Michigan City Department of Water Works West Intake Extension. Presented By: Stanley S. Diamond Ohio Section AWWA September 28, 2017
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1 Michigan City Department of Water Works West Intake Extension Presented By: Stanley S. Diamond Ohio Section AWWA September 28, 2017
2 Michigan City s Intakes West Intake & Crib N Abandoned Intake East Intake & Crib Washington Park Beach Water Plant
3 Dates of Installation
4 Problem Number One - Sand Deposition Around The Shore Wells First Sea Walls 1834 / Present Sea Walls 1904
5 Shore Wells and Intake Lines East Shore Well West Shore Well Washington Park Water Treatment Plant
6 West Shore Well
7 East Shore Well
8 East Intake Partial Profile In
9 Problem Number Two - Sand Deposition In East Intake Special Recognition to: Steve Davis, Indiana Department of Natural Resources
10 Surf Zone Dynamics Summer Winter Lake water levels also impact the location of the sand bars!
11 Intake Restricted
12 East Intake Profile
13 Proposed Intake Improvement Phases East Intake Extension On-Shore II On-Shore I West Intake Extension On-Shore III
14 New East Crib East Intake Extension New Intake Pipe Contractor: Luedtke Engineering Company
15 2006 On-Shore Phase I Construction Contractor: Woodruff & Sons, Inc.
16 2007 On-Shore Phase II Contractor: Woodruff & Sons, Inc.
17 2008 On-Shore Phase III New Access Structure
18 Last Intake Improvement Project East Intake Extension On-Shore II On-Shore I West Intake Extension On-Shore III
19 Design and Bid Documents Preparation
20 Permitting IDEM Construction Permit (Not Required) July 31, 2014 August 1, 2014 IDNR Construction Permit July 27, Sept 17, 2014 IDEM Section 401 Water Quality Certification July 27, Sept 30, 2014 US Army Corps of Engineers July 27, 2014 March 28, 2016 (20 Months!)
21 Scope of Construction Video Inspect Existing Intake Pipe Interior Backflush & Clean Out Existing Intake Pipe Re-video Inspect Existing Intake Pipe Interior Remove Existing Crib Install New Intermediate Access Structure Install 1,500 of 48 Pre-stressed Concrete Cylinder Pipe Install New Timber Crib and Rock Apron Video Inspect Intake Pipe Interior, Crib, and Apron Perform Bathometric Survey
22 Bid Results Bid Date: August 18, 2015 Bid Amount: $ 3,459, Successful Bidder:
23 Great Lakes Marine Construction Equipment Tug Boats Fischer Hayden, Meredith Ashton Jack-up Work Barge Hannah Avery Manitowoc Crane Dump Scow Scow 120
24 Internal Video Inspection Equipment June 21, 2016
25 Backflushing Equipment & Piping
26 Pigging Existing Intake
27 Demolishing Existing Crib
28 Special Adaptor Required
29 Delivering, Staging & Handling PCCP
30 Installing New Intermediate Access Riser
31 Digging Trench & Installing Pipe
32 GLD&M Photo
33 Pipe Installation Equipment & Materials Hydro-pull System Cookies and Sandbags Temporary Cap Stone Bedding and Backfill
34 Crib Layout & Design
35 Crib Inlet Funnel & Cleanout Riser
36 Building Crib
37 Building Crib
38 Ballast Compartment Caps
39 Transporting Crib GLD&M Photo GLD&M Photo
40 Installing Crib GLD&M Photo
41 Sinking Crib
42 Placing Ballast Compartment Caps
43 Placing Crib Cover
44 Crib Apron Plan
45 Crib Apron Section
46 Constructing Crib Apron Illinois DOT Riprap #7
47 Construction Challenges Weather (Winds) Rough Lake Conditions Public Events Available Dive Time Trench Failures Custom Adaptor Fabrication Time Pipe Delivery & Staging 12+ Hour Shifts, Weeks at a Time PHOTO CREDIT: NWI TIMES
48 Final Internal Video Inspection Equipment October 11, 2016
49 Final Crib & Apron Video Inspection October 26, 2016
50 Final Bathometric Survey December 12, 2016
51 Substantial Completion & Construction Cost Substantial Completion: October 28, 2016 Construction Cost Original Bid Amount: $3,459, One Change Order: ($3,000.00) Final Construction Cost: $3,456,339.00
52 Final Overall Intake Construction Cost East Intake Extension - $1,446,954 On-Shore Replacements - $3,939,055 West Intake Extension - $3,456,339 Total $8,842,348
53 Acknowledgements Department of Water Works Randy Russell, Jim Kintzele Jr., Greg Burnett Wessler Team Members Dylan Lambermont, Ryan Sidler, Michelle Everetts, Amy Harvell, Brad Robinson, Josh Hood, Doug Stephenson, Dreama Doolittle Other Design Team Members Dr. Ty Lynn, Donohue & Associates Great Lakes Dock & Materials Joe Bailey, Peter Dunning, Adam Helfrey
54 Subcontractors Hibbard Inshore ROV Video Inspections Lake Erie Diving Pressure Testing Baker Corp Temporary Pumping Seaworks Multibeam Surveying
55 Questions?
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