HOT SPRUE BUSHINGS. Decimal Equivalents & Tap Drills Sizes...L81. Hot Half System Options...L53. Hot Runner Technology...L29

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1 L1 Decimal Equivalents & Tap Drills Sizes...L81 Hot Half System Options...L53 Hot Runner Technology...L29 Hot Sprue Bushing Benefits PCS - Mini & Standard...L3 Hot Sprue Bushing Selection Guide...L4 Hot Sprue Bushing Spare Parts - Mini FSB & FSBH...L16 Hot Sprue Bushing Spare Parts - PCS Standard HSB...L17 Hot Sprue Bushings - PCS Mini FSB...L7 Hot Sprue Bushings - PCS Mini FSBH...L8 Hot Sprue Bushings - PCS Mini Introduction...L6 Hot Sprue Bushings - PCS Standard HSB...L12 Hot Sprue Bushings 200 Series Standard...L18 Hot Sprue Bushings 500 Series Standard...L21 Hot Sprue Bushings 800 Series Standard...L24 Injection Molding Trouble Shooting Guide...L79 Polifast Nozzles...L42 Poliflex Nozzles...L66 Polimax Nozzles...L38 Polivalve Nozzles...L48 Resin Material Processing Guide...L80 Wattage/Amperage/Resistance Chart...L82

2 L2 PCS Company Hot Sprue Bushings are ideal for many different applications with options for part weights up to 3000 grams. When incorporated into the mold design, Hot Sprue Bushings reduce waste, minimize cycle time and can be used with both commodity and engineering grade resins.

3 L3 PCS Mini Hot Sprue Bushings PCS Designed to fit standard industry tooling inserts including FITS, MUD, RTI and others Compact design for small part and/or runner applications in A or B series mold bases Reduces material waste Helps minimize cycle time Available in standard inch dimensions With and without head heater (one or two zones of control) Capability to process commodity and engineered resins filled or unfilled Heaters rated at 240 VAC J type thermocouple In stock at PCS Various tip congurations Locating Rings in stock at PCS Designed for total shot weights up to 70 grams Refer to Hot Sprue Selection or call PCS Company 2D & 3D CAD data online at PCS Standard Hot Sprue Bushings Replaces the standard cold sprue bushing Reduces material waste Helps minimize cycle time Available in standard inch and metric dimensions Standard and High Performance hot sprue bushing assemblies available Capability to process commodity and engineered resins filled or unfilled Heaters rated at 240 VAC J type thermocouple Spare thermocouple for the nozzle body In stock at PCS Various tip configurations Locating Rings in stock at PCS Locating rings for the 800 and 1000 series hot sprue bushings designed per application Designed for total shot weights up to 3000 grams 2D & 3D CAD data online at

4 L4 HOT SPRUE BUSHING SELECTION GUIDE Sprue Nut/ Sprue Gate Tip Use when the best flow rate for maximum gram weight is required with an allowable gate vestige. Extended tips provide extra material for customer modifications. Bush Nut/ Ring Gate Tip Ideal for applications requiring low gate vestiges processing high viscosity resins. Available with standard and wear resistant needles providing the ability to process commodity and engineered resins (filled or unfilled). Extended tips provide extra material for customer modifications. Open Nut/ Point Gate Tip Suited for applications processing high viscosity resins where minimal gate vestige isrequired. Available with standard and wear resistant needles providing the ability to process commodity and engineered resins (filled or unfilled). NOZZLE TIP RECCOMENDED GATE DIAMETER (RANGE) GATE DIAMETER RESIN MELT FLOW CAPACITY IN GRAMS MINIMUM (inch) MAXIMUM (inch) MINIMUM (mm) MAXIMUM (mm) INCH MM Low MFI.02-7 Med MFI 7-16 High MFI 16+ PCS Mini FSB & FSBH PCS HSB Standard PCS 200 Series PCS 500 Series PCS 800 Series PCS 1000 Series Sprue Gate Tip - SN Ring Gate Tip - BN Point Gate Tip - ON Sprue Gate Tip - EF Ring Gate Tip - SN Point Gate Tip - ON Sprue Gate Tip - PID Ring Gate Tip - PMA Point Gate Tip - PVM Sprue Gate Tip - PID Ring Gate Tip - PMA Point Gate Tip - PVM Sprue Gate Tip - PID Ring Gate Tip - PMA Point Gate Tip - PVM Sprue Gate Tip - PID Ring Gate Tip - PMA Point Gate Tip - PVM

5 L5 HOT SPRUE BUSHING SELECTION GUIDE Resin Application Key: Low MFI (.02-7) A Amorphous Material Good Resin Application Med MFI (7-16) High MFI (16+) C Crystalline Material Contact PCS for Application Reccomendations Not Reccomended for this Resin Application PBT PC PC+ABS PEEK PEI PMMA PPE+PS PSU SB ABS FPVC POM PP PPO PPS PS SAN LCP PA PE PET PUR TPE TPO Polybutalyne Terephthalate Polycarbonate Polycarbonate/Acrylonitrile Butadiene Styrene Polyether-etherketone Poly Ether Imide Poly Methyl Methacrylate Polyphenylene Ether/ Polystyrene Polysulfone Styrene Butediene Acrylonitrile Butadiene Styrene Poly Vinyl Chloride Poly Oxmethylene Polyacetal Polypropylene Polyphenylene Oxide-Styrene Polyphenylene Sulfide Polystyrene Styrene Acrylonitrile Liquid Crystal Polymer Polyamide Polyethylene Polyethlylene Terephthalate Polyurethene Thermo Plastic Elastomers Thermoplastic Polyolefin Filled Resin Capability C A C C A C C C A C A C C A C A A C C C C A C C Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

6 L6 PCS MINI Economical Same Day Shipping Standard & High Performance options available Wear Resistant Needle available Perfect for small parts and prototyping applications Features: Designed to fit standard industry tooling inserts including FITS, MUD, RTI and others Compact design for small part and/or runner applications in A or B series mold bases Reduces material waste Helps minimize cycle time Available in standard inch dimensions With and without head heater (one or two zones of control) Capability to process commodity and engineered resins filled or unfilled J type thermocouple Various tip configurations Designed for maximum part weights up to 70 grams Available in Open Nut, Bush Nut and Sprue nut tips

7 L7.50 FSB MINI CLEARANCE REFERENCE.0008 A.157 R DWL Head C'Bore AP = REFERENCE F.I.T.S..125 L L1=L+Δ L.625 MIN L1 = DIMENSION TO BE MAINTAINED IN MOLD L = NOZZLE COLD LENGTH Δ L = L x x (Set Point F - 68 F) 9/16 HEX ACROSS FLATS TORQUE SPEC (ft. lbs.) ITEM NUMBER CONFIGURATOR FSB BN W L DIMENSION RADIUS TIP STYLE ORIFICE NEEDLE TYPE FSB17 = =.500 ON = Open Nut 4 =.04 S = Standard FSB23 = =.750 1SN = 1/2 Sprue Nut 6 =.06 W = Wear Resistant FSB27 = SN = 3/8 Sprue Nut 4XS =.04 Blank = Sprue Nut FSB33 = BN = 1/2 Bush Nut 6XS =.06 3BN = 3/8 Bush Nut Blank = Open Nut

