Hoshizaki America, Inc.

Transcription

1 Hoshizaki America, Inc. Modular Crescent Cuber Models KM-501MAH KM-501MWH KM-501MRH A Superior Degree of Reliability PARTS LIST Number: Issued:

2 CONTENTS Auxiliary Codes... 3 Note About Ordering Parts... 3 Material Abbreviations... 4 A. Ice Cuber Assembly... 5 KM-501MAH... 5 KM-501MWH... 7 KM-501MRH... 9 B. Refrigeration Circuit KM-501MAH KM-501MWH KM-501MRH C. Water Circuit KM-501MAH, KM-501MWH, KM-501MRH D. Control Box Assembly KM-501MAH, KM-501MWH, KM-501MRH E. Label Location KM-501MAH KM-501MWH KM-501MRH F. Pump Motor Assembly KM-501MAH, KM-501MWH, KM-501MRH G. Control Assembly KM-501MAH, KM-501MWH, KM-501MRH H. Accessories KM-501MAH, KM-501MWH, KM-501MRH

3 Auxiliary Codes KM-501MAH January 2006 KM-501MWH January 2006 KM-501MRH January 2006 Note About Ordering Parts Most assemblies cannot be ordered as complete units; parts in the assemblies generally must be ordered separately. 3

4 Material Abbreviations ALUMINUM AL = Aluminum COPPER CU = Copper PLASTIC ABS = Acrylonitrile -butadiene - styrene AC = Polyacetal EVA = Ethylene vinyl acetate PA = Polyamide = Nylon PC = Polycarbonate PE = Polyethylene PES = Polyester PETP = Polyethylene terephthalate = Tetlon PP = Polypropylene PS = Polystyrene PTFE = Polytetrafluoroethylene = Teflon PUR = Polyurethane PVC = Polyvinyl chloride RUBBER VN = Vinyl Nitrile EPDM = EP rubber NBR = Nitrile butadiene rubber NR = Natural rubber NP = Neoprene SI.R = Silicone rubber SY.R = Synthetic rubber EPH = Epichlorohydrin STEEL GS = Galvanized steel SS = Stainless steel PS = Plated steel PAS = Primed steel AUXILIARY CODE K-0 Designates the year. "K" indicates the year Years progress or regress in alphabetical order. "J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped. Designates significant part changes within the same year for this model. Base is 0 and this number advances for each change. Example: P-1 "P" indicates "1" indicates the first significant part change for

5 A. Ice Cuber Assembly KM-501MAH a a 4 7 7a 27 B 16 E 18 27a 18a C D1 D 14 3b 11 14a 17a a 23 3a 3 For Thermostat, see Control Assembly 16a

6 Title: A. Ice Cuber Assembly Index No. Description Model: KM-501MAH Material or Model Number Part Number B Refrigeration Circuit - 1A0420A06 1 C Water Circuit HS A0283A05 1 D Control Box Assembly - 2A2538A01 1 D1 T2 Screw 4 8 7P E Label Location - 3A3996A01 1 Required Number 1 Evap. Case HS A0579G Base - 2A2146G06 1 2a FT Screw 4 8 7F Frame - 3A2503G01 1 3a Truss Head Screw 4 8, SS 7C b Truss Head Screw 4 25, SS 7C Square Washer BRASS Screw - Grounding BRASS Top Frame GS a T2 Screw 4 8 7P Side Frame GS 3A a T2 Screw 4 8 7P Bulb Holder Spacer Thumbscrew SS, ABS G Base Cover SS G Top Insulation PP G Front Insulation PP G Side Panel (R) SS 2A2117G a T2 Screw 4 8, SS 7P Control Box Cover GS 3A a T2 Screw 4 8 7P Front Panel SS 2A2244G a Truss Head Screw SS, 4 8 7C Louver (A) ABS 1A a Push Retainer - 4A Barrier GS 4A a T2 Screw 4 8 7P Deflector - 4A Top Panel SS (3A1890A01) 21 Gasket PVC (3A1890A01) 22 Insulation PE FOAM (3A1890A01) 2A Air Filter (A) ABS 2A2062G Gasket L=554 4A0808L Gasket (A) (3A1890A01) Side Panel (R) Base SS 2A Barrier - Insulation GS 4A a T2 Screw 4 8 7P Silicone Hose L = I

7 A. Ice Cuber Assembly KM-501MWH a a 4 7 7a 23 B 23a E D C D1 14a b 3a a 16 16a For Thermostat, see Control Assembly 24 7

