Small Tool Instruments and Data Management

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1 Small Tool Instruments and Data Management Gauge Blocks Pages Calibration instruments Pages

2 Basic information on gauge blocks Characteristics of Mitutoyo gauge blocks: Mitutoyo, at its factory at Miyazaki in Japan, has followed a long tradition in the manufacture of its gauge blocks. The two materials used are steel and ceramic of outstanding quality and durability. Characteristics of Mitutoyo ceramic gauge blocks: Durability: 10 x greater wear resistance than steel. Virtually no corrosion which means particularly easy maintenance and storage. Free from ageing, i.e. the gauge blocks retain their dimensional stability. Steel and ceramics have similar expansion coefficients when subjected to high temperatures, which reduces measurement errors when temperatures change. Ceramic gauge blocks can also be used without problem against steel gauge blocks. No magnetic dirt such as steel cuttings will cling to ceramic during use. Characteristics of Mitutoyo steel gauge blocks: Outstanding measuring stability because the steel gauge blocks are made exclusively from materials that have been subjected to sophisticated artificial ageing processes. High gauge reliability means that the Mitutoyo gauge block can continue to be a useful standard for a long period of time due to its high dimensional stability. Compliance with DIN standards. The maximum permitted length changes to gauge blocks over a year are set out clearly in DIN EN ISO Mitutoyo quality gauge blocks easily meet these and all other requirements. Steel gauge blocks are excellent for use as setting standards because of the low measurement uncertainty that can be achieved using them. Mitutoyo steel gauge blocks have top quality surfaces guaranteeing optimum positioning qualities. Material characteristic Zirkon Steel Ceramic HV Vickers hardness Coefficient of linear expansion (10 6 / C) 9,3 ± 1 10,9 ± 1 Resistance to bending (MPa) Poisson s number 0,3 0,3 Specific mass (g/cm 3 ) 6,0 7,8 Modulus of elasticity (N/mm 2 ) Thermal conductivity (W/m*K) 2,9 54,4 Dimensional length tolerance from the nominal dimension at any point on the measuring surface Nominal dimensional Length deviation from the nominal dimension at any point range Tolerance grade K Tolerance grade 0 Tolerance grade 1 Tolerance grade 2 mm mm mm mm mm from 0,5 to 10 0,2 0,12 0,2 0,45 over 10 to 25 0,3 0,14 0,3 0,60 over 25 to 50 0,4 0,20 0,4 0,80 over 50 to 75 0,5 0,25 0, over 75 to 100 0,6 0,30 0,6 1,20 over 100 to 150 0,8 0,40 0,8 1,60 over 150 to 200 1,0 0,50 1,0 2,00 over 200 to 250 1,2 0,60 1,2 2,40 over 250 to 300 1,4 0,70 1,4 2,80 over 300 to 400 1,8 0,90 1,8 3,60 over 400 to 500 2,2 1,10 2,2 4,40 over 500 to 600 2,6 1,30 2,6 5,00 over 600 to 700 3,0 1,50 3,0 6,00 over 700 to 800 3,4 1,70 3,4 6,50 over 800 to 900 3,8 1,90 3,8 7,50 over 900 to ,2 2,00 4,2 8,00 Sample application 302

