Hoshizaki America, Inc.

Transcription

1 Hoshizaki America, Inc. Modular Flaker Models FD-1001MAH(-C) FD-1001MRH-C A Superior Degree of Reliability PARTS LIST Number: Issued:

2 CONTENTS Auxiliary Codes... 3 Note About Ordering Parts... 3 Material Abbreviations... 4 A. Ice Flaker Assembly... 5 FD-1001MAH(-C)... 5 FD-1001MRH-C... 8 B. Refrigeration Circuit...11 FD-1001MAH(-C)...11 FD-1001MRH-C C. Water Circuit D. Control Box Assembly E. Label Location FD-1001MAH(-C) FD-1001MRH-C F. Icemaking Unit G. Chute Assembly H. Front Panel Assembly J. Accessories & Packaging

3 Auxiliary Codes FD-1001MAH U-0 February 2009 V-1 TBD FD-1001MAH-C U-0 February 2009 V-1 TBD FD-1001MRH-C U-0 May 2009 V-0 January 2010 V-1 TBD Auxiliary Code Breakdown The auxiliary code is the first two characters in the serial number. The first character indicates the year. Years progress or regress in alphabetical order. The series runs from "A" through "V" and the letters "I" and "O" are skipped. The second character indicates significant part changes within a year. Base is "0" and this number advances for each change. Note About Ordering Parts Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately. 3

4 Material Abbreviations ALUMINUM AL = Aluminum COPPER CU = Copper PLASTIC ABS = Acrylonitrile-butadiene-styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride RUBBER VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin STEEL GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel 4

5 A. Ice Flaker Assembly FD-1001MAH(-C) U-0, V a 2 2a D2 D3 6 6a 9 C D D1 E 7 7a 25 25a 14 1 H 27 H1 B a G 12 12a a 15 15a F F1 F a a a 5

6 Title: A. Ice Flaker Assembly Index No. Description Model: FD-1001MAH(-C) Material or Model Number Part Number B Refrigeration Circuit 1A1864A01 1 C Water Circuit 2A3812A01 1 D Control Box Assembly 2A4549A02 1 D1 FT Screw 4 8, SS 7F D2 Taper Collar SS 4H D3 Flat Head Screw 4 12, SS 7C E Label Location FD-1001MAH 2A3932A01 1 FD-1001MAH-C 2A3932A02 1 F Icemaking Unit FD-1001MAH 3A1600A03 1 FD-1001MAH-C 3A1600A04 1 F1 Split Lock Washer M8, SS 7L F2 Socket Head Cap Screw 8 110, SS 7S G Chute Assembly HS A1705A04 1 H Front Panel Assembly 3A3930G01 1 H1 Truss Head Screw 4 8, SS 7C U-0 V-1 Required Number 1 Chassis 2A5258G Rear Panel 3A5588G01 1 2a T2 Screw 4 8 7P Junction Box Cover a T2 Screw 4 8 7P Grounding Screw Square Washer Brass Side Panel (R) 2A4432G01 1 6a Truss Head Screw 4 8 7C Side Panel (L) 2A3897G01 1 7a Truss Head Screw 4 8 7C Top Panel SS 2A Inlet Water Supply Cover SS 4A (for mounting hardware, see section "C" item 2a) 10 Air Filter 2A2063G Side Frame (R) 3A5582G a FT Screw 4 8, SS 7F Front Frame Assembly 3A5587G a FT Screw 4 8, SS 7F Barrier 3A a FT Screw 4 8, SS 7F Drain Pan (gear motor) G Spout a Thumbscrew G Spout Packing Chute Bracket 4A Upper Spout Strap a Wing Nut M6, SS 7E Lower Spout Strap G Evaporator Strap 4A a T3 Screw G Ring

7 Title: A. Ice Flaker Assembly Index No. Description Model: FD-1001MAH(-C) Material or Model Number Part Number 22 "O" Ring 4A Infrared Sensor-Bin Control 4A Infrared Sensor Housing 3A a Thumbscrew G Reservoir Bracket 2A a T2 Screw 4 8 7P Insulation Tubing 1/2", L= Clamp 4A Bushing SR Bushing SB Bushing SB Wire Saddle 4A Wire Saddle 4A U-0 V-1 Required Number 7

