LS ELECTRIC INJECTION MOLDING MACHINE WIZ-E. 18 ~ 850 Ton Series.

Transcription

1 E LS ELECTRIC INJECTION MOLDING MACHINE WIZ-E 18 ~ 85 Ton Series

2 Electric Injection Molding Machine Customer Focused Corporation The goal of LS injection molding machines is to meet and exceed the technology and quality requirements of all customers in the global market. We (in partnership with our customers) will expand entry into advanced markets with continuous technology and quality innovation that consistently creates value for our customers. This will lead to high and consistent earnings growth by anticipating and understanding market needs in advance and leveraging this knowledge and insight as an indicator to drive technology, leadership and innovation within the global market without ceasing. Beginning with the development of Korea s first direct compression injection molding machines, LS has always put the customer first. From customer focused and dedicated injection molding machine technology such as two-platen injection molding machines for molders of light guide plates and mobile phones to multi-color injection molding and ultimately to all-electric injection molding machines which are the fruit of the most advanced technology. 2 LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 3

3 About LS Mtron Global Networks Management Philosophy MODING MACHINES DIVISION LSpartnership is about achieving exceptional performance based on mutual respect, care and trust by the people of LS who value integrity and who have a sense of ownership resulting in creating a greater value together, both internally as well as externally with our customers, through cooperation and having open minds. LSpartnership pursues true partnerships based on action. Together with its global partners around the world, all those at LS will seek greater value for the next generation through collaborative relationships. China Poland Wuxi Production Subsidiary Wroclaw Branch Tech Center USA Japan Atlanta Subsidiary Tokyo Branch Vision LS Mtron has announced its vision to begin the second act of its new growth story. South Korea LS Mtron s vision is to Be the ONE* Outstanding People, Best-in-Class Product, Winning Partnerships. Jeonju Plant In Be the ONE*, Be indicates the determination to accomplish at all costs!, while ONE* Service branch Service branch declares our future state to be the Top No. 1 and first. Be the ONE* signifies LS Mtron s Brazil goal in which outstanding people join forces to create best-in-class products that impress San Paolo Subsidiary customers and drive prosperity for all stakeholders. In addition, Ownership, New-thinking and Tech Center Excellence are the driving forces behind Be the ONE* and these core values shall become Indonesia the basis by which the behaviors of LS Mtron staff are evaluated. Jakarta Subsidiary Tech Center Vision Structure Vision Outstanding People Best-in-Class product Winning Partnership The person with the world-class competences in the area of his or her role and task. Products and services with excellent quality and value giving satisfaction to customers beyond expectations. Sharing growth with employees, subcontractors. customers and society. Core Values Threw themselves heart and soul into the tasks as if the company and businesses are their own. Ownership New-thinking Excellence Pursuit of positive changes with enlighten and flexible thinking Create customer value with its expertise and insights. Head Quater 4 About LS Mtron LS Mtron Ltd. Jeonju Plant US branch Brazil branch Indonesia branch China Plant Global Networks 5

