G E5 8 LD 5 35 with 0 A Class L fuse with 0 A CB ND 0 35 with 00 A Class L fuse with 00 A CB HD 4 with 0 A Class L fuse with 00 A CB 2G E595 9 LD 0 ND 0 HD with 0 A Class J fuse with 0 A Class J fuse with 0 A Class J fuse with 0 A Class J fuse with 0 A Class J fuse 0 with 0 A max Class L with 0 A Class L fuse fuse with 0 A Class J fuse with 0 A Class J fuse 0 with 0 A max Class L with 0 A Class L fuse fuse 0 with 0 A max Class L with 0 A Class L fuse fuse with 0 A Class J fuse 0 with 0 A max Class L with 0 A Class L fuse fuse 0 with 0 A max Class L with 0 A Class L fuse fuse with 0 A Class J fuse 0 with 0 A max Class L fuse 0 with 0 A max Class L fuse 0 with 0 A max Class L fuse with 0 A Class L fuse with 0 A Class L fuse with 0 A Class L fuse Rockwell Automation Publication 7-TD00K-EN-P - October 7 77

78 PowerFlex 7-Series AC Drives 0V AC Input (continued) Drive Cat. No. Frame Duty Cycle Hp Short Circuit Current Rating (ka) Circuit Breaker Only (P3) () Circuit Breaker with Input Contactor (P3 with P) () Molded Case Switch Only (P5) (2) 2G E6 9 LD 0 ND 0 HD 0 2G E7 9 LD 0 ND 0 HD 0 2G E825 9 LD 9 ND 0 HD 7 2G E0 9 LD ND 9 HD 0 2G E9 9 LD 0 65 ND HD 0 2G EK LD 2 ND 0 HD 00 2G EK4 LD ND HD 2 () These circuit breakers are considered branch circuit protection for the unit if the tap is within ft of the breaker input. (2) These switches are 2G, SCCR ratings, with no additional protection provided. Branch circuit protection (fuse) is required based on NEC guidelines for options with P5. Molded Case Switch with Input Contactor (P5 with P) (2) 78 Rockwell Automation Publication 7-TD00K-EN-P - October 7

79 PowerFlex 7-Series AC Drives 6V AC Input Drive Cat. No. Frame Duty kw Short Circuit Current Rating (ka) Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch with Input Only (P3) () (P3 with P) () Molded Case Switch Only (P5) (2) Contactor (P5 with P) (2) 2G F265 8 LD 35 SCCR rating for 6V input contactor not 25 SCCR rating for 6V input contactor not ND 2 available at time of publication. 25 available at time of publication. HD G F3 8 LD ND HD G F3 8 LD 0 25 ND HD G F45 8 LD 4 25 ND 0 25 HD G F4 8 LD ND 4 25 HD G F0 8 LD ND HD G F5 9 LD 6 35 ND 5 35 HD G F6 9 LD 7 35 ND 6 35 HD G F7 9 LD 0 35 ND 7 35 HD G F765 9 LD 8 35 ND 7 35 HD G F795 9 LD 0 35 ND 0 35 HD G F9 9 LD ND 0 35 HD G FK0 LD 0 ND 00 HD 0 2G FK4 LD ND HD () These circuit breakers are considered branch circuit protection for the unit if the tap is within ft of the breaker input. (2) These switches are 2G, SCCR ratings, with no additional protection provided. Branch circuit protection (fuse) is required based on NEC guidelines for options with P5. Rockwell Automation Publication 7-TD00K-EN-P - October 7 79

80 PowerFlex 7-Series AC Drives Cable Considerations This section provides information for cable types and routing. Power Cable Types Acceptable for 0 0 Volt Installations Various cable types are acceptable for drive installations. For an in-depth discussion of cable types, including a table of maximum motor cable lengths, see the Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN00. Recommended Cable Design Rating/Type 0V 75 C (67 F) Description Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket. Wiring Considerations This section provides information for power, signal, and I/O wiring. Type Wire Types Description Min Insulation Rating Power () (2) Signal () (3) (4) Digital I/O Safety inputs Homing inputs () (3) (4) Standard Four tinned copper conductors with XLPE insulation. Copper braid/aluminum foil combination shield and tinned copper drain wire. PVC jacket. 0V, 75 C (67 F) Standard analog I/O 0.7 mm 2 (8 AWG), twisted pair, 0% shield with drain. 0V, Remote pot 0.7 mm 2 (8 AWG), 3 conductor, shielded. 75 C (67 94 F) Encoder/ Pulse I/O < m (0 ft) Combined 0.96 mm 2 (24 AWG) individually shielded pairs. Encoder/ Pulse I/O...52 m (0...0 ft) Encoder/ Pulse I/O m (0...8 ft) Signal Power Combined Signal Power Combined 0.96 mm 2 (24 AWG) individually shielded pairs. 0.7 mm 2 (8 AWG) individually shielded pairs 0.3 mm 2 (22 AWG), power is 0.0 mm 2 ( AWG) individually shielded pairs mm 2 (24 AWG) individually shielded pairs. 0.7 mm 2 (8 AWG) individually shielded pairs. 0.7 mm 2 (8 AWG) individually shielded pairs. Unshielded Per US NEC or applicable national or local code. 0V, Shielded Multi-conductor 0.7 mm 2 (8 AWG), 3 conductor, shielded. C ( F) shielded cable () Separate control and signal wires from power wires by at least 0.3 m ( ft). (2) The use of shielded wire for AC input power is not always necessary, but is recommended. (3) If the wires are short and contained within a cabinet that has no sensitive circuits, the use of shielded wire is not always necessary, but is recommended. (4) I/O terminals that are labeled ( ) or common are not referenced to earth ground and are designed to reduce common mode interference. Grounding these terminals can cause signal noise. For CE installations, 5V I/O must use shielded cable or have a cable length less than m (98 ft). Rockwell Automation Publication 7-TD00K-EN-P - October 7

81 PowerFlex 7-Series AC Drives Power Wiring Options This section describes the cabling options available for each Frame 8 drive enclosure. See pages 6 32 for conduit plate dimensions. O X Adequate Spacing Available conduit plates provide adequate spacing for typical cabling. Cable Entry and Exit Routes Possible Evaluation is Required Available conduit plates must be evaluated to determine if cabling fits. Not Possible Insufficient Spacing Conduit plates are not available for the specified configuration. Frame Enclosure Rating Enclosure Code Cabinet Layout Top Entry/ Top Exit Top Entry/ Bottom Exit Bottom Entry/ Top Exit 8 IP, NEMA/UL Type B 0 mm drive cabinet X X O L, P, W 0 mm drive cabinet O O B 0 mm drive with power option bay X O L, P, W 0 mm drive with power option bay O Bottom Entry/ Bottom Exit B 0 mm drive with wiring bay L, P, W 0 mm drive with wiring bay B 0 mm drive with power option and wiring bays L, P, W 0 mm drive with power option bay and wiring bays IP54, NEMA 2 J, K, Y 0 mm drive cabinet X X X J, K, Y 0 mm drive with power option bay X O O J, K, Y 0 mm drive with wiring bay J, K, Y 0 mm drive with power option bay and wiring bays 9 IP, NEMA/UL Type B 0 mm drive cabinet O O O L, P, W 0 mm drive cabinet B 0 mm drive with power option bay X L, P, W 0 mm drive with power option bay O B 0 mm drive with wiring bay L, P, W 0 mm drive with wiring bay B 0 mm drive with power option and wiring bays L, P, W 0 mm drive with power option bay and wiring bays IP54, NEMA 2 J, K, Y 0 mm drive cabinet X X X J, K, Y 0 mm drive with power option bay O O J, K, Y 0 mm drive with wiring bay J, K, Y 0 mm drive with power option bay and wiring bays Rockwell Automation Publication 7-TD00K-EN-P - October 7 8

