API 6A, API Q1. Australian Pipeline Valve REV: 01 DRAWN S.Q. Adjustable Choke Valve CAN, 3-1/8" 5M BILL OF MATERIALS:

Transcription

1 API 6A, API Q BILL OF MATERIALS: ISO 900 ØW ØOD RX B H T Ø28/64" BC nxd X Y T B RX ØOD TECHNICAL SPECS:. WorkingTemperature Class: LV(-46~2 C); 2. Material Class:EE-0.5; 3. Product Specification Level:PSL2; 4. Performance Requirement Level:PR; 5. Standard:API 6A&ISO 0423; 6. NACE MR-0-75-H2S; 7. Dye Penetrant test on stem and MPI test on body and bonnet. DIMENSIONS: UNITS:MM Adjustable Choke Valve CAN, 3-/8" 5M ORDER NO BT APPROVED B.T. ITEM NO: CHECKED C.C. Australian Pipeline Valve REV: 0 DRAWN S.Q.

2 Cv for Oil Mass Flow(kg/s) pressure drop(mpa) Cv for Gas Mass Flow(kg/s) Pressure Drop(Mpa)

3 API 6A, API Q BILL OF MATERIALS: ISO 900 ØW Units:mm H ØB R/RX ØOD H n-ød ØBC T L TECHNICAL SPECS:. Working Temperature Rating:LV(-46~2 C); 2. Material Class:EE-0.5; 3. Product Specification Level:PSL2; 4. Performance Requirement:PR; 5. Medium:Oil and Gas; 6. Standard: API 6A & ISO 0423; 7. NACE MR-0-75-H2S; 8. Dye Penetrant test on stem and MPI test on body and bonnet. DIMENSIONS: UNITS:MM Expanding Gate Valve 7-/6 5M Flanged Ends Full Port, Full Through Conduit ORDER NO BT APPROVED B.T. ITEM NO: 9 CHECKED C.C. Australian Pipeline Valve REV: 0 DRAWN S.Q.

4 BILL OF MATERIALS: Firesafe Certified API 607 6th Edition, API 6FA 3rd Edition TECHNICAL SPECS: Semi Flexible Lip & Heel Seat Design (with large contact face area) DIMENSIONS IN: MM Soft Seated Floating Ball Valve DRAWING NO. ADM-2060 APPROVED B.T. Australian Pipeline Valve DATE: - CHECKED S.Q. REV: 0 DRAWN C.C.

5 P Ød ØR ØD ØC H H M H TECHNICAL SPECS:. Nominal Pressure: Class Design: API608 & ASME B Face to Face: ASME B End Flange: ASME B Firesafe: ISO 0497, API607 5th/6th/7th 6. Antistatic BS535/ISO Inspection & Testing: API Temperature Range: -50ºC ~ 200ºC 9. NACE MR-075 & MR Elastomer Free design N-Øh W SIZE:3"~4" MATERIAL OF CONSTRUCTION W SIZE:2" BILL OF MATERIALS: No PART NAME MATERIALS End Cap CF8M Body CF8M Ball CF8M Ball Seat TFM600 (PTFE) Stem 36 Anti-Static 36 Thrust washer TFM600 (PTFE) Packing Bushing GRAFOIL 36 Gland 36 Belleville Washers 30 Packing Gland CF8M Bolting A2-70 Nut A2-70 Washer 304 Bolting (2") A2-70 Handle Gland (2") 304 Handle (2") CF8 Stem Stopper Body Gasket Bolting (2") (2") 304 A93-B8M Bolt Nut A94-8M Lock Device 304 Stop Bolt A2-70 Stop Nut A2-70 Handle Adapter (3"~4") CF8 Set Screwed (3"~4") A2-70 Bolting (3"~4") A2-70 Pipe Handle (3"~4") A53+PLATED Zn Handle Sleeve (3"~4") VINYL PLASTIC 36LSS+PTFE+GRAFOIL Live Seat Design 4 3 L 2 T f ØB 4-ØA NPS 2 NPS 3 NPS 4 Inside flange pattern (straight edges not scalloped) Heavy API608 Design - Adjustable packing gland is accessable for tightening without disassembly Direct Mount Pad (side access to adjust packing) DIMENSIONS: MM SIZE 2" 3" 4" PART NO: SLFSBV0-ABAPCABD6Y d L R D C T f N h H H M P A A2 B B2 W non non ISO non non F F07~F0 F0 Ball Valve 2PC, 2" ~ 4", CF8M, Class 50, RF DWG NO: SLFSBV0-A-CF8M APPROVED: B.T. KV-L64-A(MN) DWG TYPE: ASSEMBLY CHECKED: C.C. Australian Pipeline Valve REV: 0 DRAWN: S.Q.