4 LS IMM History 1947 ~ 197 s The opening chapter of a great story in the Korean plastic industry with LS Difference in technology is a keyword for success! LS Mtron is offering various model from 18tons to 4,tons in Automotive, Home appliances, Medical, Packaging, etc Produced Korea s first injection-molded synthetic resin products 1969 Gold Star started IMM business with Toshiba as T/A at Chang-won plant 1978 Sustainable Management System First QA Master in KOREA 48 year Tradition (Currently LG Electric) Gold Star developed own model-vertical IMM 1 ton, horizonal IMM 8 ton. Full Line up (18 ~ 4 Tons) All Line up Energy Saving System Applied New Technology (3 R & D Centers) 21 s Opening of a plant in Jeonju in Korea and Wuxi in China, Reinforce the product line up and strong our business Global Competency Innovative System Korea Best Casting Facility Established as Lucky Chemical Industrial Corporation (Manufacturing of cosmetics begun) 2 s Continuous development of customized injection molding machine will be recognized as a global leader in plastic industry Developed 8 models of All-Electric machine LGE II-Series (3~3 Ton) LG Electric IMM was awarded JYS by Science and Technology Administration Developed 4 ton IMM(4 Injection unit) Established LS Machinery(LSMW) LTD. In CHINA. Developed all-electric injection molding machine (45, 55 ton) Developed brand-new premium LGH-S Series, 13, 2 Ton Changed name to LS Mtron from LS Cable Developed two color electric molding machine (LGH EC15, 25) Developed brand new premium LGH-S Series, 3 Ton Developed the new type of electric molding machine : LGE 18III Developed the large & electric injection molding machine, 2 Ton 199 s Developed LG's own model, ID-EN Series Started to export to USA & Southeast Asia Developed 18 ton(1st machine in Korea) Developed 3 ton IMM(1st machine in Korea) LSMachine Tractor History LS Injection Molding Developed super high speed (& hydraulic) injection molding machine : LGH 15 ton Developed LGH-S Series : 2 Ton D eveloped the new type of electri molding machine 214 Premiere on the export market to worldwide : LGE 22III, 28III, 33III, III, 4III Developed all-electric injection molding machine Oem toggle injection machine Developed IML electric injection molding machine : LGE 28II D eveloped ultra-high speed electric injection molding machine for mold frame Completed the construction of the Tech Center of LS Mtron Developed direct high speed injection molding machine (injection speed 1,mm/s) Developed electric injection molding machine for mobile phone (15 ton ~ 65ton) D eveloped Large size electric injection molding machine (LGE 13HB) Developed servo system injection molding machine (15 ton~65ton) : WIZ, 6, 7, 9, 1 D eveloped brand-new premium energy-saving WIZ-X Series (13, 18, 2, 2, 3ton) Developed 8 models of hybrid IMM, LTE model Develoled electric injection molding machine for super compact connector Developed vertical hybrid IMM (11, 15ton) Developed electric IMM for automobile precision parts (65, 85ton) Developed all-electric model for Injection Blow : IBM-17Ton Developed new model for the plastic palette : 7 ~ 4Ton Developed new model for the cosmetic packaging : CPM - 17, 22, 28, Ton Developed Premium Hybrid the ONE Series : ~ 3,3Ton LS IMM History 217 7

5 LS Electric Injection Molding Machine Line-up LS injection molding machine provides innovated performance and advanced technology! Currently all of the accumulated know-how working is for you, the customer, who is the object of all the technology efforts of LS Mtron. The smallest of defects do not go unattended to as LS is constantly pursuing research and experiments to meet the future expectations of our customers as we move forward together. WIZ-E Series (STD, Precision, precision) LGE-HB Series (Large tonnage) Two Color Series (Two color, Dissimilar) Ton Ton ~ Ton Ton Ton Ton Ton 3 IBM Series (Injection Blow) Ton Ton Ton 3 CPM Series (Cosmetic) Ton 3 ~ Ton 3 8 LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 9

6 Electric Injection Molding Machine (18 ~ 85 Ton) The WIZ-E Series is the result of years of research and experience in the development and manufacture of injection molding machines. These exceptional machines combine the benefits of servo electric technology, an injection speed/pressure control algorithm, conformance to safety standards, a 5-point toggle clamping system designed by FEA analysis, and a high speed injection molding mechanism. WIZ-E Series 18 ~ 85 Ton 1 Largest platen within same tonnage 7 ~ 17% New centerpessed rigid platen Extend tie bar distance (8~ 4 Ton) - Horizontal 7% ~ 17% UP x Vertical 2% ~ 15% UP compare to previous model 2 ~ 15% 2 Extended daylight (8 ~ 4 Ton) 3% ~ 2% up compare to previous model 3 ~ 2% Energy saving, Less noise & clean molding Less than 7dB sound-level No oil usage Save 5% of electricity charge compare to hydrid hydraulic IMM 3 Increased injection volume (18 ~ Ton) 13% ~ 27% up compare to previous model 4 speed injection mm/s 18 ~ 4 Ton (Optional) All Electric IMM 1 LS Injection Molding Machine Comparison of power consumption Kw/cycle Ton hydraulic Ton hybrid 1.87 WIZ 5E Electric Comparison of cooling water L/h Hydraulic Hybrid Electric Comparison of annual electricity cost Hydraulic Hybrid WIZ 5E 1 year 2 year 3 year 4 year 5 year 5 Major optional fuction applied as standard Air blow off unit, product chute Ejector retreat confimation circuit Valve gate circuit 6 Dual nozzle touch cylinde (Zero moment) 7 Quick response load cell (NMB) Electric Injection Molding Machine WIZ-E Series 11