3 Gauge Block Sets made of steel Made of high quality alloyed and stress relieved special steel of high stability and with good adhesive power. Carefully heat treated and lapped. Slightly broken edges. Each gauge block is provided with an identification number. The gauge block hardness is 800 HV (64 HRC); therefore they are extremely wear resistant. The gauge block sets are stored in a wooden box immediately after calibration. The wooden box is included in the price. Accuracy: DIN EN ISO 3650 Tolerance grade: K For laboratories Tolerance grade: 0 As reference gauge for controlling workshop gauge blocks. For adjusting high precision measuring instruments. Tolerance grade: 1 For controlling test gauges, reference gauges, and for adjusting length measuring instruments as well as for accurate test works in the measuring room. Tolerance grade: 2 Especially suited as workshop and adjusting gauge or for testing of lever gauges, dial indicators and as substitute for fixed snap gauges All gauge block sets are supplied with a factory calibration certificate which documents the traceability to national standards. Additionally, the gauge block sets of calibration class K are measured interferometrically by a NKO accredited laboratory. No. Calibration-/ Number Con- Nominal Grading Tolerance per tents size grade set mm mm K 122 pcs. 1 1, * 0 9 1,001 1,009 0, * ,01 1,49 0,01 4 1,6 1,9 0,1 49 0,5 24,5 0, (5,1 kg) K 112 pcs. 1 1, * 0 9 1,001 1,009 0, * ,01 1,49 0, * ,5 24,5 0,5 (3,7 kg) K 103 pcs. 1 1, * ,01 1,49 0, * ,5 24,5 0, * 2 (3,8 kg) K 87 pcs. 9 1,001 1,009 0, * ,01 1,49 0, * ,5 9,5 0, * 2 (3,3 kg) * 0 47 pcs. 1 1, * 1 9 1,01 1,09 0, * 2 9 1,1 1,9 0, (2,4 kg) K 47 pcs. 1 1, * ,01 1,19 0, * 1 8 1,2 1,9 0, * (2,8 kg) No. Calibration-/ Number Con- Nominal Grading Tolerance per tents size grade set mm mm * 0 46 pcs. 9 1,001 1,009 0, * 1 9 1,01 1,09 0, * 2 9 1,1 1,9 0, (2,9 kg) K 32 pcs. 1 1, * 0 9 1,01 Z1,09 0, * 1 9 1,1 Z1,9 0, * Z Z30 10 (1,1 kg) pcs. 9 0,1 Z0,50 0, (0,2 kg) K 9 pcs. 9 1,001Z1,009 0, * * * 2 (0,2 kg) K 9 pcs. 9 0,991Z0,999 0, (0,2 kg) pcs Z (3,3 kg) pcs , 150, , (7,2 kg) 3 300, 400, * Factory certificate of inspection with PTB tracing 303

4 Individual Gauge Blocks made of steel Made of high quality, especially alloyed and stress relieved special steel of high stability and good adhesive power. Carefully hardened and lapped, slightly broken edges. The hardness of these gauge blocks is 800 HV (64 HRC) which makes them extremely wear resistant. Accuracy: DIN EN ISO 3650 Tolerance grade: 0 As reference gauge for controlling workshop gauges. For adjusting high accuracy measuring instruments. Tolerance grade: 1 For controlling test gauges, reference gauges, and for adjusting length measuring instruments as well as for accurate test works in the measuring room. Tolerance grade K on request , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , Each individual gauge block is supplied with factory certificate of inspection. * Special dimensions for the testing of caliper gauges ** Special dimensions for the testing of external screw type micrometers 2, ,5** , , , , , ,1** , , , , , ,7** , , , , , ,3** , , , , , ,9** , , , , ,0** , , , , , ,6** , , , , , ,2** , , , , , ,8** , , , , ,0** , , ,3* , , , , , , , , ,4* , , , , , , , , , , , , , When ordering, please always state the suffix of the required tolerance grade. 021: Tolerance grade 0 031: Tolerance grade 1 Example: No Gauge block with nominal size 1 mm, tolerance grade 0 Tolerance grade K on request. Special dimensions on request Gauge blocks from 125 mm nominal size with connector bores (connectors see page 310) 304

