Torque Sensor. Torque. Mini-Smart Torque Sensor. Type 4502A...
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1 Torque Torque Sensor ini-smart Torque Sensor torque sensors operate on the strain gage principle and supply an analog output signal of ± V which is contactless transferred. vailable also with integrated rotational angle/speed measurement. Smart (integral measuring electronics) nterference resistance due to active torque output (±5 V), electrically isolated from supply and measuring signal Non-contact signal transfer Unipolar supply ighly responsive to dynamic peaks aintenance-free Standardized mechanical connections: 1/4" hex socket N3126 Square socket (size depending on measuring ) ylindrical shaft ends xtremely compact Suitable for pulse tool operation ptional rotational angle measurement escription The ini-smart torque sensor uses strain gage technology. The torque signal is transmitted from the rotating shaft via frequency modulation and is processed as an analog signal. Version Version Q The rotational angle signal with two tracks of each 360 pulses per revolution and track is available as TTL-signal. n external electrical control input is standard. Version R pplication The ini-smart torque sensor with rotating measuring shaft is suitable both for dynamical detection of starting torque and breakway torque for bolting and assembly techniques and for quality assurance in production and laboratory. ue to its standardized connections the device can be quickly adapted to air, electronic and pulse tools. Version RU Page 1/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
2 Torque Sensor ini-smart Torque Sensor, Technical ata echanical asic ata easuring ±0, Rated torque nom 0, verload capacity Service torque 1,5 x nom Limiting torque 1,5 x nom Rotational angle/- speed measurem. pulses/ 2x360, (Version Q,, R, RU) revolut. 90 displaced, TTL Nominal speed 18 1/min /min /min Version Q,, R, RU 1/min (rotational angle measurement) ousing material nodized aluminum Protection class P40 General lectrical Specifications ut-off frequency 3 d kz 3 ccuracy class 0,2 Linearity error including hysteresis % S <±0,2 utput signal V ± at rated torque (rated value) V 5 Load resistance kω >10 Temp. influence on the zero point % S/ <±0,015 Temp. influence on the nominal value % S/ <±0,015 ontrol signal % 100 ±0,2 100 % control input V "n" "ff" perating temperature (Rated temperature ) Service temperature Storage temperaure lectrical connection 12 pin built-in connector Supply voltage V Power consuption W <1 Page 2/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
3 Torque Sensor ini-smart Torque Sensor, imensions Torque sensor with standard square socket connection Version Q With rotating shaft rive - square socket utput - square drive = easuring end G 4x6 (6x) 4x6 (3x) Version Q, Version Q, N N Table Version Q Threads for mounting: 4, 6 mm depth easuring Square size G øl øn xial Q 12 1/4" , Q 18 1/4" , Q 50 3/8" 74, * Q 63 3/8" 74, * Q 100 1/2" ,5 * Q 150 1/2" ,5 * Q 160 1/2" ,5 * Q 250 3/4" * Q 300 3/4" * Q 500 3/4" * k0Q " ,5 34,5 * 5 28, , ngle of twist nom nertia easuring end rive end Q ,55 0,0121 0,0157 0, Q ,85 0,0121 0,0157 0, Q ,32 0,043 0,0843 0, Q ,4 0,043 0,0843 0, Q ,48 0,051 0,086 0, Q ,61 0,051 0,086 0, Q ,65 0,051 0,086 0, Q ,21 0,465 0,758 0, Q ,25 0,465 0,758 0, Q ,4 0,465 0,758 0, k0Q ,31 1,38 2,05 1,57 Page 3/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
4 Torque Sensor ini-smart Torque Sensor, imensions Torque sensor with standard square socket connection Version Q With rotating shaft rive - inside square socket utput - external square drive Rotational angle measurement = easuring end G 4x6 (6x) G K Version Q, Version Q, N N Table Version Q (with rotational angle measurement) Threads for mounting: 4, 6 mm depth easuring Square size G K øl øn xial Q 12 1/4" , Q 18 1/4" , Q 50 3/8" , Q 63 3/8" , Q 100 1/2" , Q 150 1/2" , Q 160 1/2" , Q 250 3/4" Q 300 3/4" Q 500 3/4" k0Q " ,5 57, ngle of twist nom nertia easuring end rive end Q ,55 0,013 0,0157 0, Q ,85 0,013 0,0157 0, Q ,47 0,055 0,11 0, Q ,59 0,055 0,11 0, Q ,6 0,069 0,1 0, Q ,85 0,069 0,1 0, Q ,9 0,069 0,1 0, Q ,23 0,68 1,0 1, Q ,27 0,68 1,0 1, Q ,45 0,68 1,0 1, k0Q ,45 2,45 3,25 2,48 Page 4/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