8 A. Ice Flaker Assembly FD-1001MRH-C U-0 to V-1 3 3a a D2 D3 6 6a 9 4 C D D1 B E 7 7a 24 24a a 17 17a G 11 11a a 14 14a F F1 F a 18 18a 12 12a 27 8

9 Title: A. Ice Flaker Assembly Index No. Description Model: FD-1001MRH-C Material or Model Number Part Number B Refrigeration Circuit 1A1883A01 1 C Water Circuit 2A3812A01 1 D Control Box Assembly 2A4549A03 1 D1 FT Screw 4 8, SS 7F D2 Taper Collar SS 4H D3 Flat Head Screw 4 12, SS 7C E Label Location 2A4013A02 1 F Icemaking Unit 3A1600A04 1 F1 Split Lock Washer M8, SS 7L F2 Socket Head Cap Screw 8 110, SS 7S G Chute Assembly HS A1705A04 1 U-0 to V-1 Required Number 1 Chassis 2A5258G Rear Panel 3A5593G01 1 2a T2 Screw 4 8 7P Junction Box Cover a T2 Screw 4 8 7P Grounding Screw M Square Washer Side Panel (R) 2A4432G01 1 6a Truss Head Screw 4 8 7C Side Panel (L) 2A3897G01 1 7a Truss Head Screw 4 8 7C Top Panel 2A Inlet Water Supply Cover 4A (for mounting hardware, see section "C" item 2a) 10 Side Frame (R) 3A5582G a FT Screw 4 8, SS 7F Front Frame Assembly 3A5587G a FT Screw 4 8, SS 7F Barrier 3A a FT Screw 4 8, SS 7F Drain Pan (gear motor) G Spout a Thumbscrew G Spout Packing Lower Spout Strap G Upper Spout Strap a Wing Nut M6, SS 7E Evaporator Strap 4A a T3 Screw G Ring "O" Ring 4A Chute Bracket 4A Infrared Sensor-Bin Control 4A Infrared Sensor Housing 3A a Thumbscrew G08 1 9

10 Title: A. Ice Flaker Assembly Index No. Description Model: FD-1001MRH-C Material or Model Number Part Number Required Number 24 Reservoir Bracket 2A a T2 Screw 4 8 7P on Drwg. 4 correct number 25 Insulation Tubing 1/2", L=725mm Clamp 4A Bushing SB Bushing SR Wire Saddle 4A Wire Saddle 4A Front Panel SS 2A a Truss Head Screw 4 8, SS 7C U-0 to V-1 10

11 B. Refrigeration Circuit 1/2 FD-1001MAH(-C) U-0, V a 4 4a a 8 8a 1 1a 1b 1c

12 B. Refrigeration Circuit 2/2 FD-1001MAH(-C) U-0, V

13 Title: B. Refrigeration Circuit Index No. Description Model: FD-1001MAH(-C) Material or Model Number Part Number 1 Compressor RS70C1E-PFV-214 4A a Spacer b Grommet c Bolt Assembly Terminal Cover 4A1322F Spring Clip 4A1322F Condenser a FT Screw 4 8 7F Shroud 3A a T2 Screw 4 8 7P Fan Motor Bracket 3A a Hex Bolt Assembly (LF) B Fan Blade 4A Fan Motor (50 Watt)--GEHI 4A a Self-Locking Nut No N21I Drier 4A Nylon Tie PLWP3H-TL Expansion Valve 4A Expansion Valve Cover 4A Expansion Valve Bulb Holder 1/2" 3A Clamp Copper Tube (A)-High Side 3A5509G01 1 (items 24 and 1 of item 25; order assembly parts individually) 16 Copper Tube (B)-High Side 3A Heat Exchanger 3A4651G Copper Tube-Access Valve 4A1364G02 1 (1 of item 25) 19 Copper Tube-Process 4A Insulation Tubing L= Insulation Tubing L= Tee Nylon Tie Pressure Switch Access Valve U-0 V-1 Required Number 13

