Fidmash. Coiled Tubing and Pressure Pumping Equipment

Transcription

1 Fidmash Coiled Tubing and Pressure Pumping Equipment

2 Table of Contents Coiled Tubing Equipment Coiled tubing units (CTU) Skid mounted CTU... 5 Land-based CTU... 5 Pressure control equipment Blowout preventer... 7 Stripper... 7 Coiled tubing support equipment Nitrogen units... 8 Pumping unit Cementing pumping unit... 9 Auxiliary equipment Injectors (Feed units) Coiled tubing spooling unit Injector support structure Fracturing Equipment Pumping unit Hydration unit Mixing unit Manifold unit Sand feed units Data van Service... 15

3 Product Name 14/15 Well Intervention and Stimulation Equipment For more than 15 years, we have been the leading manufacturer of coiled tubing, hydraulic fracturing, cementing and directional drilling fleets and components in Russia and CIS countries. We carry out the full cycle of product development from design and pilot production to serial manufacturing, service and training. Through intensive research and development by qualified engineers, we have designed, manufactured and deployed over 250 configurations of units to the region s most well-known service companies.

4 Coiled Tubing Equipment.e offer custom-designed coiled tubing equipment including coiled tubing units, pressure control equipment, injectors, nitrogen units and pumping units and auxiliary equipment. Our coiled tubing, nitrogen and pumping units can be manufactured as skid, chassis or trailer mounted.

5 Coiled tubing units Fidmash coiled tubing units are custom-designed to fit your operational needs. Whether you need a land or offshore configuration, our dedicated engineering team will work closely with you to insure your requirements are met. Skid mounted CTU Fidmash skid mounted units come in a variety of configurations to meet the requirements of your specific offshore operations. The standard offshore unit consists of a cabin, reel, injector, power pack and power hose reels. Per customer request, our skid mounted coiled tubing units can be manufactured with the following classifications and requirements: explosion proof, class 2 zone, explosive mixture type IIB and temperature class T3. Land-based CTU Fidmash chassis and trailer mounted units come in a variety of configurations to meet the requirements of your specific land operations. We offer light, medium and heavy class coiled tubing unit designs. Light class CTU For use in small and medium depth applications. MK30M-10 MK10T Max injector pulling capacity 100,000 lbs (45,900 kg) 6x6 chassis Max. wellhead pressure 10,000 psi (70 MPa) Max. injector pulling capacity 26,900 lbs (12,200 kg) Coiled tubing OD Up to 2⅜" (60.3 mm) Max. wellhead pressure 10,000 psi (70 MPa) Reel capacity Based on customer requirements Coiled tubing OD Up to 1½" (38.1 mm) Reel capacity (for 1½" OD tubing) 8,300' (2,530 m) 5 fidmashnov.kz fidmashnov.by fidmashnov.ru

6 Coiled tubing units Medium class CTU For use in medium and deep wells. MK20T 8x8 chassis Max. injector pulling capacity 60,000 lbs (27,200 kg) Max. wellhead pressure 10,000 psi (70 MPa) Coiled Tubing OD Up to 1¾" (44.45 mm) 1½" (38.1 mm) OD tubing 12,470' (3,800 m) Reel capacity 1¾" (44.45 mm) OD tubing 9,870' (3,000 m) Heavy class CTU For use in medium and deep wells and also for applications such as lateral drilling and hydraulic fracturing. MK30T-10 MK30T-50 MK30T-40 MK30T-10 MK30T-30 MK30T-40 MK30T-50 MK40T 10x10 chassis Trailer 10x10 chassis 10x10 chassis Trailer Max. injector pulling capacity 60,000 lbs (27,200 kg) 100,000 lbs (45,900 kg) 60,000 lbs (27,215 kg) 80,000 lbs (36,200 kg) 100,000 lbs (45,900 kg) Max. wellhead pressure 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 psi (70 MPa) Coiled tubing OD Up to 2" (50.8 mm) Up to 2⅜" (60.3 mm) Up to 2" (50.8 mm) Up to 2" (50.8 mm) Up to 2⅞" (73 mm) Reel capacity 1½" (38.1 mm) OD tubing 1¾" (44.45 mm) OD tubing 18,050' (5,500 m) 13,450' (4,100 m) 23,300' (7,100 m) 18,050' (5,500 m) 17,100' (5,200 m) 11,490' (3,500 m) 23,300' (7,100 m) 18,050' (5,500 m) 23,300' (7,100 m) 2" (50.8 mm) OD tubing 8,860' (2,700 m) 15,750' (4,800 m) 7,220' (2,200 m) 12,470' (3,800 m) 17,060' (5,200 m) 2⅜" tubing (60.3 mm) 10,500' (3,200 m) 11,810' (3,600 m) 2⅝" tubing (66.7 mm) 5,580' (5,700 m) 2⅞" (73 mm) OD tubing 2,820' (860 m) 6