8 Title: A. Ice Cuber Assembly Model: KM-501MWH Required Number Index No. Description Material or Model Number Part Number B Refrigeration Circuit 1A0680A03 1 C Water Circuit HS A0283A05 1 D Control Box Assembly - 2A2538A02 1 D1 T2 Screw 4 8 7P E Label Location - 3A3997A Evap. Case HS A0579G Base - 2A2146G09 1 2a FT Screw 4 8 7F Frame - 3A2503G01 1 3a Truss Head Screw 4 8, SS 7C b Truss Head Screw 4 25, SS 7C Square Washer BRASS Screw - Grounding BRASS Top Frame GS a T2 Screw 4 8 7P Side Frame GS 3A a T2 Screw 4 8 7P Bulb Holder Spacer Thumbscrew SS, ABS G Base Cover SS G Top Insulation PP G Front Insulation PP G Side Panel (R) SS 2A2117G a T2 Screw 4 8, SS 7P Control Box Cover GS 3A a T2 Screw 4 8 7P Front Panel SS 2A2150G a Truss Head Screw 33, 4 8 7C Gasket L=554 4A0808L Gasket (A) (3A1890A01) Top Panel SS, (3A1890A01) 20 Gasket PVC, (3A1890A01) 21 Insulation PE FOAM, (3A1890A01) 2A Side Panel (R) Base SS 2A Barrier Insulation GS 4A a T2 Screw 4 8 7P Deflector - 4A Silicone Hose L = I

9 A. Ice Cuber Assembly KM-501MRH a a a 23a B 25a E D C D1 14a 14 3b a 16 16a 18 3a For Thermostat, see Control Assembly 9

10 Title: A. Ice Cuber Assembly Index No. Description Model: KM-501MRH Material or Model Number Part Number B Refrigeration Circuit - 1A0422A03 1 C Water Circuit HS A0283A05 1 D Control Box Assembly - 2A2538A02 1 D1 T2 Screw 4 8 7P E Label Location - 3A3998A01 1 Required Number 1 Evap. Case HS A0579G Base - 2A2146G07 1 2a FT Screw 4 8 7F Frame - 3A2503G01 1 3a Truss Head Screw 4 8, SS 7C b Truss Head Screw 4 25, SS 7C Square Washer BRASS Screw - Grounding BRASS Top Frame GS a T2 Screw 4 8 7P Side Frame GS 3A a T2 Screw 4 8 7P Bulb Holder Spacer Thumbscrew SS, ABS G Base Cover SS G Top Insulation PP G Front Insulation PP G Side Panel (R) SS 2A2117G a T2 Screw 4 8, SS 7P Control Box Cover - 3A a T2 Screw 4 8 7P Front Panel SS 2A2150G a Truss Head Screw SS, 4 8 7C Deflector - 4A Gasket L=554 4A0808L Gasket (A) (3A1890A01) Top Panel SS, (3A1890A01) 21 Gasket PVC, (3A1890A01) 22 Insulation PE FOAM, (3A1890A01) 2A Junction Box Cover GS a T2 Screw 4 8 7P Side Panel (R) Base SS 2A Barrier Insulation GS 4A a T2 Screw 4 8 7P Silicone Hose L = I

11 B. Refrigeration Circuit 1/2 KM-501MAH 14 14a 15 15a a a a a 11

12 B. Refrigeration Circuit 2/2 KM-501MAH 2 2a 13 13a a a a a 5b 5c

13 Title: B. Refrigeration Circuit Model: KM-501MAH Required Number Inde No. Description Material or Model Number Part Number 1 Condenser a T2 Screw 4 8 7P Shroud GS 2A a T2 Screw 4 8 7P Barrier GS a T2 Screw 4 8 7P Rear Panel GS 3A a T2 Screw 4 8 7P Compressor AKA9455Z A 4A a Bolt b Spacer c Grommet Motor Protector 8300MRAK30 4A Fan Motor Bracket GS a Hex Bolt Assembly (LF) 5 12, SS 7B Fan Motor U90B1, A a Self-locking Nut NO N21I Fan Blade AD10CW Drier C-03E117 4A Nylon Tie Expansion Valve HFE-10NHD-2 4A Evaporator G a T2 Screw 4 16, SS 7P Valve Body - Hot Gas 70 4A a Bolt 4 6 4A3277F Coil - Valve 4A a Truss Head Screw 4 8 7C Pressure Switch ACB-1UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Endcap - 4A2666F Access Valve Copper Tube (A) - High Side COPPER 2A3851G Copper Tube (D) - High Side COPPER 3A4006G Strainer (included in 3A4006G01) Heat Exchanger - 2A3447G Elbow COPPER Copper Tube - Hot Gas COPPER 2A3435G Holder / Exp. Valve 3/8 SS 3A Clamp SS Expansion Valve Cover PE FOAM 3A