5 Micrometer gauge block set made of steel Gauge block sets with optical glass parallel. For adjusting and calibrating micrometers according to DIN 863. Accuracy: DIN EN ISO 3650 Delivery in a wooden box Including 1 piece optical glass parallel no , nominal size 12 mm, Ø 30 mm Optional accessory Gauge block holder No. Tolerance grade Number Contents Nominal size per set pcs. mm , , ,7 1 10,3 1 12,9 1 15,0 1 17,6 1 20,2 1 22,8 1 25,0 Steel caliper gauge block set made of steel For testing the accuracy of calipers according to DIN 862. Including 3 gauge blocks and 2 ring gauges made of steel. Gauge blocks: Accuracy according to DIN EN ISO 3650 Delivery in a wooden box and a pair of gloves No. Nominal size Tolerance Mass mm grade kg mm, 41,3 mm, 1 1,72 and 131,4 mm ring gouge Ø 4 mm and 25 mm material: steel 305

6 Cera Block Gauge Blocks Sets made of ceramics Gauge blocks made of ceramics, of high stability, lapped, with good adhesive power. Each gauge block is provided with an identification number. The hardness of the gauge blocks is HV. They are very stable and extremely wear resistant. Each gauge block set is supplied with a factory certificate of calibration which documents the traceability to national standards. Additionally, the gauge blocks are measured interferometrically by a NKO accredited laboratory. Accuracy: DIN EN ISO 3650 Tolerance grade: K For laboratories Tolerance grade: 0 As reference gauge for controlling workshop gauge blocks. For adjusting high precision measuring instruments. Tolerance grade: 1 For controlling test gauges, reference gauges, and for adjusting length measuring instruments as well as for accurate test works in the measuring room. Tolerance grade: 2 Especially suited as workshop and adjusting gauge or for testing of lever gauges, dial indicators and as substitute for fixed snap gauges No. Calibration-/ Number Con- Nominal Grading Tolerance per tents size grade set mm mm K 103 pcs. 1 1, ,01 1,49 0, ,5 24,5 0, K 87 pcs. 9 1,001 1,009 0, ,01 1,49 0, ,5 9,5 0, K 47 pcs. 1 1, ,01 1,19 0, ,2 1,9 0, No. Calibration-/ Number Con- Nominal Grading Tolerance per tents size grade set mm mm pcs. 9 1,001 1,009 0, ,01 1,09 0, ,1 1,9 0, pcs. 1 1, ,01 1,09 0, ,1 1,9 0, , pcs , 150, , , 400, All gauge block sets are supplied with a factory calibration certificate which documents the traceability to national standards. Additionally, the gauge block sets of calibration class K are measured interferometrically by a NKO accredited laboratory. 306

7 Cera Block Individual Gauge Blocks made of ceramics Each gauge block is supplied with a factory certificate of inspection. Accuracy: DIN EN ISO 3650 Tolerance grade: 0 As reference standard for controlling workshop gauge blocks. For adjusting high accuracy measuring instruments. Tolerance grade: 1 For controlling test gauges, reference gauges, and for adjusting length measuring instruments as well as for accurate test works in the measuring room. When ordering, please always state the suffix of the required tolerance grade. 021: Tolerance grade 0 031: Tolerance grade 1 Example: No Gauge block with nominal size 1 mm, tolerance grade 0 Tolerance grade K on request. Special dimensions on request Gauge blocks from 125 mm nominal size with connector bores (connectors see page 310) 0, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , * Special dimensions for the testing of caliper gauges ** Special dimensions for the testing of external screw type micrometers 1, , , , , , , , , , , , , , , , ,5** , , , , , ,1** , , , , , ,7** , , , , , ,3** , , , , , ,9** , , , , ,0** , , , , , ,6** , , , , , ,2** , , , , , ,8** , , , , ,0** , , ,3* , , , , , , , , ,4* , , , , , , ,