8 L8 FSBH MINI (High Performance) CLEARANCE REFERENCE.0008 A.157 R DWL Head.750 C'Bore.28 AP = REFERENCE F.I.T.S..125 L L1=L+Δ L L1 = DIMENSION TO BE MAINTAINED IN MOLD L = NOZZLE COLD LENGTH Δ L = L x x (Set Point F - 68 F).625 MIN 9/16 HEX ACROSS FLATS TORQUE SPEC (ft. lbs.) ITEM NUMBER CONFIGURATOR FSBH BN - 6XS - S L DIMENSION RADIUS TIP STYLE ORIFICE NEEDLE TYPE FSBH17 = =.500 ON = Open Nut 4 =.04 S = Standard FSBH23 = =.750 1SN = 1/2 Sprue Nut 6 =.06 W = Wear Resistant FSBH27 = SN = 3/8 Sprue Nut 4XS =.04 Blank = Sprue Nut FSBH33 = BN = 1/2 Bush Nut 6XS =.06 3BN = 3/8 Bush Nut Blank = Open Nut

9 L9 L R.01 A FSB & FSBH MINI TIP DETAIL X.008 X PART SURFACE R BALL.025 TO.060 GATE "O" GATE LAND ON TIP Open Nut/Point Tip ON GATE DETAIL L1 L R.03 R A 10 T SN TIP Sprue Nut "O" CONTACT LENGTH PART SURFACE SEE NOTE 1 1 Nozzle shown in cold state. If gating to runner, avoid tip contact with steel on the parting line to help prevent heat loss. A setback of.003 Min. when hot is recommended. L XS SUPPLIED ALTER TO SUIT LAND ABOVE THE RUNNER A 10 T "O" SN XS TIP Sprue Nut With Extra Stock Grind side of tip to reduce contact above.080 Land R.03 R CONSTANT TIP CONTACT PART SURFACE SEE NOTE 1 Machine taper to suit Gate Vestige Position L1 R.03 R.02 L 30 A "O" T CONTACT LENGTH.500 XS SUPPLIED ALTER TO SUIT PART SURFACE 2 Nozzle shown in cold state. When gating onto part surface, allow for thermal expansion. L RELIEF BORE A "O" T Grind side of tip to reduce contact above.080 Land R.03 R CONSTANT TIP CONTACT PART SURFACE SEE NOTE 2 BN TIP Bush Nut/Ring Gate BN XS TIP Bush Nut/Ring Gate With Extra Stock

10 L10 Mini FSB & FSBH Locating Ring for Dedicated Mold Bases LOCATING RING Item Number: HSL BCD 5/16-18 FHCS (2).003 Clearance between Locating Ring and Nozzle Head BORE.219 Machine Wire Slot in Locating Ring to suit Mini FSB Clearance between Locating Ring and Nozzle Head BORE Machine Wire Slot in Locating Ring to suit Mini FSBH

11 L11 Mini Hot Sprue Companion Temperature Controllers & F.I.T.S. (Photos: Installation example only) VC-1F VC-1ZF VC-2F VC-M VC-MPTC-15 CKPTIC-1 F.I.T.S Part Numbers PCS Mini Hot Sprue Bushing and F.I.T.S Sizing Chart FSB-17 / FSBH-17 FSB-23 / FSBH-23 FSB-27 / FSBH-27 FSB-33/FSBH-33 L = 1 7/8" L = 2 3/8" L = 2 7/8" L=3 3/8 Solid Laminated Solid Laminated Laminated FTS X FTL X FTS FTL FTL FTS X FTL FTS FTL FTL FTS FTL FTS FTL FTL FTS FTT FTS FTT FTL FTS FTL FTS FTL FTL FTS FTL FTS FTL FTL FTS FTL FTS FTL FTL FTS FTT FTS FTT FTL FTS FTL FTL FTS FTL FTL FTS FTT FTL FTS FTT FTS FTL FTL To be used with thicker plates and standard mold bases

12 L12 PCS Standard HSB Replaces the standard cold sprue bushing Reduces material waste Helps minimize cycle time Available in standard inch and metric dimensions Standard and High Performance hot sprue bushing assemblies available Capability to process commodity and engineered resins filled or unfilled Heaters rated at 240 VAC J type thermocouple Spare thermocouple for the nozzle body Various tip configurations Designed for total shot weights up to 3000 grams 2D & 3D CAD data online at CATALOG NUMBER CONFIGURATOR HSB EF-100XS - 2 L DIMENSION RADIUS TIP STYLE T DIMENSION AND DESCRIPTION HEAD HEATER HSB-13 = =.500 ON = Open Nut 1 = EXCLUDE HSB-18 = =.750 ON-W = Open Nut w/ Wear Resistant Needle 2 = INCLUDED HSB-23 = SN-075 = Ø T/ Bush Nut (.059"Ø Gate Orifice) HSB-28 = SN-075W = Ø T/ Bush Nut w/ Wear Resistant Needle (.059"Ø Gate Orifice) HSB-33 = SN-075XS = Ø T/ Bush Nut Extra Stock (.059"Ø Gate Orifice) HSB-38 = SN-075XSW = Ø T/ Bush Nut Extra Stock w/ Wear Resistant Needle (.059"Ø Gate Orifice) HSB-43 = SN-100 = Ø T/ Bush Nut (.059"Ø Gate Orifice) SN-100W = Ø T/ Bush Nut w/ Wear Resistant Needle (.059"Ø Gate Orifice) SN-100XS = Ø T Bush Nut Extra Stock (.059"Ø Gate Orifice) SN-100XSW = Ø T/ Bush Nut Extra Stock w/ Wear Resistant Needle (.059"Ø Gate Orifice) EF-075 = Ø T/ Sprue Nut (.078"Ø Gate Orifice) EF-075XS = Ø T/ Sprue Nut Extra Stock (.125"Ø Gate Orifice) EF-075XS078 = Ø T/ Sprue Nut Extra Stock (.078"Ø Gate Orifice) EF-100 = Ø T/ Sprue Nut (.078"Ø Gate Orifice) EF-100XS = Ø T/ Sprue Nut Extra Stock (.125"Ø Gate Orifice) EF-100XS-078 = Ø T/ Sprue Nut Extra Stock (.078"Ø Gate Orifice) SE-075 = Ø T/ Bush Nut with Sprue (.078"Ø Gate Orifice) SE-075W = Ø T/ Bush Nut with Sprue w/ Wear Resistant Needle (.078"Ø Gate Orifice) SE-100 = Ø T/ Bush Nut with Sprue (.078"Ø Gate Orifice) SE-100W = Ø T/ Bush Nut with Sprue w/ Wear Resistant Needle (.078"Ø Gate Orifice)

13 L13 PCS Standard HSB LOCATING RING BORE BCD 5/16-18 SHCS (2) A "OPTIONAL" HEAD HEATER SEE TABLE.28 R PCS LOCATING RING HSL L 120 L1=L+ ΔL.08 CONTACT LENGTH R.08 L1 = DIMENSION TO BE MAINTAINED IN MOLD L = NOZZLE COLD LENGTH Δ L = L x x (Set Point F - 68 F) T A

14 L14 Open Nut/ Point Gate ON L A PCS HSB TIP DETAIL R.08 PART SURFACE INTERSECTION POINT R TO.080 GATE BALL R GATE LAND R.08 Grind side of tip to reduce contact above.08 Land Bush Nut/ Ring Gate L1 L 30 L1 L 30 SN & SN XS R.08 A.059 GATE PART SURFACE T CONTACT LENGTH.625 XS SUPPLIED ALTER TO SUIT.059 GATE.08 CONSTANT TIP CONTACT PART SURFACE A T Sprue Nut/ Sprue Gate EF & EF XS L1 L L Grind side of tip to reduce contact above.08 Land R LAND ABOVE THE RUNNER.08 CONTACT LENGTH A 3 PART SURFACE SEE NOTE 1 T XS SUPPLIED ALTER TO SUIT A 5 T CONSTANT TIP CONTACT PART SURFACE SEE NOTE 1 Sprue Nut/ Sprue Gate SE to control stringing 1 Nozzle shown in cold state. If gating to runner, avoid tip contact with steel on the parting line to help prevent heat loss. A setback of.003 Min. when hot is recommended. L1 L.34 "O" CONTACT LENGTH R.08 A 3 T PART SURFACE SEE NOTE 1

