Cetemet, your ally for your innovative ideas

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Elmer Ball
5 years ago
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1 Cetemet, your ally for your innovative ideas

2 METROLOGY Lab CLIMATE TESTS Lab WELDING AND MATERIALS Lab

3 METROLOGY Services

4 Metrology services 3D Digitizing for dimensional control and reverse engineering Devices calibrations Comprehensive management of measuring devices: inspection, calibration, external audits assistance. Study on metrology needs Specific calibration plans set up Purchase of equipment assistance Measuring systems design Quality costs optimisation Initial sampling testing and certifications

5 Portable 3D measuring arm fitted with a 3D scan Torque wrenches calibration unit Dial gauge calibration units Linear, angle and flatness gauge blocks Perthometer - Mahr roughness tester Roundness tester measuring shapes-position Formtester - Mahr MMQ3 GSIP high precision measuring unit for horizontal coordinate Contour tester Mitutoyo CA-41 Optical splitter measuring angles and angle sections fitted with measuring stand Profile projector BATY R600 TRIMOS MESTRA vertical coordinate measuring device Calibration comparison unit with digital comparator Mahr Feinfruf Millitron Equipment

difficult surfaces. Measuring range: 2 metres.

6 Portable 3D measuring arm ROMER Absolute Arm 7520 SI with 7 axis and probe functions fitted with scan for digitizing difficult surfaces. Measuring range: 2 metres. Probing point repeatability: +/ mm. Scanning accuracy: mm.

7 o3 Torque wrenches calibration units Torque wrenches up to 100 kg /m

8 o3 Perthometer - Marh roughness tester Scale division = 0.01 micra. Data readout in Ra, Rz, Rt, Rtm, etc

9 o4 Roundness tester shapes - position Formtester - Mahr MMQ3 Capacity= 350 x 100 mm Scale division= mm

10 o5 GSIP high precision measuring unit for horizontal coordinate Capacity = 250 mm. Scale division = mm.

11 o6 Contour tester Mitutoyo CA-41 with plotter connection Capacity = 100 x 50 mm. Scale division = several X & Y scales

12 o7 Optical splitter measuring angles and angle sections with measuring stand Capacity = 1000 x 300 mm Scale division = 5 seconds

13 o8 Profile projector BATY R600 Capacity = 150 mm x 350 mm. Scale division = mm. Episcopic projection Shade readout by fibre optical Polar coordinates measurement

14 o9 Concentricity test bench with 3D measurement system by hand Mitutoyo+ concentricity bench Readout by comparison. Range of measurement 500 mm/each axis Perpendicularity error Maximum between axis = 0.02 mm

15 10 TRIMOS MESTRA vertical coordinate measurement Capacity= 0 / 350 mm. Scale division = mm

16 11 Black granite surface plates Quality x 1000 mm Quality x 750 mm

17 12 Dial gauge calibration unit Capacity = 0/25 mm. Scale division = mm.

18 13 Dial gauge calibration unit Capacity = 0/10 mm. Scale division = mm

19 14 Calibration comparison unit with digital comparator Mahr Feinfruf Millitron Capacity = 100 mm. Scale division = 0.01 micra

20 15 Other gauges Marking gauges with optical splitter

21 16 Concentricity bench Height micrometre Bubble level Digital vernier calliper Goniometre

22 17 External & internal micrometres Flatness gauges

23 18 Gauge blocks Angle gauge blocks Torque wrenches up to 100 kg/m

24 CLIMATE TESTS Lab

25 Climate testing services I Calculation of heat transfer coefficient in vehicles and products according to different standards: ATP (Special vehicles for perishable goods transportation) UNE-EN (Air conditioning for railway products) ISO (Heat testing for sea containers) Determination of thermal conductivity in insulating materials and concrete in test tubes up to 30 x 30cm and thickness up to 10cm; ASTM C518, ISO 8301, JIS A 1412, DIN EN 12939, DIN EN & DIN EN Thermographic studies improving thermal insulation Performance of climate systems in vehicles Study on condensation in automotive lenses

26 Climate testing services II Analysis of combustion process in textiles used in the automotive, railway and aeronautics sectors; Airbus AITM , Boeing BSS 7230, Federal Test Method 5903, CPAI 84 - Tent walls and tops, FAR Part 25 Appendix F Part I, NFPA 1971, 1975, 1976, 1977, 1981, 2112, ASTM D 6413, ASTM F 1506 ISO 3795, UNE 26234, DIN 75200, PSA D , FMV SS 302 Aerodynamic behaviour of car deflectors Structures behaviour under extreme conditions: wind and temperature; DIN 1055 (Wind load on structures) Tents wind resistance ; ISO 5912 Salt spray tests, UV light

27 Climate testing equipment & facilities Climate simulation chamber Climate chambers Thermographic chamber HFM Flammability chambers UV chamber Salt spray chamber

28 o1 Climate simulation chamber This chamber simulates different testing contexts with varying climate conditions. Different means of transport can be tested in these facilities such as wide load vehicles (buses, lorries and even trains), displaying a usable testing capacity of 8 m width, 6 m height and up to 25 m length. These features make this chamber one of the most versatile and unique in Europe.