82 PowerFlex 7-Series AC Drives Cable Entry and Exit Routes Frame Enclosure Rating Enclosure Code Cabinet Layout Top Entry/ Top Exit Top Entry/ Bottom Exit IP, NEMA/UL Type B 0 mm drive cabinet O O O L, P, W 0 mm drive cabinet O B 0 mm drive with power option bay X X L, P, W 0 mm drive with power option bay O O Bottom Entry/ Top Exit Bottom Entry/ Bottom Exit B 0 mm drive with wiring bay L, P, W 0 mm drive with wiring bay B 0 mm drive with power option and wiring bays L, P, W 0 mm drive with power option bay and wiring bays X IP54, NEMA 2 J, K, Y 0 mm drive cabinet X X X J, K, Y 0 mm drive with power option bay X O O J, K, Y 0 mm drive with wiring bay O J, K, Y 0 mm drive with power option bay and wiring bays Motor Considerations Due to the operational characteristics of AC variable frequency drives, we recommend motors with inverter grade insulation systems that are designed to meet or exceed NEMA MG Part standards for resistance to spikes of volts. Guidelines must be followed when using non-inverter grade motors to avoid premature motor failures. See Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN00 for recommendations. Allen-Bradley Permanent Magnet Servo Motors When using a PowerFlex 755 drive to control a permanent magnet motor, the motor feedback device must have a resolution such that the number of pulses per revolution (PPR) is an exponent of 2 (for example: 52, 24, 48, 96, 892, and so on). The following table contains a list of specifications for Allen-Bradley servo motors compatible with PowerFlex 7- Series drives. This information is provided to help configure a PowerFlex 7-Series drive with the appropriate servo motor data. For information about compatibility and configuration of Allen-Bradley servo motors (including Bulletin RDB or RDD-Series Direct Drive motors) and third-party PM motors, contact Rockwell Automation technical support. Allen-Bradley Servo Motors Compatible with PowerFlex 7-Series Drives Cat. No. Motor NP Volts (line-line V rms) Motor NP (A rms) Motor NP Hertz (Hz) Motor NP RPM (oper. rpm) Motor NP Power (kw) Motor Poles Current peak (A rms) System Cont. Stall Torque (N m) MPL-B45K MPL-B45F MPL-B5K Motor Max RPM 82 Rockwell Automation Publication 7-TD00K-EN-P - October 7

83 PowerFlex 7-Series AC Drives Allen-Bradley Servo Motors Compatible with PowerFlex 7-Series Drives (continued) Cat. No. Motor NP Volts (line-line V rms) Motor NP (A rms) Motor NP Hertz (Hz) Motor NP RPM (oper. rpm) Motor NP Power (kw) MPL-B5K MPL-B5F MPL-B5F MPL-B5J MPL-B6F MPL-B6F MPL-B6D MPL-B6F MPL-B8D MPL-B8C MPL-B8D MPL-B9B MPL-B9C MPL-B9D MPL-B9B MPL-B9C MPL-B9D MPM-B5F MPM-B5T MPM-B52C MPM-B52F MPM-B52T MPM-B53E MPM-B53F MPM-B53T MPM-B2F MPM-B2M MPM-B2T MPM-B4C MPM-B4E MPM-B4M MPM-B65C MPM-B65F MPM-B65M MPM-B652C MPM-B652E MPM-B652F MPM-B653C Motor Poles Current peak (A rms) System Cont. Stall Torque (N m) Motor Max RPM Rockwell Automation Publication 7-TD00K-EN-P - October 7 83

84 PowerFlex 7-Series AC Drives Allen-Bradley Servo Motors Compatible with PowerFlex 7-Series Drives (continued) Cat. No. Motor NP Volts (line-line V rms) Motor NP (A rms) Motor NP Hertz (Hz) Motor NP RPM (oper. rpm) Motor NP Power (kw) MPM-B653E MPM-B653F MPM-B252C MPM-B252F MPM-B252M MPM-B253B MPM-B253E MPM-B253F MPM-B254B MPM-B254e MPM-B254F Motor Poles Current peak (A rms) For motor power and feedback cable information, see the Kinetix Motion Control Selection Guide, (publication GMC-SG00). System Cont. Stall Torque (N m) Motor Max RPM 84 Rockwell Automation Publication 7-TD00K-EN-P - October 7

85 PowerFlex 7-Series AC Drives Dimensions and Weights This section provides Frame and rating cross-references. 8V AC and 2V AC Cat. No. Light Duty kw Output Normal Duty kw Output Heavy Duty kw Output Cat. No. Light Duty Hp Output Normal Duty Hp Output Heavy Duty Hp Output 8 Volt 2 Volt x B2P (0.37) () 0.37 (0.37) () x B2P2 0.5(0.5) () 0.5(0.5) () x B4P2 0.75(0.75) () 0.75(0.37) () x B4P2 () () (0.5) () x B6P8.5(.5) ().5(0.75) () x B6P8 2(2) () 2() () x B9P6 2.2(2.2) () 2.2(.5) () x B9P6 3(3) () 3(2) () x B05 4(4) () 2.2(2.2) () x B05 5(5) () 3(3) () x B x B Enclosure Code/Frame Size F G N R x B x B x B x B042 5 x B054 5 x B x B x B x B x B0 25 x B4 22 x B4 x B32 66 x B (2) x B 37 x B 6 x B x B54 6 (2) 6 x B x B92 75 x B x B x B3 x B x B x B () Ratings in parenthesis are only applicable for Frame. (2) For Frames 6 and 7, a user-installed flange kit (catalog number -7-FLNG4-Fx) is available to convert a code N drive that provides a NEMA/UL Type 4X/2 back. Rockwell Automation Publication 7-TD00K-EN-P - October 7 85

86 PowerFlex 7-Series AC Drives 0V AC and 4V AC Cat. No. Light Duty kw Output Normal Duty kw Output Heavy Duty kw Output Cat. No. Light Duty Hp Output Normal Duty Hp Output Heavy Duty Hp Output 0 Volt 4 Volt x C2P 0.75 (0.75) () 0.75 (0.37) () x D2P () () (0.5) () x C3P5.5 (.5) ().5 (0.75) () x D3P4 2 (2) () 2 (.5) () x C5P0 2.2 (2.2) () 2.2 (.5) () x D5P0 3 (3) () 3 (2) () x C8P7 4 (4) () 4 (2.2) () x D8P0 5 (5) () 5 (3) () x C0 5.5 (5.5) () 5.5 (4) () x D0 7.5 (7.5) () 7.5 (5) () x C (7.5) () 5.5 (5.5) () x D04 () () 7.5 (7.5) () x C x D022 5 x C0 5 x D027 5 x C x D x C x D0 25 x C0 22 x D052 x C x D065 x C x D077 x C x D x C x D x C 75 x D x C5 x D86 25 x C2 32 x D248 0 () Ratings in parenthesis are only applicable for Frame. (2) For Frames 6 and 7, a user-installed flange kit (catalog number -7-FLNG4-Fx) is available to convert a code N drive that provides a NEMA/UL Type 4X/2 back. Enclosure Code/Frame Size B, J, L, T F G N K, P, W, Y R x C2 32 x D x C367 0 x D (2) 7 x C x D xG C x D xG C x D (2) 7 2xG C x D xG C x D xG C x D xG C x D xG C x D xG C x D xG CK x D xG CK x DK xG CK x DK xG CK x DK xG CK x DK xG CK x DK xG C2K 2 00 x D2K (2) Rockwell Automation Publication 7-TD00K-EN-P - October 7

87 PowerFlex 7-Series AC Drives 0V AC and 6V AC Cat. No. Light Duty kw Output Normal Duty kw Output Heavy Duty kw Output Cat. No. Light Duty Hp Output Normal Duty Hp Output Heavy Duty Hp Output Enclosure Code/Frame Size B, J, L, T F 6V 0V G, N 6V 0V K, P, W, Y 6 Volt 0 Volt x EP x E2P7 2 x E3P9 3 2 x E6P 5 3 x E9P x E0 7.5 x F x E x E x F x E x E x F0 5 x E x F x E x E x F x E x E x F x E x E x F x E x E x F x E x F x E063 x F x E x F x E x F9 x E x F42 32 x E44 25 x F7 32 x E x F22 0 x E x F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG F x E xG FK x EK xG FK4 x EK4 2 R Rockwell Automation Publication 7-TD00K-EN-P - October 7 87