7 Applying strong & quick response AC servo motor to realize high injection speed Injection speed up to 8mm/s and multi-step injection speed control produced by a high-output and high-response servo motor. Structure & Feature Servo motor controls individually and simultaneously Platen open during plasticizing / Ejection durong opening planten / Injection during increasing pressure Reduce cycle time (productivity improvement) Safety first design Developed according to the guidelines of the safety regulations board to conform to safety standards in Korea, Europe & USA. Economic Feasibility Comparison of Ton IMM Electric IMM can save US17,/1Year compare to standard hydraulic IMM Data comparison Item LS Electric Hydraulic Hybrid Power consumption Hydraulic oil Quantity of cooling water * Cooling water for the mold has been excluded in calculation Comparison 1 year 23,77 Cooling water 2,213 Hydraulic oil 3,64 17,72 Electricity consumption 6, ,281 17,918 LS Electric Hydraulic Hybrid * The result may vary according to products and operating conditions (Unit : kilo Won) 7,867 15,93 1,72 1,82 9,25 12,381 Annual comparison (Unit : Million Won) year 2 year 3 year 4 year 5 year Hydraulic Hybrid LS Electric 33.5 Applied Std. - Annual operating hours : 72h/1year (24h/day *25day/month *12month/year) - Cooling water price : 394 won/ton - Oil price : 1,82 won/l(oil changed twice in the first year and once a year afterward.) Servo motor Center press moving Improve productivity multi cavity Unity the Euromap ejector (Enhanced modulation) Servo drive 5-point toggle high speed clamping system and highly rigid injection mechanism 5-point toggle high speed clamping unit and high intensity injection mechanism speed injection mechanism by adopting a high-response high-torque servo motor stiffness clamping unit, injection structure (Stable molding) Safety Filling Function Mode Control the peak pressure during Injection by Screw position Prevent over-filling by the incorrect setting during speed injection Center press typed moving platen for precision molding Center Press type prevents bad molding & provides long mold life cycle. Energy recuperation system, Energy saving Recovery the Electricity for Injection by 1% during injection speed reduction Double shaft nozzle touch structure Prevent platen failling : Platen parallelism improvement & prevent resin leacking Nozzle forward and backword speed increased Increased user convenience : Simplified barrel Moment Moment zero Safety filling fuction mode Advanced Conventional V/P Energy recovery system * Electricity consumption comparision % Hydraulic 4% Electric vs hydraulic 3% Energy recovery system adopted Traditional Now Traditional Now 12 LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 13

8 Control System (HICOM Gamma) LS CSI Solution (CSI - M / CSI - C) CSI-M & CSI-C system linked LS injection machine and auxiliary equipment to realize smart factory TFT clearer screen and faster response time provide easy of operation Real time data setting and operation CSI-M (Indefendent type / Separation type) Data acquisition system (DAS) database server (DB) Web Server (DB) IMM N (Hicom-) Robot system User-friendly UI Manual operation button USB port, Key switch 12 INCH 15 INCH Bacnked (Running independently) LAN WAN Internet IMM 1 (Hicom-γ) Temperature controller Overview Injection Clamp Mold protect Frontend (Running independently) Frontend (Web running) IMM 2 (Hicom-β) Feeding system Production and process monitoring of Injection molding machine system (CSI-M) Auxiliary equipment control system (CSI-C) Overview of machine operation Set/Monitor clamp/ejector position Monitoring temperature Injection speed - Max 1steps Holding pressure - Max 1steps Cut over by pressure, time, speed Unit setup Mold close speed - Max 5steps Mold open speed - 5steps Monitoring parameter by graph Core Adjust sensitivity Parameter output Injection system data linkage function for the MES and powerful monitoring solution Mobile device system monitoring Provide multiple connections to LS Mtron machines Status monitoring and controlling function of every linked device - Injection machine information, status and et up function - Exception: Machine structure and related system data Screw size & maximum stroke remote setting is not provided Interlocked with customer MES - Injection production information loading function depend on production plan Prior consultatioin needed with customer SI team before applying MES interlock system Injection molding machine centered controlling solution system realize convenience and production improvement Injection molding machine operation panel controlling - Equipment parameter setting : major parameter variable and setting function - Controlling 64 units maximum Equipment production condition up/down loading system prevent input condition by user - Mold bar code scanner linkage to provide injection machine and auxiliary condition loading Alarm checking and alarm logging through operation panel Able to set display unit by user 2 core () Able to change Core operation by user Monitoring digital output (1 zone standard) Manager Functioin: MBO & production plan comparison mornitoring - Information output based on database analysis - Production ratio mornitoring (OEE, time / date / monthly) - Production information analysis by mode (automatic / preparation / alam / OFF) 14 LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 15

