P High Voltage Catalogue Cables Australia Powering your Project

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1 P High Catalogue Cables Australia Powering your Project

2 CABLES AUSTRALIA PTY LTD HIGH VOLTAGE CATALOGUE ABOUT US Cables Australia is a locally owned and operated distributor of high quality cables and hardware for the electrical industry, offering a cost-effective alternative for your project requirements. With offices and warehousing facilities located in Shanghai, Guangzhou and Perth, Cables Australia is uniquely positioned to service Australia s resources, energy and heavy industrial sectors and understands the logistical and environmental challenges faced in this area. Cables Australia has successfully sourced and supplied a number of major projects including the Wickham town site underground power project (Rio Tinto), Cloudbreak and Christmas Creek Expansion Projects (Fortescue Metals Group), PNG Gas Conditioning Plant (Kentz) and Yurralyi Maya Power Station (IHI & ABB). OUR PRODUCTS Cables Australia can provide a comprehensive range of cabling, conductor, steel poles and powerline hardware, including speciality LV & HV cabling designed to meet your project requirements. Through our manufacturing partnerships, we source the highest quality products from internationally Lloyds accredited manufacturers who operate in compliance with the International Standard of Quality Management Systems. The strength of these relationships allow us to offer competitive pricing, reduced lead times and continuity of supply as well as technical support and design services. OUR CUSTOMERS We strive to build long standing customer relationships based on honesty and integrity. Our exacting quality standards will be measured by high levels of customer satisfaction and confidence in Cables Australia as a trusted and valued supplier. OUR MISSION It is the mission of Cables Australia to deliver the highest quality products manufactured to exacting quality control standards. We aim to deliver cost effective cabling and hardware solutions that meet project requirements and customer specifications, on site and on time. By training and retaining the best employees, Cables Australia will be able to deliver the highest level of customer service, while complying with all statutory and regulatory requirements. Page 2

CONTENTS ABOUT US... 2 Our Products... 2 Our Customers... 2 Our Mission... 2 OUR COMMITMENT TO QUALITY... 4 Australian Standards... 4 International Standards... 5 Cables Australia Capabilities.

3 CONTENTS ABOUT US... 2 Our Products... 2 Our Customers... 2 Our Mission... 2 OUR COMMITMENT TO QUALITY... 4 Australian Standards... 4 International Standards... 5 Cables Australia Capabilities... 5 SINGLE CORE... 6 Copper Conductor, Screened & Unarmoured... 8 Aluminium Conductor, Screened & Unarmoured... 9 Copper Conductor, Screened Nylon Cable Aluminium Conductor, Screened Nylon Cable Copper Conductor, Screened & Armoured Aluminium Conductor, Screened & Armoured Copper Conductor, Screened & Armoured Nylon Cable Aluminium Conductor, Screened & Armoured Nylon Cable THREE CORE Copper Conductor, Screened & Unarmoured Aluminium Conductor, Screened & Unarmoured Copper Conductor, Screened Nylon Cable Aluminium Conductor, Screened Nylon Cable Copper Conductor, Screened & Armoured Aluminium Conductor, Screened & Armoured Copper Conductor, Screened & Armoured Nylon Cable Aluminium Conductor, Screened & Armoured Nylon Cable EXTRA HIGH VOLTAGE Page 3

