Hoshizaki America, Inc.

Transcription

1 Hoshizaki America, Inc. Modular Crescent Cuber Models KM-320MAH KM-320MWH A Superior Degree of Reliability PARTS LIST Number: Issued: Revised:

2 CONTENTS Auxiliary Codes... 3 Note About Ordering Parts... 3 Material Abbreviations... 4 A. Ice Cuber Assembly... 5 KM-320MAH... 5 KM-320MWH... 7 B. Refrigeration Circuit... 9 KM-320MAH... 9 KM-320MWH C. Water Circuit KM-320MAH, KM-320MWH D. Control Box Assembly KM-320MAH, KM-320MWH E. Label Location KM-320MAH KM-320MWH F. Pump Motor Assembly KM-320MAH, KM-320MWH G. Control Assembly KM-320MAH, KM-320MWH H. Accessories KM-320MAH, KM-320MWH

3 Auxiliary Codes KM-320MAH Q-0 September 2005 R-1 February 2006 KM-320MWH Q-0 September 2005 R-1 February 2006 Note About Ordering Parts Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately. 3

4 Material Abbreviations ALUMINUM AL = Aluminum COPPER CU = Copper PLASTIC ABS = Acrylonitrile -butadiene - styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride RUBBER VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin STEEL GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel AUXILIARY CODE K-0 Designates the year. "K" indicates the year Years progress or regress in alphabetical order. "J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped. Designates significant part changes within the same year for this model. Base is 0 and this number advances for each change. Example: P-1 "P" indicates "1" indicates the first significant part change for

5 A. Ice Cuber Assembly KM-320MAH Q-0, R a 4 7a 15a a B D1 E 16 3b C 17a 11 2a 18 D 2 14a a

6 Title: A. Ice Cuber Assembly Index No. Description Model: KM-320MAH Material or Model Number Part Number B Refrigeration Circuit - 1A1059A01 1 C Water Circuit - 1A0283A06 1 D Control Box Assembly - 2A3515A01 1 D1 T2 Screw 4 8 7P E Label Location - 3A3620A01 1 Q-0 R-1 Required Number 1 Evaporator Case - 1A0579G Base - 2A2146G10 1 2a FT Screw 4 8 7F Frame ABS 3A2503G01 1 3a Truss Head Screw 4 8, SS 7C b Truss Head Screw 4 25, SS 7C Square Washer BRASS Screw - Grounding BRASS Top Frame GS a T2 Screw 4 8 7P Side Frame GS 3A a T2 Screw 4 8 7P Bulb Holder PE Spacer PE Thumbscrew SS, ABS G Base Cover SS G Top Insulation PP G Front Insulation PP G Side Panel (R) SS 2A2117G a T2 Screw 4 8, SS 7P Control Box Cover GS 3A a T2 Screw 4 8 7P Front Panel SS 2A2141G Louver (A) - 1A a Push Retainer - 4A Side Panel (R) Base SS 2A Barrier Insulation - 4A a T2 Screw 4 8 7P Top Panel SS (3A1890A01) 21 Gasket PVC (3A1890A01) 22 Insulation PE FOAM (3A1890A01) 2A Air Filter (A) - 2A2062G Gasket L=554 4A0808L Gasket (A) (3A1890A01) Deflector SS 4A

7 A. Ice Cuber Assembly KM-320MWH Q-0, R a a 6 7 7a 18 18a B E D1 D C 2a 14a 14 3b a

8 Title: A. Ice Cuber Assembly Index No. Description Model: KM-320MWH Material or Model Number Part Number B Refrigeration Circuit - 1A1062A01 1 C Water Circuit - 1A0283A06 1 D Control Box Assembly - 2A3515A02 1 D1 T2 Screw 4 8 7P E Label Location - 3A3621A01 1 Q-0 R-1 Required Number 1 Evaporator Case - 1A0579G Base - 2A2146G11 1 2a FT Screw 4 8 7F Frame ABS 3A2503G01 1 3a Truss Head Screw 4 8, SS 7C b Truss Head Screw 4 25, SS 7C Square Washer BRASS Screw - Grounding BRASS Top Frame GS a T2 Screw 4 8 7P Side Frame GS 3A a T2 Screw 4 8 7P Bulb Holder PE Spacer PE Thumbscrew SS, ABS G Base Cover SS G Top Insulation PP G Front Insulation PP G Side Panel (R) SS 2A2117G a T2 Screw 4 8, SS 7P Control Box Cover GS 3A a T2 Screw 4 8 7P Front Panel SS 2A2150G Gasket L=554 4A0808L Barrier Insulation - 4A a T2 Screw 4 8 7P Deflector SS 4A Top Panel SS (3A1890A01) 21 Gasket PVC (3A1890A01) 22 Insulation PE FOAM (3A1890A01) 2A Side Panel (R) Base SS 2A Gasket (A) (3A1890A01)

