Boss Oilwell offers a complete line of API 16A BOPs, API 16C drilling manifold The ultimate solution for onshore & offshore BOPs

Transcription

1 Boss Oilwell offers a complete line of API 16A BOPs, API 16C drilling manifold The ultimate solution for onshore & offshore BOPs Boss Oilwell Products & Manufacturing INC(BOPM) specializes in manufacturing and supplying pressure control equipment for drilling, work over, snubbing, production and fracturing operations in the oil and gas industry. Our services include machining, welding, stress relieving, assembly, API procedure testing and engineering pressure control equipment; we supply and recertify our BOPs at our Houston facility. At BOPM, we supply Blow Out Preventers, Ram Blocks, and replacement parts for Blow Out Preventers, all the BOPs are fully interchangeable with various OEM, With a team comprised of over 60 years of experience working with Blow Out Preventers, we offer not only a substantial catalog of products but also the knowledge and skills to find solutions to fit your BOP needs. Capabilities On time deliveries Optimal Quality products Competitive pricing Large inventory Responsive sales service team We carry a large inventory of BOP s from 7 1/16 to 30 1k for immediate delivery. All size BOPs, fully interchangeable with OEM. BOP Parts Ram Blocks Rubber goods DSA s, drilling spool Flanges Gate Valve Parts and spares for all above B.O.P. s, Gate Valves, Check Valves (parts)

2 Our of pressure control equipment are all API certified and have been very well fieldproven in the last 2 decades in North American market. API Spec 6A Adapters and Spacer Spools, Valves, Flanged Connectors, Tees and Crosses API Spec 16A Ram BOP, Annular BOP, Drilling Spool, Adapter, Loose Connections BOSS OILWELL Pressure Control Equipment

3 BOPM API 16A Drilling BOPs Shaffer Type Spherical BOP Ultra-low Temp BOPs for Russia Market Forged Type U BOPs for US offshore market

4 BOPM Products Frac & Production BOPs 7 1/16 15K Frac BOPs for US market Production Rod BOPs for US market Production Rod BOPs for US market Coil Tubing BOPs for US market

5 BOPM Products API 16C Manifold Manifolds and 6A valves on Asia South Sea platform Manifold for an US company for Frac Services (15,000 psi)

6 Drilling Fluid Circulating Manifold Drilling Choke & Kill Manifold Performance Matter, Service Count

7 Spherical Shaffer Type Annular BOP Feature Rubber core store glue big quantity, small friction resistance, when switch pressure sealing ability. Using hemispherical head, no stress concentration phenomenon when under pressure, casing stress evenly, easy to tear open outfit. Piston stroke is short, low height, and set the wear ring. The lip seal, long service life. Low temperature processing annular blowout preventer shell diameter has a trough steam pipe, pipe ventilation with saturated vapor, round shell for heating.( For the customer to choose ). High sulfate-resistant blowout preventer internal all parts contact well liquid surfacing high nickel base alloy, can achieve the highest levels of resistance to effect such as H2S and CO2. For the customer to choose.

8 Annular BOP element specification& Model Working pressure MPa(psi) /16 5/8 Main bore mm(in) /4 3/ /4 1/4 1/2 3.5(500) 7(1000) 14(2000) 21(3000) 35(5000) 70 (10000) Note: stands for spherical type Spherical type annular bop and packing element specification Model Main bore mm(in) Working pressure MPa(psi) Operating Pressure MPa Connection type Top Bottom Outside diameter Dimension mm Height weight kg FH (3000) FH (7 1/16) 35(5000) FH18-70/105 70(10000) FH (3000) (9) FH (5000) FH (3000) FH (5000) (11) 8.4~10.5 studded fanged FH28-35/70 35(5000) FH28-70/105 70(10000) FH (5000) FH35-35/70 346(13 5/8) 35(5000) FH35-70/105 70(10000) FH (16 3/4) 35(5000) FH (18 3/4) 70(10000)

9 Taper Hydrill Type Annular BOP Feature The lip seal, has a self-sealed capability, it is more reliable. A bore in piston with stroke test, can measure rubber`s life. The claw plate connection, reliable connection, the shell stress even and convenient installation. Upper pistons for cone, the product outside diameter is small. Friction surface with abrasion proof plate, protect the header, easy to replace.

