We Compound your Solutions Automotive presentation vers /05-1
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1 We Compound your Solutions Automotive presentation vers /05-1
2 Company presentation Automotive Market We Compound your Solutions Automotive presentation vers /05-2
3 Multibase group Manufacturing Locations : Saint-Laurent-du-Pont, France Copley, Ohio, USA Daman/Mumbai, India Turnover : Employees : >230 >$100 million Serving customers in 50 countries We Compound your Solutions Automotive presentation vers /05-3
4 Multibase World Locations St. Laurent, France Copley, Ohio - USA Daman, Mumbai - India We Compound your Solutions Automotive presentation vers /05-4
5 Multibase World Locations St Laurent du Pont - France Americas Center of Excellence Multibase Inc Copley Road Copley, OH USA Tel: Fax: European Center of Excellence Multibase SA Z. I. Chartreuse Guiers Saint Laurent du Pont Tel: +33 (0) Fax: +33 (0) Copley, OH - USA Asian Center of Excellence Synergy Multibase Ltd. 74/5-6 Daman Industrial Estate Kadaiya Village Nani Daman Daman (U.T.) India Tel: Fax: Daman, Mumbai - India We Compound your Solutions Automotive presentation vers /05-5
6 Quality Registrations ISO 9001 : 2000 Daman Copley St Laurent du Pont ISO TS16949 St Laurent du Pont ISO CEI Copley NF EN ISO : 2004 St Laurent du Pont We Compound your Solutions Automotive presentation vers /05-6
7 Automotive Market Aesthetics : Interior Soft parts Interior / Exterior rigid parts Trim part lips Interior skins Weather insulation : Encapsulation Glazing systems Body seals Thermal Insulation Air flaps, vibration dampening support Safety Frontal protection Side protection Fluid transportation Hoses We Compound your Solutions Automotive presentation vers /05-7
8 AESTHETICS : Interior Soft Parts We Compound your Solutions Automotive presentation vers /05-8
9 Interior Soft Parts: Recommendations : Process : Injection Specifications : Aesthetical and scratch resistant Compatibility : PP or ABS/PC Colored and soft touch UV Stabilization Good flow Proposal : G standard : 45 A 90 A A 1006 : 65 A We Compound your Solutions Automotive presentation vers /05-9
10 Interior Soft Parts: OEM RENAULT VOLVO MITSUBISHI MERCEDES Applications Air flap knob Climate control knob Door handle Seat belt housing Hand brake handle Hand brake handle Cup holder Product A A G 92 A 510 G 92 A 510 G 45 A 612 G 92 A 510 G 92 A 510 G 60 A 612 We Compound your Solutions Automotive presentation vers /05-10
11 Interior Soft Parts Recommendations : Process : Injection Specifications : Colored UV Stabilization Good flow Fogging Appearance Proposal : G standard : 60 A 90 A DASHBOARD MAT We Compound your Solutions Automotive presentation vers /05-11
12 Dashboard mat : OEM RENAULT PEUGEOT CITROEN MERCEDES Product G 62 A 510 G 90 A 512 G 60 A 510 G 60 A 610 We Compound your Solutions Automotive presentation vers /05-12
13 AESTHETICS : Interior/Exterior Rigid Parts Roof profile We Compound your Solutions Automotive presentation vers /05-13
14 Roof profile : Recommendations : Process : Extrusion Specifications : Scratch resistance Appearance Low gloss Good DRC for the seal UV Stabilization Proposal : Skin : G or ER 90 A or 40 D Seal : GT 60 A or 70 A 4 Dilatation 1 The Skin : Appearance Scratch resistance Stabilization UV Low Gloss 3 Seal : DRC for the gasket with the Door if it s necessary 2 Heart of Profil : Rigid PP We Compound your Solutions Automotive presentation vers /05-14
15 Roof profile: OEM SEAT Product ER 90A G 60A 21 BT G 60A 21 BT TOYOTA G 75A 520 G 75A 520 We Compound your Solutions Automotive presentation vers /05-15