9 B. Refrigeration Circuit (1/2) KM-320MAH Q-0, R a 4 4a 17 17a a a Thermistor Attachment 9

10 B. Refrigeration Circuit (2/2) KM-320MAH Q-0, R a 30 30a a 3 3a a 10 10a a 5b 5c

11 Title: B. Refrigeration Circuit Index No. Description Model: KM-320MAH Material or Model Number Part Number 1 Condenser - 2A a T2 Screw 4 8 7P Shroud GS 2A a T2 Screw 4 8 7P Barrier GS a T2 Screw 4 8 7P Rear Panel GS 3A a T2 Screw 4 8 7P Compressor ASE32C3E- CAA Q-0 R-1 4A a Bolt b Spacer - 4A c Grommet 027-C A Terminal Cover - 4A2456F Protector Retainer - 4A2456F Protector - 4A Fan Motor Bracket GS a Hex Head Bolt w/washer (LF) B Fan Motor 5KCP84DFK148S 4A a Self-locking Nut NO N21I Fan Blade AD10CW Drier C-03E126 4A Nylon Tie PLWP3H-TL Expansion Valve - 4A Holder / Exp. Valve 3/8 SS 3A Clamp SS Evaporator Assembly - 2A3526G a T2 Screw 4 16, SS 7P Heat Exchanger - 2A3428G Copper Tube (A) - High Side COPPER 2A3830G Copper Tube (B) - Low Side COPPER 2A Copper Tube (B) - High Side COPPER 4A Copper Tube (C) - High Side COPPER 4A Copper Tube (C) - Low Side COPPER 4A Copper Tube (D) - High Side COPPER 3A3956G Copper Tube (F) - High Side COPPER 3A Copper Tube - Hot Gas COPPER 2A3517G Copper Tube - Access Valve COPPER 3A3537G Access Valve Valve Body ADS-15HDU-8 3U a Bolt M U0151F Coil - Valve ADS- C12ZHDU-2 3U0151F a Truss Head Screw 4 6 7C Pressure Switch ACB-1UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Required Number

12 Title: B. Refrigeration Circuit Index No. Description Model: KM-320MAH Material or Model Number Part Number 33 Thermistor Holder - Thermistor COPPER Insulation - Thermistor (A) PE FOAM Insulation - Thermistor (B) PE FOAM Insulation Tube L= Insulation Tube L= Insulation Tube L= Insulation Tube L= Expansion Valve Cover PE FOAM 3A Rubber Insulation (A) EPDM 3A Rubber Insulation (B) EPDM 3A Insulation Holder - 4A Q-0 R-1 44a T2 Screw 4 8, SS 7P Cable Tie CV (PLT-2M) 46 Wire Saddle VWS4218-C 4A End Cap - 4A2666F01 2 Required Number 12