4 CABLES AUSTRALIA PTY LTD OUR COMMITMENT TO QUALITY All our products are subject to exacting quality control procedures at every stage of manufacture, ensuring high performance in the field. Lloyds certification is available on all orders, providing even greater peace of mind. All products are manufactured to meet the requirements of the following International and Australian standards; Australian Standards AS 1531 Conductors Bare overhead Aluminium and aluminium alloy. AS/NZS 1026 Electric cables - Impregnated paper insulated - For working voltages up to and including 19/33 (36) kv. AS/NZS 1125 Conductors in insulated electric cables and flexible cords. AS/NZS Electric cables - Polymeric insulated - For working voltages 1.9/3.3 (3.6) kv up to and including 19/33 (36) kv. AS/NZS Electric cables - Polymeric insulated - For working voltages above 19/33 (36) kv up to and including 87/ (1) kv. AS 1746 Conductors - Bare overhead - Hard-drawn copper. AS/NZS 60.1 Electric cables - Cross-linked polyethylene insulated - Aerial bundled. - For working voltages up to and including 0.6/1(1.2)kV - Aluminium conductors. AS/NZS 60.2 Electric cables - Cross-linked polyethylene insulated - Aerial bundled. - For working voltages up to and including 0.6/1(1.2) kv - Copper conductors. AS/NZS 99.1 Electric cables - Aerial bundled - Polymeric insulated - s 6./11(12) kv and 12.7/22(24) kv - Metallic screened. AS/NZS 99.2 Electric cables - Aerial bundled - Polymeric insulated - s 6./11(12) kv and 12.7/22(24) kv - Non-metallic screened. AS 3607 Conductors - Bare overhead, aluminium and aluminium alloy - Steel reinforced. AS/NZS 3675 Conductors - Covered overhead - For working voltages 6./11(12) kv up to and including 19/33(36) kv. AS/NZS 0.1 Electric Cables Polymetric Insulated - For working voltages up to and including 0.6/1 (1.2kV). AS/NZS 0.2 Electric cables - Polymeric insulated - For working voltages up to and including 4/7 V. AS/NZS 0.3 Electric cables - Polymeric insulated - Multicore control cables. AS/NZS Polyvinyl chloride (PVC) insulated cables of rated voltages up to and including 4/7 V - Flexible cables (cords). AS/NZS Rubber insulated cables - Rated voltage up to and including 4/7 V - Cords and flexible cables. Page 4

International Standards IEC 60228 Conductors of insulated cables. IEC 602 Power cables with extruded insulation and their accessories for rated voltages from 1KV up to 30KV.

IEC 60724 Amendment 1 - Short temperature limits of electric cables with rated voltages of 1 kv (Um = 1,2 kv) and 3 kv (Um = 3,6 kv).

CABLES AUSTRALIA CAPABILITIES SALES SUPPORT Specification review & assis Electrical Engineering & Design Services Local experience to suit your needs Design & implementation services Technical

5 International Standards IEC Conductors of insulated cables. IEC 602 Power cables with extruded insulation and their accessories for rated voltages from 1KV up to 30KV. IEC Calculation of the cyclic and emergency current rating of cables. IEC Calculation of thermally permissible currents, taking into account non-adiabatic heating effects. IEC Amendment 1 - Short temperature limits of electric cables with rated voltages of 1 kv (Um = 1,2 kv) and 3 kv (Um = 3,6 kv). IEC Short temperature limits of electric cables with rated voltages from 6 kv (Um = 7,2 kv) up to 30 kv (Um = 36 kv). CABLES AUSTRALIA CAPABILITIES SALES SUPPORT Specification review & assis Electrical Engineering & Design Services Local experience to suit your needs Design & implementation services Technical Support LOGISTICS SUPPORT Global Sourcing Expertise Shortest possible lead times Detailed production and shipping schedules allow your order to be tracked Flexible delivery & storage solutions QUALITY GUARANTEE Proof of Performance including Certificates of Compliance and Test Reports available Lloyds Certification All Cable Manufactured to meet stringent Australian and International Quality Standards Page 5

6 CABLES AUSTRALIA PTY LTD 3.8/6.6 to 19/33 kv SINGLE CORE SINGLE CORE Power distribution cables from 3.8/6.6kV to 19/33kV designed and manufactured to comply with AS/NZS Page 6

7 CUSTOM DESIGN This catalogue contains technical data on the most commonly used 3.8/6.6kV to 19/33kV single core cables. Our technical team can also design a number of highly engineered cables to suit your particular project requirements while meeting relevant Australian, New Zealand and IEC quality standards. Page 7

8 SINGLE CORE, COPPER CONDUCTOR, SCREENED & UNARMOURED Single Core CU/XLPE/CWS/PVC Page 8 Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Sheath Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage.

