INSERTION fitting for flow measurement or analysis

Transcription

1 INSERTION fitting for flow measurement or analysis Type S020 can be combined with... Universal fitting for INSERTION sensors, transmitters, batch controllers in pure, aggressive or contamined liquids arge range of process connections: in VC,, VF, E, stainless steel, brass ipe diameter 1/4" 16" Electronics available for Indication, Monitoring, Transmitting On/Off control, Batch control Type 8020 Type 8024 Type 8025 Type 8045/8041 Type 8205/8206 Type 8225 Flow sensor Flow indicator igital flow transmitter Electromagnetic flow transmitter igital ph/ OR transmitter igital conductivity transmitter The fitting can be used to connect any INSERTION device for a measurement in the pipe. i.e. sensors, indicators, transmitters and controllers for flow, ph, OR and Conductivity measurement. General data ipe diameter 1/4" up to 16" (N 06 up to N 400) 1) Fitting port connection Metal lastic Materials Seal Body & adaptation part Medium data Fluid temperature (320 F max.) Fluid pressure (max.) Metal lastic Internal or external thread, weld ends, TriClamp, NSI flange True union, spigot and external thread FKM or EM Brass (CuZn39b2) & stainless steel ( ), all stainless steel ( ) or all VC,, VF, E Temperature limits may depend on the sensor. lease refer to appropriate instruction manual or datasheet for more details. 232 SI (N 16) 145 SI (N 10) ressure limits may depend on the sensor. lease refer to appropriate instruction manual or datasheet for more details. Environment pprovals mbient temperature pproval / Certificate on request Temperature limits may depend on the sensor. lease refer to appropriate instruction manual or datasheet for more details. 3.1 Certificate; 2.2 Certificate; Rugosity Certificate; F (with EM seal) stainless steel fitting only 1) Combination between fitting and sensors is sometimes restricted to some N (see diagram: combining the S020 with sensors on next page) TriClamp is a registered Trademark of lfa aval Inc. usa.com

2 Combining the S020 with sensors for flow rate, ph or redox, conductivity measurement vailable fitting SI (N) Tfitting S020 Welding tab S020 Fusion spigot S020 Screwon S020 VC saddle /4" (N 6) 2 1/2" (N65) 2" (N50) 2 1/2" (N65) 2 1/2" (N65) 4" (N) Short ong 8" (N200) 14" (N350) 16" (N400) 4" (N) 16" (N400) Carbon steel saddle " (N50) ong sensor 14" (N350) Flow rate measurement (Insertion) ph or Redox measurement compact version or remote version 1/4" (N 6) 4" (N) 8" (N200) 16" (N400) Short sensor version ong sensor version 1/2" (N15) 8" (N200) Conductivity measurement /2" (N15) Note 1 1/4" (N32) Note B 8" (N200) Note : For true union connection ISO, analysis version only. Note B: Minimum size for U.S. NSI version is 1 1/4" (N 32) ressure / temperature chart Fittings with Type flow sensor/transmitter Type analyse sensor/transmitter ressure [SI] ressure [SI] VF VC + VF (Type 8220, 8225) (Type 8020, 8024, 8025) VC (145 SI) VC + (Type 8223) VC (87 SI) (145 SI) (Type 8226) (87 SI) Metal VF (145 SI) 0 Temperature [ F] Fittings with Type VF flow sensor/transmitter Type analyse sensor/transmitter (Type 8205/8206) (Type 8041, 8045 VF sensor) Metal VF (87 SI) ressure and temperature limits depend on the sensor. lease refer to corresponding sensor datasheet for more details. Fittings with Type stainless steel flow sensor/transmitter ressure [SI] Temperature [ F] 0 (Type 8045 Stainless steel sensor) VF VC + (Type 8041 Stainless steel sensor) VC (145 SI) (145 SI) Metal (232 SI) VF (145 SI) Temperature [ F]

3 Selection fitting / pipe size Example: Specification of nominal flow: 50 gpm Ideal flow velocity: 6 8 f/s For these specifications, the diagram indicates a pipe size of 1 ½" (N40) [or 2" (N50) for (*) mentioned fittings] Flow rate US gpm l/min m 3 /h " (N 400) 14" (N 350) 12" (N 300) 10" (N 250) 8" (N 200) " (N 150) 5" (N 125) 4" (N ) 3" (N 80) 2 ½" (N 65) 2" (N 50) 2 ½"* (N65)* 1 ½" (N 40) 2"* (N50)* ¼" (N 32) 1 ½"* (N40)* 1" (N 25) 1 ¼"* (N32)* ¾" (N 20) 1"* (N25)* 20 5 ½" (N 15) ½" or ¾"* (N 15 or N20)* /16" (N 08) ¼" (N 06) m/s fps Flow velocity * For following fittings: with external threads acc. to SMS 1145 with weldends acc. to, BS 4825 / SME BE or IN Series 2 TriClamp acc. to, BS 4825 / SME BE or IN TriClamp is a registered Trademark of lfa aval Inc. p. 3/13