15 L15 PCS STRIPPER PLATE BUSHING HSL-101 Locating Ring HSB Nozzle MOLD CLOSED HSPB 3 PLATE BUSHING.875 (2).312 A MOLD OPEN Stripper Plate Advanced DRILL, TAP AND C'BORE FOR #10-32 LOW HEAD CAP SCREW (2) A

16 L16 FSB & FSBH Mini Hot Sprue Bushing Spare Parts Item Number FSB17-1-BD FSB17-2-BD FSB23-1-BD FSB23-2-BD FSB27-1-BD FSB27-2-BD FSB33-1-BD FSB33-2-BD FSB Parts Item Description L=1.875 R=.500 L=1.875 R=.750 L=2.375 R=.500 L=2.375 R=.750 L=2.875 R=.500 L=2.875 R=.750 L=3.375 R=.500 L=3.375 R=.750 Item Number HS-200 Item Number HHR-200 FSBH Parts Item Description Snap Ring Item Description Head Heater Cover Item Number Wattage Item Description FSH-17 FSH-23 FSH-27 FSH-33 Item Number FSN-S FSN-W Item Number FSB-3BN-4 FSB-3BN-6 FSB-1BN-4 FSB-1BN-6 FSB-ON FSB-1SN-4 FSB-1SN-6 FSB-3SN-4 FSB-3SN-6 FSB-3BN-4XS FSB-3BN-6XS FSB-1BN-4XS FSB-1BN-6XS FSB-3SN-4XS FSB-3SN-6XS FSB-1SN-4XS FSB-1SN-6XS Item Number HSL W 200W 225W 250W Item Description Body heater with built in Thermocouple Standard Needle Wear-Resistant Needle Item Description Bush Nut,.040 Orifice, T=3/8 Bush Nut,.060 Orifice, T=3/8 Bush Nut,.040 Orifice, T=1/2 Bush Nut,.060 Orifice, T=1/2 Open Nut Tip Sprue Nut,.040 Orifice, T=1/2 Sprue Nut,.060 Orifice, T=1/2 Sprue Nut,.040 Orifice, T=3/8 Sprue Nut,.060 Orifice, T=3/8 Bush Nut, XS.040 Orifice, T=3/8 Bush Nut, XS.060 Orifice, T=3/8 Bush Nut, XS. 040 Orifice, T=1/2 Bush Nut, XS.060 Orifice, T=1/2 Sprue Nut, XS.040 Orifice, T=3/8 Sprue Nut, XS.060 Orifice, T=3/8 Sprue Nut, XS.040 Orifice, T=1/2 Sprue Nut, XS.060 Orifice, T=1/2 Accessories Item Description Locating Ring for FSB/FSBH Dedicated Mold Bases Item Number Wattage Item Description HH W Head Heater with built in Thermocouple Item Number FSBH-17-1-BD FSBH-17-2-BD FSBH-23-1-BD FSBH-23-2-BD FSBH-27-1-BD FSBH-27-2-BD FSBH-33-1-BD FSBH-33-2-BD Item Description L=1.875 R=.500 L=1.875 R=.750 L=2.375 R=.500 L=2.375 R=.750 L=2.875 R=.500 L=2.875 R=.750 L=3.375 R=.500 L=3.375 R=.750 Item Number Wattage Item Description FSHH-17 FSHH-23 FSHH-27 FSHH-33 Item Number FSN-S FSN-W Item Number FSB-3BN-4 FSB-3BN-6 FSB-1BN-4 FSB-1BN-6 FSB-ON FSB-1SN-4 FSB-1SN-6 FSB-3SN-4 FSB-3SN-6 FSB-3BN-4XS FSB-3BN-6XS FSB-1BN-4XS FSB-1BN-6XS FSB-3SN-4XS FSB-3SN-6XS FSB-1SN-4XS FSB-1SN-6XS 125W 200W 200W 225W Body heater with built in Thermocouple Item Description Standard Needle Wear-Resistant Needle Item Description Bush Nut,.040 Orifice, T=3/8 Bush Nut,.060 Orifice, T=3/8 Bush Nut,.040 Orifice, T=1/2 Bush Nut,.060 Orifice, T=1/2 Open Nut Tip Sprue Nut,.040 Orifice, T=1/2 Sprue Nut,.060 Orifice, T=1/2 Sprue Nut,.040 Orifice, T=3/8 Sprue Nut,.060 Orifice, T=3/8 Bush Nut, XS.040 Orifice, T=3/8 Bush Nut, XS.060 Orifice, T=3/8 Bush Nut, XS. 040 Orifice, T=1/2 Bush Nut, XS.060 Orifice, T=1/2 Sprue Nut, XS.040 Orifice, T=3/8 Sprue Nut, XS.060 Orifice, T=3/8 Sprue Nut, XS.040 Orifice, T=1/2 Sprue Nut, XS.060 Orifice, T=1/2

17 L17 Standard HSB Hot Sprue Bushing Spare Parts Item Number HS-100 Item Number HR-100 Snap Ring Item Description Item Description Head Heater Cover Item Number Wattage Item Description HH-100 Item Number HSB-13-1-BD HSB-13-2-BD HSB-18-1-BD HSB-18-2-BD HSB-23-1-BD HSB-23-2-BD HSB-28-1-BD HSB-28-2-BD HSB-33-1-BD HSB-33-2-BD HSB-38-1-BD HSB-38-1-BD HSB-43-1-BD HSB-43-2-BD Item Number HST-13 HST HST HST-38 HST W Head Heater with built in Thermocouple Item Description L=1.375 R=.500 L=1.375 R=.750 L=1.875 R=.500 L=1.875 R=.750 L=2.375 R=.500 L=2.375 R=.750 L=2.875 R=.500 L=2.875 R=.750 L=3.375 R=.500 L=3.375 R=.750 L=3.875 R=.500 L=3.875 R=.750 L=4.375 R=.500 L=4.375 R=.750 Item Description Spare Nozzle Body Thermocouple Item Number TE-10 WTE-10 TN-10 WTN-10 Item Number EF-075 EF-075XS EF-075XS-078 SN-075 SN-075XS SE-075 EF-100 EF-100XS SN-100 SN-100XS SE-100 HSB-ON Item Number HSL-101 Item Number HSPB-13 HSPB-18 Item Description Standard Needle-SE Tip Wear Resistant Needle-SE Tip Standard Needle-SN, ON Tip Wear Resistant Needle-SN, ON Tip Item Description EF Style, Tip Dia.=.075 EF Style, XS, O=.125 Tip Dia.=.075 EF Style, XS, O=.078 Tip Dia.=.075 SN Style, Tip Dia.=.075 SN Style, XS, Tip Dia.=.075 SE Style, Tip Dia.T=.075 EF Style, Tip Dia.=1.000 EF Style, XS, Tip Dia.=1.000 SN Style, Tip Dia.=1.000 SN Style, XS, Tip Dia.=1.000 SE Style, Tip Dia.=1.000 Open Nut Tip Accessories A Dimension Item Description Locating Ring for HSB Item Description HSB Stripper Plate Bushing Item Number Wattage Item Description HSH-13 HSH-18 HSH-23 HSH-28 HSH-33 HSH-38 HSH W 250W 300W 350W 400W 450W 450W Body Heater with built in Thermocouple Item Number HSR-13 HSR-18 HSR-23 HSR-28 HSR-33 HSR-38 HSR-43 Item Description Body Heater Cover