9 Page 9 SINGLE CORE, ALUMINIUM CONDUCTOR, SCREENED & UNARMOURED Stranded aluminium copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Sheath APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage. Single Core AL/XLPE/CWS/PVC Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

10 SINGLE CORE, COPPER CONDUCTOR, SCREENED NYLON CABLE Single Core CU/XLPE/CWS/PVC/NY/PVC Page 10 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage and termite/ vermin resis is required. Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Sheath PVC Bedding Polamide Nylon Jacket Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

11 Page 11 SINGLE CORE, ALUMINIUM CONDUCTOR, SCREENED NYLON CABLE APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage. Single Core AL/XLPE/CWS/PVC/NY/PVC Stranded compacted aluminium conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Sheath PVC Bedding Polamide Nylon Jacket Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

12 SINGLE CORE, COPPER CONDUCTOR, SCREENED & ARMOURED Single Core CU/XLPE/CWS/PVC/AWA/PVC Page 12 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection is required. Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Sheath PVC Bedding Galvanised steel wire armour Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

13 Page 13 SINGLE CORE, ALUMINIUM CONDUCTOR, SCREENED & ARMOURED APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection is required. Single Core AL/XLPE/CWS/PVC/AWA/PVC Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Stranded compacted aluminium conductor Copper wire screen PVC Sheath PVC Bedding Galvanised steel wire armour Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

14 SINGLE CORE, COPPER CONDUCTOR, SCREENED & ARMOURED NYLON CABLE Single Core CU/XLPE/CWS/PVC/AWA/PVC/NY/PVC Page 14 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection and termite/vermin resis is required. Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen Polamide Nylon Jacket PVC Bedding Galvanised steel wire armour PVC Sheath Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

15 Page 15 SINGLE CORE, ALUMINIUM CONDUCTOR, SCREENED & ARMOURED NYLON CABLE APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection and termite/vermin resis is required. Single Core AL/XLPE/CWS/PVC/AWA/PVC/NY/PVC Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Stranded compacted aluminium conductor Copper wire screen PVC Sheath PVC Bedding Galvanised steel wire armour Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33 Polamide Nylon Jacket

CABLES AUSTRALIA PTY LTD 3.8/6.6 to 19/33 kv THREE CORE THREE CORE Power distribution cables from 3.8/6.6kV to 19/33kV designed and manufactured to comply with AS/NZS 1429.

16 CABLES AUSTRALIA PTY LTD 3.8/6.6 to 19/33 kv THREE CORE THREE CORE Power distribution cables from 3.8/6.6kV to 19/33kV designed and manufactured to comply with AS/NZS Page 16

17 CUSTOM DESIGN This catalogue contains technical data on the most commonly used 3.8/6.6kV to 19/33kV three core cables. Our technical team can also design a number of highly engineered cables to suit your particular project requirements while meeting relevant Australian, New Zealand and IEC quality standards. Page 17

18 THREE CORE, COPPER CONDUCTOR, SCREENED & UNARMOURED Three Cores CU/XLPE/CWS/PVC Page 18 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage. Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

19 Page 19 THREE CORE, ALUMINIUM CONDUCTOR, SCREENED & UNARMOURED APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage. Three Cores AL/XLPE/CWS/PVC Stranded compacted aluminium conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

20 THREE CORE, COPPER CONDUCTOR, SCREENED NYLON CABLE Three Cores CU/XLPE/CWS/PVC/NY/PVC Page 20 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage and termite/ vermin resis is required. Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

21 Page 21 THREE CORE, ALUMINIUM CONDUCTOR, SCREENED NYLON CABLE APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where not subject to mechanical damage and termite/vermin resis is required. Three Cores AL/XLPE/CWS/PVC/NY/PVC Stranded compacted aluminium conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Polamide Nylon Jacket Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

22 THREE CORE, COPPER CONDUCTOR, SCREENED & ARMOURED Three Cores CU/XLPE/CWS/PVC/SWA/PVC Page 22 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection is required. Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Galvanised steel wire armour Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

23 Page 23 THREE CORE, ALUMINIUM CONDUCTOR, SCREENED & ARMOURED APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection is required. Three Cores AL/XLPE/CWS/PVC/SWA/PVC Stranded compacted aluminium conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Galvanised steel wire armour Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

24 THREE CORE, COPPER CONDUCTOR, SCREENED & ARMOURED NYLON CABLE Three Cores CU/XLPE/CWS/PVC/SWA/PVC/NY/PVC Page 24 APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection and termite/vermin resis is required. Stranded compacted copper conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Galvanised steel wire armour Polamide Nylon Jacket Fillers Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