4 Installation Flow measurement: Minimum straight upstream and downstream distances must be observed. ccording to the pipe s design, necessary distances can be bigger or use a flow conditioner to obtain the best accuracy. For more information, please refer to EN ISO EN ISO prescribes the straight inlet and outlet distances that must be complied with when installing fittings in pipe lines in order to achieve calm flow conditions. The most important layouts that could lead to turbulence in the flow are shown below, together with the associated prescribed minimum inlet and outlet distances. These ensure calm, problemfree measurement conditions at the measurement point. N = orifice Fluid direction > Regulating valve 2 x 90 elbow joint Extension 50 x N 5 x N 25 x N 5 x N 18 x N 5 x N 2 x 90 elbow joint 3 dimensional 40 x N 5 x N 90 elbow joint or Tpiece 20 x N 5 x N Reduction 15 x N 5 x N The flow rate sensor can be installed in either horizontal or vertical pipes. Correct Incorrect Correct Incorrect Correct Incorrect Correct Incorrect nalysis measurement: For ph and OR measurements, we recommended a U form bypass installation to ensure that the electrode is maintained in a wet condition and enable the customer to calibrate the unit without stopping the whole process or to use the special designed measuring chamber. The specially designed measuring chamber enables to install all ph, OR, conductivitytransmitters or electrodes in all pipe systems, either directly in the main stream or in a bypass line. dditionally it enables to keep the electrode always wet and isolates it easily from the main stream for calibration purposes. ressure and temperature ratings must be respected according to the selected fitting material. The suitable pipe size is selected using the diagram Flow / Velocity / N.

5 INSERTION fitting dimensions Internal thread connection G, NT or Rc in stainless steel ( ) or brass (CuZn39b2) N [inch] G 1/2 NT 1/2 Rc 1/ G 3/4 NT 3/4 Rc 3/ G 1 NT 1 Rc G 1 1/4 NT 1 1/4 Rc 1 1/ G 1 1/2 NT 1 1/2 Rc 1 1/ G 2 NT 2 Rc External thread connection G, in stainless steel ( ), brass (CuZn39b2), VC (only N 6 and N 8) N [inch] G 1/ G 1/ G 3/ G G 1 1/ G 1 1/ M 55 x M 64 x External thread connection SMS 1145, in stainless steel ( ) N Rd 40 x 1/6" Rd 60 x 1/6" Rd 70 x 1/6"

6 INSERTION fitting dimensions Weld ends connection EN ISO 1127/ ISO 4200, or BS 4825 / SME BE in stainless steel ( ) s N Standard SME BE SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE s TriClamp connection, * or BS 4825 / SME BE* in stainless steel ( ) * vailable with internal surface finish Ra = 0.8 µm 2 1 N Standard SME BE SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE BS 4825 / SME BE

7 INSERTION fitting dimensions Flange connection IN 2633 (ISO N16), NSI B or 10 K in stainless steel ( ) N Standard Z Z IN NSI IN NSI IN NSI IN NSI IN NSI IN NSI x14.0 4x15.8 4x x14.0 4x15.8 4x x14.0 4x15.8 4x x18.0 4x15.8 4x x18.0 4x15.8 4x x18.0 4x19.0 4x True union connection IN 8063, STM 1785/76 or K in VC, IN in or ISO in VF N 15 15* 20 20* 25 25* * nalysis version Standard IN / ISO STM IN / ISO IN / ISO STM IN / ISO IN / ISO STM IN / ISO IN / ISO STM IN / ISO STM IN / ISO STM

8 INSERTION fitting dimensions Spigot connection IN 8063 in VC, IN in or ISO in VF H N Standard IN 8063 IN ISO IN 8063 IN ISO IN 8063 IN ISO IN 8063 IN ISO IN 8063 IN ISO IN 8063 IN ISO H Welding tab with radius in stainless steel ( ) B +0.1 R0.5 sensor version: short for N 50 N 200 long for N 250 N 350 R N B R Saddle in VC N [in.] (mm) 1 Body material: VC Seal material: BUN ORING SE WEGE CM 2 1/2" (65) " (80) " () " (150) " (200) required up to 4". ong sensor version required 6" 8" 1

9 INSERTION fitting dimensions Saddle in carbon steel aper size [inches] [inches] US50B49 2" US50B32 3" US50B33 4" US50B34 5" US50B35 6" US50B36 8" US50B37 10" US50B38 12" US " ong finger only. Vertical mounting is recommended for best overall performance. Mount at a maximum of 45 when air bubbles are present. o not mount on the bottom of the pipe when sediments are present. Weldolet in carbon steel aper size [inches] [inches] 2" /2" " " " " " " " 1.50 ong finger only. Vertical mounting is recommended for best overall performance. Mount at a maximum of 45 when air bubbles are present. o not mount on the bottom of the pipe when sediments are present.