88 PowerFlex 7-Series AC Drives Enclosure Options IMPORTANT IP00, IP, and NEMA/UL Open Type PowerFlex 7-Series drives must be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors, and abrasive debris must be kept out of the enclosure. These enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne contaminants. See the following tables for an explanation of enclosure options and the environmental specifications that are found on page 9. Pollution Degree Ratings According to EN Pollution Description Degree No pollution or only dry, non-conductive pollution occurs. The pollution has no influence. 2 Normally, only non-conductive pollution occurs. Occasionally, a temporary conductivity that is caused by condensation is to be expected, when the drive is out of operation. 3 Conductive pollution or dry non-conductive pollution occurs, which becomes conductive due to condensation, which is to be expected. 4 The pollution generates persistent conductivity that is caused, for example, by conductive dust or rain or snow. Drive Enclosure Ratings Frames Enclosure Type (Cat. No. Position 6) Installed Accessory Kit Front Side Rating Enclosure Type Pollution Degree Back Side/Heat Sink Rating Enclosure Type Pollution Degree R None IP, NEMA/UL Open Type, 2 IP, NEMA/UL Open Type, 2 NEMA Type IP, NEMA/UL Type, 2 IP, NEMA/UL Type, N None IP, NEMA/UL Open Type, 2 IP, NEMA/UL Open Type, 2 NEMA Type IP, NEMA/UL Type, 2 IP, NEMA/UL Type, 2 Flange IP, NEMA/UL Type, 2 IP, NEMA/UL Type, 2 F None IP, NEMA/UL Open Type, 2 IP66, NEMA/UL Type 4X, 2, 3, 4 G None IP54, NEMA/UL Type 2, 2, 3, 4 IP54, NEMA/UL Type 2, 2, 3, 4 6 and 7 N None IP00, NEMA/UL Open Type, 2 IP00, NEMA/UL Open Type Kit, 2 NEMA Type IP, NEMA/UL Type, 2 IP, NEMA/UL Type, 2 NEMA Type 4X flange IP00, NEMA/UL Open Type, 2 IP66, NEMA/UL Type 4X, 2, 3, 4 G None IP54, NEMA/UL Type 2, 2, 3, 4 IP54, NEMA/UL Type 2, 2, 3, 4 8 B, L, P, W None IP, NEMA/UL Type, MCC, 2 IP, NEMA/UL Type, 2 J, K, Y None IP54, NEMA 2, 2, 3, 4 IP54, NEMA 2, 2, 3, 4 88 Rockwell Automation Publication 7-TD00K-EN-P - October 7

89 PowerFlex 7-Series AC Drives Minimum Mounting Clearances Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification. Wall Mount Frames 7 82 mm (7.2 in.) Floor Mount Frames mm (3.0 in.) Front View Minimum clearance for proper airflow when hood is not used. Top View 76.2 mm (3.0 in.) Do not impede airflow through the Roll-out Cart 8 mm (33.9 in.) Do not impede airflow through the drive. Approximate Weights Drive Standard (F, G) Standard (G) With options (2G) AC input and common DC input () Only Frame 7 available for 8V, 2V input drives. Frame Drive Rating Enclosure Code/Weight, kg (lb) Size kw (8V (), 0V, 6V) Hp (2V (), 4V, 0V) F G N R (5) () (22) 8 (8) (29) 4 (3) (25) (37) 8 (39) 6 (35) (54) 26 (57) 24 (52) (82) 89 (97) 37 (82) (84) 6 (256) 39 (85) (52) 35 (297) 79 (74) (22) 62 (357) 6 (234) B, L P, W J K, Y AC input (374) 45 (2525) 644 (49) 66 (25) (2748) 22 (5) 287 (2838) 2332 (54) (422) 3435 (7576) 93 (4257) 3498 (77) Common DC input (248) 88 () 586 (293) 9 (2445) (2497) 276 (4799) 73 (2587) 228 (4889) (3745) 3264 (799) 7 (38) 3327 (7334) AC input (2525) 675 (3694) 66 (25) 696 (3739) (385) 28 (629) 77 (35) 2862 (69) (56) 3965 (8745) 2377 (524) 28 (88) Rockwell Automation Publication 7-TD00K-EN-P - October 7 89

90 PowerFlex 7-Series AC Drives Maximum Component Weights - Frames 8 Component AC Input, kg (lb) Common DC Input, kg (lb) Converter/DC input with precharge 64 () 64 () Inverter 222 (4) 65 (363) Drive assembly (Open, IP00) 329 (725) 229 (4) Approximate Dimensions This section provides the approximate dimensions for the drives. Dimension Drawing Index Frame Description Page IP, NEMA/UL Type Open 9 2 IP, NEMA/UL Type Open 9 Flange Mount 92 IP54, NEMA/UL Type IP, NEMA/UL Open Type 93 Flange Mount 94 IP54, NEMA/UL Type IP, NEMA/UL Open Type 95 Flange Mount 96 IP54, NEMA/UL Type IP, NEMA/UL Open Type 97 Flange Mount 98 IP54, NEMA/UL Type IP00, NEMA/UL Open Type 0 Flange Mount IP54, NEMA/UL Type IP00, NEMA/UL Open Type 3 Flange Mount 4 NEMA/UL Type 5 IP54, NEMA/UL Type MCC Style Cabinet, 0 mm (23.6 in.) Deep - IP 6 MCC Style Cabinet with Wiring Bay, 0 mm (23.6 in.) Deep - IP 8 MCC Style Cabinet with Cabinet Option Bay, 0 mm (23.6 in.) Deep - IP 9 MCC Style Cabinet with Wiring Bay and Cabinet Option Bay, 0 mm (23.6 in.) Deep - IP MCC Style Cabinet, 0 mm (3.5 in.) Deep - IP MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep - IP 2 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep - IP 3 MCC Style Cabinet with Wiring Bay and Cabinet Option Bay, 0 mm (3.5 in.) Deep - IP 4 MCC Style Cabinet, 0 mm (3.5 in.) Deep - IP54 5 MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep - IP54 6 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep - IP54 7 MCC Style Cabinet with Wiring Bay and Cabinet Option Bay, 0 mm (3.5 in.) Deep - IP54 8 Open Style - AC Input 9 Open Style - DC Input Rockwell Automation Publication 7-TD00K-EN-P - October 7

91 PowerFlex 7-Series AC Drives Dimension Drawing Index (continued) Frame Description Page 9 MCC Style Cabinet, 0 mm (23.6 in.) Deep - IP 2 MCC Style Cabinet with Wiring Bay, 0 mm (23.6 in.) Deep - IP 22 MCC Style Cabinet with Cabinet Option Bay, 0 mm (23.6 in.) Deep - IP 23 MCC Style Cabinet with Cabinet Option Bay and Wiring Bay, 0 mm (23.6 in.) Deep - IP 24 MCC Style Cabinet, 0 mm (3.5 in.) Deep - IP 25 MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep - IP 26 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep - IP 27 MCC Style Cabinet with Cabinet Option Bay and Wiring Bay, 0 mm (3.5 in.) Deep - IP 28 MCC Style Cabinet, 0 mm (3.5 in.) Deep - IP54 29 MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep - IP54 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep - IP54 3 MCC Style Cabinet with Cabinet Option Bay and Wiring Bay, 0 mm (3.5 in.) Deep - IP54 32 Open Style - AC Input 33 Open Style - DC Input 34 MCC Style Cabinet, 0 mm (23.6 in.) Deep - IP 35 MCC Style Cabinet, 0 mm (3.5 in.) Deep - IP 36 MCC Style Cabinet 0 mm (3.5 in.) Deep - IP54 37 Open Style - AC Input 38 Open Style - DC Input 39 6 NEMA/UL Type Kit 5 NEMA/UL Type Bottom View 4 5 EMC Plate and Cores Kit 42 Frame Type Approximate Dimensions mm (in.), 2 IP, NEMA/UL Type Open A D 6.4 (0.25) 4.3 (0.56) C Frame 2 Shown B F Frame A B C D E F Weight kg (lb).0 (4.33) (5.) 0.5 (5.77) (6.) 2.0 (8.3) 22.0 (8.35) 68.0 (2.68) 0.0 (3.94) 82.0 (3.23) 0.0 (3.94) 3.4 (5.37) 4.2 (5.9) 6.0 (2.75) 7.8 (7.2) E Rockwell Automation Publication 7-TD00K-EN-P - October 7 9