6 BILL OF MATERIALS: Firesafe Certified API 607 6th Edition, API 6FA 3rd Edition TECHNICAL SPECS: DESIGN: ANSI B6.34, API 6D FACE TO FACE DIMENSION: ANSI B6.0 END FLANGE DIMENSION: ANSI B6.5 RF INSPECTION: API 6D FIRESAFE: API 607, API 6FA Soft Seated Trunnion Mounted Ball Valve DRAWING NO. ADM-2068 APPROVED B.T. Australian Pipeline Valve PO: BT CHECKED S.Q. REV: 0 DRAWN C.C.

7 Firesafe Certified API 607 6th Edition, API 6FA 3rd Edition APV MODEL NUMBER: FS9000-FTCI523AAACB PERFORMANCE SPECS: CLASS 600LB SHELL TEST 5.3 SEAL TEST.2 MPa AIR TEST 0.6 SUITABLE TEMPERATURE -29~60 C TEST PRESSURE BILL OF MATERIALS: ITEM PART NAME SEALANT INJECTION BOLT BUSHING KEY SEALANT RING WORMGEAR ACUATOR BUSHING FLANGE O-RING GASKET SLIDING BEARING VENT VALVE STEM STEEL BALL (Antistatic) SPRING (Antistatic) SPRING BALL SEAT WASHER BODY DRAIN VALVE TRUNNION GASKET BOLT NUT BONNET MATERIAL ASTM A ASTM A93 B7M + ZP ASTM A05 ASTM A ZP FLEXIBLE Gr. 36SS WIRE ASSEMBLY ASTM A26 WCC VITON AED PTFE 36+PTFE A ASTM A82 F36 SS36 SS36 INCONEL X750 ASTM A82 F36 ASTM A82 F36+RPTFE ASTM A82 36 ASTM A26 WCC A ASTM A SS+GRAPHITE ASTM A93 B7M + ZP ASTM A94 2HM + ZP ASTM A26 WCC B 5 2: ø52 ø26 ø292 ø DRAIN PLUG 2-ø TECHNICAL REQUIREMENTS:. Design Manufacturing acc. to API6D 2. Face to Face acc. to ANSI B End flanges acc. to ANSI B Pressure temperature norm acc. to ANSI B Inspection and Test acc. to API Firesafe certified API607 6th edition & API6FA 3rd edition 7. Antistatic BS Materials comply with NACE MR Investment Cast A View turn 90º 2: 2. Trunnion Ball Valve 6 600LB ORDER NO BT -67 APPROVED B.T. Australian Pipeline Valve DATE: - CHECKED S.Q. REV: 0 DRAWN C.C.

