General Information. Page. Cartridge Control Options 162. Cartridge Control Kits 163. Cavity Plugs 165. Solenoid Electrical Connector Options 167

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1 General Information Page Cartridge Control Options 6 Cartridge Control Kits 6 s 6 Solenoid Electrical Connector Options 67 Orifice Pressure Drop Data 68 UK Shortcut Catalogue #

2 Cartridge Control Options General Purpose Controls (for use in systems where adjustment may be changed after installation.) L Standard Screw Adjustment O-ring seal on adjust screw. Adjust screw positively retained. Overset protection-pilot spring cannot go solid. K Handknob with Lock Knob Handknob and lock knob added to L control. Sun handknob kits for field conversion are available. O Handknob with Panel Mount Special threaded cartridge hex body with panel nut for mounting cartridge through access hole in control panel. Handknob and lock knob included. Panel Hole: Series cartridges 90 mm dia. Series cartridges, mm dia. Panel nut hex size identical to cartridge hex size.,0 mm Hex,0 mm Hex,0 mm Hex, mm Hex 9,7 mm diameter,8 mm diameter Panel Hole, mm 7,6 mm Key Lock Kit Optional adjustment Key Lock Cover Kit for L controls allows adjustment to be locked with a key to prevent unauthorized changes in valve setting. Adjustment is easily accessible when lock assembly is removed. 6,0 mm Requires replacement of standard locknut with special, mm locknut which accepts lock assembly, and a new wire stop ring for overset 79, mm protection. H Calibrated Handknob with Detent Lock Fully calibrated handknob for flow control cartridges. 0 radial calibrations per turn. Moveable zero indicator. (Minor disassembly required.) Rising detented locking collar positively locks adjustment knob against vibration or accidental tampering. Any desired setting may be recorded and repeated. U.S. Patent #,77,8. Dia. Rising Stem Counts Full Turns to remove key or cover Zero Indicator Locking Collar C Tamper Resistant Factory Set Cover press-fit onto L control cartridge shoulder. Valves may be ordered in this configuration from Sun. Specify pressure setting on order. Setting stamped on cartridge hex. Sun kits for field conversion are available. Diameter 8,7 mm, mm, mm, mm Series NCCB NCEB NCFB NCGB NCCC NCEC NCFC NCGC NFCC NFDC NFEC NFFC NFCD NFDD NFED NFFD FDBA FDCB FDEA FDFA Special Purpose Controls (for use in systems where adjustment is seldom changed after installation) J Socket Head Set Screw with Cap Stem seal - Seal under locknut. Adjustment screw not retained. No overset protection. Counterbalance Cartridge Controls,0 mm Hex, mm Hex F Wrench Adjustment Stem seal - Seal under locknut. Adjusting screw is not retained. Overset protection-pilot spring cannot go solid. All Sun counterbalance cartridges are built with a leakproof adjustment - O-ring seals are on the adjusting screw-but are not designed for frequent adjustment in the field. Cartridges that are factory pre-set by Sun to a customer specified pressure setting are available and can be installed directly on a machine without the need for further adjustment. C Tamper Resistant Factory Set See C Control description above. L Standard Leakproof Screw Adjustment. O-ring seal on adjust screw. Series,, :,0 mm Hex Series :,6 mm Hex Series,, :, mm Hex Series : 9, mm Hex 6 UK Shortcut Catalogue #