8 Steel micrometer gauge block set made of ceramic Gauge block sets with optical glass parallel. For adjusting and calibrating micrometers according to DIN 863. Accuracy: DIN EN ISO 3650 Delivery in a wooden box Including 1 piece optical glass parallel no , nominal size 12 mm, Ø 30 mm Optional accessory Gauge block holder No. Tolerance grade Number Contents Nominal size per set pcs. mm , ,1 1 7,7 1 10,3 1 12,9 1 15,0 1 17,6 1 20,2 1 22,8 1 25,0 Ceramic caliper testing kit For testing the accuracy of calipers according to DIN and/or VDI/VDE/DGQ Including 3 gauge blocks and 2 ring gauges made of ceramics. No. Nominal size Tolerance Mass mm grade kg mm, 41,3 mm, 1 1,72 and 131,4 mm ring gauge Ø 4 mm and 25 mm material: ceramic Gauge blocks: Accuracy according to DIN EN ISO 3650 Delivery in a wooden box and a pair of gloves Ceramics wear gauge block sets For protecting measuring surfaces of gauge blocks. No. Tolerance Contents Nominal grade pcs Accuracy: DIN EN ISO 3650 Wear block Wear block

9 Gauge block sets made of steel and ceramics Combination Gauge block sets made of steel and ceramics Intelligent set composition Replaces frequently-used steel gauge blocks with ceramic gauge blocks. Ceramic gauge blocks included: 1, 2, 3, 4, 5 and 10 mm Excellent price/performance ratio Outstanding gauge block quality Each individual gauge block bears an identification number All gauge block sets are supplied with a factory calibration certificate. Accuracy: DIN EN ISO 3650 Tolerance grade: K For laboratories Tolerance grade: 0 As reference gauge for controlling workshop gauge blocks. For adjusting high precision measuring instruments. Tolerance grade: 1 For controlling test gauges, reference gauges, and for adjusting length measuring instruments as well as for accurate test works in the measuring room. Tolerance grade: 2 Especially suited as workshop and adjusting gauge or for testing of lever gauges, dial indicators and as substitute for fixed snap gauges. Gauge blocks made of ceramics Nominal size: 1, 2, 3, 4, 5 and 10 mm All gauge block sets are supplied with a factory calibration certificate documenting traceability to national standards. No. Number Calibration-/ per Tolerance set grade pcs pcs pcs pcs pcs pcs. 2 Nuber Mass Contents Nominal size Grading per set kg mm mm 47 pcs. 2,8 1 1, ,00 1,20 0,01 8 1,3 2,0 0, pcs. 1,1 1 1, ,01 1,09 0,01 9 1,1 1,9 0, Sample application Steel and ceramic gauge blocks used together. 309

10 Carbide wear gauge sets For protecting the measuring surfaces from gauge blocks. Accuracy: DIN EN ISO No. Tolerance Contents Nominal grade pcs , , , ,0 Wear block Wear block Maintenance set Contains everything you need for maintaining steel gauge blocks. Consumable Spares No CERASTON * 150 x 50 x 20 mm No CERASTON * 100 x 25 x 12 mm * Stone for removing burrs on steel gauge blocks No. including: No Rust preventive oil in spray spraying can (appr. 100 ml) No CERASTON 100 x 25 x 12 mm No Optical flat glas Ø 45 x 12 mm No Hand tweezers No Bellow No Paper cloth No Leather cloth No Plastics dropping bottle for cleaning solvent (100 ml) No Pair of gloves Connector for long gauge blocks Sample application No Connector

11 Gauge Block Accessory This accessory offers an additional range of application for the representation of cylindrical limit gauges and the direct size transmission onto workpieces. Complete set: No consisting of 22 parts No consisting of 14 parts Delivery in a wooden box Part designation No. Quantity No No consists of consists of Holder mm P mm P mm P mm P 1 Holder base 35 mm P 1 Semi circular jaws Radius 2 mm P 2 Radius 5 mm P 2 Radius 8 mm P 2 Radius 12 mm P 2 Radius 20 mm P 2 Flat jaws 160 mm P 2 Scriber Centering tip Control tips P P P 2 Straight edges with 3 measuring edges 100 mm P mm P 1 Mass kg 5,6 4,6 311