8 BILL OF MATERIALS: ITEM PART NAME MATERIAL BODY ASTM A26 WCB 2 ADAPTER ASTM A26 WCB 3 BALL ASTM A82 F36 4 STEM ASTM A82 F5 5 TRUNNION PLATE ASTM A82 F36 6 BONNET ASTM A ENP 7 MOUNTING PLATE ASTM A05 8 SEAT RETAINER ASTM A82 F36 9 SEAT INSERT DEVLON 0 LIFT EYE ASTM A BOLT ASTM A93 B7 2 NUT ASTM A94 2H 3 SCREW ASTM A93 B7 4 SCREW ASTM A93 B7 5 O-RING VITON AED 6 O-RING VITON AED 7 O-RING VITON AED 8 O-RING VITON AED 9 O-RING VITON AED 20 GASKET GRAPHITE 2 GASKET GRAPHITE 22 GASKET GRAPHITE 23 WASHER PTFE 24 THRUST WASHER PEEK 25 BEARING CS+PTFE 26 BEARING CS+PTFE 27 SQUARE KEY ASTM A INJECTION VALVE ASTM A82 F INJECTION VALVE ASTM A82 F CHECK VALVE ASTM A82 F304 3 VENT VALVE ASTM A82 F DRAIN PLUG ASTM A82 F PIN ASTM A PIN ASTM A PIN ASTM A ANTISTATIC SPRING ASTM A SEAT SPRING INCONEL X ANTISTATIC SPRING ASTM A ANTISTATIC BALL ASTM A82 F36 40 NAME PLATE ASTM A RIVET ASTM A BOLT ASTM A93 B7M 43 GEARBOX ASTM A48 No. 35A 44 BOLT ASTM A93 B7 45 NUT ASTM A94 2H 46 PIN ASTM A LIFT EYE Q235-B TECHNICAL SPECS: DESIGN STD. API 6D END CONN. RF PRES. & TEMP. ASME B6.34 PRES. TEST API 6D FACE TO FACE ASME B6.0 END DIME. ASME B6.5 MARKING MSS SP-25 F.S. DESIGN API 607 PAINTING - SPECIAL NACE MR-075 PERFORMANCE SPECS: 2P Ball Valve 8" 600LB, A26 WCB, Trim 36SS MODEL/PART NO. FS9000- APPROVED B.T. FTCA523AAACB DATE: CHECKED S.Q. Australian Pipeline Valve REV: 0 DRAWN C.C.

9 Firesafe Certified API 607 6th Edition, API 6FA 3rd Edition APV MODEL NO: BV00-FTCH2323EAEDE Technical Requirements: Design manufacture acc. to API 6D/API Face to face acc. to ANSI B6.0 3 End flanges acc. to ANSI B6.5 4 Pressure-temperature norm acc. to ANSI B Inspection and test acc. to API Firesafe certified API 607 6th Edition and API 6FA 3rd Edition. 7 Top mount acc. to ISO Antistatic BS Materials comply with NACE MR-075 BILL OF MATERIALS: ITEM PART NAME MATERIAL Handle ASTM A36 +ZP 2 Bonnet ASTM A82 F5 3 Bolt ASTM A93 B8M + XYLAN 4 Nut ASTM A94 8M + XYLAN 5 Sealant Injection ASTM A82 F5 6 Bolt ASTM A93 B8M + XYLAN 7 Lever ASTM A26 WCB 8 Stopper ASTM A Sealing Ring Flexible Gr.+36SS Wire 0 Flange ASTM A82 F5 Gland ASTM A82 F5 2 O-Ring Viton AED 3 Stem ASTM A82 F5 4 Body ASTM A82 F5 5 Washer PTFE 6 Sliding Bearing 36+PTFE 7 Spring (Antistatic) INC X Small Ball (Antistatic) SS36 9 Seat ASTM A82 F5+CPTFE 20 Vent Valve ASTM A82 F5 2 Ball ASTM A82 F5 22 Washer ASTM A82 F5 23 Spring INC X Plug ASTM A82 F5 25 Trunnion ASTM A82 F5 PERFORMANCE SPECS: CLASS Lb 600 Test Pressure Shell Test SealingTest Air SealingTest Temperature ºC ~200 MPa Trunnion Ball Valve 3 600LB ORDER NO BT APPROVED B.T. Australian Pipeline Valve DATE: CHECKED S.Q. REV: 0 DRAWN C.C.

10 W 6 7 Firesafe Certified API 607 6th Edition, API 6FA 3rd Edition L ISO52 F2 z-ø d b ØDN f ØD2 ØD ØD H. Flange dimensions to ANSI B Face to Face dimensions to ANSI B Manufacture in accordance with API608 & API6D 4. Tested to API Firesafe certified API607 6th edition, API6FA 3rd edition 6. Antistatic BS Investment Cast BILL OF MATERIALS: Part No Parts Name Materials 7 6 Lever Stop Collar Carbon Steel+Plated Zinc Carbon Steel+Plated Zinc Gland Flange Gland Packing O Ring ASTM A26 WCB ASTM A82 F36 Graphite Viton AED 0 9 Stem Spring Steel Ball ASTM A82 F36 SS36 SS Seat Ball Body Cap O Ring RPTFE ASTM A82 F36 ASTM A26 WCB Viton AED Body Seal Body Stud Nut Body Stud Body SS36+Graphite ASTM A94 2H +ZP ASTM A93 B7 +ZP ASTM A26 WCB DIMENSIONS: Dimensions ITEM Class NPS L DN D D D 2 b f Z-Ød W H M 2 Ø25 APV MODEL NO: SLFSBV0-CBAHAABA3V Ball Valve NPS4 Class 600 ORDER NO BT APPROVED B.T. DATE: - CHECKED S.Q. REV: 0 DRAWN C.C. Australian Pipeline Valve