92 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 2 Flange Mount 6.2 (8.2) 22.0 (8.35) 48.8 (8.97) 94.2 (3.7) 9.2 (0.76) 88.3 (7.4) 69.2 (6.66) 4x: Ø4.00 (Ø0.57) 4.6 (8.3) (5.56) (.23) 75.3 (6.) /-0.00 ( /-0.0) 63.7 (2.5) Important: Supplied mounting hardware must be used to meet enclosure rating (2.57).2 (.9) /-0.00 ( /-0.0).5 (.) 92 Rockwell Automation Publication 7-TD00K-EN-P - October 7

93 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 2 IP54, NEMA/UL Type (8.48) 0.0 (3.94) 6.4 (0.25) 4.3 (0.56) (8.75) (.) (2.39) 88. (3.47) 85.7 (3.37) 65. (2.56) 44.5 (.75) 42. (.66) 2x: Ø22.0 (Ø0.87) 79.4 (7.06) 46.4 (5.76) 9.4 (4.3) 3x: Ø29.0 (Ø.4) 3 IP, NEMA/UL Open Type.0 (7.48) 58.0 (6.22) 6.4 (0.25) 4.3 (0.56) 22.0 (8.35) (7.3) (7.87) Rockwell Automation Publication 7-TD00K-EN-P - October 7 93

94 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 3 Flange Mount 2.0 (.24) 22.0 (8.35) 55.0 (.28).3 (4.74) 32.3 (.27) 2.5 (9.47) 8.3 (8.) 6x: Ø4.00 (Ø0.57) (9.5) (8.02) (3.89) /-0.00 ( /-0.000) Important: Supplied mounting hardware must be used to meet enclosure rating (9.76) 42.8 (5.62) 4x: 5.00R (0.97R) 37.8 (.48).75 (.2) /-0.00 ( /-0.000).75 (.2) 84.6 (3.33) 94 Rockwell Automation Publication 7-TD00K-EN-P - October 7

95 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 3 IP54, NEMA/UL Type (.55) 58.0 (6.22) 85.5 (7.) 6.4 (0.25) 4.3 (0.56) 2. (8.67) (.98) 55.0 (2.69) 92.8 (3.65) 62.3 (2.45) 49.8 (.96) 35.8 (5.35) 23.3 (4.85) 3x: Ø22.2 (Ø0.87) 2x: Ø43.7 (Ø.72) 83.5 (7.22) 36.5 (5.37) 4 IP, NEMA/UL Open Type 94.0 (7.64) (8.74) 6.4 (0.25) 4.3 (0.56) 22.0 (8.35) (7.9) (8.66) 2.0 (7.95) Rockwell Automation Publication 7-TD00K-EN-P - October 7 95

96 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 4 Flange Mount (.) 2.9 (8.34) (2.06) (.0) 272. (.728) (8.829) (5.364) 6x: Ø4.00 (Ø0.57) 55. (.295) (8.9) (4.478) (.48) (5.87) 4x: 5.00R (0.97R) /-0.00 ( /-0.000) Important: Supplied mounting hardware must be used to meet enclosure rating (.486).75 (.2) /-0.00 ( /-0.000).75 (.2) 84.5 (3.33) 96 Rockwell Automation Publication 7-TD00K-EN-P - October 7

97 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 4 IP54, NEMA/UL Type (.8) 94.0 (7.64) 27.5 (8.56) 6.4 (0.25) 4.3 (0.56) 2. (8.67) (2.77) 57.0 (22.48) 8.8 (4.28) 76.8 (3.02) 5.8 (2.04) 65.8 (6.53).8 (5.54) 3x: Ø22.2 (Ø0.87) 82.0 (7.7) 36.5 (5.37) 2x: Ø43.7 (Ø.72) 5 IP, NEMA/UL Open Type (9.37) 2.0 (.63) 6.4 (0.25) 4.3 (0.56) 22.0 (8.35) 53.0 (.9) 5.0 (2.65) Rockwell Automation Publication 7-TD00K-EN-P - October 7 97

98 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 5 Flange Mount 3.0 (3.39) 2.9 (8.34) 6.0 (24.06).25 (4.734).25 (.585) 3. (2.68) 2.25 (.033) 0.25 (7.884) 22x: Ø4.00 (Ø0.57) 59. (23.287) 5.75 (2.683) (8.337) 3.75 (4.9) /-0.0 ( /-0.00) (.644) 2.75 (8.297) (4.95) 4x: 5.00R (0.97R).75 (.4).75 (.2) /-0.0 ( /-0.00).25 (.9) Important: Supplied mounting hardware must be used to meet enclosure rating (3.33) 98 Rockwell Automation Publication 7-TD00K-EN-P - October 7

99 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 5 IP54, NEMA/UL Type (3.) (9.37) (.45) 6.4 (0.25) 4.3 (0.56) 2. (8.67) (24.76) (25.47) 6.4 (0.25) 92.8 (3.65) 52.8 (2.08) 22.8 (8.38) 72.8 (6.) 32.8 (5.23) 3x: Ø22.2 (Ø0.87) 8.9 (7.6) 4.9 (5.59) 2x: Ø.0 (Ø.97) Rockwell Automation Publication 7-TD00K-EN-P - October 7 99

100 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 6 IP00, NEMA/UL Open Type 8.0 (2.3) 8.4 (8.) (3.64) (26.) (25.35) 6.4 (0.25) ø6.5 (0.26) ø4.5 (0.57) (.00) (.4) 4.5 (0.57) Important: Always install mounting hardware in all four corners of the mounting legs for stability. Only install mounting hardware through the top key holes to help insure the drive is securely fastened to the mounting surface. At the bottom of the mounting legs, either the key holes or optional open mounting slots can be used. 9.0 (23.98) (24.53) 0 Rockwell Automation Publication 7-TD00K-EN-P - October 7

101 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 6 Flange Mount 8.0 (2.3) 8.4 (8.) (3.64) (26.) 9.0 (3.58) 58.5 (2.) 26.0 (.02) (.8) (.6) (8.88) 93.0 (7.) 24x: Ø6.4 (Ø0.25) (24.57) 0.0 (23.62) (22.3) (8.9) 38.0 (5.43) (4.25) (.3) 62.0 (6. 38) /-.5 ( /-0.06) Important: Supplied mounting hardware must be used to meet enclosure rating (2.44) 24.0 (0.94) 8.0 (0.) /-.5 ( /-0.06) 3.5 (.24) Rockwell Automation Publication 7-TD00K-EN-P - October 7

102 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 6 IP54, NEMA/UL Type (22.00) 9.4 (23.99) (8.) (5.) (48.75).5 (0.4) ø22.0 (0.87) 58. (4.66) No. Description Shown with the field-installed -HIM-C6S. 2 Rockwell Automation Publication 7-TD00K-EN-P - October 7

103 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 7 IP00, NEMA/UL Open Type 4.0 (6.93) 7.9 (8.9) (3.76) 88.5 (34.) (34.45) 3.0 (2.99) 3.0 (4.96) 8.5 (0.33) ø8.5 (0.33) ø6.0 (0.63) (32.99) (32.48) 25.0 (0.98) Important: Always install mounting hardware in all four corners of the mounting legs for stability. Only install mounting hardware through the top key holes to help insure the drive is securely fastened to the mounting surface. At the bottom of the mounting legs, either the key holes or optional open mounting slots can be used. Rockwell Automation Publication 7-TD00K-EN-P - October 7 3

104 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 7 Flange Mount 4.0 (6.93) 8.4 (8.) Important: Supplied mounting hardware must be used to meet enclosure rating (34.45).38 (.98) 3.00 (5.87) (3.88) (9.92) 5.3 (5.95) 32x: Ø7.0 (Ø0.28) 82.0 (3.97) (.87) (29.32) (26.24) (23.5) 9.6 (.06) 43.2 (6.98) (3.89) (.) 96.0 (7.72) 7.6 (4.63) (.24) 39.2 (.54) 28.0 (.) 8.0 (0.3) (5.24) 8.0 (0.3) 38.0 (5.43) 4 Rockwell Automation Publication 7-TD00K-EN-P - October 7

