600/1000V XLPE Insulated, PVC Sheathed, Armoured Power Cables (2-5 Cores)
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1 /1000V XLPE Insulated, PVC Sheathed, Armoured Power Cables (2-5 Cores) FGD400 1RV-R (CU/XLPE/PVC 600/1000V Class 2) FGD400 1RVMV-R (CU/XLPE/PVC/SWA/PVC 600/1000V Class 2) PVC Outer Sheath Plain Annealed Copper XLPE Insulation PVC Inner Sheath(optional) Galvanized Steel Wire Armour(optional) APPLICATION The s are mainly used in power stations, mass transit underground passenger systems, airports, petrochemical plants, hotels, hospitals, and high-rise buildings. STANDARDS Basic design adapted to IEC ; BS 5467 FIRE PERFORMANCE Flame Retardance (Single Vertical Wire Test)** Reduced Fire Propagation (Vertically-mounted bundled wires & test)** EN ; IEC ; BS EN ; VDE ; NBN C (cat. F1); NF C (C2); CEI 20-35/1-2; EN *; DIN VDE * EN (cat. C); IEC ; BS EN ; VDE ; NBN C (cat. F2); NF C (C1); CEI 20-22/3-4; EN *; DIN VDE Note: Asterisk ** denotes that the standard compliance is optional, depending on the oxygen index of the PVC compound and the design. VOLTAGE RATING 600/1000V CABLE CONSTRUCTION Conductor: Plain annealed copper wire, stranded according to IEC(EN) class 2. Insulation: Extruded cross-linked XLPE compound. Inner Sheath(optional): PVC Compound Armouring(optional): Galvanized Steel Wire Outer Sheath: Thermoplastic PVC compound. UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option. Compliance to fire performance 47
2 standard (IEC , IEC , UL 1581, UL 1666 etc) depends on the oxygen index of the PVC compound and the overall design. LSPVC can also be provided upon request. COLOUR CODE Insulation Colour as per BS7671 With Earth Conductor Without Earth Conductor 2Cores - Brown, Blue 3Cores Yellow/Green, Brown, Blue Brown, Gray, Black 4Cores Yellow/Green, Brown, Gray, Black Brown, Gray, Black, Blue 5Cores Yellow/Green, Brown, Gray, Black, Blue Brown, Gray, Black, Blue, Black Above 5 Cores Yellow/Green, Black Numbered Black Numbered Sheath Colour: Black (other colors upon request) Physical AND THERMAL PROPERTIES Temperature range during operation: Max.90 C for XLPE 250 C in short-circuit for 5secs max. Minimum bending radius: 8 x Overall Diameter (unarmoured ) 10 x Overall Diameter (armoured ) CONSTRUCTION PARAMETERS No. of Core X Cross Section Conductor FGD400 1RV-R FGD400 1RVMV-R No./ Nominal Nominal Insulation Diameter of Thickness Strands Unarmoured Nominal Overall Diameter Approx. Weight Diameter Under Armour Armoured Armour Wire Diameter Nominal Overall Diameter Approx. Weight mm 2 No./mm mm mm mm mm mm mm kg/km 2Cores 2G1.5 7/ G2.5 7/ G4 7/ G6 7/ G10 7/ G16 7/ G25 7/ G35 7/ Cores 3G1.5 7/ G2.5 7/ G4 7/ G6 7/ G10 7/ G16 7/ Caledonian
3 3G25 7/ G35 7/ G50 19/ G70 19/ G95 19/ G120 37/ G150 37/ G185 37/ G240 61/ G300 61/ G400 61/ Cores+1Core Earth Conductor 3G10+6 7/ G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G /
4 3G / G / G / G / G / G / G / G / G / G / Cores 4G1.5 7/ G2.5 7/ G4 7/ G6 7/ G10 7/ G16 7/ G25 7/ G35(S) 7/ G50(S) 19/ G70(S) 19/ G95(S) 19/ G120(S) 37/ G150(S) 37/ G185(S) 37/ G240(S) 61/ G300(S) 61/ G400(S) 61/ G500(S) 61/ Cores+1Core Earth Conductor 4G10+6 7/ G / G / G / G / G / G / Caledonian
5 4G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / G / Cores 5G1.5 7/ G2.5 7/ G4 7/ G6 7/ G10 7/ G16 7/ G25 7/ G35 19/
6 5G50 19/ G70 19/ G95 19/ G120 37/ G150 37/ G185 37/ G240 61/ G300 61/ G400 61/ (S) - Sectoral Stranded Conductors Electrical PROPERTIES Conductor Operating Temperature : 90 C Ambient Temperature : 30 C FGD400 1RZ1-R Current-Carrying Capacities (Amp) Conductor crosssectional area Reference Method 4 (enclosed in conduit in thermally insulating wall etc) 2 or Reference Method 3 (enclosed in conduit on a wall or in trunking etc) 2 or d.c 3- Reference Method 1 (clipped direct) 2 or flat and touching flat and touching or trefoil Reference Method 11 (on a perforated tray, horizontal or vertical) 2 or or flat and touching flat and touching or trefoil Reference Method 12(free air) Horizontal flat spaced 2 or or 3 c ables three Vertical flat spaced 2 or or 3 s three Trefoil 3 trefoil mm 2 A A A A A A A A A A A Caledonian
7 Voltage Drop (Per Amp Per Meter) Size of conductor 2 s 2 single- Ref. Methods 3 and 4 (enclosed in conduit etc, in or on a wall) Ref. Methods 1 and 11 (clipped direct or on trays touching) Ref. Methods 3 and 4 (enclosed in conduit etc, in or on a wall) Ref. Methods 1, 11 and 12 (in trefoil) Ref. Methods 1 and 11 (Flat and touching) mm 2 mv/a/m mv/a/m mv/a/m mv/a/m mv/a/m mv/a/m r x z r x z r x z r x z r x z
8 FGD400 1RZ1MZ1-R Current-Carrying Capacities (Amp) Conductor crosssectional area Reference Method 1 (clipped direct) 2-core single or 3-core or 4-core Reference Method 11 (on a perforated horizontal trayor Reference Method 13 [free air] ) 2-core single or 3-core or 4-core In single-way ducts 2-core single or 3-core or 4-core Laid direct in ground 2-core single or 3-core or 4-core mm 2 A A A A A A A A Voltage Drop (Per Amp Per Meter) Conductor cross-sectional area 2-core 2 single- 2 In ducts or in ground In ducts or in ground mm 2 mv/a/m mv/a/m mv/a/m mv/a/m mv/a/m Caledonian
9 r x z r x z /1000V IEC N BS 5467 N Rated Voltage Standard Standard Flame Retardancy** NF C (C2) IEC /EN Reduced Fire Propagation** NF C (C1) IEC /EN
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