14 Title: B. Refrigeration Circuit Model: KM-501MAH Required Number Inde No. Description Material or Model Number Part Number 29 Thermistor Holder - Thermistor COPPER Insulation - Thermistor (A) PE FOAM Insulation - Thermistor (B) PE FOAM Rubber Insulation (A) EPDM 3A Rubber Insulation (B) EPDM 3A Insulation Holder - 4A a T2 Screw 4 8, SS 7P Insulation Tube L= Insulation Tube L= Insulation Tube L= Copper Tube Access Valve COPPER 3A3999G Wire Saddle VWS4238-C 4A Cable Tie CV-200 (PLT- 2M)

15 B. Refrigeration Circuit 1/2 KM-501MWH a a 9 9a a a a a 43 43a 2 2a 2b 2c

16 B. Refrigeration Circuit 2/2 KM-501MWH a a a

17 Title: B. Refrigeration Circuit Model: KM-501MWH Required Number Index No. Description Material or Model Number Part Number 1 Rear Panel GS 2A a T2 Screw 4 8 7P Compressor AKA9455ZXA 4A a Bolt 8x b Spacer c Grommet Motor Proctector 8300MRAK30 4A Condenser - Water-Cooled HS A2359G01 1 4a Hex Bolt Assembly (LF) 5 10, SS 7B Drier C-03E 117 4A Nylon Tie NYLON Evaporator G01 1 7a T2 Screw 4 16, SS 7P Valve Body - Hot Gas 70 4A a Bolt - 4A3277F Coil - Valve ABS-25-1-HD-2 4A a Truss Head Screw 4 8 7C Pressure Switch ACB-2UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Male Connector - 4A Water Regulator V46DA-5 4A a Truss Head Screw 4 6 7C Copper Tube (A) - High Side COPPER 2A3851G Copper Tube (B) - High Side COPPER 3A Copper Tube (C) - High Side COPPER 4A2682G Copper Tube (D) - High Side COPPER 3A4006G Strainer (Included in 3A4006G01) Copper Tube (E)-High Side COPPER 3A Heat Exchanger - 2A3447G Elbow COPPER Copper Tube - Hot Gas COPPER 2A3430G Endcap 4A2666F Access Valve TCJ- 2F20NHDU Copper Tube (A) - Water Circuit COPPER 3A1251G Copper Tube (B) - Water Circuit COPPER 4A2681G Holder/Expansion Valve - 3/8-3A Clamp SS Expansion Valve Cover PE FOAM 3A Thermistor Holder - Thermistor Insulation - Thermistor (A) PE FOAM Insulation - Thermistor (B) PE FOAM

18 Title: B. Refrigeration Circuit Model: KM-501MWH Required Number Index No. Description Material or Model Number Part Number 34 Rubber Insulation (A) EPDM 3A Rubber Insulation (B) EPDM 3A Insulation Holder - 4A a T2 Screw 4 8, SS 7P Insulation Tube L= Insulation Tube L= Insulation Tube L= Copper Tube Access Valve - 3A3999G Valve - Bracket a T2 Screw 4 8 7P Valve Body - Hot Gas - 4A a Bolt - 4A3277F Coil - Valve - 4A a Truss Head Screw 4 6 7C Wire Saddle - 4A Cable Tie CV Elbow COPPER Expansion Valve HFE-10NHD-2 4A

19 B. Refrigeration Circuit (1/2) KM-501MRH a 4 5 5a 19 19a 20 20a a a a a 21 21a 22 22a 2 2a 2b 2c 3 19

20 B. Refrigeration Circuit (2/2) KM-501MRH 12 12a a a

21 Title: B. Refrigeration Circuit Model: KM-501MRH Required Number Index No. Description Material or Model Number Part Number 1 Rear Panel GS G03 1 1a T2 Screw 4 8 7P Compressor AKA9455ZXA 4A a Bolt b Spacer c Grommet Motor Protector 8300MRAK30 4A Coupling - 4A3972G Tube Holder-S a T2 Screw 4 8 7P Coupling G Tube Holder-L a T2 Screw 4 8 7P Receiver Tank RR KN WP a Hex Bolt Assembly (LF) 5 10, SS 7B Drier - 4A Nylon Tie Expansion Valve HFE-10NHD-2 4A Evaporator G a T2 Screw 4 16, SS 7P Pressure Switch ACB-1UB Pressure Switch Bracket GS a T2 Screw 4 8 7P Copper Tube Access Valve COPPER 3A3999G Access Valve Endcap - 4A2666F Valve Bracket a T2 Screw 4 8 7P Valve Body - Hot Gas 70 4A a Bolt 4 6 4A3277F Coil - Valve ABS HD-2 4A a Truss Head Screw 4 8 7C Valve Body - Liquid Line - 4A a Bolt 4 6 4A3277F Coil - Valve ABS HD-2 4A a Truss Head Screw 4 8 7C Copper Tube (A) - High Side COPPER 2A3909G Copper Tube (B) - High Side COPPER 3A4095G Copper Tube (D) - High Side COPPER 3A4006G Strainer (Included in 3A4006G01) Copper Tube (E) - High Side COPPER Copper Tube (F) - High Side COPPER 4A