9 Electric Injection Molding Machine WIZ-E Series WIZ 18E WIZ 3E WIZ 5E Injection Unit Code i.33 (18t) i.33 (18t) i.6 (3t) i1.2 (5t) i1.7 (8t) Screw Type * A B * A B Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec 3 3 Max. Injection Mpa Pressure kgf/cm Major Specification Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Plasticizing Capacity(PS) kg/h Screw rpm ~ ~ ~ ~ ~ 4 Clamping Force ton(kn) 18 (177) 3 (294) 5 (49) Tie Bar Distance mm 26 x x x 335 Clamping Stroke mm Daylight mm Die Plate Dimension mm 38 x 4 38 x 4 47 x 48 Mold Thickness mm 12 ~ ~ ~ 32 Ejector Force ton Ejector Stroke mm Electric Heater Capacity kw Machine Dimension : L x W x H m 2.95 x.94 x x.94 x x 1.6 x x 1.6 x 1.46 Machine Weight ton WIZ 8E WIZ 11E Injection Unit Code i1.7 (8t) i2.4 (11t) i1.2 (11t) i1.9 (11t) i2.4 (11t) i3.6 (17t) Screw Type Y * A B YYY YY Y * A B Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec 2 15 Max. Injection Mpa Pressure kgf/cm Note 1. Injection capacity calculated : Screw Area x Screw Stroke. 2. Clamping system is double 5-point toggle structures. 3. The maximum injection and holding pressures are maximum pressure that can be set on the machine. Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure. 5. The mold size should be bigger than 6% of the Tie-bar distance. (HxV) 6. Due to continuous improvements, specifications are subject to change without notice. Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Plasticizing Capacity(PS) kg/h Screw rpm ~ 4 ~ 4 ~ 4 ~ Clamping Force ton(kn) 8 (784) 11 (1,8) Tie Bar Distance mm 42 x x 42 Clamping Stroke mm 32 Daylight mm Die Plate Dimension mm 615 x x 63 Mold Thickness mm 15 ~ 2 ~ 41 Ejector Force ton Ejector Stroke mm 7 12 Electric Heater Capacity kw Machine Dimension : L x W x H m 4.17 x 1.2 x x 1.2 x x 1.31 x x 1.31 x 1.68 Machine Weight ton LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 17