18 L Series Standard Hot Sprue Bushings Catalog Number Configurator: HDP R070 NOZZLE CATALOG NUMBER RADIUS CODE R DIM. L DIM. NOZZLE BODY COMPONENTS HEATER JACKET WATTAGE THERMOCOUPLE HDP06034 R050 1/ CDP06034-A RHP06031 JCT W TMP01080 HDP06055 R070 3/ CDP06055-A RHP06051 JCT W TMP01080 HDP CDP06067-A RHP06063 JCT W TMP01100 HDP CDP06080-A RHP06076 JCT W TMP01120 HDP CDP06092-A RHP06089 JCT W TMP01140 HDP CDP06105-A RHP06102 JCT W TMP01160 HDP CDP06130-A RHP06127 JCT W TMP01180 HDP CDP06155-A RHP06153 JCT W TMP01200 HDP CDP06180-A RHP06178 JCT W TMP01220 HDP CDP06205-A RHP06203 JCT W TMP01240 HDP CDP06230-A RHP06228 JCT W TMP01260 HDP CDP06255-A RHP06253 JCT W TMP01280

19 L Series High Performance Hot Sprue Bushings Catalog Number Configurator: EDP R070 NOZZLE CATALOG NUMBER RADIUS CODE R DIM. L DIM. NOZZLE BODY COMPONENTS BODY HEATER WATTAGE BODY THERMOCOUPLE HEAD HEATER EDP06034 R050 1/ CEP06034-A RBP W TMP01080 EDP06055 R070 3/ CEP06055-A RBP W TMP01080 EDP CEP06067-A RBP W TMP01100 EDP CEP06080-A RBP W TMP01120 EDP CEP06092-A RBP W TMP01140 EDP CEP06105-A RBP W TMP01160 EDP CEP06130-A RBP W TMP01180 RCP38020 EDP CEP06155-A RBP W TMP01200 EDP CEP06180-A RBP W TMP01220 EDP CEP06205-A RBP W TMP01240 EDP CEP06230-A RBP W TMP01260 EDP CEP06255-A RBP W TMP01280 WATTAGE 295W

20 L Series Tips

21 L Series Standard Hot Sprue Bushings Catalog Number Configurator: HDP R050 NOZZLE CATALOG NUMBER RADIUS CODE R DIM. L DIM. NOZZLE BODY COMPONENTS HEATER JACKET WATTAGE THERMOCOUPLE HDP10035 R050 1/ CDP10035-A RHP10030 JCT W TMP01080 HDP CDP10055-A RHP10054 JCT W TMP01080 HDP CDP10067-A RHP10067 JCT W TMP01100 HDP CDP10080-A RHP10080 JCT W TMP01120 HDP CDP10092-A RHP10092 JCT W TMP01140 HDP CDP10105-A RHP10105 JCT W TMP01160 HDP CDP10130-A RHP10130 JCT W TMP01180 R070 3/4 HDP CDP10155-A RHP10156 JCT W TMP01200 HDP CDP10180-A RHP10181 JCT W TMP01220 HDP CDP10205-A RHP10206 JCT W TMP01240 HDP CDP10230-A RHP10231 JCT W TMP01260 HDP CDP10255-A RHP10256 JCT W TMP01280 HDP CDP10280-A RHP10281 JCT W TMP01300

22 L Series High Performance Hot Sprue Bushings Catalog Number Configurator: EDP R050 NOZZLE CATALOG NUMBER RADIUS CODE R DIM. L DIM. NOZZLE BODY COMPONENTS BODY HEATER WATTAGE BODY THERMOCOUPLE HEAD HEATER EDP10035 R050 1/ CEP10035-A RBP W TMP01080 EDP10060 R070 3/ CEP10060-A RBP W TMP01080 EDP CEP10072-A RBP W TMP01100 EDP CEP10085-A RBP W TMP01120 EDP CEP10097-A RBP W TMP01140 EDP CEP10110-A RBP W TMP01160 EDP CEP10135-A RBP W TMP01180 RCP50020 EDP CEP10160-A RBP W TMP01200 EDP CEP10185-A RBP W TMP01220 EDP CEP10210-A RBP W TMP01240 EDP CEP10235-A RBP W TMP01260 EDP CEP10260-A RBP W TMP01280 EDP CEP10285-A RBP W TMP01300 WATTAGE 400W

23 L Series Tips

24 L Series Standard Hot Sprue Bushing Recommended for processing resins under 500 F CUSTOMER TO SUPPLY LOCATING RING RING IS SOLD SEPRATELY MANUFACTURED TO FIT YOUR APPLICATION "R" Nozzle radius inlet Dia. 14mm Internal flow Dia. 14mm 4.0 (min.) 5x45 WIRE LEAD CHANNEL 27.5 R6 CDP TMP 70H7/g A RHP JCT COOLING LINES 8.0 (min.) x45 TORQUE SPEC (ft. lbs.) R3 "L1=L+Δ L" "L1-C" "C" "D" "L1=L+Δ L" "L " GATE WELL DETAIL 90 "B" GATE 0.25 MEASUREMENTS FOR GATE MANUFACTURING (See Table) 120mm Minimum Length 1.00 (tang.) 0.5x45 R2 2.0 (min.) 4.5 (max.) POINT GATE TIP -A R H7/j A TABLE FOR GATE MANUFACTURING ASSEMBLY PART NUMBER HDP14075-R... HDP14100-R... HDP14125-R... HDP14150-R... HDP14175-R... HDP14200-R... HDP14225-R... HDP14275-R... Ex: HDP14075-R075 DIMENSION "L" TIP OPTIONS NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS COMPONENTS NOZZLE BODY NOZZLE BODY HEATER HEATER JACKETS REFLECTOR CDP14075 RHP14070 JCT CDP14100 RHP14095 JCT CDP14125 RHP14120 JCT CDP14150 RHP14145 JCT CDP14175 RHP14170 JCT CDP14200 RHP14195 JCT14051 TUBO14145 CDP14225 RHP14220 JCT14051 TUBO14170 CDP14275 RHP14270 JCT14051 TUBO14220 (SPHERICAL RADIUS 3/4") BUSHING THERMAL EXPANSION "Δ L" = L x x (Setpoint F - 68 F) NOZZLE BODY SPACER RING AEP14604 AEP14604 AEP14604 WATTS 610W 690W 760W 850W 1100W 900W 900W 1100W RADIUS CODE...-R R075 THERMOCOUPLE TMP01100 TMP01140 TMP01160 TMP01180 TMP01200 TMP01220 TMP01260 TMP01300 DIMENSION "R" 1/2" 3/4" GATE DIAMETER "B" DIMENSION "C" "D" SPRUE GATE TIP RING GATE TIP SPRUE GATE EXTRA STOCK TIP RING GATE EXTRA STOCK TIP (min.) "A1" (min.) "A1" (min.) "A1" (min.) "A1" T H7/j6 T H7/j6 T H7/j6 T H7/j6 -A- -A- -A- -A-