22 Title: B. Refrigeration Circuit Model: KM-501MRH Required Number Index No. Description Material or Model Number Part Number 29 Copper Tube (G) - High Side COPPER 3A4097G Copper Tube - Hot Gas COPPER 2A3435G Elbow COPPER Holder / Exp. Valve 3/8 SS 3A Heat Exchanger - 2A3447G Expansion Valve Cover PE FOAM 3A Thermistor Holder - Thermistor COPPER Cable Tie Insulation - Thermistor (A) PE FOAM Insulation - Thermistor (B) PE FOAM Rubber Insulation (A) EPDM 3A Rubber Insulation (B) EPDM 3A Insulation Holder - 4A a T2 Screw 4 8, SS 7P Insulation Tube L= Insulation Tube L= Insulation Tube L= Wire Saddle VWS4238-C 4A Crankcase Heater - 4A a T2 Screw 4 8 7P Silicone Hose Clamp SS

23 C. Water Circuit KM-501MAH, KM-501MWH, KM-501MRH a a 23a F F2 F3 18 F a a 31 31a a F1 23

24 Title: C. Water Circuit Model: KM-501MAH, KM-501MWH, KM-501MRH Required Number Index No. Description Material or Model Number Part Number F Pump Motor Assembly HS A2638A03 1 F1 Truss Head Screw 4 16, SS 7C F2 Flat Washer M4, SS 7W F3 Split Lock Washer M4, SS 7L F4 Hex Nut M4, SS 7N Water Supply Pipe COPPER 4A0768G04 1 1a T2 Screw 4 8 7P Rubber Gasket NR Water Valve Bracket GS a T2 Screw 4 8 7P Water Valve J U Hose Clamp SS, 18MM Spray Tube PE 1A Spray Guide (A) PE Cube Guide ABS Suction Hose EPDM Pump Motor Bracket PC a Flat Head Screw 4 12, SS 7F Vinyl Hose L=250+10/ Vinyl Hose L= Hose Clamp SS, 25MM "O" Ring 1AG G Valve Housing - Drain ABS a T2 Screw 4 10, SS 7P Spring SS Valve Seat EPDM Drain Hose SANTO- PRENE Overflow Cap PE Overflow Pipe ABS "O" Ring EPDM 4A Connector Float Switch EPDM Float Switch A a T2 Screw 4 12, SS 7P Silicone Hose L= I Wire Saddle VWS4238-C 4A Tee SANTO- PRENE 4A Bushing OCB Flange EPDM Distributor EPDM Rubber Ring EPDM

25 Title: C. Water Circuit Model: KM-501MAH, KM-501MWH, KM-501MRH Required Number Index No. Description Material or Model Number Part Number 31 Handle JH a T2 Screw 4 8 7P Valve Holder GS 3A a FT Screw 4 8 7F Microswitch V3L-111-D8 4A Tapping Screw Corner Insulation (A) PE FOAM Corner Insulation (B) PE FOAM Hose Clamp SS, 20 MM Ball Valve (S-0761), PVC Male Adaptor (Included in S-0761) ABS "O" Ring (Included in S-0761) 1AP P Insulation Tube L= Silicone Hose L= I Rubber Hose (D) EPDM 4A Rubber Hose (C) SANTO- PRENE 4A Plug EPDM 4A Insulation (E) PE FOAM 4A Water Supply Tube PE 2A