10 Electric Injection Molding Machine WIZ-E Series WIZ 17E WIZ 22E Injection Unit Code i2.4 (17t) i3.6 (17t) i4.7 (17t) i5.8 (22t) i3.8 (22t) i5.8 (22t) i8.6 (28t) Screw Type YY Y * A B C Y * A B YY Y * A B Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Major Specification Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec 3 Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Plasticizing Capacity(PS) kg/h Screw rpm ~ ~ 3 ~ 3 ~ 25 Clamping Force ton(kn) 17 (1,666) 22 (2,156) Tie Bar Distance mm 57 x x 62 Clamping Stroke mm Daylight mm 96 1,11 Die Plate Dimension mm 84 x x 92 Mold Thickness mm 25 ~ 27 ~ 55 Ejector Force ton Ejector Stroke mm Electric Heater Capacity kw Machine Dimension : L x W x H m 5.42 x 1.5 x x 1.5 x x 1.74 x x 1.74 x 1.94 Machine Weight ton WIZ 22E WIZ 28E Injection Unit Code i14 (t) i3.6 (17t) i5.8 (22t) i8.6 (28t) i9.4 (28t) i14 (t) Screw Type Y * A B C Y * A B Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Note 1. Injection capacity calculated : Screw Area x Screw Stroke. 2. Clamping system is double 5-point toggle structures. 3. The maximum injection and holding pressures are maximum pressure that can be set on the machine. Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure. 5. The mold size should be bigger than 6% of the Tie-bar distance. (HxV) 6. Due to continuous improvements, specifications are subject to change without notice. Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec 2 Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Plasticizing Capacity(PS) kg/h Screw rpm ~ 25 ~ ~ 3 ~ 25 ~ 25 Clamping Force ton(kn) 22 (2,156) 28 (2,744) Tie Bar Distance mm 62 x x 72 Clamping Stroke mm Daylight mm 1,11 1,25 Die Plate Dimension mm 92 x 92 1,4 x 1,4 Mold Thickness mm 27 ~ 55 3 ~ 63 Ejector Force ton Ejector Stroke mm Electric Heater Capacity kw Machine Dimension : L x W x H m 6.88 x 1.74 x x 1.86 x x 1.86 x 2.5 Machine Weight ton LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 19

11 Electric Injection Molding Machine WIZ-E Series WIZ E WIZ 4E Injection Unit Code i14 (t) i16.7 (4t) i15.6 (4t) i14 (t) i16.7 (4t) Screw Type Y * A B C Y * A B Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Major Specification Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Plasticizing Capacity(PS) kg/h Screw rpm ~ 25 ~ 22 ~ 25 ~ 22 Clamping Force ton(kn) (3,43) 4 (3,927) Tie Bar Distance mm 82 x x 82 Clamping Stroke mm Daylight mm 1,42 1,52 Die Plate Dimension mm 1,15 x 1,15 1,15 x 1,15 Mold Thickness mm ~ 7 ~ 75 Ejector Force ton Ejector Stroke mm Electric Heater Capacity kw Machine Dimension : L x W x H m 7.54 x 1.98 x x 1.98 x x 1.98 x x 1.98 x 2.25 Machine Weight ton WIZ 4E WIZ 45E Injection Unit Code i15.6 (4t) i16.7 (4t) i15.6 (4t) i24.8 (45t) i37 (55t) i45 (55t) Screw Type C Y * A B C Y * A B C Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Note 1. Injection capacity calculated : Screw Area x Screw Stroke. 2. Clamping system is double 5-point toggle structures. 3. The maximum injection and holding pressures are maximum pressure that can be set on the machine. Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure. 5. The mold size should be bigger than 6% of the Tie-bar distance. (HxV) 6. Due to continuous improvements, specifications are subject to change without notice. Injection mm/sec 2 Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Plasticizing Capacity(PS) kg/h Screw rpm ~ 22 ~ 22 ~ 2 ~ 2 Clamping Force ton(kn) 4 (3,927) 45 (4,42) Tie Bar Distance mm 82 x x 83 Clamping Stroke mm 77 8 Daylight mm 1,52 1,55 Die Plate Dimension mm 1,15 x 1,15 1,2 x 1,2 Mold Thickness mm ~ 75 ~ 75 Ejector Force ton 8 1 Ejector Stroke mm Electric Heater Capacity kw Machine Dimension : L x W x H m 8.28 x 1.98 x x 2.19 x x 2.19 x x 2.19 x 2.17 Machine Weight ton LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 21