10 Taper Type annular BOP Main bore Working mm(in) pressure MPa(psi) /16 5/8 3/4 3/4 3/4 1/4 1/2 3.5(500) 7(1000) 14(2000) 21(3000) 35(5000) 70(10000) Note: Stands for Taper Type Taper Type annular BOP and packing element specification Model Main bore mm(in) Working pressure MPa(psi) Operating Pressure MPa Connection type Top Bottom Dimensionmm mm Outside Height diameter weight kg Recommended bop code FHZ (3000) H (13 5/8) FHZ (5000) H28B.00 FHZ43-21 FHZ (16 3/4) 527(20 3/4) 21(3000) H ~10.5 studded fanged 21(3000) H15.00 FHZ (21 14(2000) H /4) FHZ (5000) H27B.00

11 Shaffer S Type Ram BOP Structural Feature Pressurized components adopts superior alloy steel with good strength and impact toughness. Door seal of the high pressure BOP uses combined seal, which has better seal from the well pressure. Use floating or integral gate, can seal safely and change conveniently. Use buriel-type oil passage, Bearing hinge is separated from the hydraulic hinge. Hinge structure is simple, easy to dismount and mount. Use big arc-type shell on both sides of the chamber, and transit by arc-type all around, to reduce the peak stress of the shell under pressure. With compact structure, smaller than similar foreign products. The internal shell of BOP resistant to low temperature can process pipeline, to make the steam flow inside the BOP, radiat heat.

12 Ram Assembly Pipe Ram 1. Top seal 2. Front seal 3. Ram bod 1.Ram Body 2. Bolt 3. Ram Bolt 4. Ram Rubber 5.Clamp Holder HF type Ram assembly S type Ram Assembly 1. Top seal rubber 2. Front seal rubber 3. Ram body 4. Clamp holder 5. Ram bolt H type Ram assembly

13 Shear Ram Shear ram can cut pipe the well, blindly close the wellhead, and also used as blind ram when there is no pipe in the well. The installation of shear ram is the same with the original ram. In the normal condition used as blind ram, in case of emergency, used as shear ram. Shear damper can be repeatedly cut pipe and not damage the blade, The weared the blade can be reused after the repair. Shenkai produces the shear ram with shear life in more than five times, Allowed to replace the sealing rubber. The ordinary ram blade is integrated with the ram body. The ram blade of BOP resistant to high sulfer is separated with the ram body, which is easy to change blade after blade damaged, and make the ram body be able to repeated use. The contact sealing surface between top seal of shear ram and blade is large, which effectively reduce the pressure on the rubber sealing surface, and prolong its life. 1. Down shear ram body 2. Top seal rubber 3. Right seal rubber 4. Blade seal Left seal rubber 5. Left seal rubber 6. Up shear ram body Shear Ram Assembly Structure of S type Ram BOP

14 Variable Ram Variable ram can be used to seal different diameter of pipe string. Variable ram is composed of variable ram, top seal, variable front seal. The installation of variable ram in the BOP is in the same as the common ram, don't need to change any part of the BOP. 1. Variable Ram Rubber 2. Ram Body 3. Top Seal Rubber Variable Ram Assembly Structure of S type Ram BOP

15 S Ram BOP Specification & Model Operating pressure (psi) Bore(in) / / / / / / / \ \ \ \ \ \ \ \ \ S S S S \ \ \ \ \ S S S S \ S \ \ \ S S S S S S \ S \ S S S S S \ S \ S \ \ \ \ \ \ \ S \ Note:S Ram BOP Specification & Model S represents S type ram BOP Specification&Model 180(71/16 in)series 230(9in)series Main Bore mm(in) Oil Oil quantity Working quantity for Ram Pressure for closing opening Type MPa(psi) (Single (Single Cylinder) Cylinder) (2)FZ (71/16) H 21 (2)FZ (71/16) H 35 (2)FZ (71/16) (2)FZ (71/16) (2)FZ23-21 (2)FZ23-35 (2)FZ23-70 (2)FZ (2)FZ (11in)series (2)FZ H Ram Size (in) Max.5 9/16 Max.5 9/16 Max.5 9/16 Dimension mm height weight kg length width single double singledouble Recommended BOP code (2)S (2)S (2)S H Max.5 1/ (2)S29.00A HF Max (2)S HF Max (2)S H Max (2)S HF Max (2)S S maximum (2)S / S maximum (2)S /8