13 B. Refrigeration Circuit (1/2) KM-320MWH Q-0, R a a a Thermistor Attachment 13

14 B. Refrigeration Circuit (2/2) KM-320MWH Q-0, R a 44 44a a 13 13a a a a a a 2b 2c

15 Title: B. Refrigeration Circuit Index No. Description Model: KM-320MWH Material or Model Number Part Number 1 Rear Panel GS 2A a T2 Screw 4 8 7P Compressor ASE32C3E- CAA-254 Q-0 R-1 4A a Bolt b Spacer - 4A c Grommet 027-C A Protector - 4A Terminal Cover - 4A2456F Protector Retainer - 4A2456F Condenser - Water-Cooled HS A2359G01 1 6a Hex Head Bolt w/washer (LF) 5 10, SS 7B Drier C-03E126 4A Nylon Tie PLWP3H-TL End Cap - 4A2666F Expansion Valve HFE-10NHD-2 4A Evaporator Assembly - 2A3526G a T2 Screw 4 16, SS 7P Valve Body ADS-15HDU-8 3U a Bolt M U0151F Coil - Valve ADS- C12ZHDU-2 3U0151F a Truss Head Screw 4 6 7C Pressure Switch ACB-2UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Male Connector 48F-8-6 4A Water Regulator V46DA-5 4A a Truss Head Screw 4 8 7C Copper Tube (A) - High Side COPPER 2A3830G Copper Tube (B) - High Side COPPER 3A Copper Tube (C) - High Side COPPER 4A3819G Copper Tube (D) - High Side COPPER 3A3957G Copper Tube (B) - Low Side COPPER 2A Heat Exchanger - 2A3428G Copper Tube (C) - Low Side COPPER 4A Copper Tube - Hot Gas COPPER 2A3517G Access Valve Copper Tube (A) - Water Circuit COPPER 3A1251G Copper Tube (B) - Water Circuit COPPER 4A2681G Holder/Exp. Valve - 3/8-3A Clamp SS Expansion Valve Cover PE FOAM 3A Thermistor Holder - Thermistor Required Number 15

16 Title: B. Refrigeration Circuit Index No. Description Model: KM-320MWH 34 Cable Tie CV-200 (PLT- 2M) Material or Model Number Part Number Q-0 R Insulation - Thermistor (A) PE FOAM Insulation - Thermistor (B) PE FOAM Rubber Insulation (A) EPDM 3A Rubber Insulation (B) EPDM 3A Insulation Holder - 4A a T2 Screw 4 8, SS 7P Copper Tube - Access Valve COPPER 3A3537G Wire Saddle VWS4218-C 4A Valve Bracket GS 4A a T2 Screw 4 8 7P Valve Body a Bolt M U0151F Coil - Valve a Truss Head Screw 4 6 7C Insulation Tube L= Insulation Tube L= Insulation Tube L= Insulation Tube L= Copper Tube (E) - High Side COPPER 3A Copper Tube (F) - High Side COPPER 3A Elbow COPPER Required Number 16

17 C. Water Circuit KM-320MAH, KM-320MWH Q-0, R a a 47b a a 33 33a 31 31a a 23a F F4 F3 F a 10 F1 9 17

18 Title: C. Water Circuit Index No. Description Model: KM-320MAH, KM-320MWH Material or Model Number Part Number F Pump Motor Assembly HS A2638A03 1 F1 Truss Head Screw 4 16, SS 7C F2 Flat Washer M4, SS 7W F3 Split Lock Washer M4, SS 7L F4 Hex Nut M4, SS 7N Q-0 R-1 Required Number 1 Water Supply Pipe COPPER 4A0768G04 1 1a T2 Screw 4 8 7P Rubber Gasket NR Water Valve Bracket GS a T2 Screw 4 8 7P Water Valve U Hose Clamp SS, 18mm Spray Tube PE 1A Spray Guide (A) PE Cube Guide ABS Suction Hose EPDM Pump Motor Bracket PC a Flat Head Screw 4 12, SS 7F Vinyl Hose L= Vinyl Hose L= Hose Clamp SS, 25mm "O" Ring 1AG G Valve Housing - Drain ABS a T2 Screw 4 10, SS 7P Spring SS Valve Sheet EPDM Drain Hose SANTOPRENE Overflow Cap PE Overflow Pipe ABS "O" Ring EPDM 4A Connector Float Switch EPDM Float Switch A a T2 Screw 4 12, SS 7P Silicone Hose L= I Wire Saddle VWS4238-C 4A Tee SANTOPRENE 4A Bushing OCB Flange EPDM Distributor EPDM Rubber Ring EPDM Handle JH a T2 Screw 4 8 7P Valve Holder GS 3A a FT Screw 4 8 7F

19 Title: C. Water Circuit Index No. Description Model: KM-320MAH, KM-320MWH Material or Model Number Part Number 33 Microswitch V7-1C17D A a Tapping Screw Water Supply Tube PE 2A Corner Insulation (A) PE FOAM Corner Insulation (B) PE FOAM Hose Clamp SS, 20mm Ball Valve (S-0761), PVC Male Adaptor ABS "O" Ring IAP P Insulation (E) PE FOAM 4A Insulation Tube L= Silicone Hose L= I Rubber Hose (D) EPDM 4A Rubber Hose (C) SANTOPRENE 4A Plug EPDM 4A Deflector (A) ABS 3A a Collar ABS b T2 Screw 4 16, SS 7P Thumbscrew SS, ABS G12 1 Q-0 R-1 Required Number 19