12 Electric Injection Molding Machine WIZ-E Series WIZ 55E WIZ 65E Injection Unit Code i24.8 (45t) i37 (55t) i45 (55t) i63.6 (65t) i37 (55t) i45 (55t) Screw Type Y * A B C Y * A A Y * A B C Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Major Specification Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Plasticizing Capacity(PS) kg/h Screw rpm ~ 2 ~ 2 ~ 15 ~ 2 Clamping Force ton(kn) 55 (5,39) 65 (6,374) Tie Bar Distance mm 9 x 9 1,6 x 96 Clamping Stroke mm 9 1, Daylight mm 1,7 2, Die Plate Dimension mm 1,335 x 1,335 1, x 1,4 Mold Thickness mm 4 ~ 8 45 ~ 1,a Ejector Force ton Ejector Stroke mm 2 22 Electric Heater Capacity kw Machine Dimension : L x W x H m 1.1 x 2.38 x x 2.38 x x 2.48 x 2.19 Machine Weight ton WIZ 65E WIZ 85E Injection Unit Code i63.6 (65t) i82.6 (85t) i37 (55t) i45 (55t) i63.6 (65t) i82.6 (85t) Screw Type Y * A B C Y * A B Screw Diameter mm Screw Stroke mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm Note 1. Injection capacity calculated : Screw Area x Screw Stroke. 2. Clamping system is double 5-point toggle structures. 3. The maximum injection and holding pressures are maximum pressure that can be set on the machine. Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure. 5. The mold size should be bigger than 6% of the Tie-bar distance. (HxV) 6. Due to continuous improvements, specifications are subject to change without notice. Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec 2 Max. Injection Mpa Pressure kgf/cm Max. Holding Mpa Pressure kgf/cm Injection Rate cm 3 /s Injection mm/sec 25 Plasticizing Capacity(PS) kg/h Screw rpm ~ 15 ~ 15 ~ 2 ~ 15 ~ 15 Clamping Force ton(kn) 65 (6,374) 85 (8,336) Tie Bar Distance mm 1,6 x 96 1,32 x 1,12 Clamping Stroke mm 1, 1,2 Daylight mm 2, 2, Die Plate Dimension mm 1, x 1,4 1,87 x 1,67 Mold Thickness mm 45 ~ 1, ~ 1,3 Ejector Force ton Ejector Stroke mm Electric Heater Capacity kw Machine Dimension : L x W x H m 1.69 x 2.48 x x 2.94 x 2.42 Machine Weight ton LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 23

13 Electric Injection Molding Machine WIZ-E Series Equipment Clamping Unit Auto Lubrication Device Tab Hole For Robot Installation Hydraulic Ejector(A-Circuit) Hydraulic Ejector(B-Circuit) Ejector Preserve Circuit Reducing & Pressure for Mold Set-up Trying to Close the Mold Again with Mold Protection Automatic Mold Set-up Advice Support for Moving Platen Multi-ejection & Vibrating Ejection Mold Clamp(Manual) Product Receiver Air Blow off Unit T-slot Platen Injection Unit Wear Resistant Bimetallic Barrel Screw for General Purpose Cable Heater for Nozzle Zone Heater Cover Pre-Heating Temperature Control Injection Ram Advance and Retract Device Injection Unit Swiveling Device Nozzle-Open Type Nozzle Retract Timing Selector Screw Back Pressure Regulator Screw Cold start Prevention Device Screw Suck Back Screw Tip (for General Resins, Nonreturn Valve) Nozzle Safety Cover With Interlock Back Pressure Relieving Circuit General Instruction Manual Machine Color Level Pad Electric System Abnormal Operation Warning Device (Buzzer) Abnormal Operation Indicating Device Emergency Stop Push Button Automatic Barrel Heat-up Control Device Safety Gates With Interlocks Shot Counter and Count up Detection for Target Production Nozzle Temperature Control by SSR Alarm Light Automatic Purge Circuit Ethernet Port for Remote Monitoring System Heater Band Failure Indicator Automatic Power Shut-Down Circuit Safety Door Open Interlock Circuit Valve Gate Circuit Eject Retract Circuit Robot Interlock Circuit Control Unit Injection Control 9 Stage & 9 Stage Pressure Control Closed Loop Automatic Reducing Back Pressure Control Injection Pressure Restriction Control Screw RPM Control Screw Back Pressure Control Auxiliary Pressure Response Control Heater Control Heater Band Failure Indicator Clamping Unit 4 Stages Control Ejector Control Monitoring Quality Monitoring / Alarm - Cycle Time / Ejecting Time / Time / Plasticizing Time / Injection Start Position / Holding Pressure Shifting Position / Cushion Position / Max. Injection Position Process Warning - Overrunning Abnormal / Time Abnormal / Plasticizing Time Abnormal Digital Indicates - Screw Position / Rpm / Back Pressure / Injection Pressure / Clamping Open & Close Position / Ejector Position / Nozzle & Barrel Temperature Data Management Save Mold Data Up to Molds Mold Card Interface / Inner Memory Editing Digital Setting Injection / Pressure / Position, Screw Back Pressure / rpm / Nozzle, Barrel Temperature / Open & Closing Time / Position / Clamping Force / Ejector Forward / Back / Position / Ejector Force External Form Drawing A B C D E F G H I J K L M N O P Q R S T U Optional Equipment Clamping Unit Tab Hole Platen Automatic Mold Clamp Single Hydraulic Core Puller Dual Hydraulic Core Puller Screw Ejector Pneumatic safety door open T-slot Platen Gate Cut Circuit Injection Compression Device Injection Unit Anti-Wear & Corrosion Barrel and Screw Extension Nozzle (5, mm) Temperature Controller for Extension Nozzle Heat Fan Blower Shut Off Nozzle Specialized Screw for Each Resin General Chiller Crusher General Hopper Hopper Dryer Hopper Loader Hopper Ladder Mixer Conveyer Hot Runner Controller Take- Out Robot Maintenance Tools Spare Parts Electric System PID Temperature Control Automatic Voltage Regulator(AVR) Air Conditioning Unit on Control Cabinet Auxiliary Consent Gas Injection Interlock Circuit Gate Cut Circuit Centralized Network System UPS Control Unit Injection Control Auxiliary Pressure Response Control - Position, Resin Pressure, Mold internal Signal Mold Temperature Control Analog Output of Injection Position, and Pressure Product Completed Signal USB Printer PC Interface Hopper Block Temperature Control WIZ18E ~ Ø M Ø41.6 M1 WIZ3E ~ Ø M Ø41.6 M1 WIZ5E ~ Ø M Ø41.6 M1 WIZ8E ~ Ø M Ø41.6 M1 WIZ11E ~ Ø M Ø53.5 M1 WIZ17E ~ Ø M Ø53.5 M1 WIZ22E ~ Ø M Ø62.3 M1 WIZ28E ~ Ø M Ø62.3 M1 WIZE ~ Ø M Ø62.3 M1 WIZ4E ~ Ø M Ø62.3 M1 WIZ45E ~ Ø M Ø69 M16 WIZ55E ~ Ø M Ø73 M16 WIZ65E ~ Ø /15 M Ø73 M16 WIZ85E ~ Ø /15 M Ø73 M16 24 LS Injection Molding Machine Electric Injection Molding Machine WIZ-E Series 25