14 B. Refrigeration Circuit 1/2 FD-1001MRH-C U-0 to V a 6 8 8a a a 1b 1c 14

15 B. Refrigeration Circuit 2/2 FD-1001MRH-C U-0 to V

16 Title: B. Refrigeration Circuit Index No. Description Model: FD-1001MRH-C Material or Model Number Part Number 1 Compressor RS70C1E-PFV-214 4A a Spacer b Grommet c Bolt Assembly Terminal Cover 4A1322F Spring Clip 4A1322F Receiver Tank a FT Screw 4 8, SS 7F Coupling G Coupling (Male) G Tube Holder-S a T2 Screw 4 8 7P Tube Holder-L a T2 Screw 4 8 7P Drier 4A Nylon Tie PLWP3H-TL Expansion Valve PCN A Expansion Valve Cover 4A Expansion Valve Bulb Holder 1/2" 3A Clamp Copper Tube-Process 4A Copper Tube (A)-High Side 3A5549G01 1 (item 28) 17 Copper Tube (B)-High Side 3A Copper Tube (C)-High Side 3A Copper Tube (D)-High Side 3A4238G Heat Exchanger 3A4651G Copper Tube-Access Valve 4A1364G02 1 (item 24) 22 Insulation Tubing L= Insulation Tubing L= Access Valve Crankcase Heater Tee Nylon Tie Pressure Switch U-0 to V-1 Required Number 16

17 C. Water Circuit FD-1001MAH(-C), FD-1001MRH-C U-0 to V-1 2 2a 1 1a 3 3a a a a

18 Title: C. Water Circuit Index No. Description Model: FD-1001MAH(-C), FD-1001MRH-C Material or Model Number Part Number 1 Inlet Water Valve S-30 4A a Truss Head Screw 4 8 7C Water Valve Bracket 3A a T2 Screw 4 8 7P Water Supply Pipe 4A4026G01 1 3a T2 Screw 4 8, SS 7P Washer 4A Drain Valve 4A a Truss Head Screw 4 8 7C Water Valve Bracket-D 4A a T2 Screw 4 8, SS 7P Reservoir 2A Reservoir Cover Inlet-Reservoir 4A Reservoir Separator 4A Float Switch Reservoir Hose 4A Hose L= Hose L= Hose L= Hose L= Silicone Hose L= I Hose Clamp 4A Hose Clamp 4A Hose Clamp 4A Hose Clamp 4A Hose Clamp 4A Fitting 4A0776G a T2 Screw 4 8, SS 7P Nylon Ties U-0 to V-1 Required Number 18

19 D. Control Box Assembly FD-1001MAH(-C), FD-1001MRH-C U-0 to V a a 7 7a 6 6a a a 10 10a 11 11a 19

20 Title: D. Control Box Assembly Index No. Description 1 Control Box (for mounting hardware, see section "A" items D1, D2, and D3). Model: FD-1001MAH(-C), FD-1001MRH-C Material or Model Number U-0 to Part Number V-1 3A4772G Control Box Cover 3A a Truss Head Screw 4 6, SS 7C Control Board 2A Board Support CBLS37-M 4A Transformer 4A a Truss Head Screw 4 8 7C Capacitor (fan motor) FD 1001MAH(-C) MFD, 250VAC 6a T2 Screw 4 8 7P Capacitor (gear motor) 24MFD, 250VAC 4A a T2 Screw 4 8 7P Start Capacitor MFD, 250VAC 3A Run Capacitor 25MFD, 370VAC 3A Gear Motor Relay 120VAC a Tapping Screw Circuit Protect Relay 220/240VAC a Tapping Screw Starter 4A a T2 Screw 4 8 7P Strap 4A a Truss Head Screw 4 8 7C Fuse AGC-1, 250VAC, 4A A 15 Fuse Holder 4A Fuse GMD-3, 250VAC, 4A A 17 Fuse Holder 4A Plug Housing Rocker Switch 4A Toggle Switch 4A Required Number 20

21 E. Label Location FD-1001MAH(-C) U-0, V

22 Title: E. Label Location Index No. Description Model: FD-1001MAH(-C) Material or Model Number Part Number U-0 V-1 1 Label-Penguin Emblem 4A Label-Air Filter Tag-Warning:Electrical Connection A Nameplate FD-1001MAH 1A FD-1001MAH-C 1A Rating Label FD-1001MAH 1A FD-1001MAH-C 1A Caution Label (E) Warning Label (E) 4A Caution Label (H) Warning Label (H) 4A Label (GM)-Fuse 4A Wiring Label 3A A Control Label 4A Maintenance Label 2A Label-R404A 4A Required Number 22

