Cetemet, your ally for your innovative ideas

Transcription

1 Cetemet, your ally for your innovative ideas

2 2 projects experience in TRANSPORT

3 3 AUTOMOTIVE

4 4 o1 Iveco MASSIF Components design for all systems: body and main parts frame engine and power train exhaust suspension and steering fuel brakes electrical and wiring harnesses air conditioning dashboard exterior and interior trims Systems integration Structural calculations and simulations Prototyping and testing Vehicle DMU and VLO Product data management Different versions: Pick-up, 3 doors, 5 doors, Campagnola

5 5 o1 Iveco MASSIF

6 6 o2 Iveco MASSIF military version prototypes Components and systems adaptations to STANAG and MIL-STD: body frame, bumper, lifting and pulling equipment engine, gearbox and transfer box snorkel exhaust system fuel system lock differential axles protectors winch etc Prototyping and testing Two versions: Pick-up and 3 doors

7 7 o3 Lighting systems Components design and integration for headlamps and rear lamps for differents projects: Renault Citroën Audi BMW Volkswagen Opel Porsche Seat Ford

8 8 o4 PAC VAN Pure air control system for VAN (PAC VAN by Animalpureair) System to supply pure air (99,95% free of 0,3 μm particles) to vehicles transporting people and animals Activities: Design: mechanical, electrical, styling, simulations, 3D, drawings PDM Prototyping and testing Homologation management CE marking Production management

9 9 o5 MEET+ R&D&i project for improvement of the energy efficiency in the persishable goods transportation Activities and objetives: Manufacturing processes, materials testing, thermodynamic simulations and tests with the aim of the generation of a predictive model that allows manufacturers to improve the competitiveness in the sector Simulations carried out in the Cetemet climate simulation laboratory Cetemet climate simulation laboratory

10 10 o6 REVERSE ENGINEERING Reverse engineering with laser (±0,029 mm accuracy) Projects experience: Molds components for plastics injection Prototype components of headlamps and rear lamps components after testing Motorcycle engine housings Vehicle components

11 11 o7 CHECKING FIXTURES AND TESTING TOOLS Design and manufacturing of checking fixtures and testing tools Plastic and metal components End customers: Renault PSA Honda Nissan Ford

12 12 ELECTRIC VEHICLES

13 13 o1 INNVEXTRAN Extended-range electric vehicle In collaboration with INSIA and Mecacontrol Design and manufacturing of a prototype based on Iveco Massif vehicle Cetemet activities: development and optimization of the vehicle frame. Integration of components and systems Vehicle features: 4x4 Plug-in hybrid vehicle Power: 76 CV Torque: 200 Nm Electric range: 60 Km Hybrid range: 900 Km Payload: 1100 Kg

14 14 o2 Electric motorcycle prototype ECO MOTOR ELECTRIC Collaboration with the company Eco Motor Electric in the development of a electric motorcycle. Project: Design and manufacturing of a prototype of an electric motorcycle with braking energy regeneration. Maximum power: 13,5 KW. Rated power: 3,2 KW Cetemet activities: Design of the frame and mechanical components

15 15 o2 Electric motorcycle prototype ECO MOTOR ELECTRIC MOTORCYCLE FEATURES Eco Motor Electric Motor: High performance Brushless motor Three-phase DC Neodymium permanent magnets Hall sensors for rotor position location for the controller Developed by Eco Motor Electric Battery: Lithium polymer cells Encapsulated and with valve to prevent overpressure Compilation of cells developed by Eco Motor Electric Controller for motor energetic efficiency controlling and braking regeneration Battery level indicator

16 16 RAILWAY

17 17 o1 Talgo MAKKAH-MADINAH High Speed Design and simulations of lower fairings in composite Lower fairings for all passengerscars Design activities: Lay out and integration 3D and 2D design of fairings Simulation activities: From Talgo technical requirements Materials definition and characterization Analysis model Static analysis Modal analysis Harmonic analysis Fatigue analysis

18 18 o2 Talgo AVRIL G3 prototype Design activities: Cabin roof and nose style adaptations for industrializing Complete cabin roof design Lower fairings for all passengers cars (including serie design and industrialization) 3D and 2D Visibility and lighting analysis Complete cabin roof design: From Talgo technical requirements and international standards Inner and outer skin in composite Front windshield Main light beam and glass integration Signal lights Wiper and washing system Curtain

19 19 o3 CAF BAHÍA DE CÁDIZ tram-train Design activities: Cabin interior 3D and 2D design Components in different material design, lay out and integration Components: Inner panels in composite Electric cabinets AC console Ventilation grids Lighting Harness and wiring layout

20 20 o4 Bombardier Complete opposite passengers tables design and simulation: Omneo train Design activities: Materials definition 3D components design and FEM analysis under Bombardier requirements Components integration 2D design Documentation Tables FEM analysis for other projects: Tablet on partition Tablet in box

21 21 o5 TOOLING and MACHINERY Simulation for trains lifting tooling and machinery RENFE: jack for lifting of cars and units CIVIA: Analysis model Load cases Static and dynamic analysis Stability analysis CAF: jack for lifting of locomotives: Analysis model Load cases Vertical and radial forces. Static and dynamic analysis

22 22 AEROSPACE

23 23 o1 Airbus Defence & Space ELECTRIC SYSTEMS DEVELOPMENTS R&D&i projects for developments in electric systems Collaboration with Airbus Defence & Space and consortium partners in FEDER INNTERCONECTA project ( ) Collaboration with Airbus Defence & in CIEN project (2015) Activities of process and mechanical design and automation

24 24 o2 CESA Aircrafts Systems R&D&i project. Collaboration with CESA (Compañía Española de Sistemas Aeronáuticos) in FEDER INNTERCONECTA project ( ) Detailed engineering of actuators for flaps and rudder control systems

25 25 o3 REVERSE ENGINEERING Reverse engineering of composite components and manufacturing tools Tooling: RTM tooling for composite component of military aircraft: reconstruction of parts Infusion tooling for composite components Components Air inlet Slats End customers: Airbus Boeing

26 26 o4 TOOLING DESIGN Design of manufacturing tooling for composite components tooling for carbon fiber aircraft structural component. Composite manufacturing by infusion. R&D&i project for AEROEPOXY COMPOSITES ANDALUCÍA S.L. in collaboration with FIDAMC RTM tooling for composite military aircraft inner component Structural simulation of turning tool for composite manufacturing

27 CENTRO DE INNOVACIÓN ontacto Campus Científico-Tecnológico Circunvalación Ronda Sur Apdo. 97 / Linares (Jaén) Spain CETEMET Centro Tecnológico Metalmecánico y del Transporte General: corporativo@cetemet.es Servicios de Metrología: metrologia@cetemet.es ATP / Túnel de Frio: galeria@cetemet.es Servicios de I+D+i: i+d+i@cetemet.es ACREDITACIONES T F coord ,