7 Pressure control equipment Blowout preventer The Fidmash blowout preventer is designed to seal off the well during coiled tubing applications. This piece of safety equipment insures that whether there is coiled tubing in the well or not, you can comply with regulations and prevent blowouts which may result in the contamination of the environment. With an inside diameter of 4 1 /16". (100 mm), our blowout preventers are designed for use with coiled tubing up to 2⅞" (73 mm) OD and maximum wellhead pressures of 10,000 psi (70 MPa). Stripper The Fidmash stripper is designed to pack-off coiled tubing as it is stripped in and out of the well. With an inside diameter of up to up to 4 1 /16" (100 mm), our strippers are designed for use with coiled tubing up to 2⅞" (73 mm) OD and maximum wellhead pressures of 10,000 psi (70 MPa). 7 fidmashnov.kz fidmashnov.by fidmashnov.ru

8 Coiled tubing support equipment We offer a range of skid mounted and land-based nitrogen and pumping units to complete your coiled tubing fleet. Nitrogen units A A A A Fidmash nitrogen units are designed to convert liquid nitrogen into nitrogen gas to pump downhole. Fidmash nitrogen units are custom-designed to fit your operational needs. Whether you need a land or offshore configuration, our dedicated engineering team will work closely with you to insure your requirements are met. A300 A A A100-50/A A300 Trailer Skid mounted 10x10/8x8 chassis Trailer Max. working pressure 10,000 psi (70 MPa) 10,000 psi (70 MPa) 10,000 (70 MPa) 15,000 (103 MPa) Max. flow rate 180,000 scfh (85 m 3 /min) 180,000 scfh (85 m 3 /min) 180,000 scfh (85 m 3 /min) 660,000 scfh (300 m 3 /min) Purity of produced Nitrogen gas 99.9% 99.9% 99.9% 99.9% Liquid nitrogen tank capacity 3,000 gal (11650 L) N/A (Tankless) 3,000 gal (11650 L) N/A (Tankless) Weight of filled Nitrogen 19,775 lbs (8,970 kg) 19,775 lbs (8,970 kg) Deck engine power 550 hp (410 kw) 550 hp (410 kw) 550 hp (410 kw) 1,050 hp (783 kw) 8

9 Coiled tubing support equipment Pumping unit H504 Pump power Max. working pressure Max. output (2¾" plunger diameter) Fluid heater output 6x6 or 8x8 chassis 600 hp (440 kw) 15,229 psi (105 MPa) gpm (730 L/min) Up to 1,341 hp (1 MW) Displacement tank capacity 2 x 528 gal (2,000 L) Compressor flow rate Compressor working pressure 494 gpm (1.87 m 3 /min) 986 psi (6.8 MPa) The Fidmash H504 model pumping unit is designed for operation during dewaxing, cleaning frozen downstream lines and other technological processes requiring pumping of hot process liquids. Our pumping units are also used for blowing down of downstream lines after completion of processes involving liquids. These units can also be used as part of a coiled tubing complex for carrying out sand and paraffin plugs removal, cementing, water influx isolation, acid treatment and well completion and more applications with working pressures below psi (70 MPa). Cementing pumping unit HC Deck engine power 8x8 chassis 2 x 540 hp (403 kw) High pressure pump 2 Max. working pressure Max. flow rate 10,000 psi (70 MPa) 793 gpm (3 m 3 /min) Mixed solution density lb/gal (1-2.7 gal/cm 3 ) Max. mixing solution speed Up to lb/gal (1.9 m 3 /min) Mixing tank capacity 290 gal (1.1 m 3 ) Displacement tank capacity 2 x 528 gal (2 m 3 ) The Fidmash HC model cementing pumping unit is designed for preparation of processing fluid and its supply under pressure to the well during applications from drilling and workover jobs to washout operations. Our units are also designed for the following cementing operations: Cementing of production casing Cementing of pipe liners in horizontal and intentionally deviated laterals Cement bridging 9 fidmashnov.kz fidmashnov.by fidmashnov.ru

10 Auxiliary equipment Injectors (Feed units) M10A.51 FM127 FM236 FM245 Max. injector pulling capacity 26,900 lbs (12,200 kg) 60,000 lbs (27,200 kg) 80,000 lbs (36,200 kg) 100,000 lbs (45,900 kg) Max. injector snubbing capacity 20,200 lbs (9,150 kg) 30,000 lbs (13,000 kg) 40,000 lbs (18,100 kg) 50,000 lbs (22,950 kg) Coiled tubing OD ¾" - 1¾" (19.05 mm mm) 1½" - 2" (38.1mm mm) 1½" - 2⅜" (38.1mm mm) 2" - 3½" (50.8mm mm) Whether you are buying a complete new unit or just replacing the injector on your existing unit, our injectors have the performance and dependability that is demanded by your customers in today's toughest oilfield conditions. Coiled tubing spooling unit UPT3 Coiled tubing OD Up to 2" Drive gear Max. pressure in hydrosystem Hydraulic 2,465 psi (17 MPa) Our UPT3 model coiled tubing spooling unit is designed to reel the coiled tubing on and off the reel drum of your coiled tubing unit at your facility to replace your retired strings. 10