16 346(135/8 in)series (2)FZ28-70 (2)FZ H maximum 8 5/ (2)S H maximum (2)S /8 (2)FZ (135/8) S maximum (2)S /4 (2)FZ (135/8) S maximum (2)S /4 (2)FZ (135/8) (2)FZ (135/8) HF maximum 10 3/ (2)S H maximum (2)S /4 425(163/4 in) (2)FZ (163/4) HF maximum (2)S /4 476(183/4 in)series (2)FZ (183/4) HF maximum (2)S (2)FZ (183/4) HF maximum (2)S (203/4in) (2)FZ (203/4) HF maximum (2)S (211/4 in)series (2)FZ (211/4) HF maximum (2)S (2)FZ (211/4) HF maximum (2)S (263/4in) (2)FZ (263/4) HF maximum (2)S /8 Note:1. BOP Testing pressure is 1.5 times of standard pressure 2. Operating pressure is from 8.4Mpa to 10.5Mpa S Type Shear Ram Operating specification BOP Type S BOP model (2)FZ (2)FZ28-35 Recommended BOP Specification of drill Cylinder Type code pipe (2)S62.00 Normal cylinder \ (2)S92.00 Cylinder with tandem 4 1/2" 16.6lb/ft G- booster 105 PSL-3 (2)S45.00 Large cylinder \ 5" 19.5lb/ft G- (2)S Large cylinder 105 PSL-3

17 S Type Variable Ram Range (2)S16.00 Normal cylinder \ (2)FZ " 19.5lb/ft G- (2)S02.00 Large cylinder 105 PSL-3 (2)S Normal cylinder \ (2)FZ " 19.5lb/ft G- (2)S99.00 Large cylinder 105 PSL-3 5" 19.5lb/ft G- (2)S Normal cylinder 105 PSL-3 5 1/2" 24.7lb/ft G- (2)FZ (2)S Large cylinder 105 PSL-3 (2)S Cylinder with tandem booster 5 1/2" 24.7lb/ft S- 135 PSL-3 5" 19.5lb/ft G- (2)S Normal cylinder 105 PSL-3 (2)FZ (2)S Cylinder with tandem booster 5 1/2" 24.7lb/ft S- 135 PSL-3 (2)FZ (2)S Normal cylinder 5" 19.5lb/ft G- 105 PSL-3 BOP Type BOP Model Range of Variable Ram (in) (2)FZ /8"-3 1/2" (2)FZ /8"-3 1/2" 3 1/2"-5" (2)FZ /8"-3 1/2" 3 1/2"-5" (2)FZ /8-3 1/2 2 7/8"-5" 4 1/2-5 1/2 5-7" S (2)FZ /8-3 1/2 3 1/2-5" 4 1/2-5 1/2 5-7" (2)FZ /8-3 1/2 3 1/2-5" 4 1/2-5 1/2 5-7" (2)FZ (2)FZ (2)FZ /2"-5 1/2" 4 1/2"-5 1/2" 4 1/2"-5 1/2"

18 U Type Ram BOP Structural Feature Pressurized components are forging materials, having good strength and impact toughness, avoid the forging default. Middle flange uses combined seal, its switch is operated by hydraulic pressure, easy to change the ram. Equipped with auxiliary oil cylinder, compared with the traditional shear ram BOP, it uses smaller volume. Ram rubber is abundant, and use self-contained seal. Manual locking device used on the all models, to ensure that ram remains closed in case of hydraulic loss Manual and hydraulic locking device and auxiliary oil cylinder can be equipped according to customer's requirements flexibly, and easy to interchange. The internal shell of BOP resistant to low temperature can process pipeline, to make the steam flow inside the BOP, radiat heat. The internal part of BOP resistant to high sulfer which contact the well liquid has Surfaced high nickel base alloy, which can achieve the highest levels of resistance to H2S and CO2. Ram Assembly Pipe Ram 1. Top seal rubber 2. Ram body 3. Front seal rubber U type Ram structure skech

