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1 HEAD OFFICE & FACTORY 169-4, Gujang-Ri, Paltan-Myun, Hwasung-City, Gyeonggi-Do, Korea TEL : (DID.) / (Export Div.) / (Research Institute) FAX : (Export Div.) / (Research Institute) yudo@yudohot.com / export1@yudohot.com(asia) / export2@yudohot.com(europe & America) Website : & Daughter Company HEAD OFFICE & FACTORY , Gasan-Dong, Gumchon-Gu, Seoul, Korea TEL : FAX : yudosuns@yudosuns.com Website : Daughter Company HEAD OFFICE & FACTORY 78Blk, 5Lot, 648-4, Gojan-Dong, Namdong-Gu, Incheon, Korea TEL : FAX : / yudostar@yudostar.com Website : Local Office SEOUL OFFICE TEL : FAX : JOONGBU OFFICE TEL : FAX : BUSAN OFFICE TEL : FAX : DAEGU OFFICE TEL : FAX : Subsidiaries JAPAN CHINA TAIWAN INDIA U.S.A. CANADA BRASIL U.K. YUDO JAPAN CO., LTD. TEL : FAX : yuja@yudojpn.co.jp YUDO (CHINA) CO., LTD. ( ) TEL : FAX : info@yudohotrunner.com.hk YUDO TRADING CO., LTD. ( ) TEL : FAX : yudo@changan.net YUDO TRADE COMPANY LTD. Tianjin TEL : solong1118@yahoo.com.cn YUDO-WANCO (Suzhou) CO., LTD. TEL : / FAX : suzhouyudo@yudowanco.com YUDO-WANCO Shanghai Office TEL : FAX : shanghai@yudowanco.com / andy@yudowanco.com YUDO TAIWAN CO., LTD. TEL : FAX : dvshaw@yudotaiwan.com YUDO HOT RUNNER INDIA PVT. LTD. - Head Office TEL : / FAX : vishalaga@hotmail.com / yudo@yudoindia.com - Branch TEL : FAX : YUDO INC. - HQ TEL : FAX : tkim@yudousa.com / jaagaard@yudousa.com - West Coast & Mexico Division TEL : FAX : jcescalante@yudousa.com - Midwest Division TEL : FAX : mldmk@aol.com / ksalemi@yudousa.com Eastern & Canada Division TEL : FAX : gsands@yudousa.com YUDO BRASIL LTD. TEL : FAX : yudobr@uol.com.br / yudo@uol.com.br YUDO (U.K.) LTD. TEL : FAX : enquiries@yudo.co.uk / yudouk@aol.com We reserve the right to change specifications without notice. GWANGJU OFFICE TEL : FAX : Subsidiaries EUROPE (Portugal) (Spain) (France) (Romania) (Turkey) YUDO HOT RUNNER SYSTEMS LDA. TEL : ~4 FAX : d.hurier@yudoeu.com / yuhot.irina@mail.telepac.pt YUDO IBERICA S. L. TEL : FAX : auxifluid@auxifluid.com YUDO FRANCE TEL : FAX : f.louhichi@hvdi.com YUDO ROMANIA TEL / FAX : mould@rdsnet.ro YUDO TURKEY TEL : FAX : unalmura@yahoo.com Agencies SINGAPORE MALAYSIA THAILAND AUSTRALIA & NEWZEALAND ISRAEL PORTUGAL GERMANY AUSTRIA POLAND DENMARK NETHERLANDS ITALY SOUTH AFRICA WANCO INDUSTRIAL PTE. LTD. TEL : FAX : sales@wanco.com.sg MAWANCO SDN BHD. TEL : FAX : mawanco@po.jaring.my WANCO INDUSTRIAL (THAILAND) CO., LTD. TEL : FAX : thaiwanco@mail.pacific.net.th STM AUSTRALIA PTY. LTD. TEL : FAX : sales@stm.net.au ASI-AFASPEM ISRAEL LTD. TEL : FAX : hrmolds@netvision.net.il A BERNARDO DE SOUSA, LTA. TEL : FAX : absousa@absousa.com / absousa@yudoiberica.com BVS LADWIG GMBH TEL : FAX : bvsladwig@t-online.de MKT MOLLENBERG GMBH TEL : FAX : m-k-t@t-online.de PROTEC TEL : FAX : EURO INTERNET HOLDINGS S.A. TEL : ~8 FAX : jcsuk@euroitech.com PRO-TEK TEL : FAX : protek.bjarn@yudohot.com AEROGEN B.V. TEL : FAX : info0@aerogen.nl / aero.gert@yudohot.com MR-TECH S.R.L TEL : FAX : osvaldo.rossi@mr-tech.it HESTICO PTY. LTD. TEL : FAX : hest.heiner@yudohot.com Ver. 4.5 TD SV lll English English
2 SINGLE VALVE System(PATENT) CONTENTS CHAPTER 1 1. Application Note 4 CHAPTER 2 SINGLE VALVE III 1. Structure of SINGLE VALVE System 5 Single Valve III - Series is a product of originality, innovation and simple design, which provides a durable and high performance Single Valve Gate Nozzle. The smart flow channel offers excellent molding performance with glass filled materials, even with PBT+50%GF, PET+45%GF, PA+45%GF etc. 2. Specification of SINGLE VALVE System 6 3. Model Number of SINGLE VALVE System 7 APPLICATIONS 7 Color Change Monitor Cover Wheel Cover ADVANTAGES The valve pin moves vertically inside of nozzle body by a pistion without any use of ratchet or rotating cam mechanisms. The creative Single Valve-Series Nozzle offers 3 standard flow channels with gate diameters from 1.5 mm to 8 mm, and an optional size up to a maximum of 10 mm diameter gate. The length of the nozzle can be up to 1000 mm, and provides the best solution for feeding the component through the fixed half core. 4. Gate Bush Type of SINGLE VALVE System 8 5. Gate Area Machining of SINGLE VALVE System 9 6. Dimensions of Gate Bush (Code of Gate Bush / Gate Bush O ring code) Cylinder Area Machining of SINGLE VALVE System 11 The Smart Flow Channel offers excellent color change, in less than 10 shots, and a large injection volume with lower injection pressures. 