3 Cartridge Control Kits Service Kit Number Use specifically with Control/Cartridge Notes Adjustment Screw Kit Adjustment Screw Kit All F controls All J controls Adjust Screw Cap Locknut Locknut Seal Seal Adjust Screw To assure a complete seal on the stem - release all pressure on the cartridge after setting. Then... tighten locknut (and cap, on J). Tamper Resistant Cover For all Sun cartridges with L adjustment Series 0 -hex 9,0 mm Series -, mm hex Series - 8,6 mm hex Series -,8 mm hex Series -,0 mm hex Series -, mm hex (CB**, CC**) Series - 8,6 mm hex (CB**, CC**) Cover. Adjust valve to desired setting and tighten locknut.. Using an arbor press or a soft hammer, install cover until it seats on cartridge hex.. Cover is a press fit on cartridge shoulder. Key Lock Kit Three-winged 99-0 For all Sun cartridges with L adjustment (except Series 0 and counterbalance cartridges). For all Series,,, valves with L or O adjustment except counterbalance cartridges. Lock Assembly Key Install while cartridge is screwed in cavity to prevent damage. Maximum.70 higher than L adjustment Adapter Locknut Wire Stop Ring 6. Remove original wire stop ring and locknut.. Thread on the adapter locknut and install new wire stop ring through slot provided.. Adjust valve to desired setting and tighten adapter locknut.. Slide lock assembly over adapter, lock and remove key.. Do not remove stop ring.. Install lock knob by snapping onto the locknut.. Install star knob until contact is made with the stop ring.. Caution during installation on flow control valves (that have no stop ring). Make sure valve can be shut with hand knob installed.. Insert pins in cover so that they project on backside. 6. Put cover on with inserted pins and drive pins in until flush with cover. The handknob can be used as a Maximum Setting Limiter.. diameter 6 mm.90 mm When knob is used as a maximum Setting Limiter:. Set valve at desired maximum setting.. Tighten lock nut (0 lbs. inch).. Remove stop ring.. Install lock knob.. Install handknob until flush with the lock knob. Three-winged with /8 dia. aluminum lock knob This kit should be used in applications where there is high vibration and a plastic lock knob may loosen.. diameter 6 mm.90 mm Aluminum Lock Knob Follow installation instructions described above. Cartridge Control Kits continue on next page UK Shortcut Catalogue #

4 Cartridge Control Kits Service Kit Number Use specifically with Control/Cartridge Notes K 99- Use this kit to adapt all L controls to K controls (except Series 0 and counterbalance cartridges). 99- K control for Series 0 Panel 99- O controls All Series cartridges, mm hex M0 thread Handknob Assembly Lock Knob Only cartridges date stamped or later and originally supplied with plastic knobs. Lock knob snaps onto locknut furnished on cartridge. Panel 99-6 H Calibrated O controls All Series cartridges 8,6 mm hex - thread H controls All series of flow controls FDCB, NCEB, NCEC, NFDC, NFDD only FDEA, FDFA, NCFB, NCFC, NCGB, NCGC, NFEC, NFED, NFFC, NFFD only FDBA, NCCB, NCCC, NFCC, NFDC only Handknob Assembly Lock Knob Handknob Lockring O-ring Panel Nut Exsisting Cartridge Only for cartridges originally supplied with an H handknob. Valves can not be modified in the field. Note: The H control is Only available for the cartridges shown to the left. Lockwire Kit 99-0 All M, Q and R controls (except solenoid operated cartridges). Locking Wire Lead Seal Adjustment Screw Kit Adjustment Screw Kit CKCA L**CKCD L** CKCB L**CPCA L** CKCC L** CKEA L**CKED L** CKEB L**CPEA L** CKEC L** Manual Release Screw Locknut Back-up Ring Seal Only cartridges date stamped 6 or earlier. 6 UK Shortcut Catalogue #