10 INSERTION fitting dimensions Fusion spigot in E, or VF H H1 H2 sensor version: short for N 65 N long for N 150 N 400 ø39 N H Materials E VF E VF 72.5 E VF E VF E VF E VF E VF E VF E VF E VF H H Measuring chamber (only for analysis sensor / transmitter version) Screwon N to 400 in VC,, E ø 49 ø 45 ø ø 60.3 ø G11/2" ø 60 R4 (4x) long sensor version 3 ø 27 Materials: stainless steel 316 ipe connection: G 1/2" p. 10/13

11 Ordering chart for fitting S020 1/4" to 2 1/2" ort connection Seal Standard 1/4" (N 6) 2) 5/16" (N 8) 2) N 15 N 20 N 25 N 32 N 40 N 50 N 65 Brass body & stainless steel adaptation part Tfitting Temperature max. 320 F, 232 SI Internal FKM G thread NT Rc (ISO7) External thread FKM G Stainless steel body & stainless steel adaptation part Tfitting Temperature max. 320 F, 232 SI Internal FKM G thread NT Rc (ISO7) External thread FKM G EM SMS Weld ends FKM EM BS 4825/ SME BE ) TriClamp FKM ISO (for pipe EN ISO 1127/ISO4200) EM * BS 4825 / SME BE ) BS 4825 / SME BE* Flange FKM IN NSI B K VC & VC adaptation part Tfitting Temperature max. 122 F, 145 SI True union FKM IN STM 1785/ K Spigot FKM IN External thread FKM G nalysis True union FKM IN & adaptation part Tfitting Temperature max. 176 F, 145 SI True union FKM IN Spigot FKM IN nalysis True union FKM IN VF & VF adaptation part Tfitting Temperature max. 212 F, 145 SI True union FKM ISO Spigot FKM ISO nalysis True union FKM ISO * internal surface finish Ra = 0.8 µm 1) N 20 only available in SME BE 2) Reduced orifice with G 1/2 male threads p. 11/13

12 Ordering chart for fitting S020 2" to 16" ort connection 2" (N 50) 2 1/2" (N 65) 3" (N 80) 4" (N ) 5" (N 125) 6" (N 150) 8" (N 200) 10" (N 250) 12" (N 300) 14" (N 350) 16" (N 400) Stainless steel welding tab with radius Temperature max. 320 F, 232 SI Welding tabs VC Screwon fitting Temperature max. 122 F, 145 SI Screwon VF Fusion spigot Temperature max. 212 F, 145 SI Fusion spigot nalysis Fusion spigot E Fusion spigot or screwon fitting Temperature max. 158 F, 145 SI Fusion spigot Screwon nalysis Fusion spigot Fusion spigot or screwon fitting Temperature max. 176 F, 145 SI Fusion spigot Screwon nalysis Fusion spigot VC Saddle BUN seal (long finger required for 6" & 8" saddle) Saddle US50B20 US50B17 US50B42 Carbon steel Saddle (requires long finger sensor) Saddle US50B49 US50B32 US50B33 US50B34 US50B35 US50B36 US50B37 US50B38 US09612 Carbon steel Weldolet (requires long finger sensor) Weldolet US50B61 US50C34 US50C35 US50B27 US50B28 US50B29 US50B30 US50B31 US50C55 Ordering chart for accessories / spare parts (other versions on request) escription escription Stopper with ring, union nut and Oring Oring set (N 06 to 65) FKM for metal fitting (5 units) EM for metal fitting (5 units) FKM for plastic fitting (1 unit) EM for plastic fitting (1 unit) Stopper with ring, union nut and Oring Stainless steel VC Measuring chamber Stainless steel 1) 316 (1.4404) ) other material on request daptation part (N 06 to 65) Stainless steel VC VF pprovals / Certificates 3.1 certificate certificate Rugosity certificate F approval daptation part Oring set p. 12/13

13 Interconnection possibilities with the S020 Remote electronics Type 8025 Flow transmitter / batch controller Wall or panel mounted 4 20 m ulse Type 8205 ph transmitter / controller Wall or panelmounted Type 8206 OR transmitter Wall or panelmounted Type 8225 Conductivity transmitter Wall or panelmounted Compact electronics Type 8024 Flow indicator Type 8025 Flow transmitter/ batch controller 420 m ulse Type 8045 Magflowmeter 420 m ulse Type 8205 ph transmitter/controller 420 m Type 8206 OR transmitter 420 m Type 8225 Resistive conductivity transmitter 420 m Type 8226 Inductive conductivity transmitter 420 m Sensor Type 8020 Flow sensor ulse or Frequency Type 8041 Magmeter Frequency or 420 m Type 8200 ph / OR sensor Type 8223 Inductive conductivity sensor 420 m Type 8220 Resistive conductivity sensor Fitting Type S020 Metal or plastic Measuring chamber In case of special application conditions, please consult for advice. We reserve the right to make technical changes without notice. 0706/2_USen_ p. 13/13