25 L25 NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL CUSTOMER TO SUPPLY LOCATING LOCATING RING RING IS SOLD SEPRATELY. MANUFACTURED TO FIT YOUR APPLICATION CRP 800 Series Standard Hot Sprue Bushing "R" Recommended for processing resins under 500 F Nozzle radius inlet Dia. 14mm Internal flow Dia. 14mm 4.0 (min.) 5x WIRE LEAD CHANNEL 27.5 R TMP 1x x45 RHP TMP AEP RTP H7/g A 50.0 R "L1=L+Δ L" "C" "L1-C" "L1=L+Δ L" "L " GATE WELL DETAIL mm Minimum Length (tang.) 33.0 POINT GATE TIP COOLING LINES 8.0 (min.) 30.5 TORQUE SPEC (ft. lbs.) R3 "D" GATE "B" MEASUREMENTS FOR GATE MANUFACTURING (See Table) 0.5x45 R2 2.0 (min.) 4.5 (max.) -A- R H7/j A TABLE FOR GATE MANUFACTURING ASSEMBLY PART NUMBER HDP14325-A-R... HDP14375-A-R... HDP14425-A-R... HDP14475-A-R... Ex: HDP14075-R075 DIMENSION "L" (SPHERICAL RADIUS 3/4") NOZZLE BODY CDP14325 CDP14375 CDP14425 CDP14475 TIP OPTIONS NOZZLE BODY HEATER RHP14220 RHP14270 RHP14320 RHP14370 NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS COMPONENTS HEATER REFLECTOR TUBO14220 TUBO14270 TUBO14320 TUBO14370 WATTS 900W 1100W 1100W 1100W THERMOCOUPLE TMP01220 TMP01360 TMP01400 TMP01460 LOWER NOZZLE BODY HEATER RTP14045 WATTS 610W BUSHING THERMAL EXPANSION "Δ L" = L x x (Setpoint F - 68 F) NOZZLE BODY SPACER RING AEP14603 RADIUS CODE...-R R075 THERMOCOUPLE (Optional) TMP01080 DIMENSION "R" 1/2" 3/4" GATE DIAMETER "B" DIMENSION "C" "D" SPRUE GATE TIP RING GATE TIP SPRUE GATE EXTRA STOCK TIP RING GATE EXTRA STOCK TIP (min.) "A1" (min.) "A1" (min.) "A1" (min.) "A1" T H7/j6 T H7/j6 T H7/j6 T H7/j6 -A- -A- -A- -A-

26 L Series High Performance Hot Sprue Bushing Recommended for processing resins over 500 F NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL Nozzle radius inlet Dia. 14mm Internal flow Dia. 14mm CUSTOMER LOCATING TO RING SUPPLY IS LOCATING SOLD SEPRATELY RING MANUFACTURED TO FIT YOUR APPLICATION 16.0 WIRE LEAD CHANNEL POINT GATE TIP RBP 70H7/g A COOLING LINES 8.0 (min.) 30.5 "B" MEASUREMENTS FOR GATE MANUFACTURING (See Table) R7.50 (esf.) ASSEMBLY PART NUMBER EDP14090-R... EDP14115-R... EDP14140-R... EDP14165-R... EDP14190-R... DIMENSION "L" TIP OPTIONS NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS COMPONENTS HEAD NOZZLE BODY NOZZLE BODY WATTS BUSHING HEATER CEP14090 CEP14115 CEP14140 CEP14165 CEP W 1100W 1100W 1300W 1300W GATE DIAMETER SPRUE GATE TIP RING GATE TIP SPRUE GATE EXTRA STOCK TIP RING GATE EXTRA STOCK TIP (min.) "A1" (min.) "A1" 27.5 R (min.) 5x45 120mm Minimum Length x "L1=L+Δ L" "L1-C" "L1=L+Δ L" "L " GATE WELL DETAIL R3 "C" "D" GATE RBP14070 RBP14095 RBP14120 RBP14145 RBP14170 THERMOCOUPLE TMP01100 TMP01140 TMP01160 TMP01180 TMP01200 "D" (min.) "A1" (tang.) 0.5x45 R2 Ex: EDP14090-R075 (SPHERICAL RADIUS 3/4") "B" DIMENSION "C" (min.) "A1" TMP "R" RBP CBP CEP TMP 8.0 TORQUE SPEC (ft. lbs.) H7/j6 2.0 (min.) -A A 4.5 (max.) TABLE FOR GATE MANUFACTURING CBP14001 BUSHING THERMAL EXPANSION "Δ L" = L x x (Setpoint F - 68 F) HEAD HEATER RBP14020 RADIUS CODE...-R R075 WATTS 260W DIMENSION "R" 1/2" 3/4" T H7/j6 T H7/j6 T H7/j6 T H7/j6 -A- -A- -A- -A-

27 L Series High Performance Hot Sprue Bushing Recommended for processing resins over 500 F NOTE: THIS HOT SPRUE BUSHING REQUIRES 4 ZONES OF CONTROL Nozzle radius inlet Dia. 14mm Internal flow Dia. 14mm CUSTOMER LOCATING TO RING SUPPLY IS LOCATING SOLD SEPRATELY RING MANUFACTURED TO FIT YOUR APPLICATION 16.0 WIRE LEAD CHANNEL 27.5 R TMP RBP CBP CEP "R" 4.0 (min.) 5x mm Minimum Length TABLE FOR GATE MANUFACTURING TMP RBP TMP AEP RBP TMP AEP 25x45 70H7/g A x "L1=L+Δ L" "L1-C" "L1=L+Δ L" "L " GATE DIAMETER "B" POINT GATE TIP DIMENSION "C" COOLING LINES ASSEMBLY PART NUMBER "D" COMPONENTS HEAD RING SPACER HEATER REFLECTOR RTP14045 RADIUS CODE TIP OPTIONS SPRUE GATE TIP (min.) "A1" 60.0 R5 8.0 (min.) DIMENSION "L" NOZZLE BODY CEP14350 CEP14400 CEP NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS RING GATE TIP (min.) "A1" "D" RTP GATE WELL DETAIL "C" (tang.) R3 "B" AEP14601 SPRUE GATE EXTRA STOCK TIP (min.) "A1" EDP14350-R... EDP14400-R... EDP14450-R... Ex: EDP14350-R075 GATE 0.5x45 R2 2.0 (min.) 4.5 (max.) WATTS 610W -A- THERMOCOUPLE TMP01080 RING GATE EXTRA STOCK TIP (min.) "A1" HEAD BUSHING CBP14001 TORQUE SPEC (ft. lbs.) NOZZLE BODY HEATER HEATER WATTS THERMOCOUPLE QUANTITY RBP W TMP01160 RBP W TMP01180 RBP W TMP01200 MEASUREMENTS FOR GATE MANUFACTURING (See Table) HEAD HEATER 02 AEP14602 RBP14020 WATTS 260W RING SPACER R H7/j6 A (SPHERICAL RADIUS 3/4") DIMENSION "R" BUSHING THERMAL EXPANSION "Δ L" = L x x (Setpoint F - 68 F)...-R R075 1/2" 3/4" T H7/j6 T H7/j6 T H7/j6 T H7/j6 -A- -A- -A- -A-

28 L28 "C" 10 PID "L" T H7/j6 800 Series Tips SPRUE GATE TIP (*Extended Tip Length) PART NUMBER PID14001 PID14002 PID14003 PID14004 DIMENSION "T" TIP DIMENSIONS DIMENSION "L" T Dimension available upon request DIMENSION "C" * 31.00* 4.5 -A- RING GATE TIP (*Extend Tip Length) O PDF PPM L T H7/j6 -A- ASSEMBLY PMA14009-A PMA14010-A PMA14011-A PMA14012-A PMA14013-A PMA14014-A PMA14015-A PMA14016-A PMA14109-A PMA14110-A PMA14111-A PMA14112-A PMA14113-A PMA14114-A PMA14115-A PMA14116-A TIP DIMENSIONS ASSEMBLY COMPONENTS MATERIAL NEEDLE RETAINER TIP PPM14601 PPM14602 PPM14603 PPM14604 HIGH PDF14502 PPM14605 PERFORMANCE PPM14606 PPM14607 PPM14608 PPM14601 PPM14602 PPM14603 STANDARD PDF14802 PPM14604 PPM14605 PPM14606 PPM14607 PPM14608 NEEDLE (COATED IN "Ni") "T" DIMENSION "O" "L" * * TORQUE SPECIFICATION 80 Nm (59 Ft/Lbs) PDF PPM POINT GATE TIP ASSEMBLY PVM14002-A POIINT GATE COMPONENTS NEEDLE RETAINER PDF14502 PPM14609 PVM14009-A PDF14802 PPM14609 MATERIAL HIGH PERFORMANCE NEEDLE STANDARD NEEDLE (COATED IN "Ni") 20H7/j6 -A-