19 Shear Ram Shear ram can cut pipe the well, blindly close the wellhead, and also used as blind ram when there is no pipe in the well. The installation of shear ram is the same with the original ram. In the normal condition used as blind ram, in case of emergency, used as shear ram. Shear damper can be repeatedly cut pipe and not damage the blade, The wearied blade can be reused after the repair. We produces the shear ram with shear life in more than five times, allowed to replace the sealing rubber. The ordinary ram blade is integrated with the ram body. The ram blade of BOP resistant to high sulfer is separated with the ram body, which is easy to change blade after blade damaged, and make the ram body be able to repeated use. The contact sealing surface between top seal of shear ram and blade is large, which effectively reduce the pressure on the rubber sealing surface, and prolong its life. 1. Down shear ram body 2. Left seal rubber 3. Up shear ram body 4. Top seal rubber 5. Right seal rubber 6. Blade seal Shear Ram Assembly Structure of U type Ram BOP

20 Variable Ram Variable ram can be used to seal different diameter of pipe string. Variable ram is composed of variable ram, top seal, variable front seal. The installation of variable ram in the BOP is in the same as the common ram, don't need to change any part of the BOP. 1. Variable Ram rubber 2. Ram body 3. Top seal rubber Variable Ram Assembly Structure of U type Ram BOP

21 U Ram BOP Specification & Model Operating pressure (psi) Bore(in) / / / / / / / \ \ U \ \ \ \ \ \ U U U U \ \ \ \ \ U U U U \ U \ U \ U U U U U U \ U \ U U U U U \ U \ U \ \ \ \ \ \ \ U \ Note:U Ram BOP Specification & Model U represents U type ram BOP Specification & Model Main Bore mm(in) Oil Oil quantity Working quantity for Ram Pressure for closing opening Type MPa(psi) (Single (Single Cylinder) Cylinder) Ram Size (in) Dimension mm weight kg height length width single double singledouble 180(71/16 in)series 280(11in)series FZ18-352FZ18-35 FZ18-702FZ18-70 FZ FZ FZ28-352FZ28-35 FZ28-702FZ28-70 FZ FZ (71/16) U 180(71/16) U 180(71/16) U U U U maximum5 1/2 maximum5 1/2 maximum5 1/2 maximum8 5/8 maximum8 5/8 maximum7 5/ (3273) 2487 (3363) 2477 (3273) 3105 (4165) (4065) (4396)

22 346(135/8 in)series 540(211/4 in)series 540(211/4 in)series 680(263/4) FZ FZ FZ35-352FZ35-35 FZ35-702FZ35-70 FZ FZ FZ54-142FZ54-14 FZ54-352FZ54-35 FZ54-702FZ54-70 FZ68-212FZ U maximum6 5/8 346(135/8) U maximum10 3/4 346(135/8) U maximum10 3/4 346(135/8) U maximum10 3/4 3890(5104) (4833) (4893) (5319) (211/4) U maximum (5800) (211/4) U maximum (6364) (211/4) U maximum (6364) (263/4) U maximum (6646) Note 1. BOP Testing pressure is 1.5 times of standard pressure 2. Operating pressure is from 8.4Mpa to 10.5Mpa U Type Shear Ram Operating specification BOP Type BOP model Recommended BOP code Cylinder Type Specification of drill pipe U (2)FZ28-35 (2)FZ (2)FZ (2)C06.00 Normal cylinder \ (2)C06.00 Cylinder with tandem booster 5 1/2" 24.7lb/ft G-105 PSL- 3 (2)C01.00 Normal cylinder \ (2)C01.00 Cylinder with tandem 5 1/2" 24.7lb/ft G-105 PSLbooster 3 (2)C21.00 Normal cylinder 5" 19.5lb/ft G-105 PSL-3 (2)C26.00 Cylinder with tandem 5 1/2" 24.7lb/ft S-135 PSL-