11 Auxiliary equipment Injector support structure USO60 Max. perceived axial static loading Drive gear Min. demanded pressure 134,885 lbf (600 KH) Hydraulic 2,176 psi (15 MPa) Height of a working platform 16.9' 68.8' (5.15 m m) Our USO60 model injector support substructure is used as part of your coiled tubing fleet during complex well construction and coiled tubing applications. 11 fidmashnov.kz fidmashnov.by fidmashnov.ru

12 Fracturing Equipment We develop and manufacture a full range of fracturing equipment to complete your fleet needs. Our pumping, hydration, mixing, sand feed and manifold units and data vans can be manufactured as skid, chassis or trailer mounted.

13 Fracturing equipment Pumping unit H Deck engine power Max. working pressure Max. flow rate (at 4½" plunger diameter) 8x8 chassis / Semi-trailer 2,250 hp (1,670 kw) 15,229 psi (105 MPa) gpm (1,800 L/min) Fidmash pumping units are designed for pumping various types of liquids into the well during hydraulic fracturing operations. Our equipment is also used for off-line well flushing-out, abrasive jet processing and hydraulic pressure testing applications. Hydration unit Max. output MH x6 or 8x8 chassis 1,902 gpm (7.2 m 3 /min) Hydration tank capacity 6,604 gal (25 m 3 ) Gelling agent bunker Up to 1,585 gal (6 m 3 ) Our hydration unit is designed for preparation of water-based gels using powder gelling agent directly during hydraulic fracturing job. Mixing unit MC600 8x8 chassis / Semi-trailer Quantity of augers Up to 3 Max. proppant supply speed Max. output 19,840 lb/min (9 t/min) 3,038 gpm (11.5 m 3 /min) Concentration Up to lb/gal (1.8 t/m 3 ) Our mixing units come in either a chassis mounted or trailer mounted configuration and are designed for continuous preparation of process liquids and mixtures based on solid freeflowing component (proppant), liquid and dry chemical agents. These mixing units subsequently feed the prepared liquids and solutions to pump units during hydraulic fracturing operations. 13 fidmashnov.kz fidmashnov.by fidmashnov.ru

14 Fracturing equipment Manifold unit Max. working pressure Number of connected pumping units 4 Crane MT x6 or 8x8 chassis 15,229 psi (105 MPa) HIAB The MT4-105 manifold unit is designed for allocation, transportation and installation of equipment required for connection of mixing and pumping units between themselves and the well during hydraulic fracturing operations. Sand feed units Our trailer or chassis mounted sand feed units are designed for high-speed dosed feed of bulk materials (sand, proppant, etc.) from the tank of a loaded unit into the input device of the mixing unit on a well site during hydraulic fracturing operations. T-40 T-100 T-150 Trailer or 8x8 chassis Trailer Trailer Bunker capacity 4,839 gal (22 m 3 ) 10,558 gal (48 m 3 ) 16,717 gal (76 m 3 ) Carrying capacity 88,184 lbs (40 t) 220,000 lbs (100 t) 330,700 lbs (150 t) Feed speed 1,321 gpm (5 m 3 /min) 1,321 gpm (5 m 3 /min) 1,321 gpm (5 m 3 /min) Lifting angle Up to 45 Belt conveyor Belt conveyor Data van Data Van Generator 6x6 or 8x8 chassis 57.6 Mj (30 kw) Our data van is designed to control processes, set job parameters and data acquisition during hydraulic fracturing operations. Fidmash data vans are complete with a proprietary chemicalanalysis laboratory control system. 14

15 Manufacturing Training Integrated Lifecycle Partner Rental Global Support Service & Recertification Spares Service We offer 24/7 service and technical support of Fidmash equipment, regardless of the year of manufacturing during both warranty and post-warranty time of the unit s operation. Our service program supports our customers with both equipment repair and modernization of old equipment. Modernization is common as new regulations are released or as new advancements to our product lines become available. Additionally, spare parts are readily available at our conveniently located facilities. Our highly-qualified service technicians are involved from assembly to commissioning at the well site. We offer full remote technical support and training sessions on how to keep equipment running at maximum efficiency. Courses include initial operation training, as well as additional sessions for new technological advancements. 15 fidmashnov.kz fidmashnov.by fidmashnov.ru

16 National Oilwell Varco has produced this brochure for general information only, and it is not intended for design purposes. Although every effort has been made to maintain the accuracy and reliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein. All applications for the material described are at the user s risk and are the user s responsibility National Oilwell Varco All Rights Reserved 11994_ENG_v01 Intervention and Stimulation Equipment 8017 Breen Road Houston, TX ISE Coiled Tubing and Nitrogen 1020 Everman Parkway Fort Worth, TX Fidmash Headquarters 26, Rybalko str , Minsk, Belarus +375 (17) fidmashnov.ru fidmashnov.by fidmashnov.kz fidmashsales@nov.com