29 L29 Hot Runner Technology The Hot runner system is the most efficient way to optimize production and improve the quality of a molded part. The system is an extension of the injection press barrel, working as a distributor of flow to each of the cavities. Through distribution runners constantly warm, it is possible to keep the material at the same temperature of injection press, free of variations without cold runners. WHY USE HOT RUNNER SYSTEMS? The use of hot runner systems can offer several advantages when compared to conventional cold runner applications such as: * Cost reduction; * Flexibility in design; * Reduction of cycle time; * Improved quality of the molded parts; * Increased efficiency of the equipment. MANIFOLD & COMPONENT SYSTEMS The Hot Runner System includes all necessary components to deliver the molten material to the cavity, except the hot half plates. Manifold & Component Systems are supplied with a design for the customer to follow to build their own hot half plates. This package comes with the manifold assembly, nozzle assembles, electrical box, locating ring, and plaques. PREWIRED SYSTEMS Prewired systems are supplied as a fully assembled and thermally tested system. This system allows the customer to do their own Hot Half plate work. We supply the designs. The system comes with the nozzles threaded into the manifold. The manifold and nozzles are then wired through a wiring arm that is attached to the manifold, into an electrical box. With this package you will receive a locating ring and plaques. HOT HALF SYSTEMS Hot Half systems are the best option. The systems are fully assembled and tested. This is a complete bolt on system. The system includes water lines, guide pins for easy assembly, and electrical schematic plaques.

30 L30 Hot Runner Technology The Polimold Hot Runner System is recommended for large numbers of end markets, such as: automotive, packing, cosmetics, electronic devices, toys, construction, among others. Please check below for the valve gate configurations available. PREWIRED VALVE GATE SYSTEMS Prewired valve gate systems come fully assembled, wired, and plumbed for the valve gates. Each system is thermally tested and the valve gates are tested. This option allows the customer to avoid assembly of the valve gate system but they can do their own plate work. HOT HALF VALVE GATE SYSTEM Hot Half systems are a customers best option. These systems come fully assembled wired, plumbed and tested. The system is supplied with guide pins, water lines for fast easy assembly with the mold.

31 L31 STRUCTURE Resin Properties / Trade Name Material MATERIAL TYPE Amorphous PPO Noryl Amorphous PEI Ultem TRADE NAME Amorphous PMMA Plexiglas - Degalan - Lucryl- Altuglas - Atoglas - Melinar - Oroglas - Lucite - Perspex Amorphous ABS Cycolac - Novodur - Lustran - lsolac - Terluran - Ugikral Amorphous SAN Luran - Lustran S - Kostil- Tyril Amorphous PS Styrol- Styron - Edistir - Empera - Polystyrene - Vestyron Amorphous SB Styrolux - K Resin Amorphous PES Ultrason E - Victrex - Radel A Amorphous PSU Ultrason S - Mindel B - Udel Amorphous PVC Lacovyl- Saran - Solvic - Vestolit- Benvic Amorphous PC Makrolon - Lexan - Calibre - Lupilon - Toughlon - Novarex - Luvocom - Apec - Pulse -Xantar - Xenoy Amorphous ABS-PC Bayblend - Cycoloy - Triax - Koblend - Modex - Pulse - Stapron C -Taroblend Amorphous CAB Celidor -Tenite - Eastman - Rotuba Crystalline TPU Desmopan - Estaloc - Texin - Pellethane Crystalline PE Alathon - Eraclene - Escorene - GC HC Hostalen - Lupolen - Marlex - Petrothene - Rigidex Crystalline pp Hostalen - Novolen - Vestolen - Daplen - Inspire - Moplen - Profax - Valtec Crystalline LCP Xydar - Vectra Crystalline PA11 Rilsan B Crystalline PA12 Rilsan A - Vesta mid - Grilamid Crystalline PET Petra - Rynite - Arnite A Crystalline PBT Paean B - Ultradur - Valox - Vestodur - Amite T - Celanex - Pibiter Crystalline PPS Ryton - Fortran - Primef - Supee Crystalline PEEK Victrex Crystalline PA610 Ultramid S Crystalline PA6 Akormid - Radilon - Domamid - Altech -Technyl- Durethan - Ultramid - Wel amid - Tarnamid - Bergamid Crystalline PA6.6 Ultramid A - Durethan A - Minton - Akutan Capron - Grilon T - Technyl A e B - Novamid - Vydyne - Zytel Crystalline POM Delrin- Hostaform - Ultraform

32 L32 PROPERTIES CHART FOR INJECTION MOLDING GRADE PLASTICS MATERIAL TYPE MELTING TEMP. PROCESSING TEMP. MOLD TEMP. HOT RUNNER TEMP. SOLID DENSITY (g/cm3) MELT FLOW RATE STRUCTURE PPO Medium Amorphous PEI Low Amorphous PMMA Medium Amorphous ABS Medium Amorphous SAN Medium Amorphous PS High Amorphous SB High Amorphous PES Medium Amorphous PSU Medium Amorphous PVC Low Amorphous PC Low Amorphous ABS-PC Low Amorphous CAB Low Amorphous TPU Medium Crystalline PE High Crystalline PP High Crystalline LCP Low Crystalline PA Medium Crystalline PA Medium Crystalline PET Medium Crystalline PBT Low Crystalline PPS Medium Crystalline PEEK Low Crystalline PA Medium Crystalline PA Medium Crystalline PA Medium Crystalline POM Medium Crystalline

33 L33 Max Flow Capactiy of Nozzle Choose the nozzle product according to the weight of your part. If you are using more than one nozzle to fill your part, use the weight per nozzle to select the correct nozzle size. The max flow capacity of every part nozzle is shown in the following tables. Values in grams (g) SPRUE GATE TORPEDO PVM-BT-L PID-BT-C PID-BT-L PID-BT-O PVM-BT-T PVM-BT-A PMA-BT-T PMA-BT-A Melt Flow Rate - High 200 Series Series Series Series Melt Flow Rate - Med 200 Series Series Series Series Melt Flow Rate - Low 200 Series Series Series Series The above data is for reference only. The shot weight, material properties, part size, shape, wall thickness and gate type all need to be considered, to choose the most suitable product series.

34 L34 Product Terminology - Hot Runner

35 L35 Max Flow Capactiy of Nozzle - Thermal Gate Choose the nozzle product according to the weight of your part. If you are using more than one nozzle to fill your part, use the weight per nozzle to select the correct nozzle size. The max flow capacity of every part nozzle is shown in the following tables. Values in grams (g) STANDARD & HIGH PRESSURE POLIFAST TIPS STANDARD EXTENDED THRU HOLE SPRUE GATE RING GATE POLIMAX TIPS POINT GATE SPRUE GATE RING GATE Melt Flow Rate - High 25 Series Series Melt Flow Rate - Med 25 Series Series Melt Flow Rate - Low 25 Series Series SPRUE GATE TORPEDO PVM-BT-L PID-BT-C PID-BT-L PID-BT-O PVM-BT-T PVM-BT-A PMA-BT-T PMA-BT-A Melt Flow Rate - High 200 Series Series Series Series Melt Flow Rate - Med 200 Series Series Series Series Melt Flow Rate - Low 200 Series Series Series Series