5 s It is sometimes desirable to remove a Sun cartridge valve and still maintain the integrity of the hydraulic system. This may be necessitated by the need to flush a system after repairs or a piping change, or to change an operating function in the circuit. For these requirements, Sun offers two styles of cavity plugs - all ports blocked and main ports open to flow. Plugs for Two Port Cavities: All Ports Open Series Cavity Model Model Code P T-8A XAOA-XX* XACA-XX* 0 T-6A XZOA-XX* XZCB-XX* T-0A XFOA-XX* XFCA-XX* T-A XGCA-XX* T-A XCCA-XX* XCOA-XX* T-A XDCA-XX* T-6A XIOA-XX* XICA-XX* T-8A XKOA-XX* XKCA-XX* Plugs for Three Port Cavities Series Cavity Ports to Open Port Blocked Model P T-9A XAOB-XX* XACBXX* 0 T-6A XZOB-XX* XZCB-XX* T-A XEOA-XX* XECA-XX* T-A XBOA-XX* XBCA-XX* T-7A XHOA-XX* XHCA-XX* T-9A XJOA-XX* XJCA-XX* Model Code Plugs for Four Port Cavities (Internal Locating Shoulder) Series Cavity Ports to Open Port and Blocked Model T-A XMOA-XX* XMCA-XX* T-A XNOA-XX* XNCA-XX* T-A XPOA-XX* XPCA-XX* T-A XQOA-XX* XQCA-XX* Model Code *Insert in the seventh position model code digit N to order seals or V to order seals. UK Shortcut Catalogue #

6 s Plugs for Four Port Cavities (External Locating Shoulder) Series Cavity Model All Ports Open Model T-A XFOA-XX* XRCA-XX* T-A XCOA-XX* XSCA-XX* T-A XIOA-XX* XTCA-XX* T-A XKOA-XX* XVCA-XX* Plugs for Six Port Cavities 6 Series Cavity Ports,, and Open Ports and 6 Blocked Model Model T-6A XMOA-XX* XRCC-XX* T-6A XNOA-XX* XSCC-XX* T-6A XPOA-XX* XTCC-XX* T-6A XQOA-XX* XVCC-XX* 6 Cavity Adaptor (Converts Waterman - Cavity to the Sun T-8A Cavity) Cavity Model - XAAA-8X* All Ports Open *Insert in the seventh position model code digit N to order seals or V to order seals. 66 UK Shortcut Catalogue #

7 Sun Solenoid Electrical Connector Options Sun Hydraulics has a range of pilot flow and full flow solenoid products with operating pressures up to 0 bar. These products are available with the coil configuration options shown below. If you only require pilot flow and want to operate these packages in a 0 bar system, Sun offers a screw-in adapter that converts the Waterman - cavity to a Sun T-8A cavity. Connector Options for Sun Pilot Flow Solenoid Valves (DAAA, DBAA) ISO / DIN 60 SAE J88-A Twin Lead V AC 0/60 Hz 0 V AC 0/60 Hz 760- N/A N/A 760- N/A N/A 6 V DC V DC V DC V DC V DC V DC Connector Options for Sun Full Flow Solenoid Valves (DLDA, DTDA, DMDA, DNDA) and Proportional Valves (RBAP, PRDP, PRDL) ISO/DIN 60 Twin Spade AMP Junior Timer Twin Lead (SAE J88A) Metri-Pack Deutsch V AC 0/60 Hz 770- N/A N/A N/A N/A N/A 0 V AC 0/60 Hz 770- N/A N/A N/A N/A N/A V DC V DC VDC* 770-8* 770-8* * * * * UK Shortcut Catalogue #

8 General Information ORIFICE PRESSURE DROP DATA No allowance has been made for viscosity effects, or regain of pressure downstream. Orifice diameter, milimetres 0 0,mm mm mm Pressure Drop bar mm mm These charts are based on the formula: Q = a A AP r Where: Q = Flow m /sec. a = orifice coefficient A = orifice dia. cm D P = pressure drop N/m r = density Ns /m This equation becomes: Q (l,min) = 0. x d (mm) when c = 0.6 r = 0.9 g/cm pressure drop (bar) Flow L/min. Orifice diameter, milimetres mm mm mm mm 6mm 7mm mm 6mm 7mm 8mm 00 8mm 00 Pressure Drop bar mm mm 0 mm 6mm 0mm mm Flow L/min. 68 UK Shortcut Catalogue #