FLOWSIC600 Ultrasonic Gas Flow Meter. Custody transfer gas flow measurement and process monitoring

Transcription

1 roduct information W600 Ultrasonic Gas low eter ustody transfer gas flow measurement and process monitoring

2 nvesting in a igh-uality eter aves oney atural gas pipeline in awu-hangnan using W600 very day natural gas flows in great quantities through pipelines or into storage facilities, thus changing owners. recise gas quantity measurement is of the utmost importance, as even very small measurement errors could result in substantial economic loss. n addition, challenging ambient measurement conditions often play a decisive role. oisture, ice, cold, heat and desert sand place great demands on the instruments in the field. his is why a gas flow meter is needed that is both accurate and reliable. he W600 gas flow meter from achieves both of these goals. t is ideal for both natural gas custody transfer and the highly precise measurement of process gases in the chemical industry. 2 W600 Ultrasonic Gas low eter /

3 ighly urable he W600 compact gas flow meter hermetically shields all of its measurement equipment from the environment. he use of internal cable routing prevents harsh climate conditions and contamination from harming the device. he W600 is virtually maintenance-free. igh easurement ccuracy he W600 measures gas flow using ultrasonic technology. he arrangement of the ultrasonic sensors in the measurement device (path layout) matches its performance parameters perfectly. With the W600, developed ultrasonic sensors designed for maximum immunity to noise. aximum eliability he W600 uses ultrasonic measurement and operates without mechanically moving parts making it largely resistant to contamination and wear. he result is maximum measurement reliability even under adverse measurement conditions. xcellent ystem ntegration he W600 is available for nominal pipe sizes from 80 to 1200 for custody transfer applications, and as small as 50 for process applications. asy connection to flow computers allows straightforward integration into any measurement station. also provides inlet and outlet sections, flow computers, and pressure and temperature transmitters. Worldwide pprovals he W600 conforms to all relevant natural gas guidelines and has worldwide approval. ow ower onsumption ultrasonic sensors combine high performance with low power consumption. ue to low power consumption, it is possible to use a stand-alone power supply, such as a solar module. he W600 is available in four types deal for custody transfer applications deal for applications having additional monitoring deal for fully redundant measurements deal for process gas measurement and internal billing W600, 4-path W600 2plex W600 uatro W600, 2-path he standard design is equipped with a fourpath system in which the measured values of the individual sensor pairs are averaged. he 2plex design provides enhanced diagnostics, combining a custody transfer meter with a check meter. he W600 uatro provides a redundant solution, integrating two meters into one meter body while retaining the same overall length. reliable two-path design provides adequate measurement accuracy in both custody and non-custody applications / W600 Ultrasonic Gas low eter 3

4 xcellent easurement echnology in an utstanding easurement evice he W600 is a top-quality measurement device. t features a robust meter body incorporating measurement equipment, performs measurement with high noise immunity and long-term stability, and is nearly maintenance-free. Ultrasonic ensors from he W600 is equipped with high-performance ultrasonic sensors developed by. hermetically sealed titanium housing contains ultrasonic transducers that operate at a selectable ultrasonic frequency of 80 kz, 135 kz, 200 kz, or 300 kz to match the operating conditions. he sensors can also be deployed at very high or very low temperatures (from 194 to +280 ), at high pressures (up to 450 barg), under corrosive conditions, and with heavy background noise. hey exhibit unrivaled reliability in sound-absorbing gases that are high in carbon dioxide. he W600 features an efficient transducer for performing measurements at atmospheric pressure, allowing calibration using air. irect ath ayout he transit time difference principle is used for performing ultrasonic gas flow measurement. his measurement principle uses ultrasonic transit time to determine the gas flow rate. he direct path layout minimizes the influence of turbulence, contamination, moisture, and background noise. wo ultrasonic sensors are installed opposite each other at a specific angle to the gas flow and operate alternately as a transmitter and receiver. ensor irect path layout 4 W600 Ultrasonic Gas low eter /

5 utomatic elf-iagnostics he W600 is equipped with a warning signal that informs the user of a malfunction before the measured value is affected. o do this, current diagnostic indicators are compared to indicators that were learned by the device under normal measurement conditions. he results of the self-diagnostics are permanently logged by an internal electronic data log to allow a retroactive check of the measurement process. mportant measured variables such as gas flow and gas velocity (VG) or diagnostic parameters such as signal-to-noise ratio () or speed of sound () can be read directly. perating oftware W600 operating software allows efficient and effective meter and data management and provides extensive diagnostics options. he software provides simple, user-friendly access to W600 data. W600 provides permanent online and offline access to the W600. n addition to easy-to-understand visualization, the software supports the user with logs and assistance functions when operating the gas flow meter. W / W600 Ultrasonic Gas low eter 5