20 D. Control Box Assembly KM-320MAH, KM-320MWH Q-0, R-1 G G a a a 6 6a 16 16a a 20

21 Title: D. Control Box Assembly Index No. Description Model: KM-320MAH, KM-320MWH Material or Model Number Part Number G Control Assembly - 4A2911A01 1 G1 T2 Screw 4 8 7P Q-0 R-1 Required Number 1 Control Box - 2A Starter 3ARR3CT6U5 4A a T2 Screw 4 8 7P Strap GS 4A a T2 Screw 4 8 7P Magnetic Contactor VC Bracket F01 1 5a T2 Screw 4 8 7P Capacitor 250 VAC, 5.5 MFD a T2 Screw P Transformer - 3A a T2 Screw 4 8 7P Controller Board HOS-001A 2A Board Support CBLS37-M 4A Bushing SB Bushing OCB Wire Saddle VWS4238-C 4A Capacitor Starting 330 V, MFD 3A Capacitor - Run 440 V, 20MFD 3A Wire Kit - 4A Capacitor (Air-Cooled Model Only) 16a T2 Screw (Air-Cooled Model Only) 250 VAC, 5 MFD 17 Fuse AGC-10, 250 V, 10A P A

22 E. Label Location KM-320MAH Q-0, R Control Box

23 Title: E. Label Location Model: KM-320MAH Required Number Index No. Description Material or Model Number Part Number 1 Emblem PETP FILM 4A Label Alarm PVC FILM 4A Label Penguin HA (R) PETP FILM 4A Label Air Filter PETP FILM Maintenance Label PVC FILM Caution Label (F) PVC FILM Wiring Label PVC FILM 3A Caution Label (H) PVC FILM Nameplate PES FILM 2A Instruction Sheet PAPER 2A Tag Warning: Electrical Connection Q-0 R-1 PAPER Instruction Label PVC FILM Manual Label PVC FILM Label R404A PES FILM 4A Operation Label Valve PVC FILM Label Control Board PVC FILM 3A Rating Label PES FILM 2A Label Fuse - 4A

24 E. Label Location KM-320MWH Q-0, R Control Box

25 Title: E. Label Location Index No. Description Model: KM-320MWH Material or Model Number Part Number 1 Emblem PETP FILM 4A Label Alarm PVC FILM 4A Label Penguin HA (R) PETP FILM 4A Label Control Board PVC FILM 3A Maintenance Label PVC FILM Caution Label (H) PVC FILM Wiring Label PVC FILM 3A Instruction Label PVC FILM Nameplate PES FILM 2A Instruction Sheet PAPER 2A Tag Warning: Electrical Connection Q-0 R-1 PAPER Operation Label Valve PVC FILM Manual Label PVC FILM Label R404A PES FILM 4A Rating Label PES FILM 2A Label Fuse - 4A Required Number 25

26 F. Pump Motor Assembly KM-320MAH, KM-320MWH Q-0, R a 7 5 Title: F. Pump Motor Assembly Index No. Description Model: KM-320MAH, KM-320MWH 1 Pump Motor APTA9210WD1 120V Material or Model Number Part Number Q-0 R-1 2A Mechanical Seal / R HKU90-J Pump Gasket EPDM 4A Impeller ABS Pin SS 4A Pump Housing ABS a Screw 4 20, Geomet 321coated SS 4A Plug Housing Pump Flange - 3A Required Number 26

27 G. Control Assembly KM-320MAH, KM-320MWH Q-0, R a Title: G. Control Assembly Index No. Description Model: KM-320MAH, KM-320MWH Material or Model Number Part Number 1 Control Box (C) - 4A Toggle Switch 7K63K Thermostat YTB-3U112 4A a Truss Head Screw 4 8 7C Control Label - 4A Fuse Holder HTB921 4A Fuse AGC-10, 4A V, 10A Q-0 R-1 Required Number 27

28 H. Accessories KM-320MAH, KM-320MWH Q-0, R-1 2 2a Title: H. Accessories Index No. Description Model: KM-320MAH, KM-320MWH Material or Model Number Part Number 1 Instruction Manual PAPER 91A1NH10A 1 2 Universal Brace GS 4A a Hex Head Bolt 5 12, SS 7B Q-0 R-1 Required Number 28