105 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 7 NEMA/UL Type 4.0 (6.93) 3.0 (4.96) 27.0 (.04) 22.0 (48.07) 88.8 (34.72) (32.48) 8.5 (0.33) ø6.0 (0.63) (3.35) (5.32).5 (0.8) (5.3) 56.0 (22.08) 4.0 (6.93) Rockwell Automation Publication 7-TD00K-EN-P - October 7 5

106 PowerFlex 7-Series AC Drives Frame Type 7 MCC IP54, Style NEMA/UL Cabinet, Type 0 2 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code B Approximate Dimensions mm (in.) (22.00) 9.6 (24.00) (8.) 64.0 (63.54) 543. (.75).5 (0.4) ø22.0 (0.87) 58.4 (4.67) No. Description Shown with the field-installed -HIM-C6S. 6 Rockwell Automation Publication 7-TD00K-EN-P - October 7

107 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 4 (7.3) 68 (2.7) 2 76 (3.0) 0 (23.6) 27 (5.0) 3 2 (9.4) 0 (23.6) 2453 (96.6) 20 (.6) (57.6) 83 (46.6) 76 (3.0) ø8.0 (0.7) No. Description Power wiring conduit plates. 27 (5.0) 4 (5.6) 2 0 (9.7) 542 (2.3) 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page (.9) 0 (.8) 69 (2.7) 43 (.7) 4 Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7 7

108 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Wiring Bay, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code B 68 (2.7) 4 (7.3) 4 (7.3) 83 (7.2) 2 76 (3.0) 27 (5.0) (47.2) 83 (7.2) 2 (9.4) 0 (23.6) (96.6) 20 (.6) (57.6) 27 (5.0) 4 (5.6) 76 (3.0) 2 0 (9.7) 3 (44.5) 0 (35.4) 669 (26.3) 344 (3.5) 398 (5.7) 4 (8.) 53 (.9) 0 (.8) 69 (2.7) ø8.0 (0.7) 542 (2.3) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 8 Rockwell Automation Publication 7-TD00K-EN-P - October 7

109 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Cabinet Option Bay, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code B 68 (2.7) 4 (7.3) 4 (7.3) 57 (2.3) 273 (.8) 76 (3.0) 27 (5.0) 2 (47.2) 3 2 (9.4) 0 (23.6) 2453 (96.6) 20 (.6) (57.6) 8 (7.2) 27 (5.0) 4 (5.6) 76 (3.0) 2 0 (9.7) 3 (44.5) 0 (35.4) 5 (8.) 669 (26.3) 4 (7.3) 53 (.9) 0 (.8) 69 (2.7) ø8.0 (0.7) 542 (2.3) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7 9

110 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Wiring Bay and Cabinet Option Bay, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code B 68 (2.7) 76 (3.0) 4 (7.3) 27 (5.0) (7.3) 83 (7.2) 0 (.9) 83 (7.2) 4 (7.3) 57 (2.3) 273 (.8) 2 (9.4) 0 (23.6) 2453 (96.6) 4 20 (.6) 8 (7.2) 464 (57.6) 27 (5.0) 4 (5.6) 76 (3.0) ø8.0 (0.7) 2 0 (9.7) 398 (5.7) 344 (3.5) 4 (8.) 0 (35.4) 3 (44.5) 269 (.0) (59.) 73 (68.) 5 (8.) 4 (7.3) 0 (.8) 53 (.9) 669 (26.3) 69 (2.7) 542 (2.3) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7

111 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L (AC Input) Enclosure Codes P, W (DC Input) 4 (7.3) 2 2 (.6) 76 (3.0) 0 (23.6) 27 (5.0) 3 2 (9.4) 0 (3.5) (96.6) 5 20 (.6) 862 (73.3) 464 (57.6) 374 (54.) 76 (3.0) ø8.0 (0.7) No. Description Power wiring conduit plates. 27 (5.0) 292 (.5) 2 4 (7.3) 742 (29.2) 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Disconnect switch - Common DC Input drives. 53 (.9) 0 (.8) 69 (2.7) 43 (.7) 5 Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7

112 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L, P, W 268 (.5) 4 (7.3) 4 (7.3) 266 (.5) 266 (.5) 78 (3.) 27 (5.0) 2 (47.2) 2 (9.4) 0 (3.5) (96.6) 4 20 (.6) 464 (57.6) 76 (3.0) ø8.0 (0.7) 27 (5.0) 2 0 (7.9) 742 (29.2) No. Description 267 (.6) Power wiring conduit plates. 2 (.6) 4 (7.3) 3 (44.5) 0 (35.4) 669 (26.3) 4 (7.3) 53 (.9) 0 (.8) (.7) (2.7) 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 2 Rockwell Automation Publication 7-TD00K-EN-P - October 7

113 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Codes L, P, W 2 (.6) 4 (7.3) 4 (7.3) 2 (.6) 76 (3.0) 27 (5.0) 2 3 (47.2) 2 (9.4) 0 (3.5) (96.6) 20 (.6) (57.6) 8 (7.2) 76 (3.0) ø8.0 (0.7) 27 (5.0) 292 (.5) 2 3 (44.5) 4 (7.3) 0 (35.4) 0 (7.9) 669 (26.3) 4 (7.3) 53 (.9) 0 (.8) 69 (2.7) 742 (29.2) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Option bay disconnect switch. 5 Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7 3

114 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Wiring Bay and Cabinet Option Bay, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L, P, W 268 (.5) 4 (7.3) 4 (7.3) 4 (7.3) 259 (.2) 259 (.2) 78 (3.) 27 (5.0) (.9) 2 (9.4) 0 (3.5) 2453 (96.6) 4 20 (.6) 8 (7.2) 464 (57.6) 27 (5.0) 2 (.6) 76 (3.0) 2 0 (7.9) 4 (7.3) 2 (.6) 4 (7.3) 0 (35.4) 3 (44.5) 269 (.0) (59.) 73 (68.) 0 (7.9) 2 (.6) 4 (7.3) 0 (.8) 53 (.9) 669 (26.3) ø8.0 (0.7) 742 (29.2) (.7) (2.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 4 Rockwell Automation Publication 7-TD00K-EN-P - October 7

115 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y (DC Input) IP54, UL Type 2 Enclosure Code J (AC Input) 2 76 (3.0) 0 (23.6) 27 (5.0) 2 (9.4) 898 (35.4) 0 (3.5) 2477 (97.5) 20 (.6) (57.6) 547 (2.5) 6 (26.8) 374 (54.) 27 (5.0) 2 76 (3.0) ø8.0 (0.7) No. Description Power wiring conduit plates. 292 (.5) 4 (7.3) 742 (29.2) 2 Control wiring conduit plates. 3 Optional HIM. 0 (.8) 53 (.9) 69 (2.7) 43 (.7) Rockwell Automation Publication 7-TD00K-EN-P - October 7 5

116 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y (DC Input) IP54, UL Type 2 Enclosure Code J (AC Input) 78 (3.) 27 (5.0) 2 (47.2) 4 (8.9) 3 (2.2) 3 (2.2) 244 (9.6) 9 (35.8) 0 (3.5) 2477 (97.5) 3 20 (.6) 464 (57.6) 556 (2.9) 675 (26.6) 556 (2.9) 76 (3.0) ø8.0 (0.7) 24 (.0) 27 (5.0) (7.9) No. Description 2 (.6) 4 (7.3) 4 (7.3) 742 (29.2) 2 (.6) Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 3 (44.5) 0 (35.4) 669 (26.3) 53 (.9) 0 (.8) 69 (2.7) 43 (.7) 6 Rockwell Automation Publication 7-TD00K-EN-P - October 7

117 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y (DC Input) IP54, UL Type 2 Enclosure Code J (AC Input) 78 (3.) 2 4 (8.9) 27 (5.0) 27 (5.0) (47.2) (9.6) (.6) 0 (3.5) 3 3 (67.0) 2477 (97.5) 20 (.6) 464 (57.6) 556 (2.9) 675 (26.6) 556 (2.9) 76 (3.0) 76 (3.0) ø8.0 (0.7) 24 (.0) 27 (5.0) 2 2 No. Description 2 (.6) 4 (7.3) 4 (7.3) 742 (29.2) Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 3 (44.5) 0 (35.4) 669 (26.3) 53 (.9) 0 (.8) 69 (2.7) 43 (.7) Rockwell Automation Publication 7-TD00K-EN-P - October 7 7

