PIPELINE. catalogue. Pipeline construc on and maintenance Products & Solu ons

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Anis Norman
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1 PIPELINE catalogue Pipeline construc on and maintenance Products & Solu ons

2 About us... Founded in 1993, as agent and distributor of world leader brands, in pipeline an -corrosion coa ng; such as Raychem. From then on, «Solu ons Technologiques Industrielles (S.T.I)» company was constantly expanding its range of products and solu ons in order to sa sfy local requirements, by keeping a technology watch on new techniques and products in the Oil & Gas industry and par culary pipeline construc on and maintenance. In 2014, using local know-how, STI decided to move on to produc on & integra on by introducing some products and accessories, successfully, to the Oil & gas field. STI mainly focuses on some stages of pipelines construc on such as crossings areas through casing (spacers, insulators and end casing seal) hydrosta c tests and cleaning (pigs and foam pigs) and cathodic protec on (anodes, electrodes, CP test posts, transformer-rec fiers ) We keep coun ng on the coopera on of our customers to launch other challenges. Summary Page Product Descrip on Data sheets External alignment clamps (manual & hydraulic) 3 7 Casing end-seals 3 8 Pipe cleaning pig Cups and discs for cleaning pig (Spare parts) Cleaning and drying foam pigs C.P connec on boxes C.P test posts C.P Transformers-rec fiers C.P cables Galvanic anodes (Mg based) Impressed current anodes (FeSi) Portable Reference Electrode (Cu-CuSO4 ) Permanent Reference Electrode (Ag-AgCl) Permanent Reference Electrode (Cu-CuSO4) Cyclic Interrupter Holiday detectors ISO 9001 Solu ons close to you...

WELDING External alignment clamps (manual & hydraulic) External alignment

Available under a variety of diameters; from 2 to 72.

requirements CROSSING AREAS THROUGH CASING CASING END-SEALS PIPELINE CLEANING

the carrier pipe and the casing when underground pipelines cross roadway,

Cleaning pigs Cleaning pigs Polyurethane cups or discs mounted on steel or

Cups and discs (spare parts for cleaning pigs) the same performance than

Cups and discs / spare parts for cleaning pigs Both types of polyurethane

3 WELDING External alignment clamps (manual & hydraulic) External alignment clamps (manual & hydraulic) Allow line-up tubes before pipe welding process. Available under a variety of diameters; from 2 to 72. They may be provided with straight or U-shaped bars, depends on customers requirements CROSSING AREAS THROUGH CASING CASING END-SEALS PIPELINE CLEANING Casing end-seals Circular casing end-seals are used to seal the space between the carrier pipe and the casing when underground pipelines cross roadway, railroad or even rivers. Cleaning pigs Cleaning pigs Polyurethane cups or discs mounted on steel or carbon cleaning, available from 2 to 56. Cups and discs (spare parts for cleaning pigs) the same performance than steel body or even more. Available for all large diameters from 28 and above. Cups and discs / spare parts for cleaning pigs Both types of polyurethane spare parts (cups and discs) are available for pigs from 2 " to 56". Thery are made of highest quality of polyurethane for maximum abrasion, and chemical resistance with an appropriate density. CATALOGUE PIPELINE 03

Terminals and components can be customized as per customer s requirements. C.P Test posts C.P Test posts Made of epoxy coated steel, C.

4 PIPELINE CLEANING Foam pigs Foam pigs High and low density foam pig for pipeline cleaning and drying. of diameters from 2 "to 56". CATHODIC PROTECTION components such as terminals, resistors, spark gaps, shunts used for various purposes. Terminals and components can be customized as per customer s requirements. C.P Test posts C.P Test posts Made of epoxy coated steel, C.P test posts allow cathodic CATALOGUE PIPELINE structure. Terminals can be customized as per customer s requirements. features, including remote monitoring and control, integral current interrupters with various types of electrical enclosures. 04

Galvanic anodes Magnesium-based anode is the main component of a prevent buried or

Silicon-Iron anodes Portable Reference Electrode (Cu-CuSO4 ) Impressed current anodes

anode materials used to protect steel structures against corrosion in a variety of