5 Torque Sensor ini-smart Torque Sensor, imensions = easuring end Torque sensor with standard 1/4" hex N3126 form /, Version or With rotating shaft rive - hex shaft utput - hex socket Rotational angle measurement (Version ) Quick action chuck x6 (6x) 1/4" 37 Version /, 0, /4" Table Version or (with rotational angle measurement) Threads for mounting: 6x 4, 6 mm depth easuring xial 45020,5,... 0, , , , , ngle of twist nom nertia easuring end rive end 45020,5, ,16 0,0134 0,0193 0, , ,32 0,0134 0,0193 0, , ,44 0,0135 0,0194 0, , ,68 0,0137 0,0216 0, , ,0 0,0140 0,0248 0, , ,5 0,0140 0,0248 0,21 Page 5/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
6 Torque Sensor ini-smart Torque Sensor, imensions = easuring end Torque sensor with shaft end, Version R or R With rotating shaft Rotational angle measurement (Version R) G 4x6 (6x) Version R/R, x6 (3x) G 4x6 (8x) 22 Version R, and K Version R, 20 and Table Version R or R (with rotational angle measurement) Threads for mounting: 4, 6 mm depth eas. ** With feather keyways (2x180 ) according to N6885 xial øl 1 K G N g R,...R , shaft R,...R , shaft R,...R , shaft R,...R , shaft R , K** R , K** R K** R K** ngle of twist nom nertia easuring end rive end R,...R 317 0,17 0,0146 0,0147 0, R,...R 317 0,36 0,0146 0,0147 0, R,...R 855 0,34 0,015 0,015 0, R,...R 855 0,67 0,015 0,015 0, R ,21 0,061 0,073 0, R ,3 0,062 0,075 0, R ,21 0,9 1,02 0, R ,35 0,91 1,04 0,4 Page 6/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
7 Torque Sensor ini-smart Torque Sensor, imensions Torque sensor with shaft end and separate mounting base, Version R With rotating shaft Rotational angle measurement Shaft ends each with two keyways in accordance with N 6885 X W U Y T V = easuring end ØG J K ØG Z P Q L L N Table Version R (with rotational angle measurement) easuring øg J K L N P g R , , R , , R , k0R , ption mounting base easuring xial Q T U V W X Y Z P9 P R x R x R x k0R x easuring ngle of twist nom nertia Weight mounting base kg easuring end rive end R ,2 0,665 0,605 1,13 1, R ,25 0,68 0,62 1,13 1, R ,22 3,2 2,63 2,84 1, k0R ,33 3,21 2,67 2,84 1,23 Page 7/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
8 Torque Sensor ini-smart Torque Sensor, imensions Torque sensor with shaft end and integral mounting base, Version RU This version can be used as functional check on tilt procedure or rotation monitoring Variable mounting positions, applications for left and right hand torque readings as well as the static and dynamic conditions are possible ll RU type sensors have an integrated rotational angle measurement = easuring end Ø 14 J L J Ø N 10 P9 Table Version RU (with rotational angle measurement) easuring xial ø J L N Size g RU RU RU RU RU RU easuring ngle of twist nom nertia easuring end rive end RU ,17 0,0146 0,0147 0, RU ,36 0,0146 0,0147 0, RU ,34 0,015 0,015 0, RU ,67 0,015 0,015 0, RU ,25 0,062 0,061 0, RU ,35 0,064 0,063 0,78 Page 8/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
9 Torque Sensor ini-smart Torque Sensor, lectrical onnections Pin llocation of the 12 Pin uilt-in onnector unction PN escription Supply +U V, power consumption <1 W GN Ground relating to U and angle of rotation pulses Shield n sensor connected to housing U ±5 V at nom at >2 kω Torque output 5 V at control signal activation Ri, = 10 Ω, output short circuit proof relating to GN GN Ground relating to U ngle of rotation sensor Supply +U 5 V ngle of rotation pulses Track pen collector output nternal 1 kω resistance to 5 V (pull up), TTL-level G Track s Track, 90 displaced 100 % control input K ontrol ff: V n: V KGN Ground relating to control input J Not connected Page 9/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
10 Torque Sensor ini-smart Torque Sensor, ncluded ccessories None rdering Key 4502 ptional ccessories at.-no. ounting base, for Version R s KS ounting base, for Version R s KS emale connector with solder eye 12 pin KS onnection cable, 5 m, 12 pin open ends KS onnection cable, 2,5 m, 12 pin oo Torque KS , Please see data sheet for cable connection. ndividual pplication The diverse model guarantees user-friendly application such as tool calibration or in test stands with or without mounting base. easuring Ranges in / Possible Versions 0,5 0,5 1 R R RU R R RU R R RU R R RU Q Q Q Q R R RU Q Q R R RU Q Q Q Q R Q Q Q Q R Q Q Q Q Q Q R Q Q R 1k0 ouplings , or pplication xample Power tool control Versions (Note ependence with easuring Range) Square socket Q Square socket with rotational angle meas. Q 1/4" hex socket 1/4" hex socket with rotational angle meas. Rotating shaft R Rotating shaft with rotational angle meas. R Rotating shaft with rotational angle meas. RU and integral mounting base rder xample: Torque sensor: rated torque 18 : 018, Version : 1/4" hex socket with angle measurement Page 10/10 Tel , ax , info@kistler.com, Kistler is a registered trademark of Kistler olding G.
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