23 E. Label Location FD-1001MRH-C U-0 to V

24 Title: E. Label Location Index No. Description Model: FD-1001MRH-C Material or Model Number Part Number U-0 V-0 V-1 1 Label Penguin-HA-R Emblem 4A Tag-Warning:Electrical Connection A Rating Label 1A Nameplate 1A Caution-Remote Label 4A Warning-Remote Label 4A Tag-Fan Motor Leads 4A A Caution Label (H) Warning Label (H) 4A Label (GM)-Fuse 4A Wiring Label 3A A Control Label 4A Maintenance Label 2A Label-R404A 4A Required Number 24

25 F. Icemaking Unit FD-1001MAH(-C), FD-1001MRH-C U-0 to V-1 6a FD-1001M_H 6b FD-1001M_H-C a 8b a 10b a 14b 14c 2 2a

26 Title: F. Icemaking Unit Index No. Description 1 Gear Motor (for mounting hardware, see section "A" items F1 and F2) Model: FD-1001MAH(-C), FD-1001MRH-C Material or Model Number U-0 to Part Number V-1 4A Gear Motor Barrier 4A a Truss Head Screw 4 8, SS 7C Heater FD-1001M_H-C 4A Spring FD-1001M_H-C 4A2292F Evaporator Assembly (items 6 through 14; order assembly parts individually) FD-1001M_H 2A1789A05 1 FD-1001M_H-C 2A1789A Cutter FD-1001M_H 3A FD-1001M_H-C G01 1 6a Split Lock Washer FD-1001M_H 7L b Hex Head Bolt FD-1001M_H 7B , SS 7 Dowel Pin FD-1001M_H 713S M6A4 16, SS 8 Extruding Head FD-1001M_H 3A2175G01 1 FD-1001M_H-C 3A2176G01 1 8a Washer b Allen Head Cap Screw/w Seal M8 14, SS G Auger 1A1541G Evaporator 2A3312G a Split Lock Washer M8, SS 7L b Allen Head Cap Screw 8 12, SS 7S Mechanical Seal Spline Coupling "O" Ring 4A Housing 2A1977G a Split Lock Washer M8, SS 7L b Flat Washer M8, SS 7W c Hex Head Bolt 8 30, SS 7B Required Number 26

27 G. Chute Assembly FD-1001MAH(-C), FD-1001MRH-C U-0 to V-1 9 9a 8 8a 4 4a a 2 2a

28 Title: G. Chute Assembly Index No. Description Model: FD-1001MAH(-C), FD-1001MRH-C Material or Model Number Part Number 1 Tie G Chute Baffle A 3A0400G01 1 2a Wing Nut 4, SS 7E Chute Baffle B 3A0399G01 1 3a Wing Nut 4, SS 7E Bin Control Bracket 3A1744G01 1 4a Wing Nut 4, SS 7E Actuator G Shaft Snap Pin 715S Plate 4A a Thumbscrew G Mechanical Bin Control 4A Proximity Switch 9a Thumbscrew G Chute 2A Chute Insulation 2A U-0 to V-1 Required Number 28

29 H. Front Panel Assembly FD-1001MAH(-C) U-0, V Title: H. Front Panel Assembly Index No. Description Model: FD-1001MAH(-C) Material or Model Number Part Number 1 Front Panel 2A Louver 1A Push Retainer 4A U-0 V-1 Required Number 29

30 J. Accessories & Packaging FD-1001MAH(-C), FD-1001MRH-C U-0 to V-1 Title: J. Accessories & Packaging Index No. Description Model: FD-1001MAH(-C), FD-1001MRH-C Material or Model Number Part Number 1 Instruction Manual 91A2RA10A 1 2 Universal Brace 4A a Hex Bolt 5 12, SS 7B Water Supply Pipe (top connection) 4A4161G01 1 U-0 to V-1 Required Number Packaging 2A4534A02 30