118 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 MCC Style Cabinet with Wiring Bay and Cabinet Option Bay, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y (DC Input) IP54, UL Type 2 Enclosure Code J (AC Input) 78 (3.) 4 (8.9) 4 (8.9) 3 (2.2) (5.0) 27 (5.0) 0 (.9) 3 (2.2) 244 (9.6) (.6) 0 (3.5) 3 3 (67.0) 2477 (97.5) 20 (.6) 464 (57.6) 556 (2.9) 675 (26.6) 556 (2.9) 27 (5.0) 2 (.6) 76 (3.0) (7.9) 4 (7.3) 2 (.6) 4 (7.3) 0 (7.9) 2 (.6) 4 (7.3) ø8.0 (0.7) 742 (29.2) 24 (.0) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 0 (35.4) 3 (44.5) 269 (.0) (59.) 73 (68.) 0 (.8) 53 (.9) 669 (26.3) 69 (2.7) 43 (.7) 8 Rockwell Automation Publication 7-TD00K-EN-P - October 7

119 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 Open Style IP00, NEMA/UL Open Type Enclosure Code T (AC Input) (.63) (77.9) (68.05).6 (63.02) (57.98) 2.8 (83.4) 65.6 (8.32) 69.8 (63.77) (48.36) 0.0 (43.3) (84.45) 35.2 (.3) 953. (37.52) (3.02) (24.53) (8.35) (9.29) 9.2 (4.69) (6.56) Outside of Cabinet Post 54.4 (2.4) Max. Backset 93.9 (3.) 3.9 (5.) (0.67) Rockwell Automation Publication 7-TD00K-EN-P - October 7 9

120 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 8 Open Style IP00, NEMA/UL Open Type Enclosure Code T (DC Input) (.63) (77.9) 2.8 (83.4) 69.8 (63.77) TESTPOINTS DC+ DC (48.36) 35.2 (.3) 0.0 (43.3) 953. (37.52) PE (3.02) (24.53) PE PE (8.35) (9.29) 9.2 (4.69) 0.0 (0.00) 4.5 (6.56) 9.9 (2.) 93.9 (3.) 0.0 (0.00) Rockwell Automation Publication 7-TD00K-EN-P - October 7

121 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code B 4 (7.3) 4 (7.3) 68 (2.7) (3.0) 27 (5.0) (47.2) 27 (5.0) 2 (9.4) 0 (23.6) (96.6) 20 (.6) (57.6) 76 (3.0) 76 (3.0) ø8.0 (0.7) No. Description 27 (5.0) 4 (5.6) (9.7) 3 (44.5) 0 (35.4) 669 (26.3) 0 (9.7) 53 (.9) 0 (.8) 69 (2.7) 542 (2.3) 43 (.7) Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7 2

122 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Wiring Bay, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code B 68 (2.7) 4 (7.3) 4 (7.3) 4 (7.3) 83 (7.2) 76 (3.0) 27 (5.0) 2 27 (5.0) 2 0 (.9) 83 (7.2) 0 (23.6) 2 (9.4) (96.6) 4 20 (.6) 464 (57.6) 76 (3.0) 76 (3.0) ø8.0 (0.7) 27 (5.0) 4 (5.6) 73 (68.) (9.7) 0 (9.7) (59.) (44.5) (.0) 0 (35.4) 669 (26.3) 344 (3.5) 4 (8.) 53 (.9) 0 (.8) 542 (2.3) 398 (5.7) 69 (2.7) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7- HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 22 Rockwell Automation Publication 7-TD00K-EN-P - October 7

123 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Cabinet Option Bay, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code L (AC Input) Enclosure Codes P, W (DC Input) 68 (2.7) 76 (3.0) 4 (7.3) 4 (7.3) (5.0) 27 (5.0) 0 (.9) 4 (7.3) 57 (2.3) 273 (.8) 2 (9.4) 0 (23.6) (96.6) (.6) (57.6) 76 (3.0) 76 (3.0) ø8.0 (0.7) 27 (5.0) (8.) 4 (7.3) 542 (2.3) 4 (5.6) 0 (9.7) 0 (9.7) 3 (44.5) 269 (.0) (59.) 73 (68.) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 69 (2.7) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 5 Option bay disconnect switch access door. 6 Interlock override switch. Rockwell Automation Publication 7-TD00K-EN-P - October 7 23

124 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Cabinet Option Bay and Wiring Bay, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Codes L, P, W 68 (2.7) 76 (3.0) 4 (7.3) 27 (5.0) 4 (7.3) (5.0) 2 (94.5) 4 (7.3) 57 (2.3) 4 (7.3) 273 (.8) 83 (7.2) 83 (7.2) 2 (9.4) 0 (23.6) 2453 (96.6) (.6) (57.6) 27 (5.0) 4 (5.6) 76 (3.0) 76 (3.0) 5 (8.) 4 (7.3) 398 (5.7) 344 (3.5) 0 (9.7) 0 (9.7) 4 (8.) 269 (.0) (59.) 73 (68.) 869 (73.6) 20 (82.7) 233 (9.8) 3 (44.5) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) ø8.0 (0.7) 69 (2.7) 542 (2.3) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD- F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 5 Option bay disconnect switch access door. 6 Interlock override switch. 24 Rockwell Automation Publication 7-TD00K-EN-P - October 7

125 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L (AC Input) Enclosure Codes P, W (DC Input) 4 (7.3) 2 4 (7.3) 2 (.6) 2 76 (3.0) 27 (5.0) (47.2) 27 (5.0) 2 (9.4) 0 (3.5) (96.6) 5 20 (.6) 862 (73.3) 464 (57.6) 27 (5.0) 76 (3.0) (3.0) ø8.0 (0.7) No. Description Power wiring conduit plates. 292 (.5) 4 (7.3) 4 (7.3) 742 (29.2) 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page (44.5) 0 (35.4) 669 (26.3) 53 (.9) 0 (.8) 69 (2.7) 43 (.7) 4 Disconnect switches - Common DC Input drives. 5 Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7 25

126 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L (AC Input) Enclosure Codes P, W (DC Input) 268 (.5) 4 (7.3) 4 (7.3) 4 (7.3) 266 (.5) 266 (.5) 78 (3.) (5.0) 27 (5.0) 0 (.9) 2 (9.4) 0 (3.5) (96.6) 4 20 (.6) 464 (57.6) 27 (5.0) 76 (3.0) 76 (3.0) 0 (7.9) ø8.0 (0.7) No. Description Power wiring conduit plates. 2 (.6) 4 (7.3) 4 (7.3) 2 (.6) 4 (7.3) 742 (29.2) 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page (35.4) 3 (44.5) 269 (.0) (59.) 73 (68.) 0 (.8) 53 (.9) 669 (26.3) (.7) (2.7) 4 Optional HIM. 26 Rockwell Automation Publication 7-TD00K-EN-P - October 7

127 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L (AC Input) Enclosure Codes P, W (DC Input) 78 (3.) 2 (.6) 4 (7.3) 4 (7.3) 4 (7.3) 2 (.6) (5.0) 27 (5.0) 0 (.9) 2 (9.4) 0 (3.5) (96.6) (.6) (57.6) 76 (3.0) 76 (3.0) ø8.0 (0.7) 27 (5.0) 292 (.5) (7.3) 269 (.0) (59.) 73 (68.) 292 (.5) 4 (7.3) 3 (44.5) 0 (7.9) 4 (7.3) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 69 (2.7) 742 (29.2) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 5 Interlock override switch. Rockwell Automation Publication 7-TD00K-EN-P - October 7 27