6 W600 Ultrasonic Gas low eter W600 6 Gas low eters for ustody ransfer and rocess pplications dditional nformation ields of pplication etailed echnical ata easuring anges rdering nformation imensional rawings imensions nstallation nstructions U roduct escription he W600 measurement device is an ultrasonic gas flow meter and sets the standard in its market segment. he visually technical design demonstrates that it is geared to the tough industry conditions. he compact design with integrated cable routing means that the measuring system is durable, failsafe, low-maintenance, and has long-term t a Glance ighly efficient ultrasonic transducers irect path layout ntelligent self-diagnostics ompact, robust design Your enefits ong-term stability, reliable measurement ow maintenance due to intelligent self-diagnostics stability. he W600 features extensive diagnostics options to allow detection of malfunctions even before the measurement is affected. ypes having 2, 4, 4 + 1, or measuring paths enable a variety of custody transfer measurements and process applications. ntegrated log book and data logger arge measuring range 1:120 idirectional measurement ow power consumption: <1 W Virtually immune to pressure regulator noise Ultrasonic transducers can be exchanged under operating pressure Wide application range -- or more information, just enter the link and get direct access to technical data, design models, operating instructions, software, application examples, and much more. Ultrasonic Gas low eter /

7 Ultrasonic Gas low eter W600 ields of pplication ustody transfer applications (natural gas, 2, 2, air, ethylene) nshore and offshore applications Underground gas storage facilities (bidirectional measurement possible) etailed echnical ata ystem / ryogenic gas applications down to 194 lso for process gases or gas with high 2 component such as sour gas or biogas easured variables perational volume flow, operational volume, gas velocity, sound velocity umber of measuring paths 2, 4, 4+1, 4+4 easurement principle Ultrasonic transit time difference measurement easurement medium atural gas, 2, 2, air, 2 4, steam, process gases easuring ranges perational volume flow m³/h / 1, ,000 m³/h easuring ranges depend on nominal pipe size epeatability < 0.1 % of the measured value ccuracy rror limits 2-path design 1 : ± 1 % 4-path design 2 : ± 0.5 % dry-calibrated 4-path design 2 : ± 0.2 % fter flow calibration and adjustment using constant factor 4-path design 2 : ± 0.1 % fter flow calibration and adjustment using polynomial or piecewise correction 1 n the range t... max with straight 20/3 inlet/outlet section or with 10/3 flow conditioner 2 n the range t... max with undisturbed 10/3 inlet/outlet section or with 5/3 flow conditioner iagnostic functions ntegrated device diagnostics and enhanced diagnostics via 600 software Gas temperature n request: perating pressure 0 bar (g) bar (g) n request: Up to 450 bar (g) ominal pipe size 2"... 48" ( ) mbient temperature X, : x: ptional x: torage temperature mbient humidity 95 % elative humidity onformity G eport o esign approvals:, easurement anada, G... W600 Ultrasonic Gas low eter 7

8 W600 Ultrasonic Gas low eter W600 8 x approvals x Gb/Ga x d e ib [ia Ga] 4 Gb/Ga x d e ib [ia Ga] 4 Ultrasonic transducer, intrinsically safe X 1/2G x de ib [ia] 4 1/2G x de ib [ia] 4 Ultrasonic transducer, intrinsically safe / (U/) lass, ivision 1, Groups,, 4 lass, ivision 2, Groups,,, 4 lass, ivision 1, Group 4 lass, ivision 2, Group 4 Ultrasonic transducer, intrinsically safe lectrical safety nclosure rating 65 / 66 / 67 nalog outputs 1 output (optional): m, 200 Ω ctive/passive, galvanically isolated igital outputs Up to 3 outputs: 30 V, 10 m assive, galvanically isolated, open collector or U-compliant ( 50227), f max = 6 kz (scalable) nterfaces -485 (2x, for configuration, measured value output and diagnostics) us protocol U U U peration Via meter display and W600 software imensions (W x x ) ee dimensional drawings Weight epending on device design aterial in contact with media ow-temperature carbon steel, stainless steel, duplex steel lectrical connection Voltage V With active current output: V ower consumption 1 W cope of delivery he scope of delivery depends on application and customer specifications easuring anges ominal pipe size low rate ax. speed * m³/h ft³/h m/s ft/s in. ax. in ax. 50 2" , " 8 1, , " 13 1, , " 20 3, , " 32 4,500 1, , " 50 7,000 1, , " 65 8,000 2, , " 80 10,000 2, , " ,000 4, , " ,000 4, , " ,000 7, , " ,000 9, , " ,000 11,300 1,131, Ultrasonic Gas low eter /

9 Ultrasonic Gas low eter W600 ominal pipe size / low rate ax. speed * m³/h ft³/h m/s ft/s in. ax. in ax " ,000 12,700 1,272, " ,000 14,100 1,414, " ,000 14,100 1,590, " ,000 14,100 1,767, " ,000 18,550 2,050, " ,000 23,000 2,333, " ,000 23,000 2,580, " ,000 23,000 2,828, " 1,300 85,000 46,000 3,004, " 1,400 90,000 49,500 3,181, " 1,500 95,000 53,050 3,358, " 1, ,000 56,600 3,535, * When using installation configuration 2 (with flow conditioner), the maximum allowed gas velocity in the pipe is limited to 40 m/s. rdering nformation ur regional sales organization will help you to select the optimum device configuration. imensional rawings esigns for nominal pipe sizes of 3"/ 80 up to and including 14"/ 350 (cast) 206 W600 Ultrasonic Gas low eter imensions in mm 9