36 L36 Injection Point Features - Polifast Tip POLIFAST nozzles and tips are designed for molding smaller parts. These nozzles are used mostly for cosmetic parts requiring faster cycle times. The Point gate-open nut tip is designed for gating directly onto the part. This style tip will leave a minimum vestige on the part, without leaving a nozzle tip witness mark. This style tip allows for the best control of the gate area, vestige and appearance. Standard & High Pressure The Extended Point gate-open nut tip is designed for gating directly onto the part. This option is used when there is a need to gate next to a part feature or into a recessed area on the part. This style tip will leave a minimum vestige on the part, without leaving a nozzle tip witness mark. This style tip allows for good control of the gate area, vestige and appearance. Standard Extended The thru hole-open nut tip is designed for gating directly onto the part. This style tip will leave a minimum vestige on the part, without leaving a nozzle tip witness mark. This style tip is mostly used when molding heavy filled resins or when molding recycled resins that will plug up standard Point gates. Thru Hole The Sprue tip is typically used when gating into a cold runner system. This tip style will leave a small peg attached to the runner. The tip is sometimes used to gate directly onto a part when it is acceptable to remove the peg after molding. This tip style will give you the max flow and minimal sheer of the resin. Sprue Gate The Ring Gate -Bush nut tip is designed for gating directly onto the part. This style tip will leave a minimum vestige on the part, and a nozzle tip witness mark. This style tip allows the customer to change the tip if the gate area gets damaged in the mold. You can also machine the end of the tip with a gate dimple. Ring Gate

37 L37 Injection Point Features - Polimax Tip POLIMAX nozzles are designed to mold small to large parts. These nozzles are great for Engineering resins. Point Gate The Point gate-open nut tip is designed for gating directly onto the part. This style tip will leave a minimum vestige on the part, without leaving a nozzle tip witness mark. This style tip allows for the best control of the gate area, vestige and appearance The Sprue Gate tip is mainly used when gating into a cold runner system. This tip style will leave a small peg attached to the runner. This tip is sometimes used to gate direct onto a part when it is acceptable to remove the peg after molding. The tip style will give you the max flow and minimal sheer of the resin Sprue Gate The Ring Gate -Bush nut tip is designed for gating directly onto the part. This style tip will leave a minimum vestige on the part, and leave a nozzle tip witness mark. This style tip allows the customer to change the tip if the gate area gets damaged in the mold. You can also machine the end of the tip with a gate dimple. Ring Gate

38 L38 25 Series - Polimax Nozzle BTX 25 Series Nozzles from 45A to 195A TIP OPTIONS

39 L39 25 Series - Polimax Nozzle BMP 25 Series Nozzles from 45A to 65A TIP OPTIONS

40 L40 50 Series - Polimax Nozzle BTX 50 Series Nozzles from 45A to 200A TIP OPTIONS

41 L41 50 Series - Polimax Nozzle BIX 50 Series Nozzles from 35A to 190A TIP OPTIONS

42 L42 25 Series - Polifast Nozzle

43 L43 50 Series - Polifast Nozzle TIP OPTIONS BTP 50 Series Nozzles from 45A to 300A EXTENDED TIP OPTIONS BTP 50 Series Nozzles from 52A to 307A

44 L44 50 Series - Polifast Nozzle Nozzle Assembly Specification & Components Nozzle Code Dimension "A" Nozzle Body Heater Jacket Power BTP05052-B1 52 CTP05045-B RHP05025-B JCT W BTPO 5067-B1 67 CTP05060-B RHP05040-B JCT W BTP05082-B1 82 CTP05075-B RHP05055-B JCT W BTP05092-B1 92 CTP05085-B RHP05065-B JCT W BTP05107-B1 107 CTP05100-B RHP05080-B JCT W BTP05119-B CTP05112-B RHP05092-B JCT W BTP05132-B1 132 CTP05125-B RHP05105-B JCT W BTPO 5144-B CTP05137-B RHP05117-B JCT W BTPO5157-B1 157 CTP05150-B RHP05130-B JCT W BTPO 5169-B CTP05162-B RHP05142-B JCT W BTP05182-B1 182 CTP05175-B RHP05155-B JCT W BTPO 5207-B1 207 CTP05200-B RHP05180-B JCT W BTP05232-B1 232 CTP05225-B RHP05205-B JCT W BTP05257-B1 257 CTP05250-B RHP05230-B JCT W BTP05282-B1 282 CTP05275-B RHP05255-B JCT W BTP05307-B1 307 CTP05300-B RHP05280-B JCT W Diameter Gate Dimension "B" Dimension C Ø Ø Ø TIP OPTIONS

45 L45 50 Series - Polifast Nozzle TIP OPTIONS BIP 50 Series Nozzles from 35mm to 290mm EXTENDED TIP OPTIONS BIP 50 Series Extended Tip Nozzles From 42mm to 297mm

46 L46 Injection Point Features - Polivalve Tip Suitable for small and medium sized parts, POLIVALVE is the best solution when the aesthetic appearance of the product is critical to the final product. Specially developed tip for aesthetic parts, allowing small gates and long-life for the cavity and valve pins. This Valve Point gate tip is indicated to perform the injection directly into the part on flat surfaces, leaving an imperceptible vestige. Designed to ensure the minimal heat transfer to the part surface allowing an accurate closing of the valve pin along with an optimum flow condition. Micro Point This Valve Point gate tip is indicated when injecting directly into the part on flat surfaces, allows for an accurate closing of the valve pin and optimum flow condition. Point Gate This Valve Point gate tip is used when injecting directly into the part on flat surfaces, leaving an imperceptible vestige. This tip configuration allows an accurate closing of the valve pin along with an optimum flow condition. The point gate tip has good performance for materials with narrow processing range. Point Gate HP

47 L47 Injection Point Features - Polivalve Tip Suitable for small and medium sized parts, POLIVALVE is the best solution when the aesthetic appearance of the product is determinant to the final product and high-performance molds. This tip is applied when injecting into a cold runner. When the injection is performed directly into the part, a small ring-shaped mark must be permitted. This tip allows easy machining and smooth assembly. Ring Gate This tip is applied when injecting into a cold runner. When the injection is performed directly into the part, a small ring-shaped mark must be permitted. This tip allows easy machining and smooth assembly. This tip style has good performance for engineering degree and reinforced materials. Ring Gate HP This Valve Point gate tip is indicated when injecting directly into the part surface, leaving a cosmetic vestige. This tip configuration allows an accurate closing of the valve pin along with an optimum flow condition. It was designed to ensure the minimal heat transfer to the part surface. Thru Hole

48 L48 V25 Series - Polivalve Nozzles HVM 25 Series VG Nozzles from 65mm to 190mm Micro Point

49 L49 V50 Series - Polivalve Nozzles HVM 50 Series VG Nozzles from 52mm to 115mm Micro Point

50 L50 V50 Series - Polivalve Nozzles TIP OPTIONS HVP 50 Series VG Nozzles from 51.5mm to 114.5mm

51 L51 V200 Series - Polivalve Nozzles HVM 200 Series VG Nozzles from 55mm to 155mm Micro Point

52 L52 V200 Series - Polivalve Nozzles TIP OPTIONS HVT 200 Series VG Nozzles from 55mm to 155mm

53 L53 Hot Half Options - System Select Step 1: Select product diameter and minimum distance between cavity groups Ø Product 0-20mm 20-30mm 30-40mm 40-50mm 50-60mm 60-70mm Step 2: Select numbers of drops and injection points layout Step 3: Select the Hot Runner System

54 L54 MANIFOLD MODELS Dimensions - 8 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 L C PBS PMT /1 0-20mm 50mm 70mm 246mm 446mm 36mm PMT / mm 60mm 70mm 246mm 446mm 36mm PMT / mm 70mm 70mm 246mm 496mm 36mm PMT / mm 80mm 80mm 296mm 546mm 36mm PMT / mm 90mm 90mm 296mm 546mm 36mm PMT / mm 100mm 100mm 296mm 546mm 36mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

