1. Spline / drive shafts 2. Steering shafts 3. Gear box forks 4. Sliding door rails 5. Strap bands for trucks 6. Roof racks 7. Parts for under the

Transcription

1 CASE FILES Automotive 1 1. Spline / drive shafts 2. Steering shafts 3. Gear box forks 4. Sliding door rails 5. Strap bands for trucks 6. Roof racks 7. Parts for under the hood environment 8 to 11. Interior parts - Seat components (1 to 4) 12. Sun roof cables 13. Handles in public transportation 14. Anti-theft device 15. Nudge bars 16. Wheel weights 17. Metal tube / fuel lines coating 18. Functional Parts 19. Trucks Brakes element 20 Door Closing Systems 21. Seat Belt Components 22. Spring for Sunroof Segment 23. Load Restraints

2 1. Spline / drive shafts Qualified for : Medium/Heavy & Light trucks transmissions Tractors power take-off CHRYSLER, FORD, GM, ISUZU, MACK, MERCEDES, NISSAN, SCANIA, TOYOTA, VOLVO,. T Nat BHV2, T colored BV/HV ES Black 820 MAC Main reasons for choosing Rilsan : Solution homologated since 40 years Outstanding abrasion resistance. Chemical resistance to oil & fluids Noise and vibration control Excellent creep resistance under load Easy processing (no saging, good edge covering) & easy machinability 2

3 2. Steering shafts Qualified for : Telescopic passenger cars steering columns ALFA (Spider 939), FORD, FIAT, HONDA, MAZDA, PSA (407, C8) NISSAN, ISUZU, TOYOTA (Corolla) T Nat BHV2, T colored BV/HV Main reasons for choosing Rilsan : Low coefficient of friction, over a large range of temperature Decreases the motor effort required for electrical steering systems Noise and vibration control Easy machinability to achieve the desired thickness Flexible technology: applicable to any kind of design (competes with cost advantage vs. injection molding) 3

4 3. Gear box fork Qualified for : Tractors and Light trucks gearing boxes FIAT-CNH, GM, MASSEY FERGUSSON, RENAULT T Nat BHV2 Outstanding abrasion resistance (no wear) Good mechanical (compression) resistance, over a large range of temperature Chemical resistance to oil & fluids Less expensive solution : 4-2 X less expensive vs. Flame Sprayed Molybdenum Wire - 10 X less expensive vs. Plasma coating with Molybdenum

5 4. Sliding door rails Qualified for : Minivans/passenger cars opening door sliding systems FIAT (Ulysse), GM (Opel Combo, Vivaro), PSA (Berlingo, Expert/Jumpy, 807, 1007), RENAULT (Kangoo, Trafic, Master), TOYOTA (Estima, Sienna) ES Black 625 MACA, ES Black 710 MAC Resistance to compression and abrasion Low coefficient of friction : vibration & noise control Protection against corrosion, chemical resistance Good weathering properties (UV, temperature) Nice surface finishing Cost competing solution vs. stainless steel 5

6 5. Strap bands for trucks Qualified for : Heavy trucks straps for air / diesel & gaz tanks VOLVO, RENAULT VU ES Black 710 MAC Durable anti-corrosion protection (protects the tank) Stone chipping resistance Bending ability Good weathering properties (UV, temperature) Chemical resistance (brake liquid, fuel grease, salts ) Cost competing solution vs. stainless steel 6

7 6. Roof racks Qualified for: Grades: Roof racks VW T Black 7450 AC Softness Attractive surface finish Weathering Resistance 7

8 7. Parts for under the hood environment Qualified for : Release and Safety systems (hood support, hood release) RENAULT, FIAT, FORD, VW, GM, TOYOTA,. T Black 7450 AC, T Jaune 7473 AC, T Jaune 7379 MAC 8 Resistance to wear and micro-vibrations Good impact resistance Coating process productivity (maxicoat) Active surface finish

9 8. Interior Parts - Seat components (1) Qualified for : Seat memory & sliding systems Seat belt anchors. Hooks, clips, springs EURAMAX, JOHNSON CONTROLS, T Black 7450 AC, MC Black 820 MAC ES Black 625 MAC Abrasion resistance Vibration and noise reduction Coating process productivity (minicoat) Attractive surface finish 9

10 9. Interior Parts - Seat components (2) Qualified for : Seat structure EURAMAX, JOHNSON CONTROLS, T Black 7450 AC, T vert 223 AC Abrasion resistance Vibration and noise reduction Attractive surface finish Competitive solution 10

11 10. Interior Parts - Seat components (3) Qualified for : Seat regulation screw, springs FORD new Ka, Currier, Ecosport T Black 7450 AC Abrasion resistance Vibration and noise reduction Attractive surface finish 11

12 11. Interior Parts - Seat components (4) Qualified for : Seat regulation screw FAURECIA, Peugeot T Black 7450 AC / T noir SP Abrasion resistance Vibration and noise reduction 12

13 12. Sun roof cable Qualified for : Roof opening mechanisms WEBASTO ES black 625 MAC Low coefficient of friction Long term wear resistance Performance over a wide range of temperatures 13

14 13. Handrails Qualified for : Public transportation (buses, trains, subways) equipments DEANS, CAF, ALSTOM ES colored MAC Smoothness, warm-to-the-touch surface Abrasion resistance Impact resistance Cleaning agent resistance 14

15 14. Anti-theft device Qualified for : Safety locking systems AUTOLOCK T colored MAC Abrasion resistance Mechanical resistance Smooth, warm-to-the touch surface 15

16 15. Nudge bars Qualified for : Vans & 4WD pick-up trucks front protection systems LAND ROVER, OPEL, T Black 7450 AC High performance anti-corrosion solution Stone chipping resistance Resistance to outdoor exposure (UV resistance) 16

17 16. Wheel weights Qualified for : lead-free wheel weights, spared parts of all types ITALMECANICA, MC Grey 49 MAC, ES Grey 49 MAC High corrosion protection Stone shipping resistance Coating process productivity (minicoat) 17

18 17. Tubes / fuel line Qualified for : under the hood fuel line tubing OEMs : FIAT, RENAULT, TOYOYA ES(Y) Black MAC Stone chip resistance Finished tube processability (bending, flaring, etc...) Chemical resistance (brake liquid, fuel grease, salts, etc.) Competes with cross-head extrusion 18

19 18. Functional Parts Qualified for : Gearing Box, Horn springs Fiat, Peugeot MC Black 820 MAC T Black 7450 AC Abrasion resistance Vibration and noise reduction Coating process productivity 19

20 19. Trucks Brakes Element Qualified for : ASA DELTA Scania (Argentina), Volvo (Brasil) T Black 7450 AC Abrasion resistance Vibration and noise reduction Chemical resistance 20

21 20. Door Closing Systems Qualified for : Door closing systems Renault T Black 7450 AC Abrasion resistance Vibration and noise reduction Corrosion protection 21

22 21. Seat Belt Components Qualified for : Seat Belt Anchorage system Autoliv T Black 7450 AC, T noir SP Abrasion resistance Vibration and noise reduction Coating process productivity Attractive surface finish 22

23 22. Spring for Sunroof Segment Qualified for : Spring for sunroof sytems Customer : Inalfa (BMW, Volvo etc..) Country : Holland Grades / Process : ESY black 7298 Abrasion resistance Flexibility and noise reduction 23

24 23. Load Restraints Qualified for : LOAD RESTRAINTS Primarily for Land Rover but manufactured for most (estate) cars Customer : ASG GROUP Country : UK Grades / Process : T GREY 7452 Abrasion resistance Very good surface finish 24