12 Stepped gauge block For checking caliper gauges, height gauges and tracers. With ceramic gauge blocks. Accuracy: Factory specification Error limits: mm: 5 mm mm: 7 mm No. Measuring range Parallelism Graduations Mass mm mm mm kg , 50, 100, 150, 200, 250 and 300 4, , 50, 100, 150, 200, 300, 400, 500, 550 and 600 8,5 Depth Microchecker For testing and calibrating depth micrometers. A 25 mm carbide tipped gauge block is provided as reference point. The gauge blocks are integrated in a rugged frame in increments of 25 mm and allow for accurate adjustment of the depth micrometer. Accuracy: Factory specification Error limits: mm: 2 mm mm: 3 mm No. Measuring range Graduation Reference mm mm element mm ± 0,5 mm mm ± 0,5 mm 312

13 Inside Microchecker For checking, calibrating and setting inside micrometers A gauge block is integrated into the rugged frame. This enables the adjustment of inside micrometers in increments of 25 mm. An accessory set with two 10 mm gauge blocks and clamping elements is included. This accessory allows for calibration of an inside micrometer in any position. Furthermore, the instrument is designed for ZERO setting of inside micrometers prior to the measurement. Accuracy: Factory specification Error limits: mm: 3 mm mm: 5 mm Delivery with accessory with ceramics gauge blocks No. Measuring range Graduation Mass mm mm kg , ,0 For mechanical inside micrometers only Inside Microchecker For setting 2-point inside micrometers series 511. Delivery as complete set in soft box No. consisting of: Stand No receiver type A for measuring range mm, mm No receiver type B for measuring range mm, mm No receiver type C for measuring range mm, mm No flat jaws Parallel gauge block (special accessory) Clamping screw 313

14 Height Micrometer Heightmaster For the calibration and setting e.g. of height gauges and tracers. Mitutoyo supplies a double gauge block height micrometer with counter which makes reading more rapid, easier and more faultless. The gauge blocks of the heightmaster are arranged in two parallel rows, on the left and on the right, with a height distance of 20 mm each. Accuracy: Factory specification Gauge block accuracy: Error limits: 300 mm: 1,5 mm 450 mm: 2,5 mm 600 mm: 3,5 mm No / 356 / 358 No. Measuring Resolution Graduation Measuring span/ Spindle Parallelism Total Mass range block accuracy height mm mm mm mm mm mm mm kg ,001 0, ,0020 2, , ,001 0, ,0020 2, , ,001 0, ,0025 2, , , ,0010 1, ,4 With digital reading. Light weight and very handy construction, not only for measuring rooms but also for workshops. No The lowest block 5 mm instead of 10 mm. This reduces the minimum measuring height to 5 mm. 314

15 Height Micrometer CERA-Heightmaster For calibrating and setting e.g. of height gauges and tracers. Integrated, high precision opto-electrical laser measuring system with a resolution of 0,1 mm. Gauge blocks made of ceramics, therefore rust proof and extremely resistant against rust and wear. Display of the selected gauge block on the LED display for easy operation. Two measuring modes: ABS (Absolute) mode, which displays the distance from the measuring plate surface to the surface of the selected gauge block and INC (Incremental) mode. Presetting is also possible (this is useful when using base blocks). Accuracy: Power supply: Factory specification via AC adapter (9 V DC, 500 ma) No D Hand wheel for coarse adjustment of the gauge blocks: 0,5 mm/revolution Hand wheel for fine adjustment of the gauge blocks: 0,015 mm/revolution Same accuracy as gauge blocks Optional accessory No DIGIMATIC Signal cable (1 m) No DIGIMATIC Signal cable (2 m) No Interface RS 232 C No. Measuring range Resolution Measuring span/block Error limits Parallelism Graduation Mass mm mm mm mm mm mm kg ,1 20 0,5 + L 200 L = mm 0, Function keys LED display 315