8. Pin Specification of SINGLE VALVE System 12 Radiator Cover(PA+3%GF) Core Injection Notebook Cover ( 9. Heater & Thermocouple 13 STRUCTURE FEATURES Valve Gate System use only. Excellent gate vestige. Simple operation of valve pin. Application for a wide range of applications with both general purpose and engineering materials. Compact design with 3 optional channel diameters. Helps simplify stackmold structure and operation. 10. Specification of SINGLE VALVE System (Long Type) Cylinder Area Machining of SINGLE VALVE System (Long Type) 15 III 2 3
3 Application Note Size of Nozzles Single Valve III has 3 standardized sizes and each size has various gate diameters. The size of nozzle is displayed after the model name(ex. SAS 22 : Single Valve III Nozzle 22) and determines the injection volume of the nozzle. TYPE SIZE CHANNEL DIA GATE DIA Injection Volume by Nozzle Size Injection volume varies according to the resin used, thickness of the product, injection speed and gate diameter. The following figures are for reference, in helping to understand the various type of gate system. Please contact your YUDO representative or agency with an actual application. SIZE GATE SYSTEM VALVE Material Compatibility Single Unit : mm Unit : gram VISCOSITY PRODUCT THICKNESS MATERIALS HIGH MEDIUM LOW THIN THICK (Low MI) (High MI) (<2mm) (>2mm) ENGINEERING GENERAL ~ 70 ~120 ~ 240 ~120 ~ 240 ~ 70 ~120 ~350 ~600 ~1000 ~600 ~1000 ~350 ~ ~ 600~ 1000~ 600~ 1000~ 350~ 600~ / 1.8 / 2.0 / / 3.0 / 3.5 / / 6.0 / 7.0 / 8.0 MATERIAL CRYSTALLINE Gate Type PP PE PBT PET POM PA PPS LCP V V LVA LVF Structure of SINGLE VALVE System MATERIAL AMORPHOUS ADDITIVES Gate Type PS ABS PPO PC SAN PUR PVC PMMA FR GF ST V V LVA LVF FR : Flame Retardants, GF : Glass Fiber Filled, ST : Stabilizer Filled Gating Method TYPE V V Type LVA Type LVF Type CONCEPT - General application of valve system - Gate area to be machined by customer - Precisely machined and heat-treated Gate Bush will be applied. - Controlled gate vestige. - Length of LVA gate bush is same as the height of Cavity Plate. - Gate Bush designed to enable hot or cold fluid to flow directly around the gate. - Length of LVF gate bush is same as is the height of cavity plate GOOD POSSIBLE CONTACT AGENT NOT RECOMMENDED Advantages / Application - Minimizes gate Vestige - For prolonged gate lifespan, the gate area should be heattreated - For precise machining in gate area, refer to page 9 - Seal Cap can be applied to the end of tip for fast color change.(optional) - The most safe application of Valve system. - In addition to the Valve pin vestige, the Gate Bush vestige will be added to the part. - Easy replaceable Gate Bush. - Seal Cap can be applied to the end of tip for fast color change.(optional) - Fast cycle molding applications. - Molding condition improved in engineering plastic. - Easy replaceable Gate Bush - Seal Cap can be applied to the end of tip for fast color change.(optional) Patent - YUDO Hot Runner Systems are manufactured under one or more of the following patents , , , , , , , , , , , , , , , 96556, , , , , , , , , , ,
4 Specification of SINGLE VALVE System Model Number of SINGLE VALVE System 6 7
5 Gate Bush Type of SINGLE VALVE System Gate Area Machining of SINGLE VALVE System 8 9
6 Dimension of Gate Bush Cylinder Area Machining of SINGLE VALVE System CAD drawing download - available at
7 Pin Specification of SINGLE VALVE System Heater & Thermocouple 12 13
8 Specification of SINGLE VALVE (Long Type) Cylinder Area Machining of SINGLE VALVE (Long Type) 14 15
w w w.yudo.com Local Office Daughter Company Daughter Company We reserve the right to change specifications without notice.
Daughter Company Daughter Company Local Office HEAD OFFICE & FACTORY 169-4, Gujang-Ri, Paltan-Myun, Hwasung-City, Gyeonggi-Do, 445-911 Korea TEL : + 82 31 350 2500(DID.) / + 82 31 350 2525(Export Div.)
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