14 Electric Injection Molding Machine WIZ-E Series WIZ 11E 85 Ø Ø WIZ 8E WIZ 5E WIZ 18E / 3E 7 Moving Platen Drawing 5-Ø32 4-Ø32 5-Ø32 WIZ E / WIZ 4E WIZ 28E WIZ 22E WIZ 17E Ø32 13-Ø32 13-Ø32 5-Ø32 26 LS Injection Molding Machine WIZ 85E Ø53 13-Ø32 8-Ø53 13-Ø WIZ 65E WIZ 55E WIZ 45E Ø6 13-Ø4 12-Ø6 13-Ø Electric Injection Molding Machine WIZ-E Series 27

15 Two Color / Dissimilar Material Electric Machine Developed two color electric machine in Korea equal performance & quality with Japanese and European two color / dissimilar injection molding machine Index unit Applying Servo motor Reduce rotation time by half comparing with hydraulic type(.86 sec) Improving position control & precise molding External distributor Easy replacement of distributor additional installation of cooling port Removing internal cooling line in rotating plate easy for maintenance due to prevention of oil & water leakage, heat loss Easy replacement of Stopper In the case of wear and breakage, users can easily replace cap and stopper head reduce maintenance cost Tapper type easy to revise correct position Index (Rotary table) Injection unit speed injection mechanism equipped high response & high torque servo motor Appearance All cover box type design for better safety and appearance Clamping unit Wide platen 7mm x 41mm Adopting stress diversification type in moving platen for mold protection Stabilizing in clamping unit via installation of rear platen Reducing cycle time by high speed of clamping unit Improvement on wiring through equipping cable chain in servo motor Distributor WIZ 15EC / WIZ 25EC / WIZ 4EC WIZ - EC Series Locking cylinder Cable chain Structure & Feature Developed first two color / dissimilar material electric machine in KOREA. Adopting AC servo motor realizes faster mold rotating time & more precise position control Improving high speed mold rotating time within.9sec in 15 Ton machine. Improving high speed mold rotating time within 1.2sec in 25 Ton machine. Enable high speed injection(3mm/sec) comparing to hydraulic two color/dissimilar material machine. Applying high intensity clamping unit by optimized design through CAE analysis. Applying center press type for precise molding Enable using variable size mold by longest tie bar distance and longest adjusting distance of mold in Korea. Index UNIT size Ø85 (15 Ton) Index UNIT size Ø1 (25 Ton) Analyzing mold platen rigid, low distortion clamping unit (center press type) 기존 신규 Stable control system with convenient handling HICOM-γ TFT clear screen and quicker response time provide easy operation Real time data setting and operation User-friendly UI Manual operation button USB port, key switch 28 LS Injection Molding Machine Electric Injection Molding Machine WIZ-EC Series 29