128 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Cabinet Option Bay and Wiring Bay, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L (AC Input) Enclosure Codes P, W (DC Input) 268 (.5) 78 (3.) 4 (7.3) 4 (7.3) 4 (7.3) 4 (7.3) (5.0) 27 (5.0) (94.5) (.5) 266 (.5) 2 (9.4) 0 (3.5) 2453 (96.6) (.6) (57.6) 76 (3.0) 76 (3.0) ø8.0 (0.7) 27 (5.0) (7.9) 4 (5.6) 4 (7.3) 4 (7.3) 4 (7.3) 4 (7.3) 2 (.6) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 3 (44.5) 269 (.0) (59.) 73 (68.) 869 (73.6) 20 (82.7) 233 (9.8) 69 (2.7) 742 (29.2) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. 5 Option bay disconnect switch access door. 6 Interlock override switch. 28 Rockwell Automation Publication 7-TD00K-EN-P - October 7

129 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y (DC Input) IP54, UL Type 2 Enclosure Code J (AC Input) (3.0) 27 (5.0) (47.2) 27 (5.0) 2 (9.4) 898 (35.4) 0 (3.5) 2477 (97.5) 20 (.6) 464 (57.6) (2.5) 6 (26.8) 27 (5.0) 292 (.5) 4 (7.3) 76 (3.0) 76 (3.0) (7.3) ø8.0 (0.7) 742 (29.2) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 3 (44.5) 69 (2.7) 43 (.7) Rockwell Automation Publication 7-TD00K-EN-P - October 7 29

130 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Wiring Bay, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y IP54, UL Type 2 Enclosure Code J 78 (3.) (5.0) 27 (5.0) 0 (.9) 4 (8.9) 3 (2.2) 3 (2.2) 244 (9.6) 9 (35.8) 0 (3.5) 2477 (97.5) 3 20 (.6) 464 (57.6) 556 (2.9) 675 (26.6) 556 (2.9) 76 (3.0) 76 (3.0) ø8.0 (0.7) 24 (.0) 27 (5.0) (7.9) 2 (.6) 4 (7.3) 4 (7.3) 4 (7.3) 742 (29.2) No. Description Power wiring conduit plates. 269 (.0) (59.) 73 (68.) 3 (44.5) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 69 (2.7) 43 (.7) 2 Control wiring conduit plates. 3 Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7

131 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Cabinet Option Bay, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y IP54, UL Type 2 Enclosure Code J 78 (3.) 2 27 (5.0) 27 (5.0) 27 (5.0) 0 (.9) 2 4 (8.9) 2 3 (2.2) 244 (9.6) 0 (3.5) 2477 (97.5) (.6) (57.6) 556 (2.9) 675 (26.6) 556 (2.9) 76 (3.0) 76 (3.0) 76 (3.0) ø8.0 (0.7) 24 (.0) 27 (5.0) (.6) 4 (7.3) 269 (.0) (59.) 73 (68.) 4 (7.3) 3 (44.5) 4 (7.3) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 69 (2.7) 742 (29.2) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 4 Option bay disconnect switch access door. 5 Interlock override switch. Rockwell Automation Publication 7-TD00K-EN-P - October 7 3

132 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 MCC Style Cabinet with Cabinet Option Bay and Wiring Bay, 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y IP54, UL Type 2 Enclosure Code J 78 (3.) (8.9) 4 (8.9) 2 3 (2.2) 3 (2.2) 27 (5.0) 27 (5.0) 27 (5.0) (94.5) 244 (9.6) 0 (3.5) 2477 (97.5) 20 (.6) 464 (57.6) (2.9) 675 (26.6) 556 (2.9) 27 (5.0) 76 (3.0) 76 (3.0) 76 (3.0) (7.9) 24 ø8.0 (.0) (0.7) 2 (.6) 4 (7.3) 4 (7.3) 4 (7.3) 269 (.0) (59.) 73 (68.) 869 (73.6) 20 (82.7) 233 (9.8) 3 (44.5) 2 (.6) 4 (7.3) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 69 (2.7) 742 (29.2) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. 4 Option bay disconnect switch access door. 5 Interlock override switch. 32 Rockwell Automation Publication 7-TD00K-EN-P - October 7

133 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 Open Style IP00, NEMA/UL Open Type Enclosure Code T (AC Input) (68.05).6 (63.02) (77.9) (53.) (8.35) (9.) (57.98) (48.36) 0.0 (43.3) 953. (37.52) (3.02) (24.53) 0.0 (0.00) (.63) 4.5 (6.56) (62.2) (84.45) 2.8 (83.4) 65.6 (8.32) 35.2 (.3) 9.9 (2.) 57.0 (6.8) 9.2 (4.69) 0.0 (0.00) Rockwell Automation Publication 7-TD00K-EN-P - October 7 33

134 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 9 Open Style IP00, NEMA/UL Open Type Enclosure Code T (DC Input) (48.36) 0.0 (43.3) 953. (37.52) (3.02) (24.53) 0.0 (0.00) PE PE PE (.63) 4.5 (6.56) TESTPOINTS DC+ DC (62.2) PE PE 9.9 (2.) 57.0 (6.8) (77.9) (53.) (8.35) (9.) 9.2 (4.69) 0.0 (0.00) PE TESTPOINTS DC+ DC (84.45) 2.8 (83.4) 35.2 (.3) 34 Rockwell Automation Publication 7-TD00K-EN-P - October 7

135 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) MCC Style Cabinet, 0 mm (23.6 in.) Deep IP, NEMA/UL Type Enclosure Code B 4 (7.3) 4 (7.3) 4 (7.3) 68 (2.7) (3.0) 27 (5.0) 27 (5.0) 0 (.9) 27 (5.0) 2 (9.4) 0 (23.6) (96.6) 20 (.6) (57.6) 76 (3.0) 76 (3.0) 76 (3.0) ø8.0 (0.7) 27 (5.0) 4 (5.6) (9.7) 0 (9.7) 0 (9.7) 542 (2.3) 73 (68.) (59.) 269 (.0) 3 (44.5) 0 (35.4) 669 (26.3) 53 (.9) 0 (.8) 69 (2.7) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7-HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7 35

136 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) MCC Style Cabinet, 0 mm (3.5 in.) Deep IP, NEMA/UL Type Enclosure Code L (AC Input) Enclosure Codes P, W (DC Input) 4 (7.3) 4 (7.3) (7.3) 2 (.6) 2 76 (3.0) 27 (5.0) 0 (.9) 27 (5.0) 27 (5.0) 2 (9.4) 0 (3.5) (96.6) 5 20 (.6) 862 (73.3) 464 (57.6) 27 (5.0) 76 (3.0) 76 (3.0) (3.0) ø8.0 (0.7) No. Description 292 (.5) 4 (7.3) 73 (68.) (59.) 269 (.) 4 (7.3) 3 (44.5) 0 (35.4) 669 (26.3) 4 (7.3) 53 (.9) 0 (.8) 69 (2.7) 742 (29.2) 43 (.7) Power wiring conduit plates. 2 Control wiring conduit plates. 3 Shown with optional hood (catalog number -7- HOOD-F8). If hood is not used, allow sufficient top clearance for proper airflow. See page Disconnect switches - Common DC Input drives. 5 Optional HIM. 36 Rockwell Automation Publication 7-TD00K-EN-P - October 7

137 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) MCC Style Cabinet 0 mm (3.5 in.) Deep IP54, NEMA 2 Enclosure Codes K, Y (DC Input) IP54, UL Type 2 Enclosure Code J (AC Input) (3.0) 27 (5.0) 0 (.9) 27 (5.0) 27 (5.0) 2 (9.4) 898 (35.4) 0 (3.5) 2477 (97.5) 3 20 (.6) 464 (57.6) 547 (2.5) 6 (26.8) 27 (5.0) 76 (3.0) 76 (3.0) (3.0) ø8.0 (0.7) 292 (.5) 4 (7.3) 4 (7.3) 4 (7.3) 742 (29.2) 3 (44.5) 269 (.) (59.) 73 (68.) 0 (.8) 53 (.9) 669 (26.3) 0 (35.4) 69 (2.7) 43 (.7) No. Description Power wiring conduit plates. 2 Control wiring conduit plates. 3 Optional HIM. Rockwell Automation Publication 7-TD00K-EN-P - October 7 37

138 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) Open Style IP00, NEMA/UL Open Type Enclosure Code T (AC Input) (77.9) (53.) (68.05).6 (63.02) (57.98) (48.36) 0.0 (43.3) 953. (37.52) (3.02) (24.53) 0.0 (0.00) (.63) 4.5 (6.56) (62.2) (93.62) (84.45) 2.8 (83.4) 65.6 (8.32) 35.2 (.3) (8.35) (9.) 9.2 (4.69) 0.0 (0.00) 9.9 (2.) 57.0 (6.8) 38 Rockwell Automation Publication 7-TD00K-EN-P - October 7