26 D. Control Box Assembly KM-501MAH, KM-501MWH, KM-501MRH G G1 5 5a a 9 9a 8 8a 15 15a a

27 Title: D. Control Box Assembly Model: KM-501MAH, KM-501MWH, KM-501MRH Required Number Index No. Description Material or Model Number Part Number G Control Assembly - 4A2911A01 1 G1 T2 Screw 4 8 7P Control Box - 2A Capacitor Run 25MFD, 370 3A VAC 3 Capacitor Starting MFD, 3A VAC, 4 Strap GS 4A a T2 Screw 4 8 7P Starter GE3ARR3CT3TP5 4A a T2 Screw 4 8 7P Magnetic Contactor VC Bracket F01 1 7a T2 Screw 4 8 7P Transformer 26D285H 3A a T2 Screw 4 8 7P Capacitor - Pump Motor 250 VAC, MFD 9a T2 Screw P Controller Board HOS-001A 2A Board Support CBLS37-M 4A Bushing SB Bushing OCB Clamp - 4A Capacitor (KM-501MAH Only) 250 VAC, MFD 15a T2 Screw (KM-501MAH Only) P Fuse (Spare) - 4A

28 E. Label Location KM-501MAH Control Box 28

29 Title: E. Label Location Index No. Description Model: KM-501MAH Material or Model Number Part Number 1 Emblem PETP FILM 4A Label - Alarm - 4A Label Penguin HA (R) PETP FILM 4A Maintenance Label PVC FILM Wiring Label PVC FILM 3A Nameplate PES FILM 2A Instruction Sheet PAPER 2A Manual Label PVC FILM Tag Warning: Electrical Connection PAPER Operation Label Valve PVC FILM Label R404A PES FILM 4A Caution Label (F) PVC FILM Caution Label (H) PVC FILM Label Air Filter PETP FILM Instruction Label PVC FILM Label Control Board PVC FILM 3A Rating Label - 2A Label Fuse - 4A Required Number 29

30 E. Label Location KM-501MWH Control Box 30

31 Title: E. Label Location Model: KM-501MWH Required Number Index No. Description Material or Model Number Part Number 1 Emblem PETP FILM 4A Label - Alarm PETP FILM 4A Label Penguin HA (R) PETP FILM 4A Maintenance Label PVC FILM Wiring Label PVC FILM 3A Nameplate PES FILM 2A Instruction Sheet PAPER 2A Manual Label PVC FILM Tag Warning: Electrical Connection PAPER Operation Label Valve PVC FILM Label R404A PES FILM 4A Caution Label (H) PVC FILM Instruction Label PVC FILM Label Control Board PVC FILM 3A Rating Label 2A Label Fuse - 4A

32 E. Label Location KM-501MRH Control Box

33 Title: E. Label Location Index No. Description Model: KM-501MRH Material or Model Number Part Number 1 Emblem PETP FILM 4A Label - Fuse PETP FILM 4A Label Penguin HA (R) PETP FILM 4A Maintenance Label PVC FILM Wiring Label PVC FILM 3A Nameplate PES FILM 2A Instruction Sheet PAPER 2A Manual Label PVC FILM Tag Warning: Electrical Connection PAPER Operation Label Valve PVC FILM Label R404A PES FILM 4A Caution Label (H) PVC FILM Instruction Label PVC FILM Label Control Board PVC FILM 3A Rating Label PES FILM 2A Label Alarm - 4A Tag Fan Motor Leads - 4A Caution Remote Label - 4A Required Number 33

34 F. Pump Motor Assembly KM-501MAH, KM-501MWH, KM-501MRH a 7 5 Title: F. Pump Motor Assembly Index No. Description 1 Pump Motor APTA9210WD1 120V Model: KM-501MAH, KM-501MWH, KM-501MRH Material or Model Number Part Number 2A Mechanical Seal / R HKU90-J Pump Gasket EPDM 4A Impeller ABS Pin SS 4A Pump Housing ABS a Screw 4 20, Geomet 321coated SS 4A Plug Housing Pump Flange - 3A Required Number 34

35 G. Control Assembly KM-501MAH, KM-501MWH, KM-501MRH a Title: G. Control Assembly Model: KM-501MAH, KM-501MWH, KM-501MRH Required Number Index No. Description Material or Model Number Part Number 1 Control Box (C) - 4A Toggle Switch 7K63K Control Label - 4A Thermostat - 4A a Truss Head Screw - 7C Fuse Holder - 4A Fuse - 4A

36 H. Accessories KM-501MAH, KM-501MWH, KM-501MRH Title: H. Accessories Model: KM-501MAH, KM-501MWH, KM-501MRH Required Number Index No. Description Material or Model Number Part Number 1 Instruction Manual PAPER 91A1MN10A 1 2 Universal Brace GS 4A Hex Head Bolt 5 12, SS 7B Packaging (On Models Currently In Production) 2A3865A01 1 Tray Asembly - Top - 1A1222G Tray Assembly - Bottom - 1A1223G Pallet - 2A Carton - 2A Plastic Support - 2A Corner Post - 3A Bar Code Label - 4A