16 External Form Drawing Moving Platen Drawing Major Specification A C B E (Mold installation seat of fixing die plate) (Detail of take-out robot installation seat) I J 8-N Tap Dp U M L K D H (Hopper mounting surface) F 4-M1 Tap A B C D E F G H I J K L M N O WIZ15EC 1,7 5,7 2, 1,25 5, 1, M16 3 WIZ 25EC 1,98 6,8 2, 1,25 6, 1, M2 4 G A WIZ 15EC WIZ 25EC WIZ 15EC WIZ 25EC WIZ 4EC Injection Unit Code 1st Injection Unit (8T) 2nd Injection Unit (8T) 1st Injection Unit (15T) 2nd Injection Unit (15T) 1st Injection Unit (18T) 2nd Injection Unit (28T) Screw Type Screw Diameter mm Calculated cm PS g PE g Max. Injection Mpa Pressure kgf/cm 2 2,51 2, 1,53 2,51 2, 1,53 2,47 1,95 1,58 2,47 1,95 1,58 2, Max. Holding Mpa Pressure kgf/cm 2 2,259 1,8 1,377 2,259 1,8 1,377 2,223 1,755 1,422 2,223 1,755 1, Injection Rate cm 3 /s Injection mm/sec Max. Injection Mpa Pressure kgf/cm 2 2,51 2, 1,53 2,51 2, 1,53 2,47 1,95 1,58 2,47 1,95 1, Max. Holding Mpa Pressure kgf/cm 2,259 1,8 1,377 2,259 1,8 1,377 2,223 1,755 1,422 2,223 1,755 1, Injection Rate cm 3 /s Injection mm/sec 3 3 Plasticizing Capacity(PS) kg/h Screw rpm ~ 4 ~ 4 ~ ~ ~ 25 ~ 25 Clamping Force ton(kn) Tie Bar Distance : H x V mm 7 x x x 67 Clamping Stroke mm Daylight mm 1,5 1,3 147 Mold Thickness mm 15 ~ 55 2 ~ ~ 7 Ejector Force ton Ejector Stroke mm Ejector Rod Protrusion mm Rotary Table Diameter mm 85 1, 1,32 Rotary Table Positioning 18, Servomotor Drive 18, Servomotor Drive 18, Servomotor Drive Max. Mold Size mm (24 x 49) 2EA (45 x 55) 2EA ( x 68) 2EA Max. Mold Weight on Moving Platen kg 25 x 2EA x 2EA x 2EA Heater kw Machine Dimension : L x W x H m 5.71 x 1.7 x x 1.98 x x 2.3 x 2.5 Machine Weight ton Note 1. Injection capacity calculated : Screw Area x Screw Stroke. 2. Actual injection capacity output may vary from calculated injection capacity 3. Clamping system is double 5-point toggle structures. 4. The maximum injection and holding pressures are maximum pressure that can be set on the machine. Actual setting pressure will be restricted by molding condition and cycle time. 5. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure. 6. The mold size should be bigger than 6% of the Tie-bar distance. (HxV) 7. Due to continuous improvements, specifications are subject to change without notice. 3 LS Injection Molding Machine Electric Injection Molding Machine WIZ-EC Series 31

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