139 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) Open Style IP00, NEMA/UL Open Type Enclosure Code T (DC Input) (48.36) 0.0 (43.3) 953. (37.52) (3.02) (24.53) 0.0 (0.00) PE PE PE (.63) 4.5 (6.56) TESTPOINTS DC+ DC (62.2) PE (93.62) (77.9) (53.) (8.35) (9.) 9.2 (4.69) 0.0 (0.00) 57.0 (6.8) PE PE TESTPOINTS DC+ DC- PE PE PE TESTPOINTS DC+ DC (84.45) 2.8 (83.4) 35.2 (.3) 9.9 (2.) Rockwell Automation Publication 7-TD00K-EN-P - October 7 39

140 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 5 NEMA/UL Type Kit A Frame 4 Shown Frame A B C D 25.4 (8.48) (8.06) (8.75) 497. (9.57) 7.7 (4.63) 38.0 (.) (8.78) 5. (.87) 54.7 (6.09) 38.0 (.) B (8.77) (22.22) 54.7 (6.09).0 (.57) (8.77) (26.) 55.0 (6.) 55.0 (2.7) IMPORTANT: NEMA Type Kits (-7-NEMA-Fx) do not change the mounting dimensions. D C 6 NEMA/UL Type Kit 8.0 (2.3) (3.65) 945. (37.2) Rockwell Automation Publication 7-TD00K-EN-P - October 7

141 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 5 NEMA/UL Type Bottom View 72. (2.84) 7.9 (2.83) 4.4 (.63) 39.7 (.56) 7.6 (6.76) 7.6 (6.76) 37.6 (5.42) 94.6 (3.72) 2x: Ø22.2 (Ø0.87) 2x: Ø29.0 (Ø.4) Frame 89.7 (3.53) 87.0 (3.43) 67.5 (2.66) 48.0 (.89) 45.3 (.78) 5x: Ø22.0 (Ø0.87) 95.0 (3.74) 65.0 (2.56).0 (2.36).0 (5.2) 25.0 (4.92) 5x: Ø22.2 (Ø0.87) 7.6 (6.76) 37.6 (5.42) 94.6 (3.72) 2x: Ø29.0 (Ø.4) 68.7 (6.64) 56.7 (6.7) 8.7 (4.67) 2x: Ø43.7 (Ø.72) Frame 2 Frame 3.8 (4.36) 76.8 (3.02) 62.8 (2.47) 58.8 (6.25) 44.8 (5.) 5x: Ø22.2 (Ø0.87).0 (3.54) 69.0 (2.72).0 (7.9).0 (7.09) 35.0 (5.3) 5x: Ø22.2 (Ø0.87) 87.0 (7.36) 68.7 (6.64) 8.7 (4.67) 2x: Ø43.7 (Ø.72) 87.0 (7.36) 73.0 (6.8) 23.0 (4.84) 2x: Ø.0 (Ø.97) Frame 4 Frame 5 Rockwell Automation Publication 7-TD00K-EN-P - October 7 4

142 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) 7 EMC Plate and Cores Kit A Frame 4 Shown C B Frame 6 Shown (Kit Only) E D F Enclosures are shown without venting. Supplied enclosures have proper venting. Frame A B C D E F.0 (4.33) (8.85) 0.5 (5.77) 78.3 (3.08) 37.4 (.47) 73.4 (2.89) (5.) (9.3) (6.) 6.7 (2.43) 43.5 (.7) 79.5 (3.3) 3.0 (7.48) 54.0 (.24) (7.87).0 (2.36) 74.0 (2.9) 6.0 (4.57) (8.74) (2.0) (8.66) 59.7 (2.35) 84.0 (3.3) 38.0 (5.43) (.63) 9.7 (24.00) 5.0 (2.65) 59.7 (2.35) 77.8 (3.06) 9.8 (7.55) IMPORTANT: EMC Kits (-7-EMCx-Fx) do not change the mounting dimensions. See the PowerFlex 7-Series EMC Plate and Cores Installation Instructions, publication 7-IN006, for detailed information on kit installation. 42 Rockwell Automation Publication 7-TD00K-EN-P - October 7

143 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) Power Option Cabinet 0 mm and 0 mm Wide Width A F D F B Height F E C Cat. No. Height Width Depth A B C D E F -7-PBAY (89.2) 0 (23.6) 0 (23.6) 5 (.5) 25.5 (86.8) (7.6) (77.3) 3.5 (5.4) 3.3 (23.8) -7-PBAY (89.2) 0 (23.6) 0 (3.5) 5 (.5) 25.5 (86.8) (7.6) (77.3) 3.5 (5.4) 3.3 (23.8) -7-PBAY (89.2) 0 (3.5) 0 (23.6) 7 (28.3) 25.5 (86.8) (25.5) (77.3) 5.5 (23.2) 3.3 (23.8) -7-PBAY (89.2) 0 (3.5) 0 (3.5) 7 (28.3) 25.5 (86.8) (25.5) (77.3) 5.5 (23.2) 3.3 (23.8) See the PowerFlex 7-Series Power Option Cabinets Installation Instructions, publication 7-IN0, for details. Rockwell Automation Publication 7-TD00K-EN-P - October 7 43

144 PowerFlex 7-Series AC Drives Frame Type Approximate Dimensions mm (in.) Power Option Cabinet mm Wide Width A F D F F B Height F E C Cat. No. Height Width Depth A B C D E F -7-PBAY (89.2) (47.2) 0 (23.6) (44.) 25.5 (86.8) 42.3 (4.0) (77.3) 978. (38.5) (7.8) -7-PBAY (89.2) (47.2) 0 (3.5) (44.) 25.5 (86.8) 42.3 (4.0) (77.3) 978. (38.5) (7.8) See the PowerFlex 7-Series Power Option Cabinets Installation Instructions, publication 7-IN0, for details. 44 Rockwell Automation Publication 7-TD00K-EN-P - October 7

145 PowerFlex 7-Series AC Drives Drive Options This section provides information for the drive options. Human Interface Modules This section provides information for the human interface modules. Blank Plate -HIM-A6 -HIM-C6S Cat. No. Description -HIM-A0 No HIM (blank plate) -HIM-A6 Enhanced, LCD, full numeric, handheld/local, NEMA Type -HIM-C6S Enhanced, LCD, full numeric, IP66 NEMA Type 4X/2 (for indoor use only) () () Includes a 3 m (9.8 ft) catalog number 2-C interface cable for connection to drive. Human Interface Modules Specifications Attribute -HIM-A6 () Drive Protocol Data rates Consumption Drive (DPI) Dimensions, H x W x D -HIM-A6 -HIM-C6S Drive Peripheral Interface (DPI ) 25 Kbps or 0 Kbps ma at 2V DC supplied by the host drive 6 x x 6 mm (4.57 x 2.75 x 0.63 in.) x 93 x 25 mm (7.08 x 3.66 x 0.98 in.) -HIM-C6S () Weight 9 g (3.2 oz) 73 g (5.7 oz) Temperature Operating Storage Relative humidity Atmosphere UV radiation Vibration Operating Nonoperating Shock Operating Nonoperating UL c-ul CE C-Tick FCC ID IC 0 C (32 22 F) C (- +85 F) 5 95% noncondensing IMPORTANT: Do not install the module in an area where the ambient atmosphere contains volatile or corrosive gas, vapors, or dust. If the module is not going to be installed right away, store the module in an area where it is not exposed to a corrosive atmosphere. The HIM is not UV rated. 2.5 G at 5 00 Hz 5 G at 5 00 Hz G peak acceleration, (±) ms pulse width G peak acceleration, (±) ms pulse width UL8C CAN / CSA C22.2 No. 4 EN60-3 EN60-3 () IMPORTANT: These HIMs are a product of category C2 according to IEC In a domestic environment, this product can cause radio interference in which case supplementary mitigation measures can be required. Rockwell Automation Publication 7-TD00K-EN-P - October 7 45