11 BILL OF MATERIALS: Firesafe Certified API 607 5th Edition, API 6FA 3rd Edition + ZP + ZP LOCK DEVICE WAVE WASHER BRACKET + ZP+ PLASTIC + ZP Metal Seated Floating Ball Valve DRAWING NO. ADM-2064 APPROVED B.T. Australian Pipeline Valve DATE: - CHECKED S.Q. REV: 0 DRAWN C.C.

12 API6FA 3rd Edition API 607 5th & 6th ISO0497 BILL OF MATERIALS: ITEM DESCRIPTION BODY BODY CAP BALL SEAT BODY GASKET THRUST WASHER STEM PACKING GLAND BELLEVILLE WASHER STEM GLAND NUT LOCK CLIP FLAT WASHER BODY BOLT HANDLE SPEEL PIPE SLEEVE FIXING SCREW (PIPE) STAINLESS STEEL CARBON STEEL ASTM A35 CF8M ASTM A35 CF8M ASTM A35 CF8M/36 PTFE / R-TFE GRAPHITE PTFE GRAPHITE PTFE GRAPHITE AISI 304 AISI 30 ASTM A AISI 304 AISI 304 AISI 304 ASTM A93 B8 ASTM A35 CF8 AISI 304 VINYL PLASTISOL AISI 304 ASTM A26 WCB ASTM A26 WCB ASTM A35 CF8/304 PTFE / R-TFE GRAPHITE PTFE GRAPHITE PTFE GRAPHITE AISI 304 AISI 30 ASTM A AISI 304 AISI 304 AISI 304 ASTM A93 B7 CARBON STEEL CARBON STEEL VINYL PLASTISOL CARBON STEEL Q TY FIXING SCREW (STEM) AISI 304 CARBON STEEL STOP PIN STEM O-Ring ANTI-STATIC DEVICE AISI 304 VITON AISI 36 CARBON STEEL VITON AISI 36 P-T RATINGS PRESSURE EQUALISATION HOLE SOCKET WELD WORKING PRESSURE IN PSIG C BUTT WELD Solid Ball 800 ANSI Class 2000 PSI Full Port Firesafe API 607 5th Edition and API6FA 3rd Edition Antistatic BS535 ISO 52 Actuator Mounting Pad TA LUFT 2002 ØB ØA NOTES: R R-TFE T R WORKING PRESSURE IN BAR T PTFE (-34) (-8) 00 (38) (93) (49) F (204) (260 C) SERVICE TEMPERATURE DIMENSIONS: IN SIZE 2-/2" 3" 4" ØD DN IN MM L IN MM L E F G H IN MM IN MM IN MM IN MM IN MM W IN ØA MM ØB IN MM IN MM C IN MM ISO 52 (F) F07-F0 F07-F0 F0 Weights KG Firesafe Ball Valve 800 Class Australian Pipeline Valve DWG NO. BV00-65~00 APPROVED B.T. DATE: CHECKED C.C. REV: 0 DRAWN S.Q.

13 BILL OF MATERIALS: TECHNICAL PERFORMANCE: NOTES: DIMENSIONS: Globe Valve 8 (DN200), ANSI 50LB DRAWING NO. MAJF02C APPROVED B.T. Australian Pipeline Valve DATE: CHECKED S.Q. REV: 0 DRAWN C.C.

14 BILL OF MATERIALS: TECHNICAL PERFORMANCE: NOTES: DIMENSIONS: Gate Valve 2 ~4 (DN50-350), ANSI 50LB DRAWING NO. MAZF02C APPROVED B.T. Australian Pipeline Valve DATE: CHECKED S.Q. REV: 0 DRAWN C.C.