16 AESTHETICS - Trim Part Lips Cowl screen seal Exterior/Interior pillar trim We Compound your Solutions Automotive presentation vers /05-16
17 Trim Parts Lips : Cowl Screen Seal Recommendations : Process : Injection Specifications : Compatibility : PP Exterior UV stabilization Colored DRC if necessary Good flow Proposal : G standard GT (low compression set) : 60 A, 75 A, 90 A : 60 A, 70 A We Compound your Solutions Automotive presentation vers /05-17
18 Cowl Screen Seal by OEM : OEM Renault Peugeot Citroën Toyota Product G 90 A 520 N0200 G 75 A /09 G 75 A /09 G 75 A 520 FXT G 75 A 520 FXT G 75 A /09 G 60 A 520 N0200 We Compound your Solutions Automotive presentation vers /05-18
19 Exterior/Interior Pillar Trim : Recommendations : Process : Injection Specifications : Compatibility : PP Excellent UV stabilization for interior or exterior Colored Aesthetical Good flow Scratch resistance Proposal : G standard : 60 A, 75 A, 90 A We Compound your Solutions Automotive presentation vers /05-19
20 Exterior/Interior Pillar Trim by OEM Compatibility : PP OEM RENAULT PSA Application EXTERIOR EXTERIOR EXTERIOR EXTERIOR EXTERIOR EXTERIOR Product G 70 A /09 G 75 A /09 G 90 A /09 G 60 A 520 FXT TES A6507 EV0 FXT TES A6507 EV0 FXT We Compound your Solutions Automotive presentation vers /05-20
21 Exterior Pillar Trim : Recommendations : Process : Injection Specifications : Compatibility : ABS, ASA, PC Exterior UV stabilization Colored Aesthetical Proposal : A 1004 : 65 A We Compound your Solutions Automotive presentation vers /05-21
22 Exterior Pillar Trim Compatibility : ABS,ASA,PC OEM VW PSA Product A A N0200 A A FXT We Compound your Solutions Automotive presentation vers /05-22
23 AESTHETICS : Interior skins We Compound your Solutions Automotive presentation vers /05-23
24 Skin Vacuum Forming Recommendations : Process : Extrusion + Vacuum forming Specifications : Scratch Resistance by coating Colored Stabilization Easy processing by vacuum forming Proposal : G specific for CHOMARAT : TEO by DDE Technology : 35 D 35 D We Compound your Solutions Automotive presentation vers /05-24
25 Skin by injection : Recommendations : Process : Sandwich injection molding Specifications : Scratch resistance Colored Stabilization UV Compatibility with the core material (mainly PP) Very good flow Proposal : G standard : 90 A We Compound your Solutions Automotive presentation vers /05-25
26 Door Panel Skin : OEM RENAULT FIAT Product TES D3502 KU1 NAT G 90 A N0176 We Compound your Solutions Automotive presentation vers /05-26
27 Weather Insulation We Compound your Solutions Automotive presentation vers /05-27
28 Weather & Thermal Insulation Encapsulation : 1. Fixed glazing seals 2. Engineered Plastics (ABS, PC, ASA) We Compound your Solutions Automotive presentation vers /05-28
29 1- Fixed Glazing seals We Compound your Solutions Automotive presentation vers /05-29
30 Introduction: Several processes compete in the glazing seal sector. These include: Mechanical seals ( rubber bands ) in which a continuous seal is stretched to fit over the glazing or stuck prior to installation Windshields and backlights EPDM, TPE Encapsulation where glass is placed into a mould and material is injected onto and around it (Low pressure injection) Rear/Front quarter windows PU-RIM, PVC, EPDM, TPE Robotic extrusion in which a robot deposits a profile on the glass (St Gobain process) Windshields and backlights Air-cured PU, TPE We Compound your Solutions Automotive presentation vers /05-30