5 CATHODIC PROTECTION C.P Cables Mainly available under 1x10mm² / 1x16mm² / 1x25mm² on demand) Galvanic anodes Galvanic anodes Magnesium-based anode is the main component of a prevent buried or submerged metal structures from customers request. Silicon-Iron anodes Portable Reference Electrode (Cu-CuSO4 ) Impressed current anodes (FeSi) Manufactured from high silicon cast iron alloy, it is one of the most important anode materials used to protect steel structures against corrosion in a variety of weights and can be single headed for anodes bed or double headed for a deep well anodes. Portable Reference Electrode (Cu-CuSO4 ) E /E measurement. insure a good control quality. CATALOGUE PIPELINE 05

6 CATHODIC PROTECTION Permanent reference Electrode (Ag-AgCl) Permanent reference Electrode (Ag-AgCl) A permanent reference electrode for submerged and buried structures in chlorinated environment, generally pipelines, storage tanks,...its concept ensures a long service life, high accuracy and stability. The electrode can be supplied pre-packaged and Permanent Reference Electrode (CuSO4) Permanent reference Electrode (Cu-CuSO4) it is buried underground, close to protected structure. Current interrupter CYCL Current interrupter the E and E can be portable housing or integrated in the CATALOGUE PIPELINE COATINGS TESTS Holiday detector Holiday detector Holiday detector is also known as a holiday tester, porosity detector, pinhole tester, spark tester. 06

DATA SHEET EXTERNAL CLAMPS The outer clamps are designed to allow perfect tube-to-tube alignment. STI provides manual and hydraulic clamps from 2 "to 72".

It is advisable to use a Hydraulic clamps for diameters beyond 20 ''.

7 DATA SHEET EXTERNAL CLAMPS The outer clamps are designed to allow perfect tube-to-tube alignment. STI provides manual and hydraulic clamps from 2 "to 72". These clamps are available with straight bars or with "U" bars, the later allows the weld bead to be produced without removing the clamp from the pipe. Perfectly both tubes. It is advisable to use a Hydraulic clamps for diameters beyond 20 ''. The grade of the manufacturing steel AFNOR 42CD4 treated steel Hydraulic clamps Clamping is done by a hydraulic cylinder Straight bars Bars in «U» Manual clamps Clamping is done manually Ø (inch) Weight (kg) Ø (inch) Weight (kg) Cylinder (ton)

They are made of an elastomer with a suitable thickness to resist

/ casing Main features Made of elastomers with a minimum thickness of 5

thikness : 5-6 mm Shore hardness A : 50 +- 5 Carrier pipe size: 4 to 48

8 DATA SHEET CASING END-SEAL STANDARD (S) roads, etc.). They are made of an elastomer with a suitable thickness to resist against They are always supplied in a suitable size for the carrier pipe / casing Main features Made of elastomers with a minimum thickness of 5 mm Resistant to aging Exposure temperature: - 5 C to + 55 C Approx. thikness : 5-6 mm Shore hardness A : Carrier pipe size: 4 to 48 Casing size : 12 to 56 Fastening strap material : Stainless steel Ordering Guide : OBC-XX/YY-STI/Z XX : Pipe diameter in inches YY : Sheath diameter in inches OPTIONAL(O) YY XX 08

DATA SHEET CLEANING PIGS Cups or discs made of appropriate Polyurethane are mounted on steel stucture, and maintenance.

Unidirectional Pig with 02 Cups PR-U2C-DNXXXX/STI* Unidirectional Pig with 04 Cups PR-U4C-DNXXXX/STI* Bidirectional Pig with 02 Discs PR-B2C-DNXXXX/STI*

PR-U4C-DNXXXX/STI B A B B A B 02 03 04 06 08 50 75 100 150 200 75 100 150 200 250 30 40 40 60 70 75 100 150 200 250 110 135 175 230 280 66 70 80 110 130 142

750 800 850 900 950 1000 1050 1200 450 500 550 625 100 100 100 125 450 500 550 625 / / / 725 775 825 900 950 1000 1075 125 125 125 150 150 150 175 725 775 825

9 DATA SHEET CLEANING PIGS Cups or discs made of appropriate Polyurethane are mounted on steel stucture, and maintenance. They are available for pipe diameters from 2" to 56". Unidirectional Pig with 02 Cups PR-U2C-DNXXXX/STI* Unidirectional Pig with 04 Cups PR-U4C-DNXXXX/STI* Bidirectional Pig with 02 Discs PR-B2C-DNXXXX/STI* Bidirectional Pig with 04 Discs PR-B4C-DNXXXX/STI* B A B A B A B A Dimensions Inch Ø DN PR-B2C-DNXXXX/STI PR-B4C-DNXXXX/STI PR-U2C-DNXXXX/STI PR-U4C-DNXXXX/STI B A B B A B / / / / / / * corresponds to the nominal diameter of the pipe (DN). 09