23 booster 3 (2)FZ (2)C17.00 Normal cylinder 5" 19.5lb/ft G-105 PSL-3 (2)C30.00 Cylinder with tandem 5 1/2" 24.7lb/ft S-135 PSLbooster 3 (2)FZ U Type Variable Ram Range (2)C16.00 Normal cylinder 5" 19.5lb/ft G-105 PSL-3 (2)C23.00 Large cylinder (2)FZ (2)C27.00 Normal cylinder BOP Type BOP Model Range of Variable Ram (in) 5 1/2" 24.7lb/ft G-105 PSL /8 " 27.7lb/ft S-135 PSL- 3 (2)FZ (2)FZ /8"-5" 2 7/8"-5" U (2)FZ /8"-3 1/2" 2 7/8"-5" (2)FZ /8"-3 1/2" 2 7/8"-5" (2)FZ /2"-5" 4 1/2"-5 1/2" (2)FZ /8"-5 7/8"

24 Diverter We produce the design and manufacture of diverters according to API 16 a, flange specifications in accordance with ASME B16.47 standard for large diameter pipe steel flange requirements. 29 1/2 "- 500 psi diverter`s top and bottom connections are class 300 B16 / A NPS30 R95, 30" psi diverter`s top and bottom connections are class 600 B16 NPS30 R95 / A. Diverter and packing element specification Model Main bore mm(in) Working pressure MPa(psi) Operating pressurempa Connection type Top Bottom Dimension mm Outside Height diameter weight kg Recommended bop type FFZ (29 1/2) 3.5(500) 8.4~10.5 studded fanged H06.00C FFZ (30) 7(1000) H /2-500 psi Diverter top&bottom connection: class 300 B16/A NPS30 R psi Diverter top&bottom connection: class 300 B16/A NPS30 R95

25 Choke & Kill manifold Features: Design and manufacture according to API Spec 6A API Spec 16C NACE MR-0175 standards. Meet the international requirement of IACS classification society. Pressure of 3000psi, 5000psi,10000psi,15000psi or 20000psi. Size from 1 13/16 to 7 1/16 Could configure with all kinds of union,welding or thread connector. Class operating temperature: K, L, N, P, S, T, U, A, B, V, X By operating conditions may be selected gate type FA, FC, FG (S), FGS-W and restrictor type JLKFT, JLKFX, JLKFL, JLKFK Two types of chassis: fixed and adjustable height specification Material Class:AA ~ HH Temperature Class:K ~ V & X / Y Product Specification Class:PSL 1~4 Performance Class:PR 1 ~ 2

26 BOP Accumulator System The surface accumulator system is mainly used to control the open and close of wellhead BOP stack and blow off valve while oil and gas well drilling. The accumulator system is mainly consisted with remote control system, driller s panel, air cable (except electrical type), pipe rack (electrical warming system available for cold area), high pressure manifold, protection room, etc. The design and manufacture complies with SY/T and API Spec 16D specifications. Adapts advanced Profibus technology and PLC control technology to realize easy & automatic operation. Can be customized according to customer special requirement, multiple EX techniques can be applied which complies with European CE standard. Backup power available for the whole system lasts more than 120 minutes, ensures continuous working and safe well site operation. Stable operation under harsh condition. Driller s panel is designed with compact size, position indication and mis-operation proof function. Use fast joint for convenient installation at well site. PN-T automatic recording module available for electrical type accumulator system, which can trace the operation data of the system. Compatible with our drilling parameters instrumentation which provides integrated monitoring function. The operation mode is available with touch screen and button type.

27 Specification & Models Model Number of station Accumulator unit Available Total liquid volume volume (L) (L) Installation mode Ex. proof motor Power (Kw) Pump system displacement Triplex pump (ml/r) Pneumatic pump (ml/stroke) Rated operating pressure of the system (Mpa) Maximum operating pressure of the sysem (Mpa) FKQ Side / Rear FKQ FKQ FKQ FKQ FKQ FKQ Side / Rear Side / Rear Side / Rear Side / Rear Side / Rear Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear

28 FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FKQ Side / Rear FK Side / Rear 7.5/ FK Side / Rear FK Side / Rear

29 FK Side / Rear FK Side / Rear FK Side / Rear FK Side / Rear FK Side / Rear FK Side / Rear

30 BOP Rubber Products

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32 Performance Matter, Service Count