55 L55 MANIFOLD MODELS Dimensions - 12 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 L C PBS PMT /1 0-20mm 50mm 90mm 296mm 446mm 36mm PMT / mm 60mm 90mm 296mm 446mm 36mm PMT / mm 70mm 90mm 346mm 496mm 36mm PMT / mm 80mm 90mm 396mm 496mm 36mm PMT / mm 90mm 90mm 396mm 546mm 36mm PMT / mm 100mm 100mm 396mm 546mm 36mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

56 L56 MANIFOLD MODELS Dimensions - 16 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 L C PBS PMT /1 0-20mm 50mm 70mm 246mm 646mm 36mm PMT / mm 60mm 70mm 246mm 646mm 36mm PMT / mm 70mm 70mm 296mm 746mm 36mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

57 L57 MANIFOLD MODELS Dimensions - 16 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 L C PBS PMT /2 0-20mm 50mm 70mm 346mm 446mm 36mm PMT / mm 60mm 70mm 396mm 446mm 36mm PMT / mm 70mm 70mm 396mm 496mm 36mm PMT / mm 80mm 80mm 446mm 546mm 36mm PMT / mm 90mm 90mm 496mm 546mm 36mm PMT / mm 100mm 100mm 546mm 596mm 46mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

58 L58 MANIFOLD MODELS Dimensions - 24 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 L C PBS PMT /3 0-20mm 50mm 70mm 396mm 546mm 36mm PMT / mm 60mm 70mm 396mm 546mm 36mm PMT / mm 70mm 70mm 396mm 596mm 36mm PMT / mm 80mm 80mm 546mm 596mm 46mm PMT / mm 90mm 90mm 596mm 596mm 46mm PMT / mm 100mm 100mm 596mm 646mm 56mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

59 L59 MANIFOLD MODELS Dimensions - 24 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 L C PBS PMT /2 0-20mm 50mm 75mm 396mm 546mm 36mm PMT / mm 60mm 75mm 396mm 546mm 36mm PMT / mm 70mm 75mm 396mm 596mm 36mm PMT / mm 80mm 80mm 446mm 646mm 36mm PMT / mm 90mm 90mm 446mm 746mm 46mm PMT / mm 100mm 100mm 496mm 796mm 56mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

60 L60 MANIFOLD MODELS Dimensions - 32 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 L C PBS PMT /3 0-20mm 50mm 60mm 446mm 596mm 36mm PMT / mm 60mm 60mm 496mm 596mm 36mm PMT / mm 70mm 70mm 496mm 746mm 46mm PMT / mm 80mm 80mm 546mm 846mm 56mm PMT / mm 90mm 90mm 646mm 896mm 56mm PMT / mm 100mm 100mm 646mm 996mm 56mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

61 L61 MANIFOLD MODELS Dimensions - 32 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 X2 L C PBS PMT /2 0-20mm 50mm 55mm 100mm 396mm 696mm 36mm PMT / mm 60mm 60mm 100,mm 396mm 696mm 36mm PMT / mm 70mm 70mm 70mm 396mm 746mm 36mm PMT / mm 80mm 80mm 80mm 446mm 846mm 46mm Note: Use of the PA plate is optional Recommended minimum thickness is 22mm

62 L62 MANIFOLD MODELS Dimensions - 48 Drop System INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 X2 L C PBS PMT /1 0-20mm 50mm 65mm 85mm 496mm 846mm 46mm Note: Use of the PA plate is optional Recommended minimum thickness is 27mm

63 L63 MANIFOLD MODELS Dimensions - 48 Drop System 1 MANIFOLD 2 DROPS 2 MANIFOLDS 2 DROPS INJECTION POINTS LAYOUT HOT HALF DIMENSIONS CAT. NO. DIA X X1 X2 L C PBS PMT /2 0-20mm 50mm 70mm 130mm 496mm 746mm 46mm PMT / mm 60mm 70mm 130mm 546mm 796mm 56mm PMT / mm 70mm 70mm 130mm 546mm 846mm 56mm Note: Use of the PA plate is optional Recommended minimum thickness is 27mm

64 L64 CAT. NO DIM. X DIM. Y FMO FMO Standard Manifold Styles CAT. NO DIM. X DIM. Y FMI FMI CAT. NO DIM. X DIM. Y FMI FMI FMO FMI FMI FMO FMI FMI FMO FMI FMI FMO FMI CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y FMY FMH FMI FMY FMH FMI FMY FMH FMI FMIY FMH FMI FMIY FMH FMI CAT. NO DIM. X DIM. Y FME FME FME FME FME FME CAT. NO DIM. X DIM. Y FMI FMI FMI FMI FMI CAT. NO DIM. X DIM. Y FME FME FME FME FME FME

65 L65 Standard Manifold Styles CAT. NO DIM. X DIM. X1 FME12C FME12C FME12C CAT. NO DIM. X DIM. X1 FME FME FME FME FME FME CAT. NO DIM. X DIM. X1 FME FME FME FME FME FME CAT. NO DIM. X DIM. X1 FME FME FME FME FME FME CAT. NO DIM. X DIM. X1 DIM. X2 FME FME FME FME FME FME

66 L66 Poliflex Line Product Terminology - Hot Runner

67 L67 Max Flow Capacity of Nozzle - Poliflex Choose the nozzle product according to the weight of your part. If you are using more than one nozzle to fill your part, use the weight per nozzle to select the right nozzle size. The max flow capacity of every part nozzle is shown in the following tables. Values in grams (g) POLIVALVE TIPS Melt Flow Rate- High V25 Series VSO Series V200 Series Melt Flow Rate- Medium V25 Series VSO Series V200 Series Melt Flow Rate- Low V25 Series VSO Series V200 Series VALVE POINT GATE VALVE RING GATE Melt Flow Rate- High Series Series Series Series Melt Flow Rate - Medium Series Series Series Series Series Melt Flow Rate - Low Series Series Series Series

68 L68 Type of Nozzle and Tip - Support Ring Nozzle BIP BIP 200 SERIES NOZZLES 1 Heaters from 58mm to 138mm 2 Heaters from 158mm to 278mm 3 Heaters from 298mm to 398mm

69 L69 Pocket for Nozzle - BIP

70 L70 Type of Nozzle and Tip - Threaded Nozzle BRP BRP 200 SERIES NOZZLES 1 Heaters from 63mm to 143mm 2 Heaters from 163mm to 283mm 3 Heaters from 303mm to 403mm

71 L71 Pocket for Nozzle - BRP

72 L72 Type of Nozzle and Tip - Support Ring Nozzle BIP BIP 500 SERIES NOZZLES 1 Heaters from 45mm to 146mm 2 Heaters from 166mm to 326mm 3 Heaters from 346mm to 526mm

73 L73 Type of Nozzle and Tip - Threaded Nozzle BRP BRP 500 SERIES NOZZLES 1 Heaters from 57mm to 157mm 2 Heaters from 177mm to 337mm 3 Heaters from 357mm to 537mm

74 L74 Tip Type - BRP

75 L75 Type of Nozzle and Tip - Support Ring Nozzle BIP BIP 800 SERIES NOZZLES 1 Heaters from 47mm to 147mm 2 Heaters from 157mm to 377mm 3 Heaters from 397mm to 657mm

76 L76 Threaded Nozzle BRP BRP 800 SERIES NOZZLES 1 Heaters from 60mm to 160mm 2 Heaters from 170mm to 390mm 3 Heaters from 410mm to 670mm

77 L77 Tip Type - BRP

78 L78 Type of Nozzle and Tip - Support Ring Nozzle BIP BIP 800 SERIES NOZZLES 1 Heaters from 47mm to 147mm 2 Heaters from 157mm to 377mm 3 Heaters from 397mm to 657mm