15 BILL OF MATERIALS: TECHNICAL PERFORMANCE: NOTES: DIMENSIONS: Gate Valve -/2 (DN40), ANSI 50LB ORDER NO BT APPROVED B.T. Australian Pipeline Valve DATE: CHECKED S.Q. REV: 0 DRAWN C.C.

16 Firesafe Certified API 607 5th Edition, API 6FA 3rd Edition W BILL OF MATERIALS: ITEM NAME MATERIAL BODY A26 WCC 2 PLUG CA5 3 LOWER COVER A05 4 LOCKING SCREW CS 5 SCREW CS 6 ADJUSTABLE BLOCK CS 7 STUD A93 B7M+Zn 8 NUT A94 2HM+Zn 9 PLATE A36 0 GASKET A GRAPHITE GASKET FLEXIBLE GRAPHITE NAMEPLATE A RIVET Cu 4 ONE WAY VALVE SS36 5 SEALANT INJECTION VALVE SS36 6 SPRING A STEM A82 F6A 8 STEEL BALL A PLUG COVER SS 20 JOINT AISI GASKET PTFE 22 O-RING VITON AED 24 PACKING FLEXIBLE GRAPHITE 25 SCREW A93 B7M+Zn 26 UPPER COVER A05 27 LIMIT STOP S36 28 FLEXIBLE RETAINER A LEVER HANDLE A26 WCC 30 LEVER POLE AISI 020+Zn 3 LOCKING PIN SS 32 LIMIT SCREW SS TECHNICAL SPECS: DESIGN STD. API 6D END CONN. RF PRES. & TEMP. ASME B6.34 PRES. TEST API 598 FACE TO FACE API 6D END DIMEN. ASME B6.5 MARKING MSS SP-25 FIRESAFE API607/API6FA PAINTING STANDARD SPECIAL NACE MR075 DIMENSIONS: ITEM SIZE L D R C O T n-d W H PART NUMBER 2 2" SSCR-RHW63WIBN ANTI STATIC SPRING Plug Valve, 600 class DRAWING NO PD09 APPROVED B.T. Australian Pipeline Valve DATE: CHECKED S.Q. REV: DRAWN C.C.

17 BILL OF MATERIALS: NO. PART MATERIAL REMARKS DIMENSIONS: TECHNICAL SPECS:. Materials according to ASME B Face to Face: ASME B6.0 up to 6 3. End Flange Dimensions: Up to 24 : ASME/ANSI: B6.5 RF * 30 : According to customer specifications 4. Pressure-Temp: ASME/ANSI B Pressure Test: API Epoxy painting Double Block & Bleed Plug Valve 50 Class, RF Flanged Ends DWG NO. SAMPLE APPROVED B.T. DATE: - CHECKED C.C. Australian Pipeline Valve REV: 0 DRAWN S.Q.

18 BILL OF MATERIALS: DIMENSIONS: TECHNICAL SPECS: TECHNICAL REQUIREMENTS: Parallel Slide Gate Valve, RF DRAWING NO. 5052BT-28 APPROVED B.T. Australian Pipeline Valve / Steamco DATE: - CHECKED S.Q. REV: DRAWN C.C.

19 Parallel Gate Exploded View Australian Pipeline Valve / Steamco

20 BILL OF MATERIALS: TECHNICAL SPECS: Class 500LB Hydrostatic 5575 Test 4080 Air Test 80 PSI SPECIFICATIONS: * Basic Design: API600 * Pressure / Temp: B6.34 * Buttwelding Ends: ANSI B6.25 * End Connections: ANSI B6.5 * Dimensions: B6.0 * Sch No: 60# Manually Operated Parallel Slide Gate Valve DRAWING NO. 2 GAD5B5C6-60# APPROVED B.T. DATE: CHECKED S.Q. REV: DRAWN C.C. Australian Pipeline Valve / Steamco

21 BILL OF MATERIALS: DIMENSIONS: TECHNICAL PERFORMANCE: NOTES: Globe Check Valve, 4 (DN00) 300LB ORDER NO BT - 38 APPROVED B.T. Australian Pipeline Valve / Steamco DATE: CHECKED S.Q. REV: DRAWN C.C.