16 Optional accessory for Height Micrometer Heightmaster For adjusting inside micrometers, inside measuring instruments, etc No. suited for Heightmaster / 356 / / Bases for series 515 The measuring range can be extended up to 900 mm by using the bases 150, 300 and 600 mm. Hardness of feet: 88 HRA (Carbide) Hardness of upper support: 64 HRC No. Height Error limits Parallelism Mass mm mm mm kg ,6 0,6 5, ,0 0,8 11, ,0 1,0 31,0 Sample application 316

17 Standard and high-precision version Reference surface Ceramic level For testing measuring instruments and fixtures, and as a reference for machine tools. Lightweight ceramic level. Dimensionally stable, abrasion-resistant, waterproof and non-corroding. Series 311 Double guide Reference surface Nominal length No. Total length Profile Straightness Mass mm mm mm mm kg Standard level with factory calibration certificate x 50 0,3 1, x 50 0,5 3, x 80 1,0 8, x 80 1,5 10,0 High-precision level with factory calibration certificate x 50 0,2 1, x 50 0,4 3, x 80 0,5 8, x 80 0,7 10,0 Double-guide level with factory calibration certificate x 80 0,3 3, x 80 0,5 5, x 80 1,0 8, x 80 1,5 10,0 Stepped gauge block Check-Master This standard is designed for testing the X-, Y- and Z-coordinate axes of precision tool machines and coordinate measuring machines. It consists of rigidly clamped gauge blocks with a step of 10 mm. Accuracy: Factory specification Hardness: more than 64 HRC Delivery in a wooden box Standard accuracy, steel Measuring No. Error limits Error limits Error limits Error limits Parallelism Mass range mm mm mm mm mm mm mm mm mm mm kg ,5 1, ,5 3,5 1, ,5 3,5 1, ,5 3,5 5,0 2, ,5 3,5 5,0 8,0 2,

18 Stepped gauge block Check-Master This standard is designed for testing the X-, Y- and Z-coordinate axes of precision tool machines and coordinate measuring machines. It consists of rigidly clamped gauge blocks with a step of 10 mm. High precision Made of steel or ceramics Accuracy: Factory specification Delivery in a wooden box Measuring No. Error limits Error limits Error limits Error limits Parallelism Mass mm mm mm mm mm mm mm mm mm mm kg Gauge block sets made of steel ,2 1,0 3, ,2 1,8 1,0 5, ,2 1,8 1,5 7, ,2 1,8 2,5 1,5 12, ,2 1,8 2,5 4,0 2,0 18,0 Gauge block sets made of ceramics ,2 1,0 3, ,2 1,8 1,0 5, ,2 1,8 1,5 6, ,2 1,8 2,5 1,.5 11, ,2 1,8 2,5 4,0 2,0 17,3 318

19 Precision test gauge set Accuracy: DIN 2269 Hardness: HRC Finish: very fine ground from dia. 3 mm inscribed Roughness: 0,1 mm Ra Length: up to dia. 6 mm = 50 mm over dia. 6 mm = 70 mm Made from alloyed tool steel, hardened. Delivery in a wooden box Series 926 Accuracy: DIN 2269 Complete measuring set of universal test gauges, consisting of 273 pieces for use in the control room, work on jig drill or in tool and fixture engineering. From dia mm, rising by 0.1 mm, each test gauge delimited by test gauges at mm (oversize) and 0.01 mm (undersize) Individual test gauges on request No. Degree of accuracy Accuracy: DIN 2269 Hardness: HRC Finish: very fine ground from dia. 3 mm inscribed Roughness: 0,1 mm Ra Length: up to dia. 6 mm = 50 mm over dia. 6 mm = 70 mm Aus legiertem Werkzeugstahl, gehärtet Delivery in a wooden box Series 926 Accuracy: DIN 2269 Complete set of test gauge, consisting of 91 pieces From dia mm, rising by 0.1 mm Individual test gauges on request No. Degree of accuracy

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