10 DATA SHEET CARBON FIBER CLEANING PIG less heavy. The total weight of 48 cleaning pig is around 55 kg! with the same performance, as steel body pig or even more It is suitable for large diameters above 28. It could be handled by only one operator! Available for diameters from 28 and above A B PRC-B4C-DNXXXX/STI A A B PRC-U4C-DNXXXX/STI A Dimensions PRC-B4C-DNXXXX/STI PRC-U4C-DNXXXX/STI Ø A B Ø A B upon request 50 upon request 52 upon request 52 upon request 54 upon request 54 upon request 56 upon request 56 upon request * XXXX corresponds to pipe external diameter in mm 10

11 DATA SHEET POLYURETHANE CUPS & DISCS FOR CLEANING PIGS range of diameters from 2" to 56". Discs for bidirectional pigs Réf : BC-DNXXXX/STI* C C Cups for unidirectional pigs Ref : UC-DNXXXX/STI* A B A B Dimensions Ø A B Inch DN (mm) (mm) C (mm) * XXXX corresponds to the nominal diameter (DN) 11

DATA SHEET POLYURETHANE FOAM PIGS 2- Hard Foam Pigs «HFP» Type Density (kg/ m3) Speed (m/s) Temperature ( C) Pipe radius SFP HFP Pipelines slight cleaning and drying 25-35 1 4-20 à +65 1,5 D 115-130

12 DATA SHEET POLYURETHANE FOAM PIGS 2- Hard Foam Pigs «HFP» Type Density (kg/ m3) Speed (m/s) Temperature ( C) Pipe radius SFP HFP Pipelines slight cleaning and drying à +65 1,5 D à +65 1,5 D 1- SOFT FOAM PIGS TYPE «SFP» Drying and light cleaning Diameter Inch DN D L Diameter Inch DN D L Diameter Inch DN D L L D Filling and wiping. L D Diameter Inch DN D L Diameter Inch DN D L Diameter Inch DN D L

13 C.P CONNECTION BOXES DATA SHEET C (can be adapted to customer s requirements) SPECIFICATIONS (STANDARD) DIMENSIONS INSTALLATION COMPOSITION OPERATING CONDITIONS STANDARD CONFIGURATIONS 13

14 DATA SHEET C.P TEST POST : DIMENSIONS MATERIALS ACCESSORIES INSTALLATION TYPE PPS-STEEL-STI : PPA-STEEL-STI : 14

15 TRANSFORMER-RECTIFIER DATA SHEET 15

16 C.P CABLES Standards: IEC Number of Conductors: 1 Conductor / Shape: Copper annealed-shrinked Armor: N/A Outer sheath / Color: 16 mm2 25mm2 50mm2 Approximate total cable weight: 190 Kg/Km 280Kg/Km 490 Kg/Km Approximate outer diameter: Minimum bending radius: 85 mm 100 mm 125 mm Lorem ipsum Electrical data 3- PVC Outer sheath 1 resistance of conductor at 20 C AC conductor resistance at maximum 1,15 ohm/km 0,727 ohm/km 0,387 ohm/km 1,467 ohm/km 0,927 ohm/km 0,494 ohm/km 90 C 90 C 90 C 2 Maximum conductor temperature 250 C 250 C 250 C during a short circuit Short-circuit current in the conductor 2,3 ka 3,6 ka 7,2 ka for 1 sec 3 Length of manufacture Roll Diameter 1050 mm 1300 mm 1550 mm wood wood wood will be provided on request By our 16

BACKFILLED MAGNESIUM ANODE The magnesium anode is characterized by small density, big theorical Anode Ingot H l W 1 2 Composition 3 1 Connecting cable XLPE/PVC (length and section according to

(Si) % (Al)% (Cu) % Nickel (Ni) % (Fe)% Lead (Pb)% 0,3 0,25 5,30-6,70 0,08 0,03 0,05 2,50-3,50 0,03 89 Min Electrochemical characteristics Maximal 7,0 kg / A / year 50% -1.55 à - 1.