31 Encapsulation : Materials PVC EPDM Aromatic PU Aliphatic PU TPV SEBS Key Benefits Lowest cost Fast cycle Sealing (Low CS) Low pressure (large parts) Weather resistant Low pressure (large parts) Processability Compatibly with polyolefin CS Colorability Processability High flow Compatibly with polyolefin Limitations High injection pressure (no large parts No compatibility with polyolefin Density ELV legislation High raw materials cost Long cycle High molding pressure (no large parts) No colors Requires in mold coating High cost Flow We Compound your Solutions Automotive presentation vers /05-31
32 Encapsulation: Applications MULTIFLEX TES A6509 EV0 BLK Encapsulation Front quarter window Vehicle: A7 (PSA 207) Product features: 65 A Hardness Excellent UV Stabilization (meets D and D norms) Very high Fluidity (low pressure injection) Aesthetics Low odor level We Compound your Solutions Automotive presentation vers /05-32
33 Encapsulation: Applications MULTIFLEX G 50 A 21 BT Mechanical seal Backlight Vehicle: A6 (PSA C2) Product features: 50 A Hardness Excellent Compression Set Extrudability Compatibly with foamed adhesive We Compound your Solutions Automotive presentation vers /05-33
34 2. Engineered Plastics (ABS,PC,ASA) We Compound your Solutions Automotive presentation vers /05-34
35 Encapsulation on engineered plastics (ABS,PC,ASA) Recommendations : Process : Low pressure injection Specifications : Chemical bonding with rigid support (mainly ABS) Exterior UV stabilization Proposal : A 1004 : 65 A We Compound your Solutions Automotive presentation vers /05-35
36 Encapsulation on engineered plastics (ABS,PC,ASA) OEM CITROEN RENAULT Product A A 520 We Compound your Solutions Automotive presentation vers /05-36
37 WEATHER INSULATION : Glazing Systems In development We Compound your Solutions Automotive presentation vers /05-37
38 WEATHER INSULATION : Body seals Recommendations : Process : Injection Specifications : Compatibility : Rubber Good UV stabilization Proposal : G 62 A 21 B Z 1631 N0052 We Compound your Solutions Automotive presentation vers /05-38
39 WEATHER INSULATION : Body seals OEM RENAULT Product G 62 A 21 B Z 1631 N0052 We Compound your Solutions Automotive presentation vers /05-39
40 WEATHER INSULATION : Others BOX SEALING We Compound your Solutions Automotive presentation vers /05-40
41 Box sealing : Recommendations : Process : Injection Specifications : Natural color for quality inspection Low hardness : < 45 A DRC Good flow Mechanical bonding with rigid box (mainly PA) Proposal : GT (low compression set) : G standard : 25 A 40 A We Compound your Solutions Automotive presentation vers /05-41
42 Box sealing : OEM or Tiers1 Meritor Application Connecting box Product GT 25 A 510 NAT G 40 A 11 Z 1052 PSA MERCEDES Loudspeaker box Pollen filter cover Battery cover GT 25 A 510 NAT GT 25 A GT 25 A 510 N We Compound your Solutions Automotive presentation vers /05-42
43 Thermal Insulation Air Flaps, vibration dampening support We Compound your Solutions Automotive presentation vers /05-43
44 Air Flap, vibration dampening support : Recommendations : Process : Injection Specifications : Compatibility : PP Heat ageing (until 700 hours at 150 C) Low compression set Low odor Fogging Hardness : 25 A 60 A Proposal : G standard : GT (Low Compression Set) : 45 A, 60 A 25 A, 40 A, 50 A, 60 A We Compound your Solutions Automotive presentation vers /05-44
45 Air Flap, vibration dampening support : OEM VOLKSWAGEN BMW RENAULT/PSA/OPEL DIVERS Product GT 40 A 450 NAT GT 25 A 510 N G 62 A 21 B Z1631 F664168S G 40 A 21 BT Z 2811 N0081 F664632X GT 25 A 510 N0200 N100678P G 60 A 11 B G 70 A 11 B Z1640 G 50 A 21 BT N GT 25 A 510 NAT G 62 A 21 B Z 1631 N0052 We Compound your Solutions Automotive presentation vers /05-45