22 BILL OF MATERIALS: TECHNICAL SPECIFICATIONS: (a) Hole (ø) (b) Mesh (ø) DIMENSIONS: PO NO BT-373 APPROVED B.T. ITEM SIZE L B D G P E F H H2 (a) Screen Hole 373 2" (b) Mesh Hole Y-Strainer 500 Class DATE: CHECKED S.Q. Australian Pipeline Valve/ Flowturn REV: 0 DRAWN C.C.

23 BILL OF MATERIALS: Firesafe Certified API 607 5th Edition Top View TECHNICAL SPECIFICATIONS: DIMENSIONS: 3-Way Floating Ball Valve L-Port, 50 Class, FB, UNDRILL RF, LO PO NO BT-373 APPROVED B.T. DATE: CHECKED S.Q. Flowturn REV: 0 DRAWN C.C.

24

25 BILL OF MATERIALS: NOTE: ) Dimensions are in MM. For reference only, subject to change 2) Approximate weight = 0.95 KG. (2. LBS) TECHNICAL DATA: Seat Pr. Rat. Temp. Rat. Cv Orifice PTFE GRAFOIL 6000 PSI METAL SEAT -20 to 250ºF -20 to 000ºF 0.52 max. 4.8mm (4300 kpa) (-29º to 2ºC) (-29º to 538ºC) PART No: S-M9-HIS84Q-BLV6 " NPT(M) INLET X /2" NPT(M) OUTLET BLOCK & BLEED VALVE DRAWING NO. PDBB-H-S-6-8- MM-HT-SG APPROVED SCALE - NTS B.T. DATE: CHECKED S.Q. Australian Pipeline Valve / Flowturn REV: 0 DRAWN C.C.

26

27

28

29

30 BILL OF MATERIALS: B A C DRAWING NO. 5679/ JA30 APPROVED B.T. DATE: - CHECKED S.Q. Australian Pipeline Valve / Torqturn REV: 0 DRAWN C.C.

31 BILL OF MATERIALS: A JA280-S-HW A B JA70-S-HW JA200-S-HW B C C DIMENSIONS: MODEL JA70-S-HW L2 L H H2 d b P m m2 W 4-g Tapped 8-g Tapped JA200-S-HW JA280-S-HW JA70-S-HW JA200-S-HW JA280-S-HW MODEL D C F t g DRAWING NO. 5680/ APPROVED B.T. JA70-S-HW JA200-S-HW JA280-S-HW (WITH HANDLE WHEEL) JA70-S-HW to JA280-S-HW DATE: - CHECKED S.Q. Australian Pipeline Valve / Torqturn REV: 0 DRAWN C.C.

32 GEARBOXES - WORM GEAR WORM GEAR OPERATOR External mechanical stops allow +/-5 0 travel. Fully weather resistant for outdoor service. O-ring sealed and permanently lubricated along with gears and bearings. High strength cast iron enclosure. Optional square operating nut allows for removal of handwheel and operation by a reach rod. Industry inter-changeable pre-drilled mounting pattern per MSS SP 0. Custom gear mounting pattern, boring and keyway patterns. Worm gear dual position mounting capability for easy reversal of rotation direction. Comprehensive product line for torque capability. Machine generated self-lock gearing assures minimum backlash and smooth operation. Thrust bearings provide reliable smooth operation DIAMOND GEAR - Gearboxes