10 W600 Ultrasonic Gas low eter esigns for nominal pipe sizes starting at 16"/ 400 (forged) ongitudinal section for nominal pipe sizes up to 48"/ * W600 imensions 10 ominal pipe size onnection flange tandard Weight ength () eight () lange diameter () easuring range width () nterior diameter () [kg] [mm] [mm] [mm] [mm] [mm] 3" l l l l " l l l l " l l l l Ultrasonic Gas low eter /

11 Ultrasonic Gas low eter W600 ominal pipe size onnection flange / tandard lange diameter easuring nterior diame- Weight ength () eight () () range width () ter () [kg] [mm] [mm] [mm] [mm] [mm] 8" l l l l " l l l l " l l l l " l , l l l or all meters 16", an installation length of 3 is optionally available 16" l l l l , " l l l l , ata on request 20" l l l , l ,500 1, W600 Ultrasonic Gas low eter 11

12 W600 Ultrasonic Gas low eter W ominal pipe size onnection flange tandard Weight ength () eight () lange diameter () easuring range width () nterior diameter () [kg] [mm] [mm] [mm] [mm] [mm] 22" l. 150 ata on request l. 300 l. 600 l " l , l , l , l ,100 1,200 1,040 1, , " l ,475 1, l ,825 1, l ,100 1,038 1,016 l ,500 1,250 1,073 1, ata on request 28" l ,950 1,100 1, l ,225 1,080 1,035 l ,450 1,100 1,073 l ,000 1,300 1,150 1, ata on request 30" l ,195 1,150 1, l ,545 1,135 1,092 l ,820 1,154 1,130 l ,350 1,350 1,205 1, ata on request 32" l ,485 1,200 1,145 1, l ,835 1,190 1,150 l ,110 1,212 1,194 l ,800 1,400 1,272 1, ata on request 34" l. 150 ata on request l. 300 l. 600 l " l ,125 1,250 1,250 1,169 1, l ,525 1,300 1,270 l ,850 1,323 1,315 l ,225 1,450 1,396 1, ata on request 38" l ,800 1,300 1,310 1,238 1, l ,725 1,275 1,169 l ,300 1,325 1,270 l. 900 ata on request 1,421 1, ata on request Ultrasonic Gas low eter /

13 Ultrasonic Gas low eter W600 ominal pipe size onnection flange / tandard lange diameter easuring nterior diame- Weight ength () eight () () range width () ter () [kg] [mm] [mm] [mm] [mm] [mm] 40" l ,825 1,350 1,359 1,289 1, l ,125 1,334 1,239 l ,675 1,375 1,321 l. 900 ata on request 1,470 1, ata on request 42" l ,675 1,450 1,415 1,346 1, l ,650 1,386 1,289 l ,450 1,444 1,404 l. 900 ata on request 1,523 1, ata on request 44" l. 150 ata on request l. 300 l. 600 l " l. 150 ata on request l. 300 l. 600 l " l ,400 1,600 1,574 1,511 1,416 1,080 l ,475 1,552 1,467 l ,850 1,615 1,594 l ,100 1,900 1,711 1, ata on request W600 Ultrasonic Gas low eter 13

14 W600 Ultrasonic Gas low eter W600 nstallation nstructions W600 integration into the pipeline for unidirectional use in configuration 1 () and configuration 2 () W600 2 emperature measurement point 3 low conditioner 3 3 1, , W600 integration into the pipeline for bidirectional use in configuration 1 () and configurations 2 () 2 1 W600 2 emperature measurement point 3 low conditioner 10 5 Ultrasonic Gas low eter /

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16 / re Umod int41 at a glance is a leading manufacturer of intelligent sensors and sensor solutions for factory, logistics, and process automation. With more than 6,000 employees and over 40 subsidiaries worldwide, we are always close to our customers. unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from accidents and preventing damage to the environment. We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. n application centers in urope, sia and orth merica, system solutions are tested and optimized in accordance with customer specifications. ll this makes us a reliable supplier and development partner. omprehensive services round out our offering: ifeime ervices provide support throughout the machine life cycle and ensure safety and productivity. or us, that is ensor ntelligence. Worldwide presence: ustralia, elgium/uxembourg, rasil, Česká republika, anada, hina, anmark, eutschland, spaña, rance, Great ritain, ndia, srael, talia, apan, éxico, ederland, orge, Österreich, olska, omânia, ussia, chweiz, ingapore, lovenija, outh frica, outh orea, uomi, verige, aiwan, ürkiye, United rab mirates, U. lease find detailed addresses and additional representatives and agencies in all major industrial nations at: G Waldkirch Germany