46 SAFETY : Frontal and Side protection Driver and passenger airbags Side airbags We Compound your Solutions Automotive presentation vers /05-46
47 MULTIFLEX TPO (D1047) Advantages : Materials developed for Airbag cover market Low density Wide range of hardness Good low temperature behavior (down to -30 C) Excellent high temperature behavior Excellent durability Mold-in-color possibilities Drawbacks : Limitations at -35 C We Compound your Solutions Automotive presentation vers /05-47
48 MULTIFLEX TEO/TES Advantages : Materials for Airbag cover market : Excellent process ability Low density Wide range of hardness Excellent impact resistance at low temperature (down to -45 C/-50 C)) Excellent impact resistance at high temperature (up to 90 C) Excellent durability TES also suitable for DAB molded in color Drawbacks : Limitations for mold-in-color for TEO We Compound your Solutions Automotive presentation vers /05-48
49 2 Shot Airbag cover (2K) painted OEM Airbag Type Airbag Technology Paint Material Peugeot Driver 2K D /G 60 A 530 Renault Driver 2K D /G 60 A 530 BMW Driver 2K D /G 60 A 530 Porsche Driver 2K D /G 60 A 530 Rover Driver 2K D /RP 6568J Land Rover Driver 2K D /G60 A 530 Ford Driver 2K D /G 60 A 530 Volvo Driver 2K D /G 60 A 530 We Compound your Solutions Automotive presentation vers /05-49
50 1 Shot Airbag cover () painted OEM Airbag Type Airbag Technology Paint Material Fiat Passenger D Passenger D1047 Colors Side D1047 MR Colors Driver TPO 3202 ST2 Black Alfa Driver D Peugeot Driver D Passenger D Passenger D1047 Colors Citroën Driver D Passenger D We Compound your Solutions Automotive presentation vers /05-50
51 1 Shot Airbag cover () painted OEM Airbag Type Airbag Technology Paint Material Renault Driver D1047 Colors Driver D Passenger D Driver TE BLACK Opel Passenger A 9702 MR Porsche Side D Land Rover Passenger D Ford Passenger A 9702 MR Toyota Driver A 9702 MR Seat Driver D Nissan Driver D Driver TE BLACK Mitsubishi Driver D We Compound your Solutions Automotive presentation vers /05-51
52 1 Shot Airbag cover () unpainted OEM Airbag Type Airbag Technology Paint Material Fiat Driver no D1047 MR Colors Side no D1047 MR Colors Alfa Side no D Peugeot Passenger no D1047 MR Side no D1047 MR Side no D1047 MR Colors Knee no D1047 MR Colors Citroën Passenger no D1047 MR Side no D1047 MR VW Passenger Covered D We Compound your Solutions Automotive presentation vers /05-52
53 1 Shot Airbag cover () unpainted OEM Airbag Type Airbag Technology Paint Product Audi Passenger Covered D Opel Curtain Covered D5304 Side no D1047 MR BMW Passenger Covered D Toyota Driver no A 9702 MR Colors Seat Passenger Covered D Mitsubishi Side no D1047 MR We Compound your Solutions Automotive presentation vers /05-53
54 FLUID TRANSPORTATION Hoses We Compound your Solutions Automotive presentation vers /05-54
55 Fluid Transportation : Hoses Recommendations : Process : Extrusion Specifications : Heat stabilization Hardness : 60 to 75 A Chemical resistance Bursting resistance Proposal : G standard : 60 A G (low compression set) : 70 A C standard : 75 A We Compound your Solutions Automotive presentation vers /05-55
56 Fluid Transportation : Hoses OEM Application Product RENAULT PSA Windscreen Washer Pipe Fuel line cover Windscreen Washer Pipe Fuel line cover Cowl plenum C 75 A 550 BK G 62 A 21 B Z 5219 N0200 G 70 A 21 BT Z4238 N0111 G 62 A 21 B Z5219 N0200 G 70 A 21 BT Z4238 N0111 G 75 A 21 B Z 1629 N0051 We Compound your Solutions Automotive presentation vers /05-56
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