17 BACKFILLED MAGNESIUM ANODE The magnesium anode is characterized by small density, big theorical Anode Ingot H l W 1 2 Composition 3 1 Connecting cable XLPE/PVC (length and section according to requirements) 2 Weld spot of the cable to the ingot 3 Center of galvanized steel L l Magnesium Ingot and 5% Sodium Sulfate) 6 6 Coton bag W Chemical analysis of the Magnesium Ingot D Silicium (Si) % (Al)% (Cu) % Nickel (Ni) % (Fe)% Lead (Pb)% 0,3 0,25 5,30-6,70 0,08 0,03 0,05 2,50-3,50 0,03 89 Min Electrochemical characteristics Maximal 7,0 kg / A / year 50% à V / reference electrode Cu/Cuso4 1,84 à 1.94 g/cm³ Anodes Dimensions and Weights AMG-3D3-PREBACK 1,4 1,65 0,44 0,11 Total l (mm) W (mm) H (mm) L (mm) D (mm) 3, AMG-5D3-PREBACK AMG-9D3-PREBACK AMG-17D3-PREBACK AMG-20D2-PREBACK AMG-32D5-PREBACK AMG-32D3-PREBACK AMG-40D3-PREBACK AMG-48D5-PREBACK 2,3 4,1 7,7 9,1 14,5 14,5 18,1 21,8 4,05 1,08 0,27 6,08 1,62 0,41 9,53 2,54 0,64 17,03 4,54 1,14 12,98 3,46 0,87 20,10 5,36 1,34 19,05 5,08 1,27 17,70 4,72 1,18 7,7 12,2 20,4 31,8 31,8 41,3 43,5 45, AMG-60D4-PREBACK 27,2 22,13 5,90 1,48 56,

SINGLE HEAD SILICON-IRON ANODE by client Structural Description 1 1 Copper cable 16 mm² 2 Silicon-Iron Ingot Nominal Dimensions EHA-FS-23 23,6Kg 1520 L (mm) D (mm) d (mm) 51 76 Copper 05 Molybdenum

18 SINGLE HEAD SILICON-IRON ANODE by client Structural Description 1 1 Copper cable 16 mm² 2 Silicon-Iron Ingot Nominal Dimensions EHA-FS-23 23,6Kg 1520 L (mm) D (mm) d (mm) Copper 05 Molybdenum 06 Chrome 07 Iron d (Si) (Mn) (C) (Cu) (Mo) (Cr) % % % % % % (Fe) % 14,20-14,75 0,60-1,10 0,70-1,10 Max 0,50 Max 0,20 3,50-5,00 76,95-80,30 L 2 Electrical characteristics Mass Maximum 0,5 kg / A / year 1 Ω x m 15 A/m2 D 18

19 DOUBLE HEAD SILICON-IRON ANODE 1 Description:. A Structural Description 1 Copper cable 16 mm² 2 Silicon-Iron Ingot Nominal Dimensions L D 23Kg 50Kg L (mm) D (mm) A (mm) Copper Iron (Si) (Mn) (C) (Cu) (Cr) % % % % % (Fe) % 14,20-14,75 Caracteristics Mass 0,60-0,75 0,70-1,10 Maximum Max 0,50 Electrical characteristics 3,50-5,00 0,5 kg / A / year 1 Ω x m 15 A/m² 77,90-80,50 19

20 Cu-CuSO4 PORTABLE REFERENCE ELECTRODE purposes to allow the electrode to be used in any circumstances, such as Diameter of the electrode: 35 mm By our partner 20 By our partner

21 Ag-AgCl PERMANENT REFERENCE ELECTRODE By our partner By our partner 21

22 PERMANENT REFERENCE ELECTRODE WITH COUPON Electrolyte property: By our partner 22 By our partner

23 CuSO4 PERMANENT REFERENCE ELECTRODE By our partner By our partner 23

24 CuSO4 CERAMIC PERMANENT REFERENCE ELECTRODE Electrode does not dry in arid soils years By our partner 24 By our partner

25 CYCLIC CURRENT INTERUPTER 25

26 HOLIDAY DETECTOR 26

28 Adress : Coop. Enahda N 7, Birkhadem, Algiers, ALGERIA Tel: +213 (0) Fax: +213 (0) sti@sti-algerie.com Website :

Ceramics for pyrometers, furnace construction & laboratory ware. Schunk Ingenieurkeramik

Ceramics for pyrometers, furnace construction & laboratory ware Schunk Ingenieurkeramik Advantages High dimensional tolerance Very good thermal shock resistance Chemical corrosion resistance High heat