25 Page 25 THREE CORE, ALUMINIUM CONDUCTOR, SCREENED & ARMOURED NYLON CABLE APPLICATION: Mains enclosed in conduit, buried or underground ducts for industrial plants, buildings and transformers where mechanical protection and termite/vermin resis is required. Three Cores AL/XLPE/CWS/PVC/SWA/PVC/NY/PVC Stranded compacted aluminium conductor Semi-conductive conductor screen XLPE insulation Semi-conductive insulation screen Copper wire screen PVC Bedding PVC Sheath Galvanised steel wire armour Polamide Nylon Jacket Fillers Crosse ction thickness overall N.W. 20 D.C. 90 A.C. Capaci Induc Screen Carrying Capacity A / / / /33

26 CABLES AUSTRALIA PTY LTD 38/66 to 127/ kv EXTRA HIGH VOLTAGE Specialised power cables for high voltage transmission systems from 66kV to kv. Page 26

CUSTOM DESIGN The following pages contain technical data on the most commonly used 38/66kV to 127/kV transmission cables Our technical team can also design and

27 CUSTOM DESIGN The following pages contain technical data on the most commonly used 38/66kV to 127/kV transmission cables Our technical team can also design and number of highly engineered cables to suit your particular project requirements while meeting relevant Australian, New Zealand and IEC quality standards. Page 27

28 Page 28 EXTRA HIGH VOLTAGE 66kV kv Volt. Cross-section Air Soil Cu Al Cu Al Cu Al Cu Al 0* 1* 1 0* 1* 0* 1* 0* 1* /66 64/110 76/ / mm2 kv Max. conductor resis Ω/km Cross-section DC resis 20 DC resis 90 Cu Al Cu Al 0* 1* mm * 1* Normal cross area mm2 Induc mh/km Volt. Cross-section Air Soil Cu Al Cu Al Cu Al Cu Al 0* 1* 1 0* 1* 0* 1* 0* 1* /66 64/110 76/ / mm2 kv Max. conductor resis Ω/km Cross-section DC resis 20 DC resis 90 Cu Al Cu Al 0* 1* mm * 1* Normal cross area mm2 Induc mh/km

29 Page 29 Volt. Cross-section Air Soil Cu Al Cu Al Cu Al Cu Al 0* 1* 1 0* 1* 0* 1* 0* 1* /66 64/110 76/ / mm2 kv Max. conductor resis Ω/km Cross-section DC resis DC resis Normal Induc mh/km EXTRA HIGH VOLTAGE 66kV kv Cable carrying capacity references

30 Page 30 crosssection cond. Dia. Thickness Overall Cable Weight kg/km mm 2 kv mm mm mm Cu. PVC PE PVC PE Al. 38/66 64/110 76/ / 0* 1* 0* 1* 0* 1* Cross section mm Max. sh Charge Cross sectio mm ELECTRICAL CHARACTERISTICS

31 Page 31 Max. conductor current : ka/1s Crosssection mm2 0* 1* Copper Aluminum Max. current of Aluminum sheath : ka/1s Crosssection mm2 0* 1* 38/66kV /110kV /132kV /kV Charge current /km Crosssection mm2 0* 1* 38/66kV /110kV /132kV /kV Capaci Цf/km Crosssection mm2 0* 1* 38/66kV /110kV /132kV /kV EXTRA HIGH VOLTAGE 66kV kv

32 PERTH SHANGHAI GUANGZHOU P F Suite 10, 100 Mill Point Rd, South Perth WA Whilst every care has been taken in the preparation of this publication, Cables Australia takes no responsibility for any errors and/or omissions. This technical manual is intended as a guide only and reference must be made by any person using this information to the appropriate Australian Standard and/or to local Electricity Supply Authority rulings. Copyright Cables Australia (ABN ) All rights reserved. Subject to change without notice.

AFTER GAZETTING (WORKING DOCUMENT FOR A 3 YEAR PERIOD) DATE PAGE PARAGRAPH DESCRIPTION ORIGINATOR APPROVED

PART B-07 TITLE: SERVICE CONNECTIONS SPECIFICTION NO: B-07 INCEPTION DATE: AFTER GAZETTING (WORKING DOCUMENT FOR A 3 YEAR PERIOD) AMENDMENTS / REVISIONS DATE PAGE PARAGRAPH DESCRIPTION ORIGINATOR APPROVED