VALVES API 6A Compact Ball Valves
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1 VALVES API 6A Compact Ball Valves Space and Weight Saving Zero Leakage and Superior Performance The Standard in Non-Standard Valve Production
2 Compact Ball Valves CORTEC Compact Ball Valves are designed for high pressure isolation and offer considerable space and weight savings when compared to traditional ANSI and API class valves. CORTEC Compact Ball Valves are available in a range of bore sizes and working pressures. CORTEC Compact Ball Valves are designed to provide reliable long-term service life and ease of maintenance. Unique side entry body and associated end connections make valve removal from the line easy, making repairs simple. Disassembly, in most cases, is accomplished without the need for special tools. Design Features and Benefits Valve models are available in size range of 1 thru 12 nominal and are bore sized to API bore sizes, common piping schedules or project requirements. Pressures to 15,000 PSI MAWP Provide reliable long-term service life and are field friendly for serviceability. Virtually any size and type of end connection is available (buttweld, threaded union, hub and crossovers to both ANSI and API flanges). Ball valves are offered with a variety of seating material options such as Celcon, PEEK or Tungsten Carbide metal-to-metal. Fire-safe designs have been independently qualified to API 6FA. Valve models can be ordered compliant to: API 6A with or without monogram API 6 AV1 Sand Slurry API 6D NACE Third party certification available upon request Ball valves are a quarter turn design and can be supplied as either manual lever / gear or actuated. Why Compact? Less Space Less Weight
3 CORTEC Model D Compact Trunnion Ball Valve The CORTEC Model D Series Ball Valve is a double trunnion design. The ball is held firmly in place by two large trunnion blocks, allowing only rotational movement. With the ball always perfectly aligned, independent spring-loaded upstream and downstream seats are always in contact with the ball, which provides an effective tight seal even at very low pressures. The Double Trunnion design permits ease of operation and significantly reduces torque. Our use of robust double trunnions and spring-loaded seats affords the most reliable configuration. The D Series Ball Valve can be supplied with polymeric or metal seats. Every valve is DBB (Double Block & Bleed) and is equipped with stainless steel vent fitting that allows the body cavity to be easily bled. Design Features and Benefits Size ranging from 1 thru 12 Pressures to 15,000 PSI MAWP Polymeric or Tungsten Carbide metal-to-metal sealing Designs featuring primary lip seal technology available upon request Subsea models available API 6AV1 Sand Slurry Certified design option API 6FA Certified fire-tested designs Customizable to application requirements Valve bore can be sized to match pipe bore Bearings on the ball isolate the stem from all side loading. Thus reducing torques and providing smooth operation. Trunnion blocks hold the ball in a fixed position. This design permits ease of operation and significantly reduces the required operating torque Multiple end connections available Manual lever / gear or actuated Bi-directional sealing seats Mechanical locked-in Retainer provides added safety and performance. Manual Lever Double Ball Trunnion Ball Valve Double Isolation & Bleed in a single body utilizing two Cortec DTB ball/seats
4 CORTEC Model B/BC Compact Floating Ball Valve The CORTEC Model B/BC Series Ball Valve is a floating ball and dual floating seat design. The floating ball is preloaded between the seats during assembly and moves incrementally tighter against the seats as line pressure increases. It will provide a reliable positive shutoff in either flow direction. The removable bonnet design allows for field replacement of the stem seal without removing the valve from the pipe. A stainless steel body injection fitting is a standard feature for providing routine lubrication of the body cavity, which reduces the operating torque and extends the service life. This injection fitting can also be used for the injection of emergency sealant. The B/BC class valve is also available with throttle balls for throttling under high differential pressures. Design Features and Benefits Sizes ranging from 1 thru 3 Pressures to 15,000 PSI MAWP Polymeric seating material options Subsea models available API 6FA Certified fire-tested designs Customizable to application requirements Valve bore can be sized to match pipe bore Multiple end connections available Manual lever / gear or actuated Seat seal design reduces torque & ensures the ball cavity and the upstream pressures are always equalized. Stem thrust bearing installed for smoother operation. Double Isolation & Bleed in a single body utilizing two Cortec FLB ball/seats Bi-Directional sealing seats Seats provided in multiple materials including Celcon or Peek. Metal seats available for severe service applications. Compact Floating Ball Valve
5 CMS Manifold Systems and API Flow Line Components CORTEC designs and manufactures manifold packages in accordance with API 6A requirements and specifically tailored to customer specifications. Allowing CORTEC to engineer and design the turnkey piping assembly ensures accurate fit up in the field while maximizing the potential for weight and space savings. 8 x API 10K Valves complete with Manifold Sub assemblies 8 x 5-1/8 API 15K complete BSDV Boarding Shutdown Valve assembly 8 x 7-1/16 API 2K Valves in MPD Buffer Manifold System 6 x 4-1/16 API 10K complete BSDV Boarding Shutdown Valve assembly 10 x 7-1/16 API 10K complete BSDV Boarding Shutdown Valve skid
6 CORTEC is a design, manufacturing, sales and service organization specializing in flow control applications. We offer a line of equipment suited to a wide variety of uses, but excel in providing solutions to our customers specific project needs. Chokes and Pressure Relief Valves Drilling Chokes Electrically or Hydraulically Actuated to API 20K Production Chokes Positive, Adjustable, Actuated to API 20K Pressure Relief Valves For MPD and Mud Pump Applications to API 15K Compact Valves Isolation, Check and Diverter Poppet Diverter Valves To 6 Nominal Size Compact Ball Valves To API 15K API Flow Line Components Compact Check Valves Conventional & Top Entry to API 15K Flanged Spools Spacer Flanges Double Studded Adapters Instrument Flanges Weld Neck Flanges Flanged X Studded Adapters Blast Joints Buffer Tanks Swivel Flanges Adapter Spools Adapter Flanges Flanged Tees Flanged 90s Custom API Blocks 4-Way Block Crosses 3-Way Block Tees AMERICAN MADE % U S A M a n u f a c t u t e d r e d & T e s CORTEC Fluid Control Corporate Office 208 Equity Blvd. Houma, LA Phone: Fax: CMS-CORTEC Manifold Systems 2900 La. Hwy. 1 North Port Allen, LA Phone: Fax: CORTEC/CMS Houston Sales Office Westheimer Road, Suite 1100 Houston, TX Phone: Fax: sales@uscortec.com
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