33 MODEL: WG007/WG008/WG58 WORMGEAR GEARBOX QUARTER TURN WG SERIES MODEL: WG238 MODEL: WG308/WG358/WG408/WG448/WG508 BILL OF MATERIALS WG007~508 H h c k E/E ØW B-B B A D-D H h B A ØW c k E/E C-C B-B h E/E k 40 c ØW H 8 9 k VIEW ALL MODELS D-D 37 B A POS PARTS NAME QTY MATERIAL REMARKS 40 REDUCTION GEAR ASSY SEE PAGE 3 39 HANDWHEEL DI-Q235A 38 INPUT GEAR SHAFT AISI 045 ENP 37 SPUR GEAR ~4 AISI 045 PHOSPHATED 36 FLAT WASHER CARBON STEEL Zn PLATED 35 HEX BOLT CARBON STEEL Zn PLATED 34 SET SCREW 2 CARBON STEEL Zn PLATED 33 FLAT WASHER 2 DI-Q235A Zn PLATED 32 O-RING 2 NBR 3 BOLT 2 CARBON STEEL PHOSPHATED 30 OILESS BEARING COMMERCIAL 29 O-RING NBR 28 HEX BOLT 4 CARBON STEEL PHOSPHATED 27 HEX BOLT CARBON STEEL Zn PLATED 26 HEX NUT CARBON STEEL Zn PLATED 25 SPRING WASHER 65Mn Zn PLATED 24 FLAT WASHER 2 CARBON STEEL Zn PLATED 23 STEM KEY CARBON STEEL PHOSPHATED 22 SLOTTED SUNK SCREW 4 CARBON STEEL Zn PLATED 2 FLAT KEY AISI BEARING 2 COMMERCIAL 9 HEX BOLT 0 CARBON STEEL PHOSPHATED 8 SPRING WASHER 0 65Mn PHOSPHATED 7 OIL SEAL NYLON PA66 6 GREASE NIPPLE COMMERCIAL Zn PLATED 5 HEX BOLT 4 CARBON STEEL PHOSPHATED 4 O-RING 2 NBR 3 INDICATOR PLATE CI-HT250 2 INDICATOR PLATE SEAL NBR BODY CAP CI-HT250 0 BODY CAP SEAL NBR 9 LEFT END COVER SEAL NBR 8 LEFT END COVER DI-Q235A 7 BEARING SLEEVE FZ360 Fe-BASE ALLOY 6 WORM GEAR DI-QT500-7 HEAT TREATED 5 WORM/INPUT SHAFT AISI 045 ENP 4 BODY CI-HT250 3 LOCK PLATE SUPPORT DI-Q235A 2 LOCK PLATE DI-Q235A Zn PLATED DRIVE HEAD Fe-BASE ALLOY Zn PLATED NOTES. MAXIMUM TRAVEL: ADJUSTMENT LIMIT: ±5 3. WEATHER PROOF: IP65 MODEL: WG007/WG008/WG08/WG238 MODEL: WG308/WG358/WG408/WG448 MODEL: WG508

34 BILL OF MATERIALS - REDUCTION GEAR WG238~508 Section D-D No. Parts Coding Parts Name Qty Material B Lock Plate Seat Steel 2 B Connecting Plate Q235A 3 B Stop Block Q235A 4 B Gear Body HT250 5 B A Gear Shaft 6 B Worm Gear 8 B Left End Cover HT200 9 B Left End Cover Seal 2 NBR 0 B Bonnet Cap Seal NBR B Bonnet Cap HT250 2 B Indicator Plate Seal NBR 3 B Indicator Plate HT B Gear Cap Seal NBR AISI 045+ENP QT500-7 (Heat Treated) 37 B Gear AISI B Gear AISI B Gear Shaft AISI 045 MODEL: WG238/WG308/WG408/WG448/WG DIMENSIONS (MM) / SPECIFICATIONS WG007~WG508 MODEL A B C D D E * E(Max) * H h n-mxl a ØW ISO Max Keyway Bore Size (mm) Input Torque (N.m) Output Torque (N.m) Gear Ratio Turns to Open 90º Efficiency % Weight (KG) WG M2X8 45º 465 F : WG M6X24 45º 465 F : WG /4-0UNCX26 45º 600 F : WG /8-UNCX º 600 F : WG M6X º 750 F : WG M20X º 750 F : WG /8-8UNCX º 750 F : WG /8-8UNCX º 750 F : WG M36X º 750 F : * E=Pilot hole pre-drilled in bore to facilitate boring keyway. E(Max) = maximum stem size the keyway can be bored.

35 SIDE VIEW REDUCTION GEAR VERSIONS Section B-B Section B-B Section B-B Section C-C Section B-B MODEL: WG MODEL: WG MODEL: WG MODEL: WG MODEL: WG308 Section B-B 276 Section B-B 353 Section B-B Section B-B MODEL: WG MODEL: WG MODEL: WG MODEL: WG508