Solar simulation: Up to 1800 W/m2 (panel 4x6 m) Rollers speed: 107 Km/h

29 o1 Climate simulation chamber Specifications: Range of temperature: 5ºC to 50ºC Relative humidity: 15% to 90% Maximum wind speed: 120 Km/h (4 sqm) Solar simulation: Up to 1800 W/m2 (panel 4x6 m) Rollers speed: 107 Km/h Distance between rollers: adjustable from 2.8 to 9.3 m Temperature and wind speed devices

30 o2 Climate chambers o2.1 Working range: from -25ºC up to +30ºC Volume: 525 litres [750x1000x700 mm] Icing and de-icing testing available by spraying water or immersion.

31 o2 Climate chambers o2.2 Working range: from -15ºC up to +20ºC Volume: 1.4 cbm [1200x1200x1000mm] Description: icing and de-icing cycles, allowing spraying water parameter. Fitted with three sprinklers available if water spray selected. This equipment allows to include additional sounding lines.

32 o2 Climate chambers o2.3 Working range: from -40ºC up to room temperature Volume: 200 litres. [660x790x440mm] Description: Static chest freezer (constant value), it is used for testing in which strict homogeneity greater than ±3ºC is not required or testing in which samples get damaged by the forced air effect.

o3 Thermographic chamber FLIR Exx series Resolution: 160 120 pixels Thermal sensitivity: <0.

4 m Frame rate: 60 Hz Digital zoom: 2x Range of temperature: 20 C up to +120 C ( 4 F to +248 F) 0 C

33 o3 Thermographic chamber FLIR Exx series Resolution: pixels Thermal sensitivity: < C (+86 F) / 70 mk Visual field: Minimum focus distance: 0.4 m Frame rate: 60 Hz Digital zoom: 2x Range of temperature: 20 C up to +120 C ( 4 F to +248 F) 0 C up to +650 C (+32 F to +1,202 F) Accuracy: ±2 C (±3.6 F) or ±2% on readings for temperature ranges from 10 C to 35 C (+50 F to 95 F)

34 o4 HFM Insulating materials and concrete Range of temperature: -30ºC ; 90ºC Accuracy: ±0.01 ºC Range of heat resistance: from 0.1 to 8.0 sqm K/W Range of termal conductivity: from to 2W/(m K) Sample size 305 x 305 x 100

0002 Boeing BSS 7230 Federal Test Method 5903 CPAI 84 - Tent walls and tops FAR Part 25

35 o5 Flammability chambers Analysis of combustion process in textiles used in the automotive, railway and aeronautics sectors. Airbus AITM Boeing BSS 7230 Federal Test Method 5903 CPAI 84 - Tent walls and tops FAR Part 25 Appendix F Part I NFPA 1971, 1975, 1976, 1977, 1981, 2112 ASTM D 6413 ASTM F 1506 ISO 3795 UNE DIN PSA D FMV SS 302

36 WELDING AND MATERIALS Lab

37 Welding and materials services Welder and welding process certification Destructive testing on metals Traction testing Hardness test Crush testing on steel pipes Macroscopic and microscopic analysis Chemical composition analysis Bending testing Flexural testing by impact (resilience) at different temperatures Microscopic and chemical analysis of corrosion products Etc. Non-destructive testing on metals Eye inspection and dimensional control of weld beads Inspection of weld beads by liquid penetrant, magnetic particles and ultrasounds

38 Welding and materials equipment Universal testing equipment Hardness tests units Rockwell y Vickers Microscopes and loupes Spectrograph Polishing machines for samples readiness Ultrasound equipment Liquid penetrant chamber Charpy impact test

39 o1 Universal testing equipment

40 o2 Hardness test unit Rockwell y Vickers

41 o3 Ultrasound equipment

42 o4 Charpy impact test

43 CENTRO DE INNOVACIÓN ontacto Campus Científico-Tecnológico Circunvalación Ronda Sur Apdo. 97 / Linares (Jaén) Spain Centro Tecnológico Metalmecánico y del Transporte General: corporativo@cetemet.es Servicios de Metrología: metrologia@cetemet.es ATP / Túnel de Frio: galeria@cetemet.es Servicios de I+D+i: i+d+i@cetemet.es ACREDITACIONES T F coord ,

Cetemet, your ally for your innovative ideas

Cetemet, your ally for your innovative ideas 2 projects experience in TRANSPORT 3 AUTOMOTIVE 4 o1 Iveco MASSIF Components design